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IRS2092 : 1-kW Buffered IRFB4227 (TO220)

Class D Amplifier using modified IRAUDAMP5

THD Performance Test

THD + N Ratio % vs. Output Power

Magenta & Yellow plot : 2-ohm @ +/-68Vbus

Red plot : 4-ohm @ +/-68Vbus

THD + N Ratio vs. Output Power

Cyan plot : 4-ohm @ +/-35Vbus

Red plot : 2-ohm @ +/-78Vbus


IRS2092 : 1-kW Buffered IRFB4227 (TO220)
Class D Amplifier using modified IRAUDAMP5

THD + N Ratio % vs. Output Power

2-ohm @ +/-75Vbus

Note : The THD variation 500W -1.2kW range is


caused by the initial temperature of the
mosfets before / during the sweep.
The yellow plot is a cold start from ~25C.
The rest of the plots are results from a warm
board that has been repeatedly tested.
IRS2092 : 1-kW Buffered IRFB4227 (TO220)
Class D Amplifier using modified IRAUDAMP5

Low side R4 / R5 : 8k2 / 2k2 High side R3 / R2 : 8k2 / 2k2


The peak of the short circuit current is highly dependent on the interrelationship of the Rdson vs.
junction temperature of the mosfets. The variation of the OCP current is deemed to be
reasonable considering duration the daughter board is already running which warms up the board
under test. The instantaneous OCP trip level is decided by the Ids and Rdson as a function of Tj.

The ckt. designators R2/R3 and R4/R6 are referring to the OCP test portion of IRS20955
datasheet / appnote AN1138 for IRS2092.

Daughter Board#2 ( Idle self-osc freq : ~360kHz)

+Peak Output Inductor


current during Short Circuit
Test for Ch1 : ~-107.2Apk

+Peak Output Inductor current during


Short Circuit Test for Ch1 : ~+75.5Apk

Daughter Board#3 ( Idle self-osc freq : ~349kHz)

+Peak Output Inductor


current during short circuit
test for Ch1 : ~+81.6 Apk

-Peak Output Inductor current during


short circuit test for Ch2 : ~-95.4 Apk
IRS2092 : 1-kW Buffered IRFB4227 (TO220)
Class D Amplifier using modified IRAUDAMP5

Daughter Board#5 ( Idle self-osc freq : ~357kHz)

-Peak Output Inductor current during -Peak Output Inductor current during
short circuit test for Ch2 : ~+70.35 Apk short circuit test for Ch2 : ~-62.4 Apk
IRS2092 : 1-kW Buffered IRFB4227 (TO220)
Class D Amplifier using modified IRAUDAMP5

Top Side Component Overlay

Top Side Copper & Overlay

Bottom Side Copper & Component Overlay


IRS2092 : 1-kW Buffered IRFB4227 (TO220)
Class D Amplifier using modified IRAUDAMP5

Front View

Top Side (back view)

Bottom side
IRS2092 : 1-kW Buffered IRFB4227 (TO220)
Class D Amplifier using modified IRAUDAMP5
IRS2092 : 1-kW Buffered IRFB4227 (TO220)
Class D Amplifier using modified IRAUDAMP5

Class D, 1kW Single Channel TO220 buffered Daughter Board IRS2092S Module Schematic
Drawn by: ISRAEL SERRANO
+75V Bus +75V Bus
+B
SCH_DB_2092_Rev8 R45 10R
R52 Q9
R40
open ZXTN25100BFH
33k
C18 R43
C33
CH1 U1 8.2k D1 100nF
3.3uF
R7 +5V R25 Q6A
1 16 R41 R23A IRFB4227 C32
VAA VAA CSH 10K R23B
R21 P1 2.2k 10R Q6B 0.22 uF
10R 1K 10R
VB IRFB4227
GND1
Audio Gnd 1 1k 2
GND VB
15
C17
C14 CH1
0.22 uF CH1 Output to LPF1
10R 0.1uF
J1 IN-1
R46 3 14 CH1 O J2
OC 1 4 IN- HO R22A R22B
3.01k C5 R32 Q8 TP1 TP1
VSS 2 5 C1 D6 9 13
1nF,250V 1nF,250V 22uF ZXTP25100BFH 10K 10K
3 6 VAA 10 14 +B
C30 1nF 4 13
COMP VS 11 15
A26568-ND
10nF 12 16
R1 C21 C23
D4 SD 5 12 R44A OPEN A26570-ND
SD CSD VCC R26 VCC R37
10R
100R 4.7R 1R
C10 10uF
R3 -5V 6 11
VSS VSS LO R44 Q3
10R
C12 10R
R19 7 10 C31
VREF COM
Heatsink
J1 3.3uF
8.2k
-B
R30 100nF
ZXTN25100BFH CH2
7 10 VCC 8 9 R9 J2
OCSET DT
VSS 8 11 SD 10R
R12 1 5 -B
GND2 9 12 IRS2092S R21A R21B
4.7K Q5A Q5B 2 6
A26568-ND IN-2 R50 R17 R5 10R 10R 3 7
Audio Gnd 2 open 2.2k
open 4 8
3.3K
Q2
A26570-ND
C3
R13
IRFB4227 IRFB4227
ZXTP25100BFH
8.2K 10uF DS1 R20A R20B

D7 10K 10K
-75V Bus --75V Bus
-B
-B

Note : 1) OCP ckt setting is remarkably accurate based on repeated test.


2) +/-75V bus and heatsink are intended for 2-ohm load -1kW testing.
3) Output is taken from 2 output connectors which make use of both Ch1 & Ch2 output
filters of a modified IRAUDAMP5 board.
4) All test results in this report are subject to change / confirmation test.

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