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Latest Trends on Systems - Volume II

Evaluation of SolidWorks Flow Simulation by


ground-coupled heat transfer test cases
S. Sehnalek, M. Zalesak, J. Vincenec, M. Oplustil, and P. Chrobak.

by their combination, which are not always energetically


Abstract In this article validation of SolidWorks Flow sustainable. In recent years, there is a particular interest in
Simulation with IEA BESTEST Task 34 is presented. Firstly are sustainability of buildings [2], [3]. Currently, there has been
described steady-state cases used for validation. Afterward is growing interest in lowering energy performance of buildings.
mention implementation of these cases on SolidWorks Flow This effort is also reflected in a new European directive,
Simulation. Article is concluding with presenting the simulated which instructs to construct near to zero energy sufficient
results with comparison of those from already validated simulation
buildings since year 2020. Regardless of our experience and
software by IEA. At the end is presented discussion with outline of
future research.
knowledge, there are always a risks of constructing an
inconvenient building. To prevent this, appropriate design of
Keywords Heat transfer, Finite Element Method, SolidWorks building should be achieved. Thermal properties of a building
Flow Simulation, Software validation, Benchmark, Building could be calculated in a development phase, but it is limited to
simulation one-dimensional and rarely as two-dimensional problem
solutions thanks to the complexity of buildings and the
I. INTRODUCTION mathematical apparatus available. As a result of computational
power increase in last decades, it is possible to design a model
S hare of glass used in faades of buildings is
logarithmically increasing during the last two centuries.
This results from some valuable features of glass, which
and implement mathematical simulation of thermal behavior
of a building also in three-dimensional space. For such
mathematical simulation it is used finite element method
are transparency, low weight and ability to separate different (FEM). Thanks to the expanding performance of computers,
environments. Since Le Corbusiers era, glass is becoming FEM is used for partial differential equations solutions as a
dominant in usage for faades at the expense of conventional convenient way to validate buildings behavior. However, first
materials. This fact could prove Scheerbarts paraphrased of all it is important to validate thermal simulation programs
words Bricks are only good to hurt. In the way of usage of (DTSP) [4], which is used. The solution can be achieved by
glass for faades there is one important issue, which should be several ways. Judkoff and Neymark developed a methodology
always taken into account. Temperature gains caused by for such intention in the middle of 90s [5]. Their approach is
internal and external heat sources. These gains affect comfort based on the analytical solution for steady-state heat flow
of people inside these plant house buildings. A long-term through the floor slab. Although it was developed by
research of peoples comfort in 26 office buildings in five Delsante, Stokes and Walsh [6], although this problem has
European Union countries was executed [1]. Interior comfort been in focus of researchers for some time [7]. It is worth to
can be provided by ventilation systems, by shading systems or mention a simplified model by American Society of Heating,
This work was supported in frame of Internal Grant Agency of Tomas Bata
Refrigerating and Air Conditioning Engineers (ASHRAE),
University in Zlin, Faculty of Applied Informatics IGA/FAI/2014/015, which calculates slab-on-grade perimeter heat-loss, operates
IGA/FAI/2014/047, IGA/FAI/2014/050, and IGA/FAI/2014/057 and under with perimeter length and an F-factor heat loss coefficient.
the project CEBIA-TECH NO. CZ.1.05/2.1.00/03.00089 Delsantes methodology focuses only on heat flow through
S. Sehnalek is with the Tomas Bata University in Zlin, Faculty of Applied floor slab and omits above grade constructions. Standard
Informatics, Department of Automation and Control Technologies, Zlin,
established by ASHRAE improved Judkoffs and Neymarks
76005 Czech Republic (e-mail: sehnalek@fai.utb.cz, phone: +420 576 035
231). methodology by adding cases which focus mainly on above
M. Zalesak, is with the Tomas Bata University in Zlin, Faculty of Applied grade constructions and solar radiation [7], [9].
Informatics, Department of Automation and Control Technologies, Zlin, All mentioned methods and standards are based on finite
76005 Czech Republic (e-mail: zalesak@fai.utb.cz). element analysis (FEA). In this paper, an application of
J. Vincenec is with the Tomas Bata University in Zlin, Faculty of Applied International European Agency Building Energy Simulation
Informatics, Department of Automation and Control Technologies, Zlin,
76005 Czech Republic (e-mail: vincenec@fai.utb.cz).
Test (IAE BESTEST) Task 34 is described on SolidWorks
M. Oplustil is with the Tomas Bata University in Zlin, Faculty of Applied Flow Simulation (SW-FS). This task is already approved on
informatics, Department of Automation and Control Technologies, Zlin, DTSP like are TRNSYS, Fluent, EnergyPlus and ESP-
76005 Czech Republic (e-mail: oplustil@fai.utb.cz). r/BASESIMP. Besides that, investigation of COMSOL
P. Chrobak is with the Tomas Bata University in Zlin, Faculty of Applied Multiphysics on Task 34 was done by Gerlich [10].
informatics, Department of Automation and Control Technologies, Zlin,
In the section methods is included outline of 6 cases from
76005 Czech Republic (e-mail: chrobak@fai.utb.cz).
IAE BESTEST Task 34 along with a description of SW-FS.

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Latest Trends on Systems - Volume II

This chapter is followed by results section with description of the outside air temperature, Ti,a is the inside temperature and
implementation of cases on SW-FS and finally with results hint and hext represents surface coefficients of convection [5].
from simulation. Article is summarized by conclusion section
with discussion about results and outline of further research.

II. METHODS
This section of the paper cover several topics and is divided
in two parts. At the beginning of the section, Ground
Coupling In-Depth Diagnostic Cases is described. More
specifically: geometry, physical properties, initial conditions
and boundary conditions. In the second section the outline
capabilities of SolidWorks Flow Simulation 2012 SP 5 (SW-
FS) is tested.
A. IEA BESTEST cases Fig. 1 Elevation section [11]
International Energy Agency Building Energy Simulation
Test methodology was developed by Judkoff [5] in the middle
of 90s. Combination of empirical validation, analytical
verification and comparative analysis techniques are main
proceedings of this methodology. It operates only with slab-
on-grade heat transfer and became a stepping-stone for the
other approaches, such as ANSI/ASHRAE Standard 140
improved adaptation developed by ASHRAE accordingly with
American National Standards Institute (ANSI).
Methodology describes 6 cases of ground-coupled heat
transfers designed to be compared with verified whole-
building energy simulation software. Several of those already
tested by IEA are EnergyPlus, FLUENT, Matlab, TRNSys
and GHT. The first case, GC10a has its base in analytical
solution and it is the simplest one of all six cases.
Furthermore, these cases are subdivided into three series, each
with its own specification. Fig. 2 Plan view [11]
Series a
Figure 2 shows plan view of the proposed building with
The main purpose of this series is to use to
slab dimensions. These parameters are similar for all cases.
validate whole-building simulation
The last dimension parameter worth mentioning is the height
programs.
of the conditioned zone. Table I enlists geometrical properties
Namely: TRNSYS, SUNREL-GC, FLUENT
for proposed cases, with inequality in GC10a, GC30a and
and MATLAB.
GC30c, which vary in ground depth and far-field boundary
It is recommended to apply this series as the
distance [5].
first one, if a tested software can run it.
Table I Geometry properties
Series b
In this series, parameters are adjusted for more Parameter Value [m]
limited whole-building simulation programs B 12
or standard. E 15
Namely: EnergyPlus and ISO 13 370. F 15
Provides basis for series a and c.
Series c L 12
This series is most narrowed in use of W 0,24
boundary conditions, because it serves only Building height 2,7
for comparison of BASESIMP with other
software. 2) Thermal properties
Besides surface coefficients of convection, the rest of
1) Geometry thermal properties are the identical for all test cases. These are
Geometry is similar in most cases, except for several enlisted in table 2 where surface coefficients of convection are
models, which will be described later. Figure 1 depicts the applied on all surfaces with a value 100 W/(m2 K), within
elevation section of the examined test model, where F exception of specific cases which are mentioned later.
represents far field boundary distance, E stands for deep
ground boundary depth, Tdg is deep ground temperature, To,a is

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Latest Trends on Systems - Volume II

Table II Thermal properties for soil, slab and above grade 1


q k Ti To F L, B , W (1)
construction
Above-Grade Where: Ti is surface temperature of the floor
Soil and Slab
Construction
To surface temperature of the outside ground
Temperature
10 30 k conductivity of floor slab and soil
[C]
Convective surface F L, B, W dimension function of L,B and W
coefficients 100 100
[W/(m2 K)] 4) Case GC30a Steady-State Comparative Test Base
Thermal conductivity Case with Direct Input of Surface Temperatures
1,9 0 or 0,000001 This test case method compares steady-state heat flow
[W/(m K)]
Density results with verified numerical-model results. In this case
1490 0 or 0,000001 surface boundary conditions could be tricky for some
[kg/m3]
Specific heat simulation software. Comparison of this case with GC10a
1800 0 or 0,000001 (GC30aGC10a) reveals the sensitivity to perimeter surface
[J/(kg K)]
boundary.
Several parameters which are not present in table IIza also Changes to surface geometry are given
have to be taken into account: use slab thickness as low as Deep ground boundary depth (E) 30 m
software allows for a stable calculation; for software Far-field boundary distance (F) 20 m
demanding below-grade foundation walls, use the same
thermal properties as soil; surface radiation exchange is not 5) Case GC30b Steady-State Comparative Test Base
included (if necessary set radiation to 0 or as low as possible); Case
the ground surface and floor slab are on the same height level Steady-State Comparative Test is used to compare
and both are considered to be flat and homogenous; for all temperature divergence of zone air and ambient air with a use
cases water transmission via material should be turned off or of adiabatic zone interface boundary. This case compares
reduced to its lowest level; adiabatic walls of the above GC30a (GC30bGC30a) checking sensitivity to steep surface
construction are in contact with soil but do not penetrate it; no coefficients of convection versus direct-input surface
windows; no infiltration or ventilation; no internal gains. temperature boundary.
If the software does not allow entering direct surface
temperatures, user can apply very high surface coefficients of Changes to surface geometry is given
convection with ambient air temperature. It is recommended h,int = 100 W/(m2 K)
to set h 5000 W/(m2 K) if the program allows such surface h,ext = 100 W/(m2 K)
coefficient, if it be to the contrary use maximum h value that
tested software accepts. In some cases such a great number 6) Case GC60b Steady State with Typical Interior
can cause instability of some simulation software [5]. Convective Surface Coefficient
In this case more realistic interior convective surface heat
3) Case GC10a Steady-State Analytical Verification transfer coefficient is used. Zone floor surface temperature
Base Case will be barely identical when more realistic coefficient is used.
Result from this case is verified by analytical solution Also, increment in outward temperature in direction from the
method and comparison with test numerical simulation center can be expected. This case will be compared with result
software can be considered as secondary mathematical truth from GC30b (GC60bGC30b) to check sensitivity of
standard. Such approach is beneficial for later cases, where decreased h.
exact analytical solution is unknown.
Changes to surface parameter is given
Changes to surface geometry is given h,int = 7.95 W/(m2 K)
This case has similar main geometrical and thermal
properties with exception of dimension. In this case, 7) Case GC65b Steady State with Typical Interior
ground surface is considered to be semi-infinite both and Exterior Convective Surface Coefficients
in downward and horizontal direction. With this case is used similar conditions as with GC60b
only taking account one exception and that is lower h,ext.
This case is based on Analytical Solution for Steady-State Similar increment in outward temperature can be estimated
Heat Flow through the Floor Slab in 3 dimensional space and results from this case will be compared with GC60b
conditions, which was developed by Delsante [6]. The total (GC65bGC60b), where sensitivity on h,ext is compared. And
heat flow through the slab into the ground is: also will be compared result with GC30b (GC65bGC30b)
where compared sensitivity on h,ext and h,int are checked.

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Latest Trends on Systems - Volume II

Changes to thermal properties are given numerical methods. But there are also included options to
h,int = 7.95 W/(m2 K) adjustment values of parameters governing the numerical
h,ext = 11.95 W/(m2 K) solution technique to lover computer resources or to provide
8) Case GC30c Steady-State Comparative Test Base superior results. Finite volume method is used on a cubic
Case with BASESIMP Boundary Conditions Cartesian coordinate system with planes orthogonal to its
Purpose of this case is to compare numerical simulation axes. If necessary it can by refined locally in specific region
programs of boundary conditions compatible with during calculation [12].
BASESIMP. With this model will be comparison of GC30b Mesh in SW-FS is rectangular everywhere in the
(GC30cGC30a) to check reduced interior surface coefficient computational domain. That means that cells sides are
sensitivity. orthogonal to specific axes. That means that boundary
between fluid and solid may have partial cells. The
Changes to surface geometry and parameter are given computational mesh is constructed in the several stages. Basic
h,int 7.95 W/(m2 K) mesh is constructed firstly, dividing computational domain
Far field boundary distance (F) 8 m into slices where user can specify number and spacing of the
planes in each axes. Intersection between solid and fluid are
B. SolidWorks Flow Simulation divided uniformly into smaller cells to provide more
SolidWorks Flow Simulation 2012 (SW-FS) is a fluid flow appropriate result in this boundary. Meshing procedures are
analysis add-in package that is available for SolidWorks in executed before the calculation so SW-FS is unable to resolve
order to obtain solutions to the full Navier-Stokes equations all solution features well. To abandon this disadvantage there
that govern the motion of fluids. SW-FS is tool which can be is option during the calculation to change mesh in accordance
used for wide range of fluid flow and heat transfer studies. with the solution spatial gradients. That means that regions
Some of physical calculation capabilities are [12]: with high-gradient are divided in more cells while in low-
External and internal fluid flows gradient regions are cells merged. This feature is called
Steady-state and time-dependent fluid flows refinement and it can be imposed manually or automatically,
at any state of the calculation process [13].
Fluid flows with boundary layers, including wall
Validation examples can be found in documentation or
roughness effects
elsewhere [13].
Multi-species fluids and multi-component solids
Heat conduction in fluid, solid and porous media
III. RESULTS
with/without conjugate heat transfer and/or contact
heat resistance between solids and/or radiation heat Result section will provide outcome of appropriate
transfer between opaque solids (some solids can be application of IEA BESTEST cases on SW-FS software and
considered transparent for radiation), and/or volume findings will be discussed in the second part of this chapter.
(or surface) heat sources, e.g. due to Peltier effect A. Application of cases on SW-FS
Joule heating due to direct electric current in
This chapter deals with implementation of IEA BESTEST
electrically conducting solids1
on SW-FS. Cases main parameters initiation will be provided
Various types of thermal conductivity in solid
in subsections. First case is considered as parental for all the
medium, i.e. isotropic, unidirectional,
other cases and only changes in those will be mentioned.
biaxial/axisymmetrical, and orthotropic
Geometry model was established as assemblies in
Fluid flows and heat transfer in porous media SolidWorks consisting of three parts. These are soil, slab and
Periodic boundary conditions. Above-Grade Construction (cubicle), and each part
corresponds with models physical property. They were
1) The Navier-Stokes Equations for Laminar and modelled from center of the Cartesian coordinates and mates
Turbulent Fluid Flows together.
SW-FS are solving Navier-Stokes equations formulated A new project in Flow Simulation by Wizard tool was
with mass, momentum and energy conservation laws. They created for simulation. Selection of Unit Systems, in this case
are supplemented with nature of the fluid and with empirical SI units, follows the choice of appropriate name. The only
dependencies of fluid density, viscosity and thermal change made was a switch on temperature; from K to C. Heat
conductivity. Finally the definition of geometry, boundary and conduction in solids as the only option was selected for
initial condition is specifying particular problem. external analysis type. For a default solid material was created
Several boundary conditions can be setup. Internal Flow a new entry in the Engineering database with thermal
Boundary Conditions can be managed as same as External properties of soil and slab described in Table 2. Initial
Flow Boundary Conditions. The last of three is Wall conditions of solid parameters were changed form 20 C to 10
Boundary Conditions that can be managed as impermeable in C. The last adjustment in Wizard tool was made on initial
case of solid walls. There is also option to manage wall as mash, which was set to 8 along with manual input of gap size
Ideal Wall, which corresponds to the well-known slip value 2.7m and wall thickness 0.24m. Setup of the study
condition. continues with an insertion of thermal properties for the
SW-FS employed numerical solution technique so it is cubicle. This can be done by Solid Material option and by
usable for less knowledge about the computational mesh and

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Latest Trends on Systems - Volume II

creating a new entry in the Engineering database together with Comparison of cases is displayed in figure 4. Axis Y is
a selection of appropriate geometry. Boundary conditions similar to figure 3, axis x represents odds between cases.
were established separately for each surface with an entry of Values were taken from same source as for figure 3. For this
appropriate convective surface coefficients and fluid comparison was EnergyPlus excluded because of missing
temperature. Finally, computational goals were selected. results for cases GC10a and GC30a. The evaluation for this
comparison is presented in table IV. As can be seen difference
B. Simulation outcome
vary from approximately 1% to 32%. Difference between
After appropriate setup of the cases on SW-FS simulation cases GC10a GC30a in about 15% reveals that the
of each case was executed. sensitivity to perimeter boundary of SW-FS is slightly worse
Results from simulation are shown in figure 3. Axis Y than it should be. The comparison of GC30a GC30b
represents heat flows in W, on axis X are displayed used illustrates that SW-FS is imbalance for steep surface
cases. The line at the top of each case is average without SW- coefficients. On the other hand sensitivity to decreased h is
FS taken in account. Results for EnergyPlus, FLUENT, very positive, which proves comparison of cases GC30b -
Matlab and TRNSYS was taken from [5], results for GC60b and GC30b - GC65b.
COMSOL Multiphysisc was taken from [10]. Results of case
GC10a and GC30a was not provided for EnergyPlus.
As can be seen in figure 3, results of SW-FS vary from
average by small percentage. Only in case GC10a is result
lower than was desirable, particular because this case is
validate by analytical solution. This difference could be cost
by impossibility to make the perimeter infinite. The rest of
cases achieved satisfactory values, which differ almost in all
instants by 1% and case GC65b differ in positive direction
almost by 4% as reveals table III.

Fig. 4 IEA BESTEST Ground Coupling: In-Depth Floor Slab


Steady-State Floor Conduction Sensitivity

Table IV Stationary test case comparison calculated by


SW-FS
Fig. 3 IEA BESTEST Ground Coupling: In-Depth Floor Slab Solid Absolute Relative
Case Average
Steady-State Floor Conduction Works difference difference
comp. [W]
[W] [W] [%]
Table III Stationary test cases calculated by SW-FS GC10a
Solid Absolute Relative 135,33 159,41 -24,09 15,1
Average GC30a
Case Works difference difference GC30a
[W] 64,74 95,49 -30,75 32,2
[W] [W] [%] GC30b
GC10a 2416,96 2431,59 14,63 0,6 GC30b
390,24 395,96 -5,71 1,4
GC30a 2552,28 2567,48 15,20 0,6 GC60b
GC30b 2487,54 2498,73 11,18 0,4 GC30b
503,61 510,94 -7,32 1,4
GC30c GC65b
2125,12 2161,20 36,09 1,7
GC30a
GC60b 2097,30 2126,70 29,40 1,4 427,17 470,65 -43,48 9,2
GC30c
GC65b 1983,93 1914,11 -69,82 3,6

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During the simulation preparation phenomenon of SW-FS Side view of temperature distribution is disclosed in figure
have been discovered. That is inappropriate behavior when 6. This state is for case GC30b with basic conditions. Other
SW-FS refining the mesh. When settings of mesh and cases are similar to this only with little differences in
refinement kept on default, software are generates basic mesh distribution and geometry sizes. Displayed temperature are in
properly, after several iteration it starts to refine and C and vary from 10 C for exterior to 30 C for investigated
phenomenon occur. Several options were changed along with slab.
geometry to figure what this asymmetry causing, without Figure 7 represent heat flux on interior and exterior ground
positive answer. surface from top view. Values reaching more than 83 W/m2 in
For the proper calculations was mesh configured manually corners of above-grade construction in opposition to exterior
to obey automatic refinement problem. This was done by surface where reaching almost zero.
control planes, which divide geometry to parts and then spread
mesh between. The appropriate settings, which were use, can
be find in table V. The comparison of basic mesh with refined
mesh is depicted in figure 5. Basic mesh had totally 38 400
cells, where in direction X and Z had 40 cells and direction Y
had 24 cells. After refinement, number of cells increased to
331 553.

Fig. 6 Side view of temperature distribution

Fig. 7 Top view of heat flow

IV. CONCLUSION
Fig. 5 Generated mesh by manual settings: a) basic mesh, b)
refined mesh for solids The results indicate, overall, that SW-FS is capable of
mathematical simulation of heat flow through the floor slab.
Table V Control planes settings Variation of 1% to 4% is very positive for such type of
Control Name Minimum Maximum benchmark. As is documented in [11], there was variety from
planes in X1 -23,7 -10,0 9% to 55% disagreement between firstly tested software with
X X2 -10,0 10,0 the analytical solution. Afterward improvement in software
direction X3 10,0 23,7 lowering that difference to the highest value of 24%.
Name Minimum Maximum Although version of SW-FS was 2012 and in present time is
Control version 2014 on the market, it would be interesting to
Y1 -17,7 -10,0
planes in benchmark and compare results of that version with tested
Y2 -10,0 -3,0
Y version.
Y3 -3,0 0,0
direction However, appropriate setup of mesh should be considered
Y4 0,0 5,6
along with proper analysis after generation. Also refinement
Control Name Minimum Maximum
option should be acknowledge as results showed big
planes in Z1 -23,7 -10,0
differences. Interest with refinement should be also in
Z Z2 -10,0 10,0 symmetrical object where SW-FS showed high
direction Z3 10,0 23,7 disproportions.

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As next step should be to do testing on remaining 10 cases


[6] A.E. Delsante; A.N. Stokes; P.J. Walsh, (1983). Application of Fourier
from IAE BESTEST.pe These are similar to already tested
Transforms to Periodic Heat Flow into the Ground under a Building.
one, but they have sinusoidal variation of outside temperature. International Journal of Heat Mass Transfer, 26(1): 121-132.
Also condition to store every hour of ten year simulation make [7] Four-Year On-Site Measurement of Heat Flow in Slab-on-Ground
it hard for storage space. Just for interest there was Floors with Wet Soils. In: Thermal performance of the exterior
accomplished case GC40b and whole data computed had more envelopes of buildings VII: December 6-10, 1998, Sheraton Sand Key
Hotel, Clearwater Beach, Florida: conference proceedings. Atlanta,
than 1TB of storage space. Ga.: American Society of Heating, Refrigerating and Air-Conditioning
Further research should aim comprehensive Engineers, Inc., c1998, s. 14. ISBN 1883413702.
ANSI/ASHRAE Standard 140, and properly validate SW-FS [8] ANSI/ASHRAE Standard 140-2007. 2007. Standard Method of Test for
with it. Although, SW-FS is not mainly for building the Evaluation of Building Energy Analysis Computer Programs,
Atlanta, Georgia, USA: American Society of Heating, Refrigerating and
applications, there is no snag why not to use it for such Air-Conditioning Engineers.
industry. Moreover as results prove it is suitable and in some [9] R. Judkoff and J. Neymark, Model validation and testing: The
cases more than other program adjusted mainly on it. methodological foundation of ASHRAE Standard 140, in ASHRAE
Transactions, 2006, vol. 112 PART 2, pp. 367376.
[10] V. Gerlich, K. Sulovsk, and M. Zlek, COMSOL Multiphysics
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