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. .

Effect of Perforation Damage on


Well Productivity
J. A. Klotz, SP13-AIME,
UnionOilCo, of California
?. F. Krueger, SPE-AIME,UnionOilCo. of California
D. $. Pye, 5PE-AIME,Union nil Co.of California

Introduction

Gun perforation has been used for more than 40 years problem, the early work- on the productivity of
for generating a controlled flow channel between oil perforated welis assumed flow through clean, un-
and gas reservoirs and the bore of an injection or damaged perforations. Recently, Bell et al, in
production well. The first well reported to be gun analytical and experimental studies related ~erforation
perforated was a Union Oil Co. of California well in efficiencyfor a single damaged perforation in a radial
the MontebeHo field, Los Angeles County, Calif., in system to that observed in a linear core, but no attempt
1932. Since that time many types of special bullets was made to estimate over-all well productivity.
and jets have been int~oduced to improve the perfor- The purpose of our paper is to extend the earlier
ating process, and we include both devices in the work on productivity of perforated completions by
term gun perforating, taking into account the depth and severity of perme-
Although gun perforating became widely accepted ability damage caused by both the dril;ing and the
as a practical completion method, engineers long sus- perforating processes. We are now able to relate flow
pected that well productivities should be better than efficiencies and permeability damage in a laboratory-
observed. Experimental and field studies,:- 7 ranging perforated linear core system to that in a practical
over more than a 20-year period, exposed deficiencies radial well system. To limit the length of the text and
in perforator design and perforating procedures that yet illustrate adequately the general combined effect
accounted for the reduced productivities or injectiv- of perforating and drilling damage, we have modeled
ities and lead to improved field results. Laboratory a radial system with an optimum perforating condition
observations on linear, perforated cores demonstrated of 4 holes/ft. At this short density and a penetration
that crushing and compaction of rock during perfor- of 6 in., perforated well productivity approximates
ating substantially impaired the flow capacity of the open-hole productivity. The actual numerical effects
hole. on well productivity will, of course, be different for
Although this experimental work provided a better other perforation patterns but the general effects of
understanding of the physical effects of perforating perforation damage on productivity will be similar.
into rock, our ability to estimate how much oil, gas, Thus, regardless of perforation pattern, the trends
or water should flow into a wellbore through perfor- indicated in this work should be helpful in designing
ations formed under down-hole conditions has been perforating jobs.
Iimited by the simplifying assumptions required to We accomplished this objective with a computer-
handle this problem. Because of the difficulty of the ized finite element method; and, although our com-

To maximize pr~ductivity, perforations must penetrate substantially beyond the zone of


drilling damage, and they must be of the highest possible quality. In a well with drilling
damage, a \ew deep perforations are more effective than many shallow ones; but within
the limits of current technology and economics, severe perforation damage cannot be
entirely overcome by increasing either shot density or penetration.

IOVEMBER,1974 1303
*

.
puter model is not perfect, we beliele it represents damaged perforation (Q is compared mathematically
a realistic step forward in estimating well productivity with the permeability of a core with an ideal, clean
when the formation is damaged from the drilling and perforation of the same depth (ki). This new measure
perforating processes. of perforator performance is called Core Flow Effi-
ciency and is defined in RP 43 (197 1) as
Evaluation of Perforation Damage
Publications of several investigators- have shown
that conventional perforating practices impair the
productivity and injectivity of perforations. Perfora- For a clean, undamaged perforation, ki/ko can
tions are never clean, at best; the act of perforating be calculated by the finite element method to be
crushes the rock and forces the particles from the hole described later, as it depends upon the dimensions of
area into the surrounding formation. Under adverse the cylinder and of the perforation. RF 43 tabulates
conditions of too great wellbore pressure and presence the theoretical permeability ratios, ki/kO, for several
of drilling mud or dirty completion fluid, severe add- test core lengths, and Fig. 1 presents a graph of typical
itional darrage may result, values for a 12-in.-long core. Thus R~ 43 now pro-
As a result of this work, the industry adopted in vides a measure of perforation qual:ty. CFE near 1,0
1962 a standard test procedure, API Recommended indicates a relatively clean perforation; CFE < 1.0,
Practice No. 43 (RI? 43), for comparing the flow a dirty, or damaged, perforation,
properties of perforations. We shall describe briefly But how does CFE for a linear core relate to well
the process and philosophy of this test because it forms productivity in a radial system? To answer this ques-
a foundation for our present work. tion a modification of our finite element model was
The 1962 edition of RP 43 describes perforation used to estimate flow through the same perforation in
effectiveness in terms of 2 Well Flow Index (WFI) a radial well system.
determined for flow through a perforation made into The relationship between CFE and well produc-
a standard cylindrical Berea sandstone core under tivity depends upon a large number of parameters:
simulated wellbore conditions. WFI was defined as well diameter, perforation diameter, perforation depth,
the ratio of the apparent permeability of the perforated shot density, severity and depth of perforation dam-
core (kP)to the pemleability of the unpe.rfoiated core age, severity zmd depth of formation damage from
with both ends open (kO),The WFI so defined was drilling or workover fluids, and well drainage radius.
misleading in that the effect of perforation damage Because of length limitations for this paper, we will
was masked by the effect of penetration depth. The not attempt to discuss all combinations of these fac-
index name was a misnomer because it had no relation tors, but will present the results involving variations
to down-hole weHproductivity in a radial system. of those we consider most influential: perforation
In recognition of these problems, API RP 43 was depth, formation damage from drilling or workover
revised in 1971to provide a measure of permeability as well as from perforating, and shot density. I-Iow-
damage in the perforation. In the new procedure, the ever, before discussing the results, we shall describe
apparent permeability measured in a core with a real, how the calculations are made.
The Finite Element Method
The heart of our work involves calculation of flow
through a perforation in either the RP 43 core cylin-
ders or in a well. The calculations were made using
a finite element method for estimating pressures and
flow in permeab!e porous media.
The finite element method was first proposed for
use in problems involving analjjsis of stress and strain
in structures such as steel frame buildings, aircraft
frames, and offshore platforms. For such structures
each frame member constitutes an element and each
joint between members a node. Equations can be
written in matrix form for forces at each node and
for stress and strain in each element. Then, the
problem of determining the forces, stresses, and
strains can be solved by well known methods of matrix
algebra, This application is described by Willems and

OL---J
1!
Lucas.4
After considerable success in structure analysis,
the finite element method was extended to continuous
materials, These applications and the theory behind
02 4 6 them are described by Zienkiewicz and Cheung.15
Perforation Depth, inches Chapter 10 of their book outlines the finite element
Fig. l-Calculated permeability ratio for ideal,
clean perforation in a 12-in. core
theory for F]eld Problems Heat Conduction,
cylinder (data from Ref. 13). Seepage Flow, Etc., which has been used in our
1304 JOURNALOF PETROLEUMTECHNOLOGY
.

work. Engineering Dept. at the U, of California at Berkeley


For this paper the finite element method consists and is described in a paper by Taylor and Brown.17
of the following procedure: The basic mathematical technology in the code* has
A plane section of the reservoir rock or test not been changed, but we adapted it to our particular
cylinder is difided into a number of four-sided finite problem.
elemems. Th: elements can have almost any shape; The arrangement of nodes and elements shown on
but for this work, we use rectangular elements for Figs. 2 and 3 is calculated automatically by an auxili-
ary gridding subroutine,
line~r flow through a test cylinder and nearly paral-
lelogram elements for radial flow into a well, Figs, 2
and 3 illustrate the finite element grids used for the
For the linear, cylindrical system, the gridding
program accepts cylinder diameter, cylinder length,
I
cylindrical core and the radial well system. perforation diameter, perforation length, and dam-
Junctions of the lines surrounding neighboring aged zone thicknesses as input data, Then it auto-
elements are serially numbered nodes, We used 600 matically draws a grid such as shown in Fig, 2,
nodes and eIements for this work; but for clarity of Elements and nodes are clustered near the tip of the
illustration, the figures are drawn for grids containing perforation, where flow directions change rapidly and
only 200 nodes and elements. The geometry of the where pressure gradients are greatest.
system is described by the position, i.e., the x and y Although the grid appears here as a two-dimen-
coordinate of each node. Each element is identified sional, plane m-ray, the computer code considers it
by means of the serial numbers of the nodes at its to be a two-dimensional, axisymmetric array with the
corners. The program can handle a large number of axis of the perforation, coincidental with the axis of
nodes and elements, limited only by dimension state- the cylinder, as the axis of symmetry, Thus, each
ment in the computer code. We used approximately element is a three-dimensional ring whose rectangular
600 nodes and 600 elements to describe each flow cross-sectiori shows in Fig. 2. For the linear, cylin-
system. drical system, this is an accurate representation.
Flow resistance through the permeable media is For the radial system, the grid shown in Fig. 3
described by assigning a permeability to each element; is developed in a similar manner but an approxima-
we used four different permeabilities: tion of well geometry is involved. Input data to the
1. Virgin undamaged reservoir rock permeability,
k, = 1.0. *A Iktinz of Tavlors code can be obtained from the amhor% of

2. Permeability of the region around the wellbore


damaged by drilling, 0.0< k, <1.0.
3. Permeability of the region around the perfora-
tion damaged by perforating, 0.0< kv <1,0.
4. Permeability of the region damaged by both
drilling and perforating, k,. For most of our work,
k, = k, X k,,lG but for the work summarized in Figs.
11 and 12, k, was varied independently.

E$#av
The computer code works in the following reamer,
Rcoion of ;~ I k=kl=l.-O
Pw-foration
First, it calculates coefficients describing the flow con- 5arnage-(1/2 inch)
ductivity of each element as it depends upon the shape
of the element (location of the corner nodes), and on
the permeability of the element. Then, these coefE-
cients are stored in a 30 X 600 array that eventually Typical
will be a banded matrix describing the conductivity of length
the entire system,
15 in
Next, boundary conditions are used to modtiy a
600-point vector that also will be part of the final
I solution. Our boundary conditions consisted of a
fixed pressure at the nodes along the input face of
E&n

the test cylinder, or along the outer, input boundary


of the radial system, and a different fixed pressure at
the nodes lying on the surface of the perforation.
Next, the computer code solves the banded 30 X
600 matrix along with the boundary condition vector
by means of a direct Gaussian solution to determine
the pressure at each of the nudes corresponding to its
position, conductivity of each element, and specified
boundary conditions. Finally, after pressurt% at each
Pressure at Inlet
Nodes = + 10
Ill
I
node have been determined, the computer code calcu-
lates velocity and the direction of flow through each
element in the system.
Fig, 2Finite.eiement grid for core cyiinder. Grid is a
The finite element computer code that forms the haif section of cylinder with center
heart of our calculation was written in the Civil iine at perforation axis.

NOVEMBER,1974 1305
auxiliary gridding code for this system include well is shaped somewhat like a truncated circular parabo-
diameter, vertical and angular distance in the well loid, Fig. 3 shows a section of this paraboloid cut
between perforations, and outer radius of the system through the axis of symmetry, the axis of the perfora-
as well as perforation depth and diameter, and ciam- tion. The elements in this system are rings of nearly
aged region dimensions. parallelogram cross-section, except that elements in
The computer code considers that each perforation the damaged zone around the perforation remain
is centered on a portion of wellbore face whose area rectangular in order to maintain a damaged zone of
depends upon well diameter and perforation spacing. uniform thickness,
For example, in a 6-in.-diameter wellbore, with 4 To obtain good flow definition with small elements
shots/ft, spaced at 90 around the circumference of around the perforation within the 600 node and
the well, each perforation is at the center of a bore element limit imposed by our current computer code,
face area 4.71 in. wide and 12 in. tall (56.5 sq in.), we limited the radius of the radial finite element
Ihe computer code makes the approximation that system shown in Fig. 3 to 5 ft. For each perforation
this area is a plane circle instead of a bent rectangle. configuration, we then were able to calculate an effec-
The plane circle has the same area as the bent rec- tive flow resistance for the 5-ft radial finite element
tangle and is centered at the perforation axis. For system and to translate this to a 660-ft radial well
this example, the circle has a radius of 4.24 in, system by means of the usual fcrrnulaS for flow
Similarly at the outer edge of a 5-ft radial system, through porous media with an effective discontinuity
the cross-sectional area available for radial flow in permeability. The translation assur,les uniform
would be a bent rectangle, 94.25 in. wide and 12 in, pressure at the outer nodes of our radial system and
tall (1,131 sq in. total area). The computer code uniform flow rates in the outer ring of elements,
maintains the assumption that this area is circular, Uniform pressure was specified as a boundary condi-
Thus, the bent rectangle at 5-ft radius in a system with tion, and calculated flow rates in the outer elements,
four perforations per foot is represented by a circle although not absolutely uniform, deviated by only
18.98 in. in radius. about 1 percent from an integrated average. Thus, we
The net result is an axisymmetric flow system that felt secure in the translation from a 5-ft outer radius
to a 660-ft radius.
The computer code calculated the velocity and
direction of flow through each element. We considered
d d WELL that the summed flow through the single row of

Region of
PERFORATIONS

Drilling I T Radiu IS from


elements at the input end of the cylinder, or the
single row of elements at the outer input edge of the
radial system, represented flow through the entire
system. Our calcu-latedflow rate was then the sum of
Well t the products: (flow velocity in each input element)
X (annular area availab!e for flow in this element).
Figs. 4 and 5 show the flow distribution into a
perforation in a linear core and in a radial system,
respectively. A half-section of an 8-in.-long perfora-
tion is shown schematically, and arrows indicate the
.~ercenta~e of flow into each of four 2-in.-long seg-
ments. In the linear system when the perforation is
undamaged, almost 80 percent of the flOWis near the
tip of the hole, However, when the permeability of
the rock surrounding the perforation is damaged by
the perforating process, the added resistance forces
flow more toward the base of the perforation, and
it is more evenly distributed over the entire surface
of the perforation. Of course, total flow is less.
In the radial system, on the other hand, flow into
the perforation is distributed fairly uniformly over
the entire length of the perforation for both the un-
damaged and damaged cases, and total flow at the
tip of the undamaged perforation is only 9 percent
greater than at the tip of the damaged one.
Results
We investigated three relationships in this work:
1. The relationship between Core Flow Efficiency
(CFE), as defined in API 22P 43, and a similar term,
Well Flow Efficiency (WFE), that we defined for flow
Fig, 3Finite.element grid for radial system around a into a perforated well, WFE is defined as the ratio of
well. The grid is a half section of a paraboloid with
center iine at perforation axis, flow rate into a cased well through a real perforation
1306 JOURNALOF PETROLEUMTECHNOLOGY
With Perforation Damoge
in a zone that has been damaged by perforating, No Perforation Domage
ks = 0.05
ks = 1.0
drilling, or workover to the flOWrate into the same % Flow Through Each

% Flow ?hrough Each
well through a clean, ideal perforation of the same 2 inch Segment 2 inch Segment
depth in an undamaged zone. The term WFE for a 2 v. \ 18 %

radial system should not be confused with WFI from T


20%
RP 43, 1962 edition, which related to :; linear core. 4 % 8
P,,l.a, otzon
\

2. The effect on WFE of a permeability-damaged
region around the wellbore, such as might be caused 15 % \ 25%

by the drilling or workover process when the perfora-


tions are ideal and undamaged. 1
\
3. The effect on WFE of a permeability-damaged 79% 37%
region around the perforation, such as might be
caused by the perforating process, in a formation with-
out formation damage from drilling or workover. [

Finally, we combined all these. effects to determine Fig. 4-Distribution of flow into perforations in core
cylinder for clean, ideal perforation and for
how WFE is affected when both drilling damage and damaged perforation. Perforation diameter,
perforation damage are present at the same time. 0.4 in.; damaged region, 1/2 in. thick.
Our calculations assume steady-state flow of an Outline is half section of a cylinder,
incompressible fluia and all single-phase perrneabili-
ties. Thus, all permeabilities reported in this paper
are, in effect, the permeability to whatever phase is No Per foratmn Oamoge With Perforot,cm Domage
flowing; all other phases are immobiie and permeabil- k3= 1.0 k3=O05
ity to the flowing phase does not change from place % Flow Through Each % flow ThroughEoch
to place in the system because of saturation changes. 2 snch Segment
23 1.
2 Inch Se9ment
I 9 1.
Examples of the effects of various parameters on *.. \ 8
\

WFE in the following sections are given for a well P*, Io#. t#o.
20%
P., fo..,,m
23%
with a 6-in.-diameter wellbore, perforated with four \ \
\
0.4-in.-diameter holes per foot, and with a drainage 7 22% 24 1.

radius of 660 ft. This shot density was selected \


\
\

because it is representative of common field practice; 1 39% L 30%


\\
and, for comparative purposes, if data for a 6-in. \

perforation are selected, our results can be related to


open-hole well productivity in a formation without
permeability damage. However, we shall compare D T)

also the effects of shot density in a damaged formation Fig. &Distribution of flow into perforations in a radial
with that in an undamaged formation. well system for clean, ideal perforation and for damaged
perforation. Well diameter, 6 in.; drainage radius, 660 ft;
Correlation of CFF, With WFE damaged zone, 1/2 in. thick; perforation diameter, 0.4 in.
4 shots/ft spaced at 90. Outline is half
Fig. 6 presents thv results of our calculations to section of a paraboloid.
relate CFE for a 15-in. test core to WFE at a shot
density of 4/ft. Correlations in this paper relate to
CFES for a 15-in. test core because most published
RP 43 data for commercial perforators are given for
1.0
this length, We should point out, however, that our
studies showed that for a given penetration and dam- .8 -
aged zone permeflbility CFE varies with test core g:
length because of geometrical effects; and, therefore, ~:.6 -
the numerical results would be somewhat different for e!
* Cl
.-
o~ .4 -
other core lengths. However, these differences are VLU
small within the range of perforation depths specified
in RP 43 for the various target Iengths and for the P, 10,0 I,o
DeDlh
. .-
observed CFE range for commercial perforators. 2
Both CFE and WFE are plotted against the pemle- --- 4 .,

ability, ks, of the damaged zone around the perfora- ,. 8


%> .. .- 10
tion and for perforation depths ranging from 2 to 10 ~u
c. 4
in. The permeability, kt, in the damaged zone is ~ .%
= .:
normalized and defined as the ratio of the permeabil-
ity in the damaged region to the permeability of the ;% 6
virgin rock. In this normalized system a damaged 8-
zone permeability of 1,0 is equivalent to no damage, I I I I I I 1 I I 1
For our studies, we assumed a ?4-in.-thick damaged o 1 .03 .05.07 .1 .3 .5 .7 1.0
zone. The assumed thickness is consistent with experi- Permeability
Fig. 6-Relationship between well tlow efficiency and
mental observations that indicate values ranging from core flow efficiency. Well diameter, 6 in.; drainage radius,
1/4 to s% in. in Berea cores, depending upon type of 660 ft 4 shot/ft spaced at 90.

NOVEMBE&1974 1307
gun. However, investigation of this parameter has measured perforator performance (CFE values) re-
shown that the assumed thickness does not critically lates to well productivity when perforating and drill-
affect the results. ing conditions are known.
Although for convenience we have related CFE
Effect of Perforation Depth in a Zone
values for Berea cores to WFE, the effects of different
types of rock material can be readily determined from With Permeability Damage
the curves if experimental results of perforating in In earlier work by others,- the effects of perfora-
linear cores are available. From experimentally deter- tion depth were investigaled for a virgin, undamaged
mined CFE values for particular rock types, the formation, Now with our finite element model we are
damaged zone permeability can be estimated from able to illustrate the effe,:ts of perforation depth cm
Fig, 6. These values can then be used to interpolate the productivity of a well that has been completed in
WFE values in subsequent figures. a zone in which the permeability has been damaged
With the upper portion of Fig. 6 we can compare by drilling, In the examp!e shown in Fig. 7, the per-
the permeability damage caused by different perfo- forations are assumed tc be ideal and undamaged,
rators. Published CFE values for most modem gun and drilling damage extends for a radial distance of
perforators range between 0.65 and 0.85, and from 4 in. from the wellbore. Permeability of the damaged
the figure we see that the damaged zone permeability zone ranges between 5 and 100 percent of the virgin
can range from about 7 to 35 percent of the undam- reservoir permeability,
aged formation permeability. Our results compare As mjght be expected, WFE is low when drilling
well with the calculated value of 10 to 20 percent damage is seveie and the perforation does not pene-
of the undamaged zone permeability for a CFE of trate through the dama,ged zone, No appreciable
0.75 reported by Bell et al.; at this same CFE, Fig. improvement occurs unti I the perforation penetrates
6 indicates values ranging from 12 to 19 percent. through the damaged zone. However, the productivity
WFE and CFE are related as illustrated by the is significantly reduced until the perforation extends
arrows on Fig. 6, For each CFE we determine a 40 or 50 percent bevond the region of driliing damage.
damaged permeability for the perforation and then Inasmuch as simdar relationships will hold for per-
relate this damage to a corresponding WFE. For forations in a deeply penetrating damaged zone, a
example, a measured CFE of 0.7 in a 15-in. test strong effort should be made to avoid drilling or work-
cylinder with a 6-in. pel foration is the result of a over damage that cannot be penetrated substantially
normalized permeability of 0.085 in the assumed 1A- by commercial gun perforators.
in.-thick damaged zone. In the example radial well
Combined Effects of Perforation
system with 4 holes/ft, the same damaged zone will,
in turn, cause a WFE of 0.58, These results could be Damage and Drilling Damage
typical for some perforated completions shot under Application of our radial model has been extended
favorable conditions (salt water in hole, pressure drop a step further in Figs. 8 through 10 to include a study
into wellbore), of perforation effectiveness in a damaged radial
For CFE = 0,3, corresponding to a perforation system when the perforations are also damaged, In
made under mud with pressure drop into the forma- these figures it is assumed that perforating damage
tion, the normalized damaged zone permeability is was superimposed on the drilling damage; that is,
0,013 and the corresponding WFE is 0.16. k, = k, X k,. Inasmuch as the effect of damage dur-
The relationship between CFE and WFE is not ing perforating on already damaged permeability is
sensitive to our assumption of a Y2 -in.-thick damaged not known, we shall also show similar results when
region. But if we had assumed a different thickness, 3 perforating damage is assumed to be independent of
the calculated intermediate values, the permeabilities drilling damage.
of the d maged region, would be changed; for a given Figs. 8,9, and 10 are the inverse of Fig, 7. Whereas
CFE the permeabilities would be lower for a region Fig. 7 demonstrates the effect of changes in perfora-
less than 1A in. thick and greater for a region more tion depth in and through a 4-in. damaged zone, in
than 1/2 in. thick. But the WFE/CFE relationship is these figures the perforation depth is held constant at
essentially unchanged for a damaged zone thickness 8 in, and the effect of formation permeability damage
ranging between 0.2 and 0.7 in. is shown for damage depths ranging from O to 24 in.
In the radial system, then, a WFE range of 0.50 The family of curves again shows the result~ for
to 0.90 corresponds to the CFE range of 0.65 to 0.85 damaged permeability ranging from 5 to 100 percent
observed for conventional perforators under the con- of virgin rock permeability,
ditions set in RP 43. These WFE values are substan- The information given in Fig, 8 is derived for a
tially higher than the values of 0.25 to 0.35 calculated completion in which there is no perforation damage
by Bell et al. The major difference is probably asso- and therefore is comparable with the results in Fig. 7
ciated with our shot density of 4/ft, compared with for the same depth of drilling damage and perforation
Bells analysis for a single shot in a semi-inthite depth. As in Fig. 7, WFE is depressed stuix!antially
medium. when a moderate to severe amount of drilling damage
From the correlations given in Fjg. 6 and reference extends to, or beyond, the tip of the perforation; and
to relationships between open-hole productivity and it is not until penetraticm of the drilling damage is
perforation depth and density, we shall be able to limited to about 50 percent of the perforation depth
estimate in subsequent sections how laboratory- that a major improvement is noted in WFE.
1308 JOURNALC)FPETROLEUMTECHNOLOGY
\

4 Figs. 9 and 10 include the effects of perforation 10 percent. Then, an S-in. perforation with 4 in. of
damage. In Fig. 9 we assume that the perforation drilling damage results in a WFE of about 34 percent.
process reduces the permeability in the V2-in.-thick If the perforating process car, be improved so that
region around the perforation to 20 percent of the permeability in the perforation-damaged zone is 20
virgin rock perrneability; in Fig, 10 we assume that percent, then as shown on Fig. 9, the well will tolerate
the damaged permeability in this region is 5 percent a drilling damaged zone 8 in. deep (equal to the
of the original value. As shown in these figures, per- perforation depth) while maintaining a 34-percent
foration damage prevents attainment of undamaged productivity ratio, If perforation damage can be elim-
productivity values. For k, = 0.2, a common ckgree inated, then as shown on Fig, 8, the depth of drilling
of perforation damage, maximum WFE is only 80 damage can be twice the depth of the 8-in, perforation
percent of the undamaged value; and for k:, = 0.05. while maintaining a 34-percent productivity.
severe perforation damage, maximum WFE is only A major point of interest is the importance of
about 50 percent of the undamaged value, There is perforating performance on well productivity. We
little change in WFE as long as the drilling damage conclude from this study thrit when there is no per-
penetrates beyond the perforation depth. As in the foration dan,age, it is possible to overcome the effect
preceding figures, WFE does not approach the maxi- of drilling damage by substantial penetration of the
mum value unless the depth of drilling damage can perforation beyond the zone of drilling damage; hex<l-
be restricted to less than half the perforation depth. ever, when the perforation is damaged by the per-
The following example can be instructive, Fig. 10 forating process, VVFEis limited to a maximum of
shows the WFE in a zone with drilling damage when 0.8 when k. = 0.2 and to about 0.5 when k, = 0,05,
the permeability of the perforation-damaged region even when the perforation extends well beyond the
is 5 percent of the virgin permeability. Consider a drilling damage. On the other hand, when the perfora-
well where drilling damage reduces permeability to tion does not adequately penetrate the drilling damage,

,8 inch
,@rotion depth, k3 e 0.2 kz
1.0

.7

.4
E

Oo&_i-~2 4 6
I
8
I
10
I
12
1
14
I
16
I
18 2
Depth of Penetration, inches
Fig. 7Effect of ~erforation depth on WFE in well with
dr~ling damage (k; < 1,0) when perforations are urrdam.
Depth of Drilling Damage, inches
aged (k, = 1,0). Well diameter, 6 in.; drainage radius
660 ft; 4 shots/ft, Fig. 9Effect of drilling damage on WFE when perforations
are damaged (average performance, k:] = 0.2);
k4 = k3 X kz.

8 inch perforation depth, ka s 1.0 kz


v
1.0 1.0 ~o~
> ,7
v
j .8 -
u
z
.4
kz
~ .6
I 1.0
:
ii I
,4 - IL
.7
< .1 .4
3.2 _ g ,2 -
.05
i
($~ k

Depth of Drilling Damage, inches Depth of Drilling Damage, inches


Ffg. 8-Effect of drilling darnage on WFE when perforations Fig. lCzEffect of drilling damage on WFE when perfora.
are undamaged, tiers are severely damaged (k3 = 0.05); k4 = ks x kz.
NOVEMBER,1974 1309
WFE declines rapidly with increasing damage to as
1.0 - 8 inch low as 5 to 20 percent of the undamaged values.
depth, k3 = 0,2
kz Experience has shown that in many formations mod-
I 1.0 erate permeability damage ratios of 0.4 to 0.7 are
~ .8
.7 common after drilling, and the perforation damage
.-al
U values used above are common for typical perforators
.4
: .6 - and typical shooting conditions. Our curves indicate
that for this range of values WFES would range from
3 0.3 to 0.7.
L0 ,4 - Because of the conditions selected for our examples,
.1 WFE values in our examples should approximate well
z .2 -
productivity ratios relative to open hole. Thus our
.05
analysis indicates that commonly used drilling and
perforating practices could result in restrictions in well
oo~- productivities on the order of 30 to 70 percent of
undamaged open-hole productivities.
Depth of Drilling Damage, inches
To relate these results tc observed perforator per-
ilg. n-Effect of drilling damage on WFE when perfora.
tions are damaged (average performance, ks = 0.2):
formance in laboratory, linear core systems, note that
I(4 = k3; k4 # kz x k3. the 20-percent permeability ratio assumed in Fig. 9
for the damaged zone around an 8-in. deep perfora-
tion is associated with CFE = 0.75 to 0.85 (Fig. 6);
a 5-percent permeability ratio is associated with CFE
= 0.5 to 0.6, Both values can be easily obtained with
commercial perforators, depending upon perforating
conditions used.
~ .8 - 8 inch As noted earlier in discussing Figs. 9 and 10, we
.-aJ perforation assumed that when perforation damage occurs in a
depth, ka = 0.05
~ .6 - zone previously damaged by drilling, the effective
u-! v
damaged permeability around the perforation, k,, is
5 equal to k, X k,. In Figs. 11 and 12, both drilling
0 .4 - damage and perforation damage are again included;
c
but k, is assumed to vary independently from k,, the
5 permeability after drilling damage, That is, k, = k,
~ .2 -
and k, is not a function of k,.
In view of the current lack of information on
j~,),\;o;4 I I second-order damage, the reader may select the
family of curves tha: best fits his own experience or
Depth of Drilling Damage, inches inclination.
Fig. 12Effect of drililng damage on WFE when perfora.
tions are severely damaged (ks = 0.05); ks = ks; Effect of Thickness of
kd # k2 x k3.
Pwforation-Damaged Zone
In the discussion of Fig. 6, we stated that the final
relationship between CFE and WFE would be rela-
tively independent of the thickness of perforation
damage. However, for a specific well, the well pro-
duction efficiency obviously will depend upon the
thickness and depth of the perforation damage. This
relationship is shown in Fig. 13, where the depth of
damage around an 8-in, perforation is allowed to
vary up to 3 in, Permeability in the damaged zone
ranges between 5 and 100 percent of virgin rock
permeability.
These curves provide an interesting insight into
productivity damage that may occur during work-
over. The most severe damage to WFE occurs for
the first 1/2 in. of perforation damage. Beyond that
point WFE does not change much. Thus, if a dim
workover fluid is injected without fluid-loss control
through an undamaged perforation into a nondam-
0 1 2 3
aged formation, the permeability damage produced
Thickness of Damage
Around the Perforation, inches
around the perforations can readily reduce well pro-
Fig. 13Effect of thickness of perforation-damaged zone ductivity as much as 50 percent, even with a limited
on WFE in well with no drilling damage. degree of invasion. However, if reasonable precau-
1310 JOURNALOF PETROLEUMTECHNOLOG-f
I
tions are taken to use a relatively nondamaging fluid tion fluids are used that is, with high-fluid loss and
with adequate fluid-loss control, the productivity re- formation damaging characteristicsinability to
duction can be limited to a minor amount. penetrate through the darnaged zone with existing
If the perforation is already seriously ddmaged perforators can result in extreme loss in well produc-
from the completion process, for example as indicated tivity. On the other hand, even completions that are
by the curve labeled 0.1, fluid invasion that adds to producing in an undamaged manner because of
the depth of damage say from 1/2 to 3 in. or more effective, deep perforations, wi!l be easily damaged
reduces WFE a relatively small additional amount by invasion of a damaging fluid during workover,
if reasonably good workover fluid is used. because after the job the perforation will be inside
From an over-all viewpoint we should keep in mind the damaged region (see Fig. 7).
that a workover treatment can create effectively a To illustrate more graphically the practical impli-
condition similar to perforating with insufficient pene- cations of our studies, we have used our model to
tration into a previously damaged zone. Therefore, estimate Ihe productivity that could be expected from
previous relationships should be remembered regard- a typical well, completed with cemented casing and
ing the productivity of wells in which perforations are perforated with 4 shots/ft, compared with an assumed
damaged in a zone with drilling damage also. potential productivity of 800 B/D in an undamaged
open hole. The results are given in Tables 1 and 2.
Some Examples of the Effect of Drilling and We have assumed two different sets of drilling condi-
Completion Conditions on Well Pro: ~~ .ivity tions: one with an ideal fluid that causes no formation
In the Introduction, we pointed out that CFE values damage, the other with a fluid that damages formation
were, up to now, suitable only for comparisons as to permeability, In the second case, we investigated the
the quality of perforations produced by different guns. effectsof both a moderately damaging fluid (k, = 0.7)
However, with the foregoing analysis, we are now and a severely damaging fluid (k~ = 0.1) with three
able to show how CFE values can be used practically different invasion depths, 4, 8, and 12 in. In practicq
to estimate how different completion practices can of course, fluid invasion and the associated damage
affect well productivity. Although the values obtained may penetrate even deeper, depending upon drilling
may not be precisely accurate because of simplifying and completion conditions.
assumptions, we believe the effects of the various Results are given for two different perforation
parameters are qualitatively correct and therefore our depths, 4 and 8 in., and a range of CFE values from
analysis provides a tool for critically evaluating the 0.3 to 1.0. The 4-in. penetration corresponds to iesults
importance of various operating practices. For ex- with certain small through-tubing guns, poor shot
ample, we have seen that if poor drilling and comple- phasing, or shooting through multiple strings of pipe,

TABLE lEFFECT OF PERFORATING CONDITIONS AND PERFORATION DEPTH ON PRODUCTIVITY OF A WELL


WITH AN OPEN-HOLE POTENTIAL OF 800 B/D
(No drilling damage, perforated with 4 holes/ft.)
Well Productivity (B/D)
Perforating Conditions at Perforation Depth of
CFE Perforator Fluid Pressu rc 4 in. 8 in.
0.3 Average - High solids, mud in hole + AP 115 154
0.5 Poor Unfiltered salt water + Ap 253 330
0.7 Average Filtered salt water + Ap 429 569
0.8 Average FiItered salt water AP 538 689
0.9 Best Clean, nondamaging fluid, Ap 653 792
best techniques available
1.0 Ideal Clean, nondamaging - AP 768 856
-1-Ap = Wellbore pressure > formation pressure.
- Ap = Wellbore pressure < formation pressure.

TABLE 2EFFECT OF PERFORATING CONDITIONS AND DRILLING DAMAGE ON PRODUCTIVITY OF A WELL WITH
AN OPEN-HOLE POTENTIAL OF 800 B;D
(S-in,.deep perfomtion, 4 holes/ft, formation damaged during drilling.)
Well Productivity (B/D)
Formation Damaged to Depth of
4 in. 8 in. 12 in.
Perforatimz Conditions kD/k. ko/k, kD/k.
CFE Perforator ~luid Pressur= 0,1 _0.7 _0.1 _0,7 _0.1 0.7

0,3 Average High solids, mud + Ap Q~ 136 15 114 9 112
05 Poor Unfiltered s?lt water + AI) 219 297 56 259 36 254
0.8 Average FiItered salt water Ap 576 661 247 615 162 601
1,0 Ideal Clean, nondamaging AP 803 843 530 813 331 794
Note: k. permeability of damzged zone
= kz.
-K permeability of undamaged zone
+ Ap = wellbore pressure > formation pressure,
Ap = wellbore pressure < formation pressure.

NOVEMBER,1974 1311
.

The 8-ii. depth is fairly typical for many well designed This example illustrates the importance of careful
perforating jobs. Certain special guns can provide engineering of the completion to minimize formation
even deeper penetrations; but with the conditions damage from drilling and to optimize perforator
selected for our example, the penetration values are selection. The prociuctivity values show clearly that
adequate to illustrate the effects of perforating condi- when drilling damage cannot be avoided, it is ex-
tions and amount of formation damage. tremely important to select a gun perforator with both
The CFE values used cover common completion a high CFE value and a penetration potential that will
practices ranging from poor to ideal, When a produc- substantially exceed the depth of formation damage,
ing formation is perforated under drifling fluid with particularly when the permeability reduction is severe.
a large pressure drop into the formation, earlier pub- If this is done, the effect of formation damage can
lications- give permeability damage ratios of 0.5 be almost negated if the CFE value for the perforator
or less, which correspond to CFE values of about 0.3 is 1.0; that is, if there is no damage in the perforation
or less. The larger CFE values used in our example itself. However, with a CFE value of 0.8, typical of
correspond to improved perforators and perforating many commercial guns, the perforation damage pre-
conditions as described in the tables. vents effective bypassing of the drilling damage,
As shown in the tables, depending upon perforating On the other hand, if the well can be drilled with
conditions and type of perforator, the productivity of little formation damage, the effect of perforation
this hypothetical 800 B/D well could range from as depth is less critical, although it is still important to
low as 115 B/D to 856 B/D when no drilling damage perforate in a manner that will provide high CFE
is present, and from 9 to 843 B/D when drilling values.
damage is present. Relative Effects of Shot Density

K1.mz,
-
K,v, o,, S P,.
And Penetration
Previous investigators 9,10 concluded that in ideal,

1
1.4 . . ..-..
H.,,,,
-. M. DL.w. !I 6 Mvsk.t undamaged radial flow systems shot density primarily
rb..d & W.t,.a.
governs the productivity of the well and is more im-
1.2
portant than penetration. Four perforations 6 in. deep
were shown to provide well productivity equivalent
to open hole, and several shallow perforations were
concluded to be more effective than a single, deeply
penetrating one.
To compare the results from our finite element
model with the work of these earlier investigators, we
calculated the well productivity ratio
productivity of a perforated well
.2tiu_lA4~
O 2 4 6 8 10 12 14 16
( productivity of anopenhole )
Perforation Penetration, inches for the same ideal, radial flow system (the perforated
Fig. 14-Effect of shot density and penetration on produc- well is assumed io have no drilling or perforation
tivity ratio. Well diameter, 6 in.; drainage radius, 660 ft: damage). The denominator of this ratio can be calcu-
perforation diameter, 0.1 i% lated in our perforation model by assuming (1) a
perforation cross-sectional area almost equal t the
surface area of the wellbore segment and (2) an irdini-
tesimal perforation depth. In Fig. 14 the results of
this calculation are plotted along with published
results of Harrisll and of McDowell and Muskat.10
o
.- The shape of our curves agrees well with the curves
. of McDowell and Muskat, and the variation in actual
values from point to point probably results from their
inability to exactly scale perforation diameter in thGh
electrolytic model. On the other hand, our curves
agree well with I-Iarns results at low penetration
values and at high-shot density but diverge at low-shot
density. The simplifying assumptions that we make
are somewhat &Terent from his and therefore we can-
not expect perfect agreemtint, For example, Harris
assumes a radially expanding perforation to conform
with his radial segment, whereas we assume a cylin-
00+ - drical perforation in a truncated circular paraboloid
model with cross-sectional areas equivalent to a radial
FJo. of Shots Per Foot segment. Our truncated circular paraboloid model
FI . 15-Effect of perforation damage, as characterized by
la f oratoty CFE values or calculated k3 values, on WFE for
cannot amountaccurately for flow around the casing.
given shot density Perforation depth, 6 in. Because these effects are most important at ve~ low
1312 JOURNALOF PETROLEUMTECHNOLOGY
perforation densities, our results are less accurate at and penetration when both drilling damage and per-
a density of 1 shot/ft. foration damage are present in. the completed well.
We carried these studies one step further and in- Commonly experienced damage factors are assumed:
vestigated the effect of shot density in a perforated k, = 0.4 and k, = 0.2
radial system in which the perforations are damaged. The importance of perforation depth is highlighted
As a measure of perforation damage, we used again, Two shots per foot 18 in. deep is more effective
laboratory -measured CFE values for 15-in, cores than 8 shots/ft 4 in. deep, In general, within practical
and assumed again a 1/2-in.-deep damaged zone. Re- limits increasing shot density alone cannot overcome
sults are given in Fig. 15 for 6-in,-deep perforations. the combined effects of permeability damage from
The top curve labeled CFE = 1.0 (k, = 1.0) corre- perforating and drilling or workover, Therefore,
sponds to the results of previous investigations of an regardless of shot density, deeply penetrating perfora-
ideal, undamaged completion. As previously, at a tions that extend substantially beyond the permeabil-
density of 4 shots/ft the productivity ratio is 1,0. ity damage from drilling (or workover) are necessary
We note now that, with the exception of perfora- if the productivity of a damaged well is to approach
tions with only moderate permeability damage (ks = that of an undamaged, open-hole completion.
0.46), corresponding to CFE = 0.9, it is not possible Our conclusions on the importance of per.-:ration
to achieve open-hole productivity with a reasonable in wells with permeability damage are contrary to
shot density, With a perforator and conditions char- the results of previous work by other investigatorse-
acterized h, CFE = 0.9, about the best system pres- who concluded that in ideal, undamaged completions
ently available, shot density must be increased to shot density is more important than perforation depth.
about 7/ft to achieve open-hole productivity. This work strongly emphasizes the importance of
Corollary to the above, even neglecting the effects careful attention to completion practices to minimize
of drilling damage, it is not possible within practical the depth and severity of formation damage from
limits to overcome poor perforating procedures by drilling, perforating, and workover,
increasing shot density. We have pointed out earlier
that use of over-balanced pressures and high-solids- Conclusions
contcnt fluids during perforating corresponds to Through use of a finite element model, we have ex-
CFE x 0.3 for a 6-in. perforation. At a perforation tended previous studies of the productivity of a well
density of 4 holes/ft, this practice would result in a
well productivityy ratio of about 0.35, according to
these curves. Doubling the shot density to 8/ ft in-
creases the productivityy ratio only to about 0.5, com-
pared with a value of 0,7 to 0.9 that could be attained
with better perforating practice.
Fig. 16 illustrates the relative effects of shot den-
sity and penetration depth on well productivity ratio
when perforations are damaged in an otherwise un-
damaged formation. Productivity ratios are plotted
for penetrations up to 18 in. and for shot densities of
4/ft and 8/ft. The perforation-damaged zone is again
assumed to be 1%-in.thick. Perforation damage values
(k,) are indicated on the curves.
The curves in Fig, 16 show that an increase in shot 1 1 I I I I 1 ! 1 1 J
00 2 4 6 8 IO 12 14 14 18
density is more beneficial when the perforation is Perforation Penetration. inches
damaged than when it is undamaged and that doub- Fig. 16-Effect of perforation parameters on well produc-
ling perforation depth has about the same effect as tivity in well with no drilling damage.
doubling shot density. However, for severely dam-
aged perforations (ks = 0.05) a deeply penetrating
perforation is more effective than an increase in shot

:*6
density. For example, an increase in shot density from
4/ft to 8/ft i~i a 4-in.-deep perforation raises the
well productivity ratio from 0.35 to 0.52, which still

/
corresponds to a large restriction in well productivity;
but an increase in perforation depth from 4 in. to 18
in. at a shot density of 4/ft raises this ratio from 0.35 ,0 ,.,

to 0.79, thus overcoming a substantial portion of the ,/ .,


/ ..:1
effects of perforation damage. With the severely dam- / .,... -
/
aged perforations in this example, open-hole produc- / ..... ..
tivity can be attained by increasing the combhtdd / /..,..
,..
effects of shot density to 8/ft and perforation depth
to 18 in. or, as indicated by extrapolation of the
curve for k~ = 0.05, by increasing perforation depth Perforation Penetration, inches

to about 26 in. at 4 shots/ft. Fig. 17Effect of perforation parameter on well produce


tivity in well with moderate drillin[; damage and normal
In Fig. 17 we investigate the effect of shot density perforation damage.

NOVEMEE~ 1974 1313


in art ideal radial system to include the effects of damage in the perforations cannot be overcome by
permeability damage from drilling, workover, and increasing either shot density or depth of penetration
perforating. For illustrative purposes, this paper has within the limits of present-day technology and eco-
dealt specifically with results for a perforation density nomics.
of 4 hcJes/ft in a symmetrical pattern, although the 9. In completions with drilling (or workover) and
method can be applied to other densities and patterns. perforating damage, a few deeply penetrating per-
Our analysis enables us to draw a number of general forations are more effective than many shallow per-
conclusions about the effectivenessof gun perforating, forations.
but in the summary below it should be remembered
that the numerical results apply specificallyto the shot Acknowledgment
density and pattern used. We are grateful to the Union Oil Co. of California for
1, Damage factors indicated in linear cores from permission to publish this paper. We acknowledge
Core Flow Efficiencies, as determined according to with many thanks the efforts of M. L. Garrett who

API RP 43, second edition, can be related to Well performed most of the computing work.
Flow Efficiencies fcr the model described.
2. Permeability in a 95-in.-thick damaged zone re- References
sulting from the perforating process ranges from about 1. History of Petrolewn Engineering, API Div. of Produc-
0.3 of the undamaged-formation permeability for tion, Dallas, ( 1961).
2. Oliphant, S. C., and Farris. R. F.: A Study of Some
good perforating conditions to about 0.01 for adverse Factors Affecting Gun Perforating, Trans., Al ME
perforating conditions, ( 1947) 170. 22 S-237.
3, In a radial system with formation damageand 3. Lewelling, ~1.: Experimental Evaluation of Well Per-
no perforation damage, Well Flow Efficiency is sub- foration Methods as Applied to Hard Limestone;
Trans., AIME ( 1952) 195, 163-168.
stantially reduced until the perforation penetrates sub- 4. Allen, T. O., and Atterbury, J. H,, Jr.: Effectiveness
stantially beyond the damaged zone. of Gun Perforating, Trans., AIME ( 1954) 201, 8-14,
4. In a radial system with both formation damage 5. Allen. T. O..,. and WorzeL.> C. , H.: Productivity Method
and perforation damage, Well Flow Efficiency re- of Evaluating Gun Perforating, Drill. and Prod. Prac.,
API (1956) 112.
mains considerably below that for an undamaged sys-
6. Krue~er, R. F.: Join: Bullet and Jet Perforation Tests,
tem even when the perforation penetrates substantially Progre>s Report, Dr;ll. and Prod. Pruc., API ( 1956)
through the zone of formation damage. 126.
5. The major effect of permeability damage around 7. Suman, G, O., Jr.: Perforations A Prime Source
of Well Performance Problems, J. Per. Tech. (April
a perforation occurs from the damage within the first
1972) 399-4i I.
%2 in, of the perforation,
8. Muskat, M.: The Effect of Casing Perforation on Well
6. Application of our study to a hypothetical per- Productivity, TM/ns., AIPIE (1943) 151, 175-184.
forated completion indicates that productivity may 9. Howard, R. A., and Watson, M, S., Jr.: Relative Pro-
range fronl as low as 5 to 90 percent of undemaged, ductivity of Perforated Casingl, Trans., AIME ( 1950)
189, 179-182.
open-hole productivity, depending upon the nature of 10. McDowell, J. M., and Muskat, M,: The Effect on Well
drilling and perforating opemtions. Therefore, every Productivity of Formation Penetratimi Beyond Per-
precaution should be taken to avoid permeability forated Casing, Trans., Al ME ( 1950) 189, 309-312.
damage to the formation during drilling, workover, 11. Harris, M, H.: The Effect of Perforating on Well Pro-
ductively, J. Per. Tee/I. (April 1966) 518-528; Tram.,
and perforating. AIME, 237.
7. If formation damage is avoided during the drill- 12. Bell, W. T., Briege~, E. F., and Harrigan, J. W., Jr.:
ing process, a perforation depth of 12 in. or more is Laboratory Flow Characteristics of Gun Perforations;
J. Pet. TCC}I, (Sept. 1972) 1095-1103.
required to overcome the loss in productivity from
13. API Recommended Practice: Standard Procedure for
damaged perforations that is indicated for many com- Evaluation of Well Perforators: API Div. of Produc-
mercial guns by standard API RP 43 tests (CFE - tion, RP 43, 2nd ed. (Nov. 1971).
0.7-0.8). Increasing shot density from 4/ft to 8/ft has ]4. Willems, N., and Lucas, W. M,, Jr.: A4ufrix Analysis
about the same effect as doubling penetration from 6 /or Srructmaf En~ineers, Prentice-Hall Inc., Englewood
Cliffs. N. J. (1968).
in. to 12 in. 15. Zienkicwicz, O. C., and Cheun.g, Y. K.: The Finite Ele-
8. Perforation quality is more important than ment Method in Structural ancf Continnam Mechunics,
either shot density or penetration. The effect of severe McGraw-Hill Publishing Co., Ltd., London ( 1967).
16. Krueger, R, F.: An Evaluation of Well Completion
Original manuscrifM received in Society of Petroleum Engineers EtTectiveness, API Paper 801-38P (May 9-10, 1962).
office Aug. 6, 1973. Revised manuscript received July 29, 1974. 17. Taylor, R. L, and Brown, C. B.: Darcy Flow Solu-
Paper (SPE 4654) was first presented at the SPE.AIME 48th
Annual Fall Meeting, held in Las Vegas, Nev., Sept. 30-Ott, 3, tions with a Free Surface, J. Hydrmlics Div. Proc.,
1973. @) Copyright 1974 American Institute of Mining, Metal. ASCE ( March 1967) 93, I HYDJ 25.
Iurgical, and Petroleum Engineers, Inc. 18. Muskat, M.: Physical Principles oj Oil Production,
This paper will be printed In Transactions volume 257, which will McGraw-Hilt Book Co., Inc., N,Y. (1945) Eq. 6, 244.
cover 1974. tJPT

1314 JOURNAL OF PETROLEUM TECHNOLOGY

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