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Process Engineering Fundamentals Guide

The document discusses the key steps and deliverables in process engineering for a plant design project. It covers developing the process design basis, performing process simulations, developing process flow diagrams and heat and material balances, sizing process equipment, generating piping and instrumentation diagrams, developing control and shutdown philosophies, creating process data sheets and manuals, and defining supporting utilities and systems. The goal is to cover all the necessary process engineering work to take a new project from initial design through to final commissioning and operation.

Uploaded by

David Luna Molina
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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496 views44 pages

Process Engineering Fundamentals Guide

The document discusses the key steps and deliverables in process engineering for a plant design project. It covers developing the process design basis, performing process simulations, developing process flow diagrams and heat and material balances, sizing process equipment, generating piping and instrumentation diagrams, developing control and shutdown philosophies, creating process data sheets and manuals, and defining supporting utilities and systems. The goal is to cover all the necessary process engineering work to take a new project from initial design through to final commissioning and operation.

Uploaded by

David Luna Molina
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Welcome
  • Training Agenda
  • Process Engineering Overview
  • Process Simulations
  • Process Flow Diagrams and Mass Balance
  • Equipment Sizing and Specification
  • Piping & Instrumentation Diagrams
  • Process Operating & Control Philosophy
  • Additional Process Information

Plant Engineering and Design Foundations

Part 2 Process Engineering

Welcome!
Training Agenda

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines


o PROCESS
o PLANT LAYOUT
o EQUIPMENT
o SAFETY & ENVIRONMENT
o MATERIALS & CORROSION
o CIVIL
o PIPING
o INSTRUMENTATION & AUTOMATION
o ELECTRICAL
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary
Operating manual
Process design basis
Compressor Station
Process Engineering

TYPICAL NATURAL GAS TREATMENT

RAW GAS PRIMARY ACID NGL RECOVERY


GAS SALES
SEPARATION GAS DEHYDRATION DEW POINT
COMPRESSION GAS
REMOVAL CONTROL

CONDENSATE
Process simulations
Process simulations
Heat & Mass Balance

Feed
composition, Products flow and
flowrate, composition
conditions
Process Flow Diagram + Heat & Mass Balance
The Process Flow Diagram (PFD)
The Process Description
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
The Process Flow Diagram (PFD)
The Process Flow Diagram (PFD)
The Process Flow Diagram (PFD)
Equipment sizing
Process data sheet
Vessels
The Process Flow Diagram (PFD)
Equipment specification
Process Data sheet
Rotating equipment
Process Engineering
PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Process Engineering
PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Piping & Instrumentation Diagram (P&ID)

Compare the
information shown on
the PFD and the P&ID
Piping & Instrumentation Diagram (P&ID)

Compare the
information shown on
the PFD and the P&ID
Cause & Effect Diagrams

Compare the
information shown on
the PFD and the P&ID
Piping & Instrumentation Diagram (P&ID)

Compare the
information shown on
the PFD and the P&ID
P&ID work sequence

P&ID
Review

IFR IFD
P&ID work sequence

P&ID
HAZOP
Review

IFR IFD
P&ID work sequence

P&ID
HAZOP
Review

IFR IFD IFC


Vendor
drawings
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process Operating & Control philosophy
Process Engineering
Process Engineering
Process Fluids List
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Block Flow Diagram
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary
Utility Summary
Relief load summary
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary
Operating manual
Operating Manual
Table of Contents (typ.)
1 INTRODUCTION 4 OPERATION
1.1General presentation 4.1Start-up
1.2Glossary 4.2Normal operation
1.3Basic data 4.4Shutdown
4.5Depressurization
2 DESCRIPTION OF FACILITIES
2.1General 5 SAFETY
2.2Process 5.1Operating philosophy
2.3Utilities 5.2Escape, evacuation and
2.4Auxiliaries rescue
5.3Emergency power system
3 AUTOMATIC CONTROL SYSTEM 5.4Safety equipment list
3.1System overview 5.5Fire protection
3.2Operator control interfaces
3.3Telecommunications
3.4Process alarms and trips
3.6Emergency shutdown system
3.7Fire & gas system
Operating manual
Process Engineering

PROCESS
Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary
Operating manual

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