; PEW 2 GUIS (VOLUME - 1) (FOR INTERNAL CIRCULATION ONLY) rN ECC LARSEN & TOUBRO LIMITED ECC DIVISION CHENNAI Se1 This remarkable book of palm size emerged from « the compilation of technical information sourced from vorious rare references. The book was very : poputor under its tric! use to our CMPC engineers. : The book contoins everything neces to carryout the field design of conventional rks in steel or concrete or timber, in addit’=- to voluable technical information related to co ction. | toke the pleosure in introducing th vriceless book 7 ‘as a quick reference for our en :ers both at & jobsites ond offices. : ( With worm regords (GE # -Sd- « SEPTEMBER - 2000 R, VENKATESH v eya US INIT R LENGTH 1 in = 254 cm Tem = 0.3937 in vt = 30.48 cm tom = 0.0328 ft 1 yord = 09146 m 1 mile = 1609.30 m 1 noutical mile = 1853.27 m = 6.4516 Sq. cm 1 Sq. t= 0.0929 Sq, m 1 dere = 4045.86 Sq. m 1 Sq. mile = 2.590 Sq. km VOLUME & CAPACITY 1 Cu in = 16.3871 Cu.cm 1 Cu, cm = 0.061 Cu. in 1 Cu = 0.0285 Cu. m 1 Cu. m = 35.315 Cu ft = 0.7645 Cu. m 1 Kiogram = 2.2045 Pound (Avie) Mr = 1000 kilogram Var = 19,684 Hundred weight (Cnt. Be) wut = 0.9862 TonsMATHEMATICAL AND TRIGONOMETRICAL FUNCTIONS [TRIGoNOMETRICAL FORE SSSSSSOSC~— ane a , {convex ond conical tces combined) SPHERICAL | = SEGMENT arm renee - 1/3) a RIGHT CIRCULAR arch ren ‘CYLINDER 1 ‘HOLLOW CYUNDER awh) poaeeee a i 2 92) na any 1 a y PARABOLOD ale a “ay < i i getn a cme - HYPERBOLOID ee { ) 2 { 7eee 15 GEOMETRICAL PROPERTIES OF PLANE SECTIONS. 2 3 POSITION OF] MOMENT OF 2 SECTION arta ENTROD ah SECTION MODULI é ca ° x= bh? /36. tex § - : yan) /AB bose=bh?/12 F: ; a [he w2| ees an epex-bh2/24 . iL NL, : bb=bh8/12 Uys? /24 eS ir a a a . 9 sh tt | eee dexsbd2/6 STP Ty | ae be | ee v2 meet e , zl Bele teo=bd2/3 a 4 tae Bee g bid? ote? ie B(b% 42) 5(P* a GEOMETRICAL PROPERTIES OF PLANE SECTIONS MOMENT OF INERTIA SECTON MODUL SECTION AREA RECTANGLE 3 boxe bys st/12 Tex=Zyy283/6 le = 8/12 5" ao tx = fe 3 tn o2atb) fix = do? +4ob+b?) we | A= dlots)/2 Sor) elev) | ‘(two values) E * adcbotorarhe) yy = 2 | eB a J= GEOMETRICAL PROPERTIES OF PLANE SECTIONS a) Fs 5 POSITION OF] MOMENT OF SECTION area SRO ne SECTION MODULI 5 te = Ee i Hpstaeyoa-snas)| 2 = 3 six wor 7 ? ose = i/e, £ s ie a sah & i) correo | Brgy. Se sing ¢in28)| wen | : 4 ee 8 angele sin? (9/2)(4r4/9) ‘centre = bx/e, se Pn pratense) | com = infer, 14 (0/180 Ty = 2 yc * JU. vo inx = by = 0.0549r4l " Fi a » snes en Bra x Be = 01968 | ay = Zyy = 109589 www = 007144 qe aioe A tw = a.0384r! Iw = 0.0643 QR : . : ' GEOMETRICAL PROPERTIES OF PLANE SECTIONS POSTON OF] MOMENT OF wen OETA SECTION MODUL Minirum Valves aan 077% thx = hy = 0.00764 ey = 02i6d 2 70% . Bw = 00178 S| i Sette erat Iw = 0.00793 Ey ye eae x ai ae ee Tex = 0.785400? a Ree mh Tye orasaend | day = 0785406? = IZ Y tx = 0.10980 5 Ss = tate [tax - bose = 0.2587 5 >| z 7? [ny = 0397700? | Zax-crown = 0.190700" 2 is bese Tagse = 0.992703 | Zyy = 0.592700? 3 5 2 ife GEOMETRICAL PROPERTIES OF PLANE SECTIONS POSITION OF | _WOWENT OF PADS OF oe AREA |" cenrrowo | werTia aBout xx | SECTON MODULI | Greation ©) ) fy *o.7071 (e?-a7)} 0.48204, | a.0ssa(ai-a/) ooess(“*) 0.2376/(6?+49) |OCTAGONAL CELL = : " TN ag?-ra) | yr toe-ba) ij TT) Foe-nay | | 2 econ rz] 4 J+ a.o4ar (bem) somse(inel) a A\ babi Howow ELUPSE bd 4 bob de? muda | |e 7 H(t =) PRP P| oto? : oa : i “ | 7 =) |HOULOW SQ. ON = 0.1 n(n) coe, b i GEOMETRICAL PROPERTIES OF PLANE SECTIONS POSTION OF | MOMENT OF RADUS OF SECTION | AREA eno | enna secur xx [CM MOON Stn re en ee oo HOLLOW CIRCLE Xe ya ten | ota Re (0.28292 R2{Re -Ri aie (1) x ruta set spe oh, alt= aN Re +R Y IG) X05 (Re-Ri RI fee fae | - Ik fy *o.sags (42-a9)| 12 a,= 0.43300, | — 0338(64-¢,') corso (=) | ozzsryiereed] 7 a IEXAGONAL CELL He Lan mf = Be = 04338" pert o.o1a0s* 0.03135? 0.20415 |5 GEOMETRICAL PROPERTIES OF SECTIONS e Distonces to ‘Moment of inert Section | RO || = A UP Pee arte |ll y ond yy seh 17% 3 sit f mages 5 rt pide mobgotr'y LEE Earn Es 1200 ope of longen(o-s) +e(hi)x(ort)a1/6 for stndord. section Test 1 tad 1 tt FE as See to +i | teeter) ie w a + Ee + fassiope of Hongem(al-s) + Ua(naI}H{b-t)=1/8 for stondord sections: a ie tegen d wrzma | tradable? 1 i EE | wekeed Fen Stang al +\£ t foesces of Nongen(a-s)+Ua(raIPHO-U=1/6 for slonders sections mai GEOMETRICAL PROPERTIES OF SECTIONS Distonces to a (Section | Rowe er Exteeme Fibres eee ere et y ond yy : Sov | 2dtocaue Porto, 2ily-g2te-anya? | 7 bvormong > BEeraletecatee sh) Porta P| | Le wer coe 1 ad Lofty) z Fee Lolly ae 7 erzekoed) fp=s0pe of flongen(al-s) + te(n-i}:{0-1)=1/6 lor stoners sections! SVINNYOS TWOLVAGHLVA oisa DIAGRAMS FOR PROBLEMS ON AREAS: : (Shaded portion is enclosed area) 4, Curve: y= x, x22 y 1, Curve: One arch of hen = Seana 2. Curve: y = «2 = sin ox a ° wean 6 itnonds nfo nf/2 rae = 26 a 3. Curve: 2 Gal 10. Curve: y2= br y Volume of solid got fon revolving OLS round X axis 2 Volume = WG be x 2 y2 Scere zs uM ae curve: “> + Volume of solid got ‘on revolving A'OAB ‘around X oxis 042 Vol = 219 Sota | (Shaded portion is enclosed volume) 12. Curve: 2 y 72 Volume of solid got orf revolving OAB oround IX oxis a 13. Curve one arc of y = sin 2c 7. Curve: y= 4ox | 8. curves: y2= 4ox 19. Gow: y=me Lotus rectum: x = 0 y Sh x OK fo/ 4o/mt deo = (Ch i-mai (2041) folume of solid got on| lrevolving OAB oround IK axis Vol. = woh 2x de 14. Curve: y = log x Y * a Volume of solid got on revolving ALB oround X axis vol © 1G fg wan 15. Curve: y= (Ta? Volume of solid got or Jrevolving OACB oround IX axis 4 Vel = BG @ aa 3| MATHEMATICAL FORMULAE. MATHEMATICAL FORMULAE —— LIMENSION CALCULATION T 7 i P Pas | & 7 eee fife # : many WHEN ANGLE TOUCHES “AC a T ag . coe Z B44 z fe % * Ls (oe i wen wes mes 1 ¢ « 228 ee em coe ay : x 4 4 & ee é i “ u : 574 , oer ~ ge ean, ier ed ; werner woes c= | OT a where, M = my +m g¢my ten ‘eee z i ae r (18 x 2+ 10% 5 48x 7)Tm E ‘ oe (18+10+8)T wh “ag . x 4 . We w. Gary a Cae - xn Axis a AlsBY Y iz : norma ones e+ HE | aS Ne aa ee . epee |? 7 coe C 37g Se] povrenit ont out lod) 2 3 i Ie rr 1 3) BE ta Eee 2/8 |e eeeceeseecoe when 1 Odd, Max * (02 ~1)PL/ga : ae" when is 1 Max = 1.5 So fe B [lc ur =2P/5 Nyce 31/5] ert ® OA Moe are 3) ner ree Co, i 8 Rs 8 —= Ra=w(ntl) 2/20, uw, — ae W(LtN)(L-A) g a 1/2 % : arf nW/t a FH] R= Rg= WP fet ence wen nis odd, a : 6: 10, consider the food uniformly dstibuted. The reoction ot the te | tn wowed cetecton ot 0. See ‘supports ='W/2, but the max. SF. ot the ends of the beom 2) Mo = Ma/L. Mp = M/L = W(n=1)/2n = AW, The volue of the maximum bending moment = CML 3 Wae—eN2/2 2 a The vob of the deflection ot the cenre of the spon = + ME s Paeeeseee crea Ma voue of a] A | C (0/4K-See2n2) Wy = A n= 0.08460, [when 1=0.67) Mae -20)/0. co a \y,=45(9-20m2) pH Fs ay Rua BCa? site) 8 eee Rg S(22-sasted j ; w w/z W/2 ‘SHEAR we dg= AEtG-1a047H2-o8) Magy PP yat 2-4?) DEFLECTION SHEAR MOMENT LOADING [DEFLECTION SHEAR MOMENT LOADING DEFLECTION SHEAR MOMENT LOADING | DEFLECTION | Rooms wy=- 2M ye unt Reale ns ‘ra =0.05968 ne Ey encsen rare 00d gre te sire E tom vain) | {orem 10200] support roca forthe boom —— Ig (Upbeing considered positive) ot a-¥ ere a te ag mea a = 9.0047" = 900375 Seen? wren ean | Aran’BM,SF_& 2 - FORMULAE FOR BEAMS BM,SF_& 2 - FORMULAE FOR BEAMS SSS ‘PROPPED CANTILEVERS Wen(L+o) Wan a US, PS, UR act LOADING e Wc= PL/9 p= 21/9 My==19PL/S2 pet 7PL/S4 B| wge-wo2/2 Mys-w{ -202)/8 | Mge-24y>-w0?/2 : ye -PYS ; Me=33PL/128 8 Mex =¥12(36p8 -289249)/128 | p = oft —_——,, ‘>, wen As8-HM| gq = dA Rye 4P/3. Ry= 2°/3 © 630/32 Rye350/32" Rf ps, | No Re 0423. e a | % | Ra=w(S/8-392/4) Ras Swop/4 } : ‘ & | ggan(So?4p+5/8) Ryzwol+3p/4) Gyan" 0.015250 m= 0.020955 7 ep PP Pop PP nit | tia gr BE UAEH No te)-2041 | dye HEL GorORt6*04] ke ys ct 6 i: alrakat Bey we | wee DEFLECTION SHEAR MOMENT LOADING | DEFLECTION SHEAR - MOMENT LOADING S ‘ owe? Wy=T9PL/4B Mye2IPL/96 | M =-SPL/S Mes 9PL/25. Slee Bhlamtea setae] | toe =F i wees | & ‘C3, Ney ieee RprSIP/AB ReeS3P/AB Rust3P/5 —Rge7P/5 s/he Fe (15-18F. (s2ap-1569+33]| - non ores X Ey AG : : seanDEFLECTION ‘SHEAR MOMENT LOADING JOEFLECTION SHEAR ‘MOMENT LOADING ae [SREC'D=x VaYA"MERO'O= A+ (wc puoe- yur) =n HE z Q i everON HN BED NY (ox. goon conet sor) 2 ay SP cnn oS DEFLECTION ‘SHEAR MOMENT DEFLECTION SHEAR MOMENT LOADING "3x0 uoyal Xi S eee. (coe porv+9 72+ 3) SHEE ol at WL i un i : z 5 {Ce-wsr +, SHY hI fre Serie ii ne =p Tei Mez—Te)K- = ‘otisBMSF & 2 - FORMULAE FOR BEAMS BMSF_& A. — FORMULAE FOR BEAMS (ace (f ‘BUILT-IN BEANS 1) ‘BUILT-IN BEANS )) a os P g Vote oad) ovina 2| 3 —, = 3 : 3 ue oy wa ee, 5 uy 8) woes, |S . Z Wy=lg=—W1/20 S| years fee ae _ - ay “{—|___. g — = |e 5 tan Rye w2 oe erent x io 5 pes} §) pe} poe 8 a 8 ian = AEBS See” F531-20) 5 rea. = “ite & en.* Eber jinen x = 12/(SL-20) i : i) Reet | eo 3 ot —l 3 ° Fe 0 ‘wean vs $F cre = z por ea 3] = Ma a Peer yrs aera ay Bfrdge PAD eatgsPo2/t] Me -Y/T6 Mey P/IB sangha R het caal ——, 3 RasRyzalpe of moment Gagiom 3 wstgee jatgep LF ; efi Tess, 5 : : 3 t 7 t 3 5 hen = 3 3 E ne ato | me ~e | epee Ais the oreo of the fang For anticlockwise moments reverse 8 ln moment diogrom the deflections a TE NEeae eee eee Pee eee ee eee CONTINUOUS BEAMS: SHEARS FROM EQUAL LOADS ON EQUAL SPANS ‘ALL SPANS LOADED IMPOSED LOAD(SEQUENCE Loa E.G.DEAD LOAD) OF LOADED SPANS TO Loan Abk SPANS LOADED IMPOSED LOAD(SEQ— : ; GIVE “MAX. SHEAR FORCE (E.G.DEAD LOAD) | UENCE OF LOADED 0575 0625 438 0.525 SPANS TO GIVE : Kai Taro MAX. SHEAR FORCE 4 z Sy | geoo_oso0_ason O313_0.688 WS 0.60080 500% 0.4008 5 nf mea SY] |= EB | 0393 0556 asst osor 0445 0.803 0571 0621 : iret i ||) S [Fcsomoetoss ome = | Aoartos7Pom® one 4 Fo.ss0050080.3504 2 0. 7 0.395 0526 0500 0.474 0605 | 0.447 0598 0591 0576 0. B | | 0339 0554 0.046 0.661 ‘ S| | £0.66 ose ose ose 5 0.544 0.856 é 20847 0656 a5 0678 Sasso “067 051 06s 0647 0.42% a ee 3 0375 _0500_0.625 3 Aosesosoot 0.754 8 0.333 0867 0867 EG | Pie 20 pass os 2 «fos ost “6% ose e M & 0.367_0.500_ 0.633. 0.433_0.611 0.656 i E—| |*ososootos6r Ao ssetosi ROA 3__| | 0387 0st 9452 9803 0.429 0857 0585 0.661 cera soya 3 Seta aar ace fee g FOO FROM AOE AE. Eg, Fan 05. COED At CENT, o ‘TWO -SPAN BEAM 1S (0.625-0:5}(1+0.5- 15=0.656. a, =\ASF_& 2 = FORMULAE FOR BEAMS: BM,SF_& & ORMULAE FOR BEAMS Trea eee eee CONTINUOUS BEAMS: MOMENTS FROM EQUAL LOADS CONTINUOUS BEAMS: MOMENTS FROM EQUAL LOADS ON EQUAL SPANS ON EQUAL SPANS ALL SPANS LOADED] !MPOSED LOAD(SEQ-| || ‘ALL SPANS LOADED| IMPOSED LOAD(SEQ- LOAD} "(E.G.DEAD LOAD) | UENCE OF LOADED LOAD] “"(E.G.0EAD LOAD) | UENCE OF LOADED SPANS TO GIVE MAX, SPANS TO GIVE MAX. BENDING MOMENT) BENDING MOMENT) 0.155 : 0.188 0.155 0.188 kenikom* Soia7F0.1774 Kois6@0.1564 '0.203"0.203" ‘oon ton 0.5 0.145 eae 0175 0.75 0124 0124 SouwFonmztoisee 5 0190 0.150, Ose THORTS £o107%0.040%0.1074 {0.155} {o.89) [0.135] _ 1 *o7540.10080.175" 107 (0.161) (0.14) (0133) (0144) 3 ) (0.1%) 0.135 0089 0133 z *o0s*0054*0054%0.105" ; {0.151} 0.098] [0.098] [0.131] 0.131 0098 0.098 0.131 8 Ayoetnostcoocsctac] Ov) Gm) CIS) Oo) 70.156, 0.167 os Ko.03s4 2 i x |. 0.125 0.125 2 0.133 0.153 a 7 j08%0.04240.1084 ES | Aniztoosstorz {0.143} {0.095} [0.143], 3 (0.185) (0.143) (0.1 0134 0.089 0.134 z 0.143 _0.085_0.143 FT I04F 095640 05680:106%, i‘ i é ; E a fi = - = hoe clk 22 SI mn oe s|E aI ay d He * € F bole le ij sete harmed teed t Ae ae | ab ale aiv | Baie, zh, Oz1S7 = F ¢ ois ap 7E Alp ale a ue wre = OH = My oh hata + = One 25 pag S3WVaL BOs BINDS = Wa ‘S3NVUS UOJ IVINNNOS - 4S FP NGJM_& SF ~ FORMULAE FOR FRAMES 8M _& SF - FORMULAE FOR FRAMES 1 er unt eight ee Constants: X= ag Movseherte-e) faye #2, Hoeedenioes = . wr 2 K{164156)+62 2 we. = m2, {0+90)-7 ge ae +s Shy ye SE Hesse ae a Me Ky MQ X23 Mee HK) Mm Katy, We Ky ge Apt (B- x Mee -mysty Moe t= (MB es wee Eo Kym ea “( 2 ver = Ee ryamty wpe antes) 25 Wwe ier = + ween meee : ath Ae gots A : fee / Hs = (ott) | ! & ae£ 7 Th 8 0 7 7 Pl P. c i tE Ui t 8B D A, E 2 Pp ich lj +4 9 cate 12 ee Constonts : 0, 0/h, bj =b/n Wye = Wer 2 - Hye = Hee =P Y =Pef20? (1-302 J] Yq =Pe{0+(S03-1)k) Pp FRAME ~ Il] c sips 2H Macys t c S | 8 o \ ' - t ates tact i ee A ey Mon Me My =yHye pally Hed % % Puedes +8) Pum Hate Ve ynlne - ves FE aye Wye Yee 72 ts Hee tA 4 & 8 Dp) a 3BM_& SF - FORMULAE FOR FRAMES BM_& SF — FORMULAE FOR FRAMESMy =Po Mord Hys-tga-P Po Woke Moment ot loads = £ Po Se nee ese es)FORMWORK V_ANAND WALL 02 x 25 x 3.0m HIGH Ie Di |e = 70 © |e = 70 kN /m? Probable mesimam pomp presses Wichnict pugs - 5.00 W/m? Preamote pers = 0.70 N/mm? 100. | — FORMWORK CONCRETE PRESSURE DATA ») CONCRETE PRESSURE DATA EXAMPLES DESIGN PRESSURE DISTRIBUTION WALL 0.5 x 10.0 x 6.0 m. HIGH Paz = D(C, + CeKJA-C; TR] or Dh kN /M? OPC concrete with retarder whichever is smolier Concrete temperature ot plocing,: 10°C] S| where, Rote of rise = 3 m/n * ©, = coefficient dependent on the size ond shape of Pa = 91 N/m? slat formwork (see Tobie 1 for voiues), [mmf "3.50 m = 91/26 = | Boo 94 f/m? COLUMN 0.5 x 1.75 x 10.0 m. HIGH (OPC concrete without retorder - Concrete temperature of plocing : 10°C] g| 3 Rote of rise = 10 m/h 3 Prox = 158 kN/m? 6.08 m = 158/26 L | Pas = 194 = 156 EN/m? T= concrete lemperotore ot plocing, °C where, CyaR > H, the tid pressure (Oh) should be token os the design pressure. of rise, All the effect ‘odmintures. ond concrete the term. OKI R1) OF, RFC & SC stu caries 2) OF, REC SC ath ony sors, ‘exagh 0 elder ty weUrc, PFC, PTAC or vis conta | Nemes TOR pao AOR plo wth e — 2) Bene cvcig re en 7 9 ot pe hie o toe teh) Tie of fe BOOooooG EER ae waa nH A a 70 704 Tot 104 8 toe 18 a * 7 107 a se 005 19 7 eNO EEE o es a ak a ae 104 io Joe 72 164 104 e518 8 1 te 6 Ts 17 16 Tae om 150 10 ma 16a *Plon dimensions in both the orthogonal directions within 2m => ‘assumed as column © rk Pressures (In_kN/sg.m) for WALLS* Design For TOR, Ree © SPE wo ite Do pee o arto oy soncon cone meee fy oF, wee a SC who rrr B} PSF, POF, PIC wr tends cnn ks han POR gis or AO pla tnd ees WORE, PIF, PAC ar Mande cvs et thon TOR gis oF 40% pla wih ary ost mein «tr. 1) Wer, PaFC, POAC or aes canting sean POE por AO ple wth mate fy Barts caning more than 70K gts ot pe SI eee Tae oe Tete oes (al) Lon asfocfos] oJ] 20[ a] so] ol e2 Jos Ja Jos [v0 fis fro fsa [so Po [oa]osfer]os] a] v3] 20] s0] 50] 0 aa 2a ae Teusuuvapavave sas oa se a ee Ce | s eC) ee RC Ce) ao Ww To as 1 fs OS eS He = Soe Bee Ta Ba fs eo LT a 2 “O82 29 2 Sle oH ARR 2 2 FI a ee | @ Sea ne wee 8 seo 3 Rod os ae Te O_O He e we ea oa ve fie om Ton TG VBE TST [Av AS eee ea DE ee a Slew i]s a we eo aL we es lee oe sO Ow » [iio es en poe 6 eS se | ae (ae es eo Ae a ss ee wl 8 Oe Ce RY *Pian dimension in ony of the orthogonal directions exceeding 2m => assumed os woll SHOMAHOS es ’OMANOd2RMWORK ‘curing is done, following striking period may deem to solisfy. TYPE OF FORMWORK MN, PERIOD BEFORE ‘STRIKING FORMWORK 5 16-24 h 16 x4 3 doys 6 8 immediately ofter removal of formwork) 7 doys d) Props to siobs: 1) Spomting up to 4.5m 7 doys 2) Spanning over 4.5m 14. doys, GRAIN OF —_ THE GRAN OF ) Props to beoms and orches: & OUTER PLIES THE OUTER PUES _ i 14 cays a 0.9m 1.25m 21 days mON 1.65m_ 2.15 ints ond lower temper sre, the stripping lime recommended PROMS 255m 330m sizes and disposition be pt 225 N/mm? 325 W/m? such a8 to be oble lo safely full dead of the slob, beam or ‘arch os the cose may be together with ony fe ‘kely to occur during PER 4000 N/mm? —— 8000 N/mm? a ‘curing or further construction. NOTE: Te sun of the lense sents both Grecfons shal be al les thon 60.0 N/m? Where the shope of the eleme ork has re~entrant yet wine ary plat coatng or subi omy maybe Dent to i saber ‘angles, the fort asile otter the concrete a5 by sooking in cold ot hot woler (temperature vp to 70°C) before fing. hhos set, to ovoid shrinkage cracking occurring due w the festroint imposed. 2 108 JS eA at - = —— >AOADNG ATA ‘WELDED FRAME | WELDED FRAME MODEL M45 | MODEL M=52 T. FOR SINGLE TER LOAD APPLE 450 WT 34 MT ‘ON VERTICAL LEGS. PER LEG PER LEG 7% FOR 2 TER LOAD APPLED ‘375 MI 27 MI ON VERTICAL LEGS. PER LEG PER LEG ‘3. FOR 3 THER LOAD APPLIED 36 MT 22 WI (ON VERTICAL LEGS. PER LEG PER LEG © FOR 4 TER LOAD APPLED 32M 18 WI OW VERTICAL LEGS. PER LEG PER LEG 2 Ee 38, ne.20 1215 TE: IF USED AS A SCAFFOLDING OF MORE THAN 2 TIERS HEIGHT FASTEN THE SYSTEM TO A STABLE STRUCTURE LUKE A BUILDING AT EVERY 2nd, TIER. a as 1219 120. HGH UNIT ap e/ =a 7 SEenON 8 = 8 copie cs sae, AMER] 0 CT POLE Sori0 ue PATE DS ret eome| 100 o12 nce FOR 10 BOT tsi6 tk PATE ZS to wma | 100 7Ox3.15 th, PLATE, 70 /50x3.15 tk. PLATE 390, oss POE 50 is 1 PAE Ta00 2008.15 PE DESERIPTION ar x a @ fo ‘SECIION C = Tot wee = 30.80 Xo. NOTES : 1. ALL DIMENSIONS ARE IN MM,aiNFORCED_CONCRETE REINFORCED CONCRETE 7 MODERATE: ‘surfoces sheltered from severe rain or freezing exposed to condensation ond rain continuously under water fe contact oF buried under non-oggressive soil/ground water. Concrete surtoces sheltered trom saturated soll oir in coostol oreo, SEVERE: Concrete surfaces exposed to severe rain, alternate wetting ond drying ‘Surfoce of members in tidal zone, Members in direct contoct with fiquid/aotd — chamicols. y PI INS _F Trade of | Total @ Proportion of | uonlity of concrete | of dry aggregates fine oggregote | woter per by moss per 50 kg | to coorse 50 kg of of cement, 0 be oggregote coment, mox Token 08 the sum of | (by mass) Litres the indviduo! mosses of fine ond coorse ‘aggregates, kg (mox.) ws Mrs M10 Mas M20 concrete 2 ue x us ve REINFORCED CONCRETE in, cement [mex. free woter |min. grade of content kg/eum. | cement ratio ass 050 as 0s 00 3 #81 lelelele Sey lal sla] i ; 3 Byeyieieiaiel: Ho Ble lal sé : NOTE: The proportion ) EXPOSURE sw No. IES moves token inlo account do nat exceed the Knit of pozzolona and siog spied in 1S 1489 (part 1) ond 455 respective, The odétions such es lly osh oF ground grenulted Dost fumoce slog may be token into eccount in the concrete composition sth respect to the cement content ond woler-cement rolio i the suitably i estebished end os ong os the maimuo douse $2 1 496 ~ 2000, 1. Cement content prescribed in this table & especie of the grades of cement ond i i indsie of odsiions mentioned in 2. Visirum grade for pin conerele under ld exposure conston is not specifiedREINFORCED CONCRETE e =) ' oan poeryaeat tea FLEXURE - REINFORCEMENT PERCENTAGES ) Ce ee ore FOR DOUBLY REINFORCED SECTIONS feck = 25 N/mm? : fek= 20 N/mm? fy = 415 N/mm? Mu/oa? Wu/od? | ty = we srg? #142005 df= 010 dfs 018 d/8 5 020 2 415. N/mm? nym? Te Pe me! Tm Pe! oat 0.958 = 0.002 0.958 0.002 0.003 0.959 = 0.003 0.01) 0968 0.012 0013 0.969 ‘Oa 0.069 1.008 0064 1.036 019 1.073 0082 0998 1.108SINFORCED CONCRETE REINFORCED CONCRETE C PERMISSIBLE SHEAR STRESS IN FLAT SLAB i) (en tt ft tte sc (Reler clouse: 31.6.3. of 1S:456-2000) fees Me = cos - 43 7 a Si y (a - 16) te method of design, ond 0.16 Ter method of design. For the cose ol puraly exel compression, the points poled on the y-oxis of the Totows: EOC DR COMED A LOAD AO BNA. BENING Sa aee men ss a eae Beal. Ps 10 "ay = mre ty ti Ta 0” OMS * Top Tey Use Wah Mgt = Oa Gy = I (Pu/Puz) a mrs os iy cn idk 9 ot cae chorts oe oblsined 03 folors. (cee Ne 2 thon 08 On is 20. is 125= . —S 6.2 BENDING STRESSES 6.2.1 Maximum Bending Stresses - The maximum bending stress ia lenson (ip, exi) o in compression (Te, eat) ia extreme fire colcuited on the ttlectve section of 0 beom shail not exceed the maximum permiasble bending stress in tension (Bet) or in compression (Ope) obicined ox folows noe the voles specified in 6.2.2, 6.2.3, 6.25 ond 626, of S 800-1964 os opproprale: Tot or Doe = 0.66 fy 6.2.2.1 In TABLES 6.18 (page No: 137, 138 & 139) 0 = overall depth of beam; dy = i) For the web of o beom without horizontal slilleners-the cléor distonce Hlonges, neglecting filles or the clear distance between cof the flange ongles os oppropriate, ith horizontol stilfeners-the cleor distance et ond the tension flange, neglecting 1 tension flonge angles os appropriate 1 = effective length of compression flonge where eoch end of the simply supported beom ond girder is restroined agoinst torsion shall be token ends of compression anges unrestrained ageinst fleral bending. 1 = span b) With ends of compression flanges partially restreined against lateral bending | = 0.85 x spon ‘c) With ends of compression flanges fully restrained ogoinst lateral bending | = 0.7 x spon fy = radius of gyration of the section about is axis of minimum strength (y-y axis); T= mean thickness of the compression flange, is equal to the oreo cof horizontal portion of flange divided by width; For rolied sections, the mean thickness is that given in appropriate Indien standards. t= wed thickness, (CLUASE 6.2.3 of 1S: 800 - 1984) fey - ty Oboe = 066 — ere, Fear ay” fep = elastic cfiticol stress in bensing in MPa fy = yet stress of the sleet m9; ond n= @ factor assumed os 1.4. g fey = ky (Xt) : area ofboth Hanges ot the point of lest BM ky is HY) Y= “Jeo both flanges ot the point Tmax, BM ‘ny of compression flanges of the point of mox. BM ik. is f(w) = 25 1) w= Sr compresinttenion“cirs atthe point of mex. M = 108 26.5 * 10 “ Y= We) cy. cz = respectively the lesser ond groter distances from the section neutral oxis to the extreme fibres. (cy = ¢2 For equal flange beams) 6.2.4:1 Volues of fep shall be increosed by 20 percent when T/t is not greater thon 2.0 and ¢;/t is not greoter than 1544/JTy where dj is as defined in poge No: 128 ond "Y’ the thickness of web. 128 uv 129STRUCTURAL STEEL, RAILS, TUBES AND PIPES STRUCTURAL STEEL, RAILS, TUBES AND PIPES ________ 13 SYMBOLS ~ Te sme: tin 7 ‘ond 7.1.2 shall hove the following oe, col = my ce ‘viol compressive stress Tot. cok. = cokeuloted average oxil tensile stress The, col. = cokcuoted bending compressive stress in extreme bre Ti, col. = colevoled bending lensie stress in extreme fibre Toc ‘= permissible oxicl compressive stress in the member subjected {0 oxi! compressive fod only Tat = permissible oxio! tensile siress in the member subjecled to oxiol lensie ood ony Ode = permissible bending compressive stress in extreme libre Tet = permissible bending tensie. stress in extreme fre m me fee = elostc critical stress in compression = LE x ) = sme fn pe t whose volue sholl be token cs follows: ‘members in fromes where side swoy is nol prevented: Cm = 085 (©) For members in fromes where side swoy is prevented ond ol subjected to trngverse foding belween ther supports inthe plane of bending: 4b 2 04 ‘af smaer to the larger 3 portion of the unbroced ‘member in the plone of bending under consideration, Bis positive when the member is bent in everse curvature ond negative when itis bent in singe curvature, (©) For members in fromes where side swoy i prevented in the plane of looding and subjected to transverse looting bebween theic supports; the vaive of Crymay be determined by ralionat onolysis. In the obsence of such onolysis, the folowing, values ‘moy be used: For members whose ‘ends ore restroined agcinst rotation Cm = 085 For members whose ends ore urvestcined ogeinst rotolion Cm = 1.00 132 in 7.1.4.1. shall not exceed the volue: Oe Te = maximum permissible equiva TAA The equivolent stress Te, col, is obtoir. from the following formula: z i teererecenmgiacs Ge, cot = Vf Orzcan + 3 xvme cot oF Ober col + 3 wm’ col 718. Combined Bending, Bearing ond Sheor Sire - Where o bearing stress is combined with lensile or compressive, bendin shear stresses ‘most unfavourable condition of loading, the eq —*t stress Te, cal, from the fobowing forme, shal not exceed Ge = 09 f, = 0. ‘TABLE 8.1 MAXIMUM PERMISSIBLE STRESS IN BOLTS Description of Fasteners | Axio! Tension Tu | Shears xm ] Be0ring: Opt - - Po. Po. [Close Tolerance ond turned botts [Gots in cleoronee holes Under combined sheor ond tension )wed tH 5) Olea < Ot ond + ue ow Jove STRUCTURAL SICEL, RAILS, TUBES AND PIPES‘STRUCTURAL STEEL, "RAILS, TUBES AND PIPES SIRUCTURAL SIECL, RAILS, IUGES ANU Fite COLUMNS WITH_BATTENS FORCES IN BATTEN: V/2N | =V/2N The number of battens shat! be such that Ue member i vided into not less thon tree ports longitcinaty. 3 3 8 1 VAN v/2N=— & = icone! & 2 i 1), a =z o $4 8)— : g2 wl 8 SPACING OF BATTEN: (Batters be placed opposite to each other) ‘ £2 sl Senderness of the componen! witin the alten spacing it 32 2 |_8 " 2 owe ake 28.21 ey aaa aie ee gese - enn g3 5/8 fa = minimum rods of gyrotion of each of the component of the member os? gu-l—s The design consideration is Bae (= Ae £7 Ay oF 50 seog\ ec rn + most unfavorable siendemess roto af the member os 0 whole (ob! is x) See Tri BATTEN (tn): . 2 = en be any ofthe role sections or pes coe of oes baer, 23 be the thichness should be at leest one-fiieth of innermost connecting tine of weil. g5 =| — ‘CONSTRAINTS AL BATTEN CONNECTION: eee le 2) Elective depth (dg) of intermediote botten pltes 2 0.75 3 > lop >4ty limes the distance between the centroxd of moin members. wy 2 \ Wy oi slotes be less thon twice the contoet width of one member in the piene of betten, 136 137Ss x =] wip rlee = Sis F\KEB = Sleek =e a = (0 a ~I6B E| Re r B el f& < 3 z= § eee on" | 1 1150.01] 17 [149.0]f 33 |143.6]] 49 [132.6 |] 65 117.0] 81 | 99.7 || 97| 83.3 7 1150.0|) 18 [148.8 || 34 [143.1 [| 50 [151.7 |) 66 115.9 || 82 | 98.6 || 98] 82.3 J (150.011 19 [148.6] 35 [142.6 [| 51 |150.8 || 67 |114.8 83 | 97.6 || 99| 81.4 1150.0{] 20 /148.4 || 36 [142.0|] 52 [129.9 |] 68 |115.8 84 | 96.5 |] 100| 80.5 5 i500 |f 21 [148.1 |] 37 [141.4 ][ 53 [129.0 || 69 [112.7 85 | 95.4 || 101} 79.5 6 |149.9|| 22 (147.9 ] 38 [140.8]! 54 [128.1 || 70 711.6 || 86 | 94.4 || 102] 78.6 | - 7 8 9 749.9 | 23 1147.6] 39 [140.2 || 55 [127.1 |] 71 [110.5 |] 87 93.3 |] 103] 77.7 749.9 || 24 [147.3] 40 [139.5 |] 56 1126.1 |[ 72 [109.4 || 68 92.3 || 104) 76.8 749.81] 25 [147.01] 41 |138.8|[ 57 |125.2|[ 73 [108.4|| 89 | 91 3 |{ 105 70 149.8] 26 [146.7 || 42 [138.1 || 58 [124.2 || 74 [107.5 90 | 90.3 |] 106] 75.0 Ti [149.7 || 27 [146.3|| 43 [137-4 |] 59 [123.2 [| 75 [106.2] 91 89.2 || 107] 74.1 72 1149.6 |] 28 (145.9 |) 44 [136.6 || 60 [122.2] 76 [105.1 92 | 88.2 || 108] 73.3 13 [149.5]| 29 |145.5|[ 45 [135.8]] 61 [121.1 || 77 104.0 |[ 93 | 87.2 |[ 109] 72.4 14 1149-411 30 1145.1 || 46 [135.1 || 62 [120.1 || 78 [102.9 || 94 86.2 || 110] 71.6 75 1149.3|| 31 1144.6) 47 [154.2 |[ 63 [119.1][ 79 [101.8 95 [85.2 ff 111] 70.7 16 1149.1|| 32 [144.1 || 48 [133.4 || 64 [118.0 |] 80 100.8 |] 96 | 84.3 |] 112] 69.9 RMI ts IN Mi JON (N/mm2) FOR ST TH TF = ‘mm? : Iki/*] Foc |[KL/r| Foe |IKL/e] Foc |IKL/r| Foe eae IKi/r} Foc |iKL/r} Fee 113] 69.1 {1129 57-4 41145 | 47.9 [[ 161] 40.4 |[177| 34.3 [[193] 29.4 || 209] 25.5 Tid | 68.3 ||130| 56.7 [1146 | 47.4 || 162] 39.9 |/178] 34.0 |] 194 | 29.2 |[ 210] 25.3, 115] 67.5 ||131 | 56.1 [147 | 46.9 [| 163] 39.5 [[179 33.6 [[195 | 28.9 |] 211 | 25.0 116] 66.7 ||132| 55.4 1148 | 46.4 || 164| 39.1 ||180| 33.3 |} 196 | 28.6 [| 212] 24.8 Ov a & DQ Sidid ONY S3BNL ‘Sve “1331S TWaNk | Ti7] 65.9 [1133 | 54.8 ||149 | 45.9 |] 165! 38.7 |/181 | 33.0 [[ 197) 28.4 |] 213] 24.6 | 118] 65.2 {|134| 54.2 (1150 | 45.4 |] 166] 38.3 |[182| 52.7 [198] 28.1 || 214! 24.4 135) 53.6 ||151 | 44.9 |] 167] 37.9 |]183] 32.4 1199) 27.9 1215 242 | 216] 24.0 | 217| 23.8 122) 190 | DLO rvs ww Tie | = 2.0 1188] 31-4 [202 | 27.1 [1218] 23.6 723] 61.5 [139] 512 |/155| 43.0 [171 | 36.4 |[187] 31.1 [[203| 26.9 |/219| 23.4 124} 60.8 |[140| 50.7 [1156 | 42.6 |[172 36.1 || 188] 30.9 |]204| 26.6 || 220] 25.2 tet oS gz) 120 | 63.7 |}136 | 53.0 1/152 7 ae [126] 59.4 ||142| 49.5 [[158 41.7 || 174] 35.4 ||190| 30.5 ||206 | 26.2 [[ 222] 22.8 127 | 587 || 143) 49.0 |[159 | 41.2 |[175] 35.0 [1191 | 3000 [207 | 25.9 || 225] 22.6 128 | 58.0 ||144| 48.5 |/160 | 40.8 |} 176 | 34.7 |] 192 29.7 ||208 | 25.7 ||224 | 22.4 Sadid ONY S38N1 “Sia “T331S WanlonylsIZES AND PROPERTIES OF STEEL TUBES FOR STRUCT Pi pee rranans 05213) (OORT WITEIZOND wi g/m NBFO (00.269) (1.38/04) 98/0) 7 NoMI-[ OUTSIDE MoMENT[ MODULUS | RADIUS | SO. OF nat OK | crags [THICK] we | A) OF OF OF | RADIUS OF BORE | METER NESS INERTIA | SECTION |GYRATION] GYRATION mm | mm mm |Kg/mlem?| cmt | cm? | cm cm? Bb 33.7 | UCHT 2.60 1.98 | 2.54] 3.09 1.83 110 at wepum | 320 | 241 | 3.06) 3.61 24 1.08 eases tee . ‘HEAWY 4.00 293 | 3.73) 4.19 248 1.05, wat 2 z 32] 424° | UGHT 2.60 | 254 | 325) 6.47 305 14 1.98 ™ HM MEOIUM ‘3.20 3.10 | 3.94] 7.62 359 1.39 1.93 le ‘HEAVY 4.00 ‘3.79 | 4.82] 8.99 424 1.36. 1.86 2/2 xz] 0 48.3 | UCHT 290 3.23 | 4.13} 10.70 443, 1.61 2.59 if : * weoum | 320 | 356 | 4.53) 11.59 4.80 1.59 254 LR ‘HEAVY 4.00 4.37 | 5.56] 13.77 5.70 157 247 s iC 50 60.3 | UGHT 2:90 4.08 | 5.23) 21.59 7.16 2.03 4d oe MEDIUM 3.60 5.03 | 6.41) 25.88 8.58 2.00 4.02 HEAVY 450 6.19 | 7.88) 30.90 10.20 1.98 392 65 764 UCHT 3.20 S71 | 7.32] 48.79 1282 258 6.66 ‘MEDIUM 3.60 6.42 | 8.20) 54.02 4.20 287 6.60 ‘HEAVY 4590 793 [10.10] 65.12 7.10 254 6.43 80 889 | LICHT 3.20 6.72 | 861| 79.23 17.82 3.03 9.19 ‘MEDIUM 4.00 B36 |10.70) 96.36 21.68 3.00 9.00 4.80 142.52 Ls 8.88 i PERTIES OF STI TR PURP NOMI-| OUTSIDE THICK- JMOMENT | MODULUS | RADIUS SQ. OF na 0K | crass [CK] we] A | OF OF OF | RADIUS OF BORE | METER INERTIA | SECTION |GYRATION | CYRATION: mm | mm mm |Kg/mlem?| cmt | em’ | em i 90 | 1016 [uc | 360 | 870 {ivi0] 13527 | 2623 | 347 1203 weouw | 400 | 963 [12.30] 14832 | 2880 | 345 nist weary | 480 | 11.50 [14.60] 17144 | 3375 | 343 1178 7 too | 143 [ucer |] 360 | 975 |1250] 19203 | 3360 392 15.36 2 ; weouw | 450 | 1220 |1550] 23630 | 41.00 | 349 15.10 5 i. veavr | 540 | 1450 [1850] 27450 | 4800 | 3.85 14.86 Ss } H&P uo [1270 fucu [aso | 136/173) 3253 4 433 1878 = weouM | 4.80 | 145 | 184] 34458} 2927 4.32 18.69 a : ver | 540 | 162 | 206] 3820 430 1852 fp is | 1307 [usu | 450 | 150 [191] 4372 “75 [2287 2 weoum | 480 | 159 | 203) 463.44 am | 2276 a rear | 540 | 179 | 228] 5145 47s | 2258 ies 135 | 1524 | uGHT 450 | 164 [209] 5722 oa | Bar iS weoum | 4.80 | 175°] 222] 606.92 522 27.25 fa ea | $40 | 19.6 | 25.0] 674.5 $20 | 27.05 z aS__UCTURAL STEEL, RAILS, TUBES AND PIPES STRUCTURAL STEEL, RAILS, TUBES AND PIPES as TRAPEZOI ING PROFI (FOR COMPOSITE FLOORS & PERMANENT ‘SHUTTERING) (FOR COMPOSITE FLOORS & PERMANE, SHUTTERING) | f | Ist [THICKNESS SPAN IN METRES jNo.| mm. 1.00 | 1.20|1.40|1.50 }1.60} 1.70 /2.00 |2.50]3.00|3.: vp ss oo wal ae) wf 2] one 0 | arf 2] so ts tao wee) are] 09 [2 | mae ze] azo! sno ye | ns sae ves | e20| 720[ ae 37 o | 200 waar] sia] ove] cor | a2 | {fsores: |. The properties given. are for one metre width of the profile. | conforms to 1S: 513 (0) quality. / 1S 10748-1995 gr.2. ction is token es spon / 150. . Allowable loads ore applicr ni iinimum of four supprts ore Su) paceness [ur m. | MOMENT OF |” SECTON: No.| mm. | kg/sam, ‘crn ‘em 6. Above allowable loads may b= multiplied by o factor of 0.80 7 B43 2.03 9.557 i for sheets sponning over 2 or 3 supports. 2 B16 26.70 12.137 i 3 10:20 33.38 15.171 : waa] | ant 3 n wae | 5347 24278 oao_| e877] 30351 { M49STRUCTURAL STEEL, RAILS, TUBES AND PIPES STRUCTURAL STEEL, RAILS, TUBES ANDO PIPES f ae . i Avget om 134 80x 80x 9.29) 45] 20 eS 80x 80x 8 5] 20 her 80x 80x11 “| 20 be a Soe SOetz $5} 20 3081 30e 6 [159 Sail S26] 136 #0 | Sos $0 6 B2}108 2 {50} 20 97! 405] 640} 165 i2s7{ 431/80] 20 | | 90x 90x 8108/1358 ( 251 oe fies [azo] 2.75 0 [50] 20 as oo set Srofaol 20" 90x 90x10]13.4/17.0 | 259 f127 [zoe [51.6] 2.75 19.8 [50]: 20 : faa eas} asst a0 ees [ 90x 90x12)15.8|202 | 2.66 [148 235 [soo] a7 233 [50] 20 0x180a10 1228 G5e[ 10) ze «66 [587 fase! seal so POO 6 927 | 267 Pay h7a lea] 308 152 {60 20 150K150x12 [27.5 7746/1190] 306| 4.63 {5.84/2.97 90! hoox100% 15.4 | 2.76 [145 [232 [sea] 3.07 20.0 [60] 20 sauieacia [iam Toate (00x100x10/14.9/19.0 | 284 77 [eer |ria| 3.05 247 [60] 20 cereal alias hiooxt00e12\17.7|22.6 | 292 p07 [see [ear] 3.05 292 [60] 20 Fote200.12 Le raed ‘ 200%200x16 |48.5 [2370|5760| f200x200220 [60.0 [2880|4570} po0x200325 [735] 941] 5.90 [3470STRUCTURAL STEEL, RAILS, TUBES AND PIPES STRUCTURAL STEEL, RAILS, TUBES AND PIPES : ge] 2. al 8 in SE Bi 2. Dilek i 1g! gis: ! Seleislzjaisisjaiels 2 ars = S/3/R eSBs 818) alesis ‘ Si 8|#|8)8/2/=lalsielelala, SSBHEEBREIEEE | wea) al el2 slSlalelels BH) -s)8/3)6/S[R| s/o) 3/2) 3/5 i ZITSTSfste [CHAANELS Moss} 0.) tx[ i 8/8 /8]2 2]s|z1s|s [2/38 BE [osowes| fs | | ent tt > 75x 80[iSwC_75| 1428] 182/157] 15652 O-s|8/sisigielgleigis ul : mee 3 5 a 3 g g 100x100 /1SMC 100) 19.12| 24.4! 384] 345.51 Gloss 2/2] -lelelalalalsis 125x150] SMC 125| 26.2 | 334] B50] 615.65) wl se 150x150] tSwC 150| 33.6 | 42.6 | 1576|1402.63| 187.02/ 6. io I E(RIR [S/S )3 [2 ) 8/513 )3]3 175x150 ISMC_175| 38.2 | 49.8 | 2480/ 1648.17) 219.76) BIE els(sialalela/2/s/si3l3 [ooxisofisuc 200] 446 | 57.0| 360° ~s.13 251.08) t/eS/a/s/s/2/2]e/slaislsi3 [225x160 |ISMC 225] 52.2 | 666| 547 25 316.53] TES ls/sieieislstalsis . | HIzsoxt60tswc 250] 612 [780] 7 369.53 ee tats 8/8818] 818 500x180 |1SMC300| 72.6 | 92.6 | 12640] 524.6737. i By) FRR RRS s\sis 350x200 [ISM 350| 85.4 | 108.8 | 20000| | .31]1142.86] 708.65 |13:56|807| Ba se] | x | 2] 2 2] 2] |e D5 [400x200 | SMC 400|100.2 {127.6 | 30400 |e 1.44|1520 [34.74 [15.43] 8.09 é lelsieislelslegigigis Bee leo lect a 156 iome, ‘ce fsoenni|spenassoxour|soeous| pec sz] stows] 60 | 8 | 10 | 120 | 10 ‘ar met | ‘mm’ | ‘mat | ‘mnt | “own? | “et We a, cc we 30 3) 17 373 a ve a 391 i ry 1 7 as zs nz 38 a z 3 aH Ewa 7a) Tat + 7a TH evi ‘os a + a6 coy Ta 3 339 a3 TR. + aa7, aay, 7a, cs an SE a cy ap ae | 69 | af a oH oe. an [a fa Pa | me [ee w e_ |r a0) se | aes Pas an [ae i os |r a9 | 8 [via me | soe | esr w os [ i270] 1995, ae ae 2 os |r ie 9 | me | a os [ ast 1. # ae Ra x 128 a Tw = 1 Es 129 mE 127 x 12, 191 S3did ONY S38N1 ‘Ste ‘1331S TWwUnlonels Sidid ONY S3AN) “Siwy VAD© WN aneSTRUCTURAL STEEL, RAILS, TUBES AND PIPES: STRUCTURAL . SEL, RAILS, IUBES AND PIPES ee APPENODI A (CLAUSES 0.3 AND 8.3) SUPPLEMENTARY LIST OF CRANE RAIL SECTIONS (A = 1, THE DIMENSIONS OF 22, 30, 32, 43, 45, 52A, 528, 57, 67, 74, 75, 101 ‘AND 125 kg/m CRANE RAL SECTIONS ARE GVEN IN TABLE 6 AND FIG. 2 TO B. THE SECTIONAL PROPERTIES ARE GIVEN IN TABLE 5. TABLE - 5 (1S:3443~1980) SECTIONAL PROPERTIES OF NON-METRIC CRANE RAIL SECTIONS DESIGNATION AREA WEKGHT MOMENT © SECTION RADIUS Lasse hehe ed OF wooues OF INERTIA GYRATION vane re, ix Tex tee xs 0) 2 @ 6 ©) ” ® ig/m cm? kg/m cm com> em cm an ws m2 ms 1m a ES » Bo BB a Me 48 G2 2 07 0 wo "21 3 WES oe Se Se ny Ul AM UES 6567S 1 2 818 G3 st 660 Sz 1204 aT m4 522 68S 5221200 wea BAS ros 7 Rl MB 8 9 «28 80D 7 BA DOS ee) ros ” MB ThA 88S (307 sz 67 is ose 2 am mo 3058 wm 420 mo 38 8S me 24g) roe —— ee C Seana 5 g i oo i Hi Siete iets ecient se sé i ert Se a? |e ok aie... .-8 ag hr lL [ie ue 3 d af § é - | ae 252 # ge 8 eo giata . is z a8 | eae acu)OESIG~ NATION (1) 1ScR 50 WSCR 60 105 105.655 60 275 24 WScR 80 130 150 87 BO 35 32 SCR 100 150 150 108 100 40 38 SCR 120 170 17 1SCR 140 170 170 150 140 50 60 9. FREEDOM FROM DEFECTS 9.1 THE RALS SHOULD BE. REASONABLY FREE FROM TWIST.AND THE CAMBER SHALL NOT EXCEED 0.2 PERCENTAGE OF THE LENGTH. 9.2 THE ASYMMETRY OF THE RAL CROSS SECTION WITH RESPECT TO THE VERTICAL AXIS SHALL NOT EXCEED 2 mm AND 0.6 mm IN THE RAL FLANGE AND HEAD RESPECTIVELY. 9 120 45 44 45 kg/m Fig. 3 30 kg/m CRANE RAIL SECTIONS BASED ON IS 3443-1980 Fig. 2 ALL DIMENSIONS ARE IN MILLIMETRES WisSUIATIN HR SHOSNANN TY ees ee z_isgj_ er see] j ' i Zz - e | i o ee ~ 8 x | & Ss $ & ee 3 Ye 2F a a z z 8 8 3 3 s 2 ‘ , INT: It 1 RICATION DETAIL 00s DONT'S | NO ACCESS ! t i BEAMS TO WALLS 1 4 a i : +=. E ==. 3 i + i 1 1 as ‘SACRIFICIAL iad WEATHER PLATE. | use PUTE pty ALUMINUM ease PUT: ALUMINIUM | INSULATION ~ CORROSION euerauc | —— STEEL STEEL BIMETALLIC ‘CORROSION H CORROSION | BOLTS WITH SLEEVES ‘SULT Hi AND INSULATION WASHERS, paca US WaNInUls Sdid ONY S38M1 ‘Sive eisF————- FP ener ee eer IN_STRUCT! TI FABRICATION ai DETAIL 005 DONT'S REMARKS, : 1 3 E = a8 3 fF HO. BOUIS 8 ss aa4 a : , ak \ root 4p. anus be E NOMINAL DESIRABLE 5 ee | seg [ow (Ousties WoO E >) JOINT [ees ‘STE PROBLEM - TS_IN FABRICATION ‘DETAL 00's DONT'S REMARKS HOLES. REQUIRING a TOLERANCE e.g. FOR EXPANSION LARGE OUAWETER: “a ‘HOLE on wweRE iE ra oe TOLERANCE 10 Sy losaovavtaces: ‘BE ACCOMMODATED a 1, TOLERANCE IM ONLY ONE DIRECTION 2. SLOT HOLES EXPENSE . (3. CORROSION TRAP 4 a ea ee fesse: | MAINTENANCE # OE) Co fs 0/6 OR ara CHANNELS: a f (as fan, SM | croson eae ESCAPE HOLE = “UNAVOIDABLEDEL-SHACKLES AND ROFES. DEE-SHACKLES AND ROPES (G ‘GENERAL ENGINEERING ROPES RQUND STRAND 6 x 19 (12/6/1) FIBRE CORE TOLE- | APPROX. | MINIMUM BREAKING LOAD OF THE ROPE CORRESPON~ rR} RANCE | MASS DING TO TENSILE DESIGNATION OF THE WIRES OF 160. kgf/mm? 180 kgi/mm? | 200 kgf/mm? OR OR OR Metres | 1570 N/mm? 1770 N/men? 1960 N/mm? 103 igh] KN 1103 kot] KN [103 Kgl) KN 4 5 6 8 3.10 0.44 43 0.50 49 | 055 540 5.50, 0.79 WwW 0.90 87 | 0.98 9.60 = [aso 123 [120 [139 [136 [150 | 1500 45-1] 1240 4a? Wa 2.00 19.6 | 2.20 | 21.50 . 17.00 2.40 235, 272 27.0 | 3.00 | 29.50 +4 = 1] 22.00 35 30 356 35.0 | 3.90 | 3850 isi 28,00 4.00 39.0 450 44.0 | 5.00 | 48.80 00 | «90 | «80 $58] ss 610 | 6020 (EXTRACTS FROM 15:6132 (PART-1)-1972) '2|e|ajajele|s|e|s|S a] )er)so] 518 [ss ) 3]1S_1367 PART I~ 1991 € ITION/ISO:_ 898-1; 1988 (uecHanica, PROPERTIS OF HJ. STEEL) PROPERTY CLASS weconwical PROPERY TS eT 45] aa] se | 5a | oa |f%|88,| 98 |r09|129 fume ae] Sa Ba aa ome _| S| TS LTRs we cope a BS ese an [sr [a [oy set we ened Step ee A ae a fr i . peels a eC ae [ae | ae a oe 7: 7 2 =T Min | CARBON | MANGANESE | PHOSPHORUS => | a a cs we [ew [ts ewe = [es | te ee = | om ry ale =| se [ee = [ces [en a) = Cam 190 os 12 LT an = [ex [86 tee =e pe eof eie Teeth SUR AACS COREPOOG G4 SRF. 70 PT=2 «18D a ear ‘BUNS (meres) Se as | six sinc = [Pfo.r5-cifo75-nt[a.75-1] 025] 25-01] 25-m1 3-01] s-nil 2,01] 8m 15-0] 5-m sol sia sts tes | eel Fs esha am eh atl el vaca oe | rea Pre an [feo-eon 138 ° [as TAA) WIaade. wisSPECIAL TOPICS (IRIE 120 6, town UC 4 Mon, BO MOT WER OIE AL OMRON AE a, (PANEL = 8) (SCNE 1:15) F_TRESTLE THIN PIPES AND CYLINDERS: (t/m) < (1/10) THICK PIPES AND CYLINDERS: (t/tm) 2 (1/10) an eee eo Hoop: stress, sec.m—m, Sev DL. ¢.wO R ey Ray eR (0) 5 Longitudinal stress, sec.a-n. 3 2 wt 2) eee en ace (b) = W=unit interno! pressure. & Both Hoop ond longitudinal stresses ore independant of the form of the ends. f~ = Meon radius Longitudinal ter le stress wo? fy eo (b*- Tensile stress | 20p fe ; fin = — +) (mox. @ r=0! Deca Naaee Radiol compr 2 stress 2 eee - 2) (mex. © #0) fa , re - 0 internal pressure. f= Mean rodius 189 ) Oris| 1 Fees eae 1 | j FLOATING BODIES || c fa) e (b) e xg, faimcl | wy. | P | | —— & ee d | |A ORR LOO ONG LFTING/LONERNG = (25/100) « CWMCTERSTC FMLAG LOO t B. PHYSICAL, PARAMBTERES PONTOON § \ To vat Pars Sree Ls fom area = eR =e Te hepa Meloceniric = Bu = WV Fut NUTS [ROM IGRSE AS Tm [ee | ob ale | «is | = Moment plane about AB/CD axis. fat woes OE oars fen | afm [ost = V = Volume of fquid displaced iB |_| vo fie [aa i WETACENTRIC HEIGHT = GM = ‘GM - 8) > 0, conus Pe epee Steet FOR BOTH THE CASES OF MO! ABO'!T 48 & CD AXES | sc omset____Tm [18 aletere | FOR STABILITY OF PONTOON, DYWIDAG Bonded Single Bar Tendons | MINIMUM METACENTRIC. HEIGHT = 52 oF DRAFT | ‘ow. [SOOT BAR THREADER When moment is obout AB axis, t = Pontoon length reac yay MOL | RY] sr wayne | |} wot is also obout AB ie, 1 = be°/12 i = ee | : = ee — eS et be | || When moment is about CD oxis, 5). 7 = Specific wt. of liquid jana oa we [re [sa a [on Po WOI is also about CD ie. 1 = £b°/12 [veto LOW yo. ® ww | on | vom | oo [on | oso | ses | 868 | 1009 R= angle bet [FAnGUE STRESS ANCE ANGLE OF TILT QUE BM OF _M: Ise cys asyan — |w/met| 20 | 20 m0 20 1 leita OR nioed| on | oe 2 n 8= V7 (Gu) [NOM CROSS SECTIONAL AREA mont | woe | rors | soi | aoe | sore | sox [aoe | i018 1 a wma. we wwe | esr [ro | aot [et far [aes [a ' sasholl be 1:10 (5.7) or less with ; some oe Tm [sta tat etal st ste i eboard of zer0 or more : 92 | 193 eee ee eke oe aooo SPECIAL TOPICS WELDING DETAILS FOR [Binders placed closely Lop welded pace: Bars (>20mm) oO : Dio sanss Seca Acces SE 2-024, SS 4 eg re, e024 eae 3 10 Som ¥ ve soe = 1 =. 16 | En Le Ue som = TE 2 ‘STE OF BAR IN mm ‘SIZE OF ELECTRODE (Mi) IN ene ‘WF 0 AMD WOLUONG 6 | 15 OER 6 UP TO MO RELUDNG 10 20 (OER 10 UP TO MO CLONE 14 25 (OR 14 UP TO AO WOWORG 20 MS ‘OAR 20 «0 sors 1. 6013 ELECTRODE SNL. BE USED F THE CAREDN CONTENT OF REAR IS UPTO 0.25% 44. BUTT-WED 1S NORUALY ADOPTED TO JOM BARS OF DWETER NORE THAK 20mm, SPECIAL TOPICS TENSION (T) = Fy (1416074 ton?a + 80tona )' | 197SPECIAL TOPICS nee | ‘DESCRIPTION Tiord rock without Tomsnalion ond defects eg qronite, lrop and diovte. 8 Tominated rocks in sound condition eg. sond slone Residual deposits of shollered ond broken bed rock Geovel, sand ond resistonce to penetration when excavated by tool.) Goorse sond, compact ond ory Medium sand, compoct ond doy Fine sand, sit (ary lumps eosiy pulerised by the Fingers) Loose grovel or sond grovel mixture; loose coorse to medium sond, dry NON-COHESNE SOUS Fine sand, loose ond dry Konkor ‘Sond with clay ‘Solt shale, hard or still clay in deep bed, ory Wedium lay, readily indented with o thumb nail Walsh coy ond sand coy mixture which con be indented with strong thuimb_pressure | Medium coy, eodily indented wih ee Soll coy indented with moderate thumb pressure Very soll coy which can be penelrated several inches: vsith the thumb. ‘Block colton soil oF olher shvinkoble soit or exponsive cay in dey condition (SOX soturtion) COHESWE SOLS Red eorth ‘Auwviol soi ‘Aiwal toorn| Peat Fils or made up ground (consotdated) asa0e