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TABLE OF MAXIMUM
INTENSITIES
PERMISSIBLE IN
PERMANENT
SERVICE
8.1 INSTALLATION CONDITIONS

Tables 6 to 9 show the maximum permanent intensities admissible for copper or


aluminium conductors, with single or three core , EPR or PRC (XLPE) insulators,
installed either overhead or underground, for medium-voltage cables (1.8/3 kV to
18/30 kV). Those values given with (*) have been determined with the calculation
system published in IEC 287 (translated to the UNE 21144 Standard).
Consequently, it should be borne in mind that, at these intensities, the temperature
that the conductor is subjected to is 90C.

It should also be taken into account that these intensity

values are below the following installation conditions

UNDERGROUND CABLES
Cable laid over tubes at a depth of 0.7 metres, the
thermal resistivity of the terrain being 2.5 km/W and
the temperature of the terrain of 25C.

OVERHEAD CABLES
A circuit of three single cores in tre-foil configuration, or a
single or three core cable arranged in such a way that between
them there is efficient air replacement, an ambient
temperature of 40C, and they are not exposed to sunlight. For
both cases, if the conditions do not correspond exactly to the
aforementioned reference models, the corresponding
correction factors should be applied. These factors are given
on the following pages, where the most common and usual
conditions are described.

With the exception of certain coefficients, such as those that


are applicable to temperatures that are lower than the typical
ones that are given, or thermal resistivities below the one
given as typical and which increase the maximum intensity
admissible in Tables 6-9, the remaining coefficients make the

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intensity given as maximum decrease, at times significantly, especially when
various conditions, that clearly have to be linked, play a role.

For low-voltage cables, the application will adhere to the same correction values as
indicated; although, in addition, it is highly important to take into account potential
drops, it being common to have to increase the cross-section of the conductors for
medium and long paths in order to obtain an intensity that will flow through smaller
sections.

(*) NOTE: With respect to the intensities that appear for each section,
whether the installation is overhead or underground, it is of paramount
importance to remember that the value given is the maximum
permissible permanent one, and for that intensity the conductor will be at
a temperature of 90C if the insulators are thermoset (XLPE, EPR) or 70C if
they are thermoplastic (PVC, PE). Consequently, any reducing coefficient that is
applicable to the installation, e.g. cables exposed to sunlight (coefficient 0.9), will
reduce the original maximum capacity by 10%. For various reasons, there may often
be a number of coefficients in the installation which, once applied, will cause us to
select cables with a larger section than originally planned.
On the other hand, in an economic study we must consider that when the service
temperature of a cable is increased due to the Joule effect, we are using a large
quantity of energy in kW/h in calorific form. Clearly it is better to opt for cables with
a greater section; the increased investment will be recouped in a short time.

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8.2 MAXIMUM INTENSITIES
PERMISSIBLE IN PERMANENT
SERVICE (UNE 20460-5-523)

RATED VOLTAGE CABLES: 0.6/1 kV


TABLE 6

OVERHEAD INSTALLATION (Air temperature: 40C)


MAXIMUM TEMPERATURE OF CONDUCTOR: 90C
CABLES INSULATED WITH RETICULATED POLYETHYLENE (XLPE)

SECTION NUMBER OF COPPER CONDUCTORS NUMBER OF ALUMINIUM CONDUCTORS


mm2 ONE* TWO THREE ONE* TWO THREE

1,5 21 24 20 - - -

2,5 29 33 26,5 22 25 20

4 38 45 36 29 35 27,5

6 48 57 46 38 45 36

10 68 79 65 53 61 50

16 91 105 87 70 83 66

25 116 123 110 88 94 84

35 144 154 137 109 117 104

50 175 188 167 133 145 127

70 224 244 214 170 187 162

95 271 296 259 207 230 197

120 314 348 301 239 269 228

150 363 404 353 277 312 264

185 415 464 391 316 359 301

240 490 552 468 372 429 355

300 - - - - - -

400 - - - - - -

500 - - - - - -

630 - - - - - -

If there are any special conditions in the choice of cross-section, correction factors should be applied.
* Considering 3 loaded conductors

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MAXIMUM INTENSITIES
PERMISSIBLE IN PERMANENT
SERVICE (UNE 20460-5-523)

RATED VOLTAGE CABLES: 0.6/1 kV


TABLE 7

UNDERGROUND INSTALLATION
(Temperature of ground: 25C) Thermal resistivity of the ground: 2,5 K.m/W
MAXIMUM TEMPERATURE OF CONDUCTOR: 90C
CABLES INSULATED WITH RETICULATED POLYETHYLENE (XLPE)

SECTION NUMBER OF COPPER CONDUCTORS NUMBER OF ALUMINIUM CONDUCTORS


mm2 TWO THREE THREE THREE

1,5 24,5 21 - -

2,5 32,5 27,5 24,5 21

4 42 35 32,5 27,5

6 53 44 40 34

10 70 58 53 45

16 91 75 70 58

25 116 96 89 74

35 140 117 107 90

50 166 138 126 107

70 204 170 156 132

95 241 202 185 157

120 275 230 211 178

150 311 260 239 201

185 348 291 267 226

240 402 336 309 261

300 455 380 349 295

400 - - - -

500 - - - -

630 - - - -

If there are any special conditions in the choice of cross-section, correction factors should be applied.

* Circuits with single core cables according to UNE 20460-5-523 the values of columns TWO and THREE can be
taken depending on the number of loaded single core cables of the circuit in question

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8.3 OVERHEAD CABLES
CORRECTION FACTORS

OVERHEAD CABLES AT TEMPERATURES OTHER THAN 40C

Correction coefficient for an ambient temperature other than 40C.

TEMPERATURE 15 20 25 30 35 40 45 50 55 60

Cables insulated
1,35 1,29 1,22 1,15 1,,08 1,00 0,91 0,81 0,71 -.58
with PVC

Cables insulated
1,22 1,18 1,14 1,10 1,05 1,00 0,95 0,90 0,84 0,77
with XLPE, EPR

OVERHEAD CABLES IN DUCTS OR GALLERIES.

It is clear that under certain installation conditions (in ducts, galleries??, etc), the
heat dissipated by the cables cannot be diffused freely, giving rise to an increase in
air temperature. Many factors depend on the size of this increase, and it must be
determined in each case. For an approximate evaluation, it must be borne in mind
that the increase in temperature is in the region of 15C; thus, the intensity
permitted in the conditions for this rating must be reduced with the coefficients in
the table above.

THREE PHASE CABLES OR SINGLE


CORES IN TREFOIL INSTALLED
OVERHEAD AND IN GROUPS
Three phase or Single core cables in tre-foil
a i d ove r co n t i n u o u s t rays (w h e re a i r
circulation is restricted), with a separation
between cables equal to a diameter "d".
Distance from the wall > 2 cm

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CORRECTION FACTORS

NUMBER OF CABLES OR TRE-FOIL GROUPS


NUMBER OF TRAYS
1 2 3 6

1 0,95 0,90 0,88 0,85

2 0,90 0,85 0,83 0,81

3 0,88 0,83 0,81 0,79

6 0,86 0,81 0,79 0,77

Note: When the separation between cables is equal to or greater than "2d", no correction is required.

THREE PHASE OR SINGLE CORE TRE-


FO I L CA B L ES L A I D OV E R
P E R FO R AT E D T R AYS W I T H A
SEPARATION BETWEEN CABLES
EQUAL TO A DIAMETER "d".
Distance from the wall > 2 cm

CORRECTION FACTORS

NUMBER OF CABLES OR TRE-FOIL GROUPS


NUMBER OF TRAYS
1 2 3 6 9

1 1 0,98 0,96 0,93 0,92

2 1 0,95 0,93 0,90 0,89

3 1 0,94 0,92 0,89 0,88

6 1 0,93 0,90 0,87 0,86

Note: When the separation between cables is equal to or greater than "2d", no correction is required.

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THREE PHASE OR SINGLE CORE TRE-FOIL
CABLES LAID ON A WALL WITH A SEPARATION
BETWEEN CABLES EQUAL TO A DIAMETER "d".
Distance from the wall > 2 cm

CORRECTION FACTORS

NUMBER OF CABLES OR TRE-FOIL GROUPS


1 2 3 6

1 0,93 0,90 0,87

Note: When the separation between cables is equal to or greater than "2d", no correction is required.

THREE PHASE OR
SINGLE CORE TRE-FOIL
CABLES IN CONTACT AND
WITH THE WALL, LAID ON
CONTINUOUS OR
PERFORATED TRAYS
(WHERE AIR
CIRCULATION IS
RESTRICTED).

CORRECTION FCTORS

NUMBER OF CABLES OR TRE-FOIL GROUPS


NUMBER OF TRAYS
2 3 6

1 0,84 0,80 0,75

2 0,80 0,76 0,71

3 0,78 0,74 0,70

6 0,76 0,72 0,68

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THREE PHASE OR SINGLE CORE TRE-FOIL
CABLES IN CONTACT LAID OVER STRUCTURES
OR ON A WALL

CORRECTION FACTORS

NUMBER OF CABLES OR TRE-FOIL GROUPS


1 2 3 6

0,85 0,78 0,73 0,68

BUNCHING OF THREE PHASE OR


SINGLE CORE TRE-FOIL CABLES, WITH
A SEPARATION OF LESS THAN ONE
DIAMETER AND GREATER THAN A
QUARTER OF A DIAMETER, SUPPOSING
THAT THEY ARE INSTALLED ON A
PERFORATED TRAY, I.E., ALLOWING AIR
TO CIRCULATE FREELY BETWEEN THE
CABLES.

CORRECTION FACTORS

NUMBER OF CABLES OR TRE-FOIL GROUPS


NUMBER OF TRAYS
1 2 3 >3

1 1,00 0,93 0,87 0,83

2 0,89 0,83 0,79 0,75

3 0,80 0,76 0,72 0,69

Over 3 0,75 0,70 0,66 0,64

CABLES EXPOSED TO DIRECT SUNLIGHT.


The correction coefficient to be applied to a cable exposed to direct sunlight is
highly variable. The recommended figure is 0.90.

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8.4 UNDERGROUND CABLES
CORRECTION FACTORS

UNDERGROUND CABLES WITH AN AMBIENT TEMPERATURE OTHER


THAN 25C.
Correction coefficient for ambient temperature other than 25C.

TEMPERATURE 10 15 20 25 30 35 40 45 50

CABLES INSULATED WITH PVC 1,15 1,10 1,05 1 0,94 0,88 0,81 0,74 0,66

CABLES INSULATED
1,11 1,07 1,04 1 0,96 0,92 0,88 0,83 0,78
WITH XLPE, EPR

CABLES BURIED DIRECTLY OR IN CONDUCTS BURIED IN TERRAIN


WITH A THERMAL RESISTIVITY OTHER THAN 150C PER cm/W.

THERMAL RESISTIVITY OF THE GROUND C cm/W 80 100 120 150 200 250

UNIPOLARES 1,28 1,18 1,09 1 0,88 0,80


CORRECTION
FACTOR
TRIPOLARES 1,23 1,15 1,08 1 0,90 0,82

THREE PHASE OR SINGLE CORE TRE-FOIL CABLES BUNCHED


UNDERGROUND
CORRECTION FACTORS

LAYOUT OF CABLES 2 3 4 5 6 8 10 12

WITH A SEPARATION OF 7 CM
0,85 0,75 0,68 0,64 0,60 0,56 0,53 0,50
(THICKNESS OF A BRICK)

IN CONTACT 0,80 0,70 0,64 0,60 0,56 0,53 0,50 0,47

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CABLES BURIED IN TRENCHES AT DIFFERENT DEPTHS
For a THREE PHASE OR SINGLE CORE TRE-FOIL CABLES buried directly, the
permitted intensity will be corrected by applying a correction coefficient in the
basis of the depth of the installation. In the table, the coefficients to be applied
are given depending on the installation type, of 70 cm or of 100 cm. It is
recommended that only one single core or three core cable be installed per tube.
The ratio of the tube diameter to that of the cable will be greater than or equal to
2. Whenever it is necessary to install one triad of cables per tube, the ratio
between the diameter of the tube and the apparent diameter of the triad of cables
must be greater than or equal to 2.

Depth of installation (m) 0,4 0,5 0,6 0,7 0,80 0,90 1,00 1,20

Correction Factor 1,03 1,02 1,01 1 0,90 0,98 0,97 0,95

CABLES BURIED IN TRENCHES INSIDE SHORT TUBES OR SIMILAR


By short we refer to tubular installations with a length no longer than 15 m
(crossovers for paths, roads, etc.) In this case, no correction coefficient need be
applied.

CABLES BURIED IN TRENCHES INSIDE LONG TUBES OR SIMILAR


The correction coefficient to be applied to these cables will
depend on the type of bunching employed, and will vary for
each cable, according to whether it is placed in the centre of
the tube or on the periphery. Each case needs to be
studied individually. It is recommended that one single
core or three core cable be installed per tube. The ratio of the tube diameter to
the cable must be greater than or equal to 2. When a triad of cables needs to be
installed in a tube, the ratio of the tube diameter to the cable must be greater
than or equal to 2. As a rule of thumb, it is recommended that a correcting
coefficient of 0.8 should be applied in the case of a line with three core cable or
with three single cores in tre-foil inside the same tube. In the case of a line of
three single core cables inside their respective tubes, a correcting coefficient of
0.9 should be used.

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8.5 SHORT CIRCUITS

GENERAL COMMENTS
Electric networks must be capable of withstanding, while sustaining no permanent
damage, not only operating currents, but also the intense currents that are
produced under conditions of faults (short circuits) in the network itself or in the
receptors connected to it. These are short duration currents (a few seconds, at
maximum), and disappear when the protection devices that must be installed to
this end come into action. But in spite of this, their thermal effect may be very
important due to the intensity under these conditions being many times higher
than that of normal working conditions, and due to the heat production per time
unit depending on the square of the intensity of the current. In three phase
networks short circuits may be of different types, depending on which conductors
come into accidental contact. At most points of an electric system, the most
unfavourable case is a solid three phase short circuit, as this is when the highest
currents appear.

Only at points that are very close to generators or conversions with neutral rigidly
earthed can the current of a single phase or two phase fault exceed a three phase
one. In any case, the intensity of the three phase one is the easiest to calculate,
as it corresponds to a symmetrical case in the network, while in non-symmetrical
cases more complex methods are required for the calculation (symmetrical
component method, Clarke's fault analysis method, etc.)

The calculation of the current in a short circuit in general is beyond the scope of
the present work; nevertheless, in the case of a tripolar short circuit, it can be
calculated using the suitable conductor section.

THREE PHASE SHORT CIRCUIT


The current in a short circuit is necessary for determining the thermal and
mechanical loads to which the installations, and thus the cables, are going to be
subjected. In order to determine the thermal loads, the load time and the
evolution of the current must be taken into account in the most complete way

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possible; the shorter the predicted duration of the phenomenon the better. The
evolution of the current depends on the permanent short circuit current at the
point being considered, on the sub-transitory, transitory and synchronic reactance
of the short circuit in question, and on the instant when they are produced.

For t values in the order of 1.5 seconds, it is sufficient to consider the current of
the permanent short circuit. The permanent symmetrical current of a THREE
PHASE short circuit can be calculated, to an effective value, on the basis of the
following formula:

Pcc = Permanent potential of the short circuit


U = Nominal VOLTAGE between phases

This formula is shown in Figure 1 for the normal application field of our cables.
The dynamic loads are proportional to the square of the current surge in the
short circuit (peak value): for the most severe cases, this value, which is
dependent on the aforementioned reactance and on in the instant of the short
circuit, is considered to be equal to 1.8 2 Icc. Dynamic loads subject cables and
terminals to high mechanical forces. In tripolar cables these forces are absorbed
by the effect of the wiring, sheathing or armour. Single Core cables must be fixed
firmly over the entire cable run.

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GRAPH 1
U=0,380 kV 1
300

200 3

100 6
PERMANENT SHORT CIRCUIT POWER Icc (kA)

10
50
40 15
30 20
25
20 30

45
10
65

5
4
3

1
1 2 3 4 5 10 20 30 4050 100 200 300 400 500 1000

PERMANENT SHORT CIRCUIT POWER Pcc (MVA)

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GRAPH 2
SHORT-CIRCUIT INTENSITY ADMISSIBLE IN THE CONDUCTORS IN VULPREN AND
HERSATENE CABLES (COPPER CONDUCTORS)

300

MAXIMUM SERVICE
TEMPERATURE 90C
200
MAXIMUM SHORT-CIRCUIT
TEMPERATURE 250C

100

50 630 mm2

40 500

30 400
INTENSITY (kA)

300

20 240

185

150

10
120

95

70
5

4 50

3
35

25
2

16

1
0,1 0,2 0,3 0,4 0,5 1 2 3
TIME (SEC.)

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GRAPH 3
SHORT-CIRCUIT INTENSITY ADMISSIBLE IN THE CONDUCTORS IN VULPREN AND
HERSATENE CABLES (ALUMINIUM CONDUCTORS)

300

MAXIMUM SERVICE
200 TEMPERATURE 90C
MAXIMUM SHORT-CIRCUIT
TEMPERATURE 250C

100

50

40

30
630 mm2
INTENSITY (kA)

500
20
400

300

240
10
185

150

120
5
95
4

70
3

50

2 35

25

1
0,1 0,2 0,3 0,4 0,5 1 2 3
TIME (SEC.)

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SHORT CIRCUIT CURRENT IN THE CONDUCTOR
Graphs 2 and 3 show the short circuit intensities permitted by VULPREN and
HERSATENE cables with copper or aluminium conductors, according to the time in
seconds of the duration of the short circuit, and of the nominal section of the
conductor. These intensities have been calculated supposing that:

1. The phenomenon has a limited duration.


2. The temperature prior to the short circuit is the maximum admissible
under a permanent regime for each type of insulation.
3. The temperature at the end of the short circuit is the maximum admissible
for the insulation for this regime.
4. All heat that is generated is accumulated in the conductor mass, thus
increasing its temperature, and consequently that which is transmitted to
the exterior is null (an adiabatic process). Under these conditions the
following formula can be applied:

c
Icc = S
t

Icc = Short circuit current admissible, in A


S = Conductor section in mm2
t = Duration of the short circuit, in seconds.
C = Coefficient that depends on the nature of the conductor and the
temperatures at the onset and the conclusion of the short circuit.
CONDUCTOR

C VALUES

INSULATION

EPR Y XLPE

Cu 141,8

Al 92,8

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