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Portal frames are the most commonly used structural forms for single-storey industrial
structures. For structures of this type, an unsuitable layout plan can increase total cost of
construction; hence a suitable layout plan is of importance to achieve an economical design.
This may require several trial designs. The optimization study presented here examines some
key geometric and material parameters of industrial portal frame structures with different over
head cranes capacities. The key parameters considered herein are: span of portal frame, portal
frame spacing, overhead crane capacity and material properties of the single and double bay
portal frames. The internal forces and deflections are calculated under the applicable gravity
(considering the action of both crane and its load) by using elastic first-order static analyses,
utilizing the finite element method. The current study examines the function of each of the
above-mentioned parameters and presents the optimum parameters in terms of weight per unit
area of portal frame. The results are presented in graphical form suitable for the preliminary
stages of design of industrial portal frame structures with overhead cranes.
Keywords: Portal frame, optimization, Industrial building, Steel structures, Geometric and material effects,
Overhead cranes.
1
Design optimization of Portal Frames with Overhead Cranes
M. Shokouhian, R. Sadeghi
2
Research, Development, and Practice in Structural Engineering and Construction
Vimonsatit, V., Singh, A., Yazdani, S. (eds.)
ASEA-SEC-1, Perth, November 28Decmber 2, 2012
90 40t
2
60t
achieve a cost-effective design, the nominal
bending moment and axial force are 80
40t
width and the spacing between the portal 100
60t
their optimum values are obtained. Finally the Portal Frame Spacing (m) (2-c)
results based on the defined parameters are Figure 2- Optimal Frame Spacing Span (a) a 20m
presented in terms of weight of the steelworks single-bay (b) a 20m double-bay portal frame (c)
per unit area of the building. 30m span single-bay.
3
Design optimization of Portal Frames with Overhead Cranes
M. Shokouhian, R. Sadeghi
As shown in figures 2a and 2b, in most cases, ton crane in double-bay portal frame. As
7m spacing between portal frames is the most shown, the optimal span increases when a
economical spacing for a given overhead higher crane capacity is used.
crane. Horridge and Morris (1986) in their
paper concluded that, 7.5m is the most 5.3 Comparison between spacing in single
economical spacing for a portal frame and doublebay portal frames
spanning over 20m. To be sure about the
results, a 30m span portal frame is also A relative weight comparison between a
considered and results as shown in figure 2.C double and single-bay portal frame with
indicate that 7m is the optimal portal spacing. several various spacings between the
The optimal spacing is more evident for
frames are shown for different crane
higher capacity cranes or wider span.
capacities in figures 4a to 4d. Generally,
5.2 Effect of span of a portal frame the weight difference between double and
Span=20m, 5t Crane
Based on the results presented in section 5.1, 75
120 5t
20t 55
Single-bay
110
40t
Double-bay
60t
Weight per unit area(kg/m )
2
50
100
4 5 6 7 8 9 10 11 12 13
80
80
70
Weight per unit area(kg/m )
2
75
60
10 15 20 25 30 35 40
Double Span(m)
span, L=7m (3-a) 70
110 5t
20t 65
40t Single-bay
100
Double-bay
60t
Weight per unit area(kg/m )
2
90 60
4 5 6 7 8 9 10 11 12 13
80
Portal frame spacing (4-b)
Span=20m, 40t Crane
100
70
95
60
Weight per unit area(kg/m )
2
90
50
10 15 20 25 30 35 40 85
Span(m) (3-b)
80
Figure 3- Optimum span for portal frame (a) single-
bay (b) double-bay portal frame. 75
Single-bay
Double-bay
for 60 ton crane in both single and double-bay Portal frame spacing (m) (4-c)
portal frame and 15m is the optimal span for 5
4
Research, Development, and Practice in Structural Engineering and Construction
Vimonsatit, V., Singh, A., Yazdani, S. (eds.)
ASEA-SEC-1, Perth, November 28Decmber 2, 2012
115
85
110
2
2
80
105
100 75
95
70
90
Single-bay 65 Single-Bay
85 Double-bay Double-Bay
80 60
4 5 6 7 8 9 10 11 12 13 10 15 20 25 30 35 40
110
80
5.5 Effect of material
Weight per unit area (kg/m )
2
75
70
A steel material with yield strength
65 ranging between 250 and 350 MPa are
60 considered in this study. This is the range
55 Single-bay of the steel that most steelworks are done.
Double-bay
50 Figure 6 and 7 show the effect on
10 15 20 25 30 35
5
Design optimization of Portal Frames with Overhead Cranes
M. Shokouhian, R. Sadeghi
is evident, using different steel grades, the 4- The weight difference between double
extremums in either of the diagrams and single-bay portal frames reduces
follow a similar pattern. It is when either the span or portal spacing
changes relative to their optimum values.
recommended to use higher steel grades
This means using a double-bay portal
for higher crane capacities. frame over a single-bay portal frame is
Portal frame spacing 7m - 20t Crane the most justifiable at the optimum span
90
where the largest weight difference is
85
evident.
Weight per unit area (kg/m )
2
80
References
75
Journal Papers
70 Feng L., Bing G., Changbing C., Gang D.
Economical Dimensions and Optimum Initial
Fy=250 MPa
65
Fy=350 MPa Design of Portal Frame, Steel construction
(Chinese) Journal 2003(1). Vol 18, No.63
10 15 20 25 30 35
110
2
Span(m)
25 30 35
G.A. Haddad, Design of Portal Frame
Buildings Including Crane Runway Beams and
Figure 7- Effect of steel grades for different span
Monorails, 4th ed., Australian Steel Institute
60t crane
Sydney Australia 2011.
4 Results: King C.M, Design of Steel portal frames for
This study focuses on the optimum geometric Europe, The Steel Construction Institute,
and material properties of an industrial portal Silwood Park, Ascot, Berkshire, SL5 7QN
AS4100-1998 Steel structures, STANDARDS
frame with light to medium overhead crane.
AUSTRALIA, ISBN 0 7337 1981 3
These results to be presented are as follow: AS1418 Cranes, hoists and winches,
1- In most cases, 7m is the optimal spacing STANDARDS AUSTRALIA
between the portal frames for single and
double bay portal frames. Proceeding Papers
2- Optimum span of a portal frame increases HORRIDGE, J.F. and MORRIS, L.J. Single Story
when a higher crane capacity is used. Building Cost Considerations, Pacific Structural
3- It is recommended to use higher steel Steel Conference, New Zealand Heavy
Engineering Research Associations Aug 265-
grades for structural members when
285,1986
higher crane capacities are utilized.