CABLE REEL SPREADER BAR DESIGN

1.0 Input Data

1.1 Geometric Parameters

10" Sch60 Pipe

Outer Diameter OD 273.05mm

Inside Diameter ID 247.65mm

Pipe thickness tp ( OD ID) 0.5 12.70 mm

Pipe Length Considered Lp 2300mm

1.2 Material Properties

Yield strength fyp 235MPa

Young's Modulus, E 205000MPa

kg
Steel density, s 7850
3
m

Poisson's Ratio , 0.3

1.3 Weight
Max. Expected Weight Wmax 60.00tonne

Add 10% weight contingency

Static Hook Load SHL Wmax 0.1 Wmax 66.00 tonne

100
Dynamic Amplification Factor DAF 1.07 0.05 1.15 (DNV-OS-H205)
44
2.0 Detailed Calculation

Forces
Upper Sling angle 60deg Lower Sling angle 90deg

5% Lower Sling angle variation .05 4.5 deg

5% Upper Sling angle variation .05 3 deg

0.5 DAF SHL

Load in Upper Sling Fus 43.64 tonne
sin( )

0.5 DAF SHL

Load in Lower Sling Fls 37.91 tonne
cos( )

2.1 Pipe Compression Check

Upper Sling Compressive Force in Pipe Fusc Fus cos( ) 23.77 tonne

Lower Sling Compressive force in pipe Flsc Fls cos( ) 0.23 tonne
Total Compressive force Fcmp Fusc Flsc 24.00 tonne

Fcmp g
Compressive Stress cmp 22.66 MPa
2 2
OD ID
4 4
Allowable Compressive Stress

OD
4 4
Inertia Ip ID 8.822 107 mm4
64 64
Lp Ip
Ka 1.0 la r 0.092 m
1000 OD
2
ID
2

4 4
1
Ka l a 2
0.02 Cc 2 E 74.034
< f
r
yp
Ka la
2

r f
1 yp
2 Cc
2
Fa
140.99 MPa
3
Ka l a Ka l a
5 3
r r

3 8 Cc
8 Cc
3

cmp
URcmp 0.16 < 1 OK
Fa
2.2 Pipe Bending Check

Bending Due to Upper and Lower Padeye sling position and sling angle variation.

Distance d b 232mm

2 2
Weight of Spreader Bar wsb OD ID s g 0.8 kN
4 4 m

1.15 w L 2
Bending Moment Mpb g d b Fusc d b Flsc
sb p
54.16 kN m
8

Mpb 0.5 OD
Bending Stress pb 83.816 MPa
Ip

pb
URpb 0.48 < 1 OK
0.75 fyp

Combined Axial and Bending Check

Bending have been considered in one direction

cmp pb
URcomb 0.64 < 1 OK
Fa 0.75 fyp
3.0 Summary of Results
Compressive stress ratio URcmp 0.16

Bending stress ratio URpb 0.48

Combined stress ratio URcomb 0.64