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EXHIBIT A - TECHNICAL SPECIFICATION A
DATA SHEET A
ASH HANDLING SYSTEM SHEET 1 OF10

1.0 BOTTOM ASH HOPPER

1.1 Number Required ONE (1) FOR EACH UNIT

1.2 Type Of Hopper DRY TYPE REFRACTORY

LINED

1.3 Required Storage Capacity Of ABOUT 8 HOURS STORAGE

ash in hopper CAPACITY

1.4 Minimum Thickness Of Hopper mm 10

plate

1.5 Type Of Lining MONOLITHIC CASTABLE REFRACTORY

1.6 Type of gate for outlet HYDRAULICALLY OPERATED

1.7 Feed chute to scrapper chain conveyor SS 304 / 316, min. 5 mm thick

1.8 Refractory Cooling Arrangement YES

1.9 Seal Trough Make Up And Flushing YES

arrangement

1.10 Flushing Nozzles In The Bottom YES

ash hopper

1.11 Seal Trough Material And MINIMUM 6 MM

thickness

1.12 Refractory holding anchor SS-304, MINIMUM 3 MM THICK

2.0 SCRAPER CHAIN CONVEYOR

2.1 DESIGN DATA

2.2 Number required One (1) for each unit

2.3 Capacity TPH Contractor to indicate

2.4 Speed of scraper Feeder M/Min Contractor to indicate

2.5 Type of Drive ELECTRIC

2.6 Variable speed required? No

2.7 Final Drive Transmission Chain and sprocket

2.8 Type of Couplings FLUID

2.9 Protective guard for couplings required YES

2.10 Factor of safety for scraper feeder chain Min. Six (6)

2.11 Make of scraper feeder chain RUD.( Indian make will be

subject to approval by Owner at detail engineering stage)
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DATA SHEET A
ASH HANDLING SYSTEM SHEET 2 OF10

2.12 MATERIAL OF CONSTRUCTION

2.12.1 Feeder Trough MS MINIMUM 10 MM THICK

2.12.2 Scraper Blades ROLLED SECTION WITH SAIL HARD

16 MM THK. LINER ON TOP &
BOTTOM

2.12.3 Sprockets FORGED STEEL IS-1570 / CAST

STEEL IS 1030

2.12.4 Liner for scraper feed trough MINIMUM 10 MM THICK TISCRAL /

SAIL HARD

2.12.5 Material of discharge chute MS, MIN. 8 MM THICK

2.12.6 Liner for discharge chute 5 MM THICK AISI 304

2.12.7 Shaft C-40/C-45

2.13 Side plate angle of discharge chute 70o

3.0 CLINKER GRINDER

3.1 Type of Grinder HEAVY DUTY DOUBLE ROLL/SINGLE

ROLL

3.2 Max. Output Size Permissible mm 25

3.3 Is Fluid Coupling Required? YES Suitable for Reversible

Operation.

3.4 Materials Of Construction

3.4.1 Rolls MANGANESE STEEL, 12-14%,

IS-276
3.4.2 Teeth of Rolls MANGANESE STEEL, 12-14%,
IS-276
3.4.3 Wear Plate/Liner ALLOY CI AS PER IS-4771,
TYPE 1(a)-450 BHN

3.4.4 Grinder Chamber MILD STEEL, WITH Mn STEEL/

ALLOY CI LINERS

3.4.5 Shaft ALLOY STEEL

3.4.6 Shaft Sleeves SS-410

3.4.7 Chain Guard 6 MM THICK MS PLATES

3.5 Notes

The clinker grinders with its drives shall be mounted over the rails. Length
of rails shall be adequate to pull out the clinker grinder completely
outside and position the other clinker grinder in operating position.
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DATA SHEET A
ASH HANDLING SYSTEM SHEET 3 OF10

4.0 BELT CONVEYOR No.BC-BA-1 & BA-2

4.1 Capacity Contractor to indicate

4.2 Speed m/sec. Contractor to indicate

4.3 Material Bottom ash

4.4 Paricle Size (mm) 25 max.

4.5 Type of belt Belt shall be of Nylon -

Nylon. The cover shall be heat
resistant grade type.

4.5.1 Minimum thickness of cover (mm) Top 5 /Bottom 2

4.5.2 Belt Rating/ No. of plies 315/3 ( Minimum )

4.5.3 Ratio of working tension to 90 %( maximum )

allowable tension (%)

4.5.4 Belt width (mm) Contractor to indicate (Min.

width shall be 500 mm)

4.6 PULLEY

4.6.1 Type Heavy duty type. Minimum shell

thickness 10 mm

4.6.2 Lagging 12 mm thick herring bone

grooved type rubber lagging
for drive pulleys and 10 mm
thick plain type for non-drive
pulleys.

4.6.3 Bearing life (Hrs.) 30,000

4.6.4 Pulley width (mm) As per IS standards

4.7.0 IDLERS

4.7.1 Carrying idlers Carrying idlers shall be of 3

roll, 20 deg troughing.
Roller dia. 114.3 C class
pipe, Spacing 1200 mm

4.7.2 Return idlers Return idlers shall be of

single roll type. Roller dia.
114.3 Class C pipe, Spacing
3000 mm.

4.7.3 Impact idlers Shall be of 3 roll type of

made out of 89mm dia. Class
C pipe fitted with 140 dia.
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DATA SHEET A
ASH HANDLING SYSTEM SHEET 4 OF10

OD rubber rings, Spacing -

400mm Min. 5 Nos. impact
idlers shall be provided at
feed point.

4.7.4 Self aligning carrying and return Shall be provided on thrust

idlers bearing for swivelling. Side
guide rollers shall be
provided. One No. each shall
be provided

4.7.5 Bearings Single row deep groove ball

bearing sealed for life

4.7.6 Deck plate Min. 1.5 mm for full length of

conveyors

4.8 Tensioning Arrangement Screw take up / Vertical

gravity

4.9 Skirt Board 3 m long of 8 mm thick MS

plates fitted with 5 mm SS409
M liner plate and 3.15 mm
cover plate.

4.10 Belt Scrapers External - sprung blade type

Internal - 'V' plough type

4.11 Discharge Chute Material - 8 mm thick MS with

5 mm thick SS409 M liner. Side
plate angle shall be 70 o (Min.)

4.12 Walkway,Structures And Belt Cover Minimum walk way 500 mm width
shall be provided on both
sides of conveyor, with
chequered plate covering. GI
hood shall be provided Belt
conveyor.However, if the
conveyor width is 500 mm and
below, walkway of 500 mm width
shall be provided on one side
of the conveyor only.

4.13 Drive Motor and gear box mounted on

conveyor structure itself.

4.14 Height Of Tail Pulley 1.0 m above ground level

4.15 Maximum Slope Of Conveyor 14o

Permissible

5.0 PRESSURE TYPE PNEUMATIC CONVEYING

SYSTEM FOR FLY ASH HANDLING

5.1 Ash Handling System Capacity (Tph ) NORMAL EMERGENCY

Contractor to indicate
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DATA SHEET A
ASH HANDLING SYSTEM SHEET 5 OF10

5.2 Number Of Hrs Of Operation CONTINUOUS/ EMERGENCY - 8 HRS

IN 4 HOURS

5.3 Material Properties

5.3.1 Material to be Handled FLYASH

5.4 FLY ASH TRANSMITTER

5.4.1 Type Suitable for pressure type

pneumatic conveying

5.5 Materials of Construction

5.5.1 Transmitter Vessel Cast Iron/Fabricated Out Of Ms

Plate Of Min. 10 Thk.

5.5.2 Construction of Vessel As Per Asme Code For Unfired

Pressure Vessel Or Is-2825

5.5.3 Accessories to be Provided

5.5.4 Level probe for fly ash hopper YES

5.2.5 Level probes for fly ash YES ( if system requires)

transmitters

5.5.6 Timers as back up for level YES

probes

5.5.7 Safety valve on vessel YES

5.5.8 Control panel YES

5.5.9 Testing of the fabricated AS PER ASME SECTION VIII or IS

2825
transmitter vessels

5.6 Fly Ash Valves

5.6.1 HOPPER ISOLATION VALVES/ KNIFE GATE VALVES

BRANCH ISOLATION VALVES

a) Material of Construction and BRANCH ISOLATION HOPPER ISOLATION

Hardness

(i) Valve body ALLOY CI 350 BHN CI

(ii) Slide plate SS 304 Edge Stellited SS-304

to Min.1 mm Thickness

(iii)Valve seat ALLOY CI 350 BHN CI

(iv) Valve shaft SS-316 SS-316

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DATA SHEET A
ASH HANDLING SYSTEM SHEET 6 OF10

5.6.2 Provision of operating handle YES

for manual operation and position
indicator

5.7 Fly Ash Inlet Valves

5.7.1 Type DOME VALVES / SWING DISC VALVES

/ KNIFE GATE VALVE

5.7.2 Location AT INLET TO ASH TRANSMITTER

5.7.3 Operation PNEUMATIC CYLINDER OPERATED -

SOLENOID ACTUATED

5.7.4 Material of Construction & DOME VALVE/ SWING DISC VALVE

Hardness KNIFE GATE VALVE

(a) Valve body CI FG 260 ALLOY CI

350 BHN

(b) Valve seat CI FG 260 SS STELLITED

(c) Valve plate/dome SS 304 --

(d) Shaft SS 316 SS 316

(e) Seal (for dome valve) INFLATED --

RUBBER SEAL
(NEOPRENE)

(f) Disc --- ALLOY CI

350 BHN

5.7.5 Valves at Outlet of Transmitter

Vessel

a) Type DOME VALVES/SWING DISC VALVES

b) Operation PNEUMATIC CYLINDER OPERATED -

SOLENOID ACTUATED

c) Material of construction Same as 5.7.4

NOTES
All parts of valves coming in contact with ash shall be wear resistant.
All air + ash line valves and fittings shall be tested as per API-598.

6.0 AIR-ASH TRANSPORT PIPING AND

FITTINGS

6.1 Piping ERW MS HEAVY DUTY (FOR AVERAGE

CARRYING VELOCITY OF 10 M /
SEC.). FOR HIGHER VELOCITY OF
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DATA SHEET A
ASH HANDLING SYSTEM SHEET 7 OF10

AIR ASH MIXTURE, CONTRACTOR

SHOULD INCREASE THE THICKNESS OF
PIPE SUITABLY.

6.2 Fittings Ni-Cr ALLOY CAST IRON AS PER

IS:4771, TYPE 1a WITH MINIMUM
4.5% Ni and HARDNESS OF 550 BHN

6.3 Type of Wear Back for Fittings INTEGRAL

6.4 Min. Thickness of Wearback TWICE THE PIPE WALL THICKNESS

6.5 Radius of 90 o bends MINIMUM 5 TIMES PIPE DIAMETER

6.6 Type of coupling for fly ash pipes SLEEVE TYPE WITH STEEL SLEEVE
AND STEEL / CI/MS FLANGES

7.0 AIR PIPING

7.1 Conveying Air Piping

7.1.1 Material - Piping GI

- Fittings FORGED STEEL

7.1.2 Velocity in air piping 10 M/S (AVERAGE)

8.0 BAG FILTER

8.1 Location AT THE AIR OUTLET OF AND FLY

ASH SILO

8.2 Type REVERSE PULSE JET TYPE

8.3 Material of bags POLYESTER NEEDLE FELT OF

ANTISTATIC TYPE

8.4 Air-to-Cloth Ratio m/min ONE

9.0 EXPANSION JOINTS

9.1 Type of Expansion Joints Stainless Steel Expansion
Joints

10.0 NOTES
1. ALL PARTS OF VALVES COMING IN CONTACT WITH ASH SHALL BE WEAR RESISTANT.
2. ALL AIR + ASH LINE VALVES AND FITTINGS SHALL BE TESTED AS PER relevant
code.

11.0 FLY ASH SILO AND BOTTOM ASH SILO

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ASH HANDLING SYSTEM SHEET 8 OF10

11.1 Material of construction RCC FLY ASH SILO AND MS SILO

FOR BOTTOM ASH

11.5 Type of Level Measurement and indicator CONTINUOUS/RF TYPE

11.6 Liners for bottom ash silo Bottom ash silo shall be lined
with
5 mm thick SS 409M on sloping
surface and 50 mm thk guniting
on vertical portion

12.0 CONTINUOUS DUST CONDITIONER,

UNLOADER AND FEEDER

12.1 Location Below FA silo

12.2 Type PADDLE TYPE

12.3 Maximum moisture content 15%

12.4 Type of feeder above unloader AIR LOCK TYPE ROTARY FEEDER

12.5 Material of construction

12.5.1 Trough M.S. 6MM THICK WITH SS 410

5 MM THICK LINERS.

12.5.2 Top cover plate M.S. 6 MM THICK

12.5.3 Shaft SS 316

12.5.4 Paddles SS 304 - WELDED TO SHAFT

12.5.5 Spray nozzles Stainless steel

12.5.6 Type of gate at silo outlet Cylinder operated Knife Gate

Valve
12.6 Notes

12.6.1 Water supply to spray nozzles shall be adjustable so as to condition the

fly ash in order to control dust nuisance, without causing ash slurry
formation.

13.0 HORIZONTAL CENTRIFUGAL PUMPS

13.1 Application WATER

13.2 Max. Rated Speed (At 50 Hz) rpm 1500

13.3 Pump Efficiency % MIN. 70%

13.4

13.5 FEATURES OF CONSTRUCTION

13.6 Type of Pump SPLIT CASING / SINGLE/DOUBLE

13.7 Impeller Closed type

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13.8 Volute SINGLE

13.9 Materials Of Construction

13.9.1 Impeller and impeller ring (M,U,P) }

}
13.9.2 Casing and casing ring (M,U,P) }
} CI casing, Bronze impeller
13.9.3 Diffuser }

13.9.4 Shaft (M,D,U) SS-316

13.9.5 Shaft Sleeve (M,D) SS-316

13.10 Tests

13.10.1 For the Components marked 'M',

Material Test Certificates Shall
be Furnished

13.10.2 For the Components Marked 'U', APPLICABLE ASTM STDs

Ultrasonic Test Shall be conducted

13.10.3 For the Components Marked P Magnetic particle test shall be

Magnetic Particle Inspection conducted on machined surface
Shall be Carried Out

13.10.4 For the Components Marked D, DYE

Penetration Test shall be
Conducted
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EXHIBIT A - TECHNICAL SPECIFICATION A
DATA SHEET A
ASH HANDLING SYSTEM SHEET 10 OF10