TEK-501 EKONOMI TEKNIK

BAB II
Equipment Cost Estimation
 Estimation Method
- Direct Estimation (Manufacture Price)
- Estimation Chart
- Empirical Estimation
 Direct Estimation
Direct estimation can be done by asking
directly to the factory, agent, or distributor
whose selling the equipment.

This method will give a highest precision on

equipment price but take too much time.
 Estimation Chart
- Size factoring exponents
- Chemical Engineering Plant Cost
Index (CEPCI or CE-Index)
- Installation factor
- Module factor
- Location factor
- Other factor (pressure factor,
material factor, and design factor)
 Estimation Chart :
Size Factoring Exponents
To predict the cost of one size of equipment to
another size by the relationship

exp onent
size of sec ond
cos t of sec ond equipment known cos t first size
size of first
- Commonly size exponent known on the chart and
the number would be various depends on the
equipment itself.
- When the chart do not include this number then
usually sixth-tenth or 0,6 used for the size exponent.
Estimation Chart :
CE-Index
This is an inflation indicator made
specifically for the chemical industry to
correct the cost of each piece of equipment
to the data of our estimate, by the
relationship.
CE Index, our date
equipment cos t of our date chart cos t
CE Index, chart
Estimation Chart :
CE-Index
CE-index main component
- Equipment, machinery, and support 61%
- Erection and Installation labor 22%
- Building, material, and labor 7%
- Engineering and supervision 10%

Other inflation prediction

- Engineering News Record Construction Cost Index (ENR-Index)
- Marshall and Swift Equipment Cost Index (MS-index)
Estimation Chart :
Installation Factor
To know the total cost to purchase the equipment,
have it shipped, received, installed, and ready to
run for single equipment only.

Example:
Rotary dryer would include
- freight (muatan), crane service, foundation and support
- all labor, electrical, switch gear and control
- gas or oil piping connections
- mounting (rollers, bolts, motor coupling, chain drives,
etc)
- inlet and outlet chutes and hoods, painting
- safety guard, and so on
 Estimation Chart :
Module Factor
Similar to installation factor but this factor include the
purchase and installation cost of all the supporting
equipment and connection.

Example:
Rotary Dryer would include
- Previous equipment on installation factor
- feed and discharge conveyor
- the dust collection equipment
- fan, ducting, and etc to make entire rotary dryer section of the
plant operational

Usually module factore used when build a new plant but

installation factor used when an equipment need a
replacement.
 Estimation Chart :
Location Factor
Same plant build in a foreign location would
cost different amount because of the
different in
- Local labor costs
- Governmental requirements
- Taxes
- Varying transportation costs
- Availability of service
 Estimation Chart :
Location Factor
Estimation Chart :
Other Factor
Other factor such as pressure, material, and
design will give different price and need to
judge carefully to make equipment cost
estimating more accurate.
2013 = 567.3
2014 = 576.1
 Estimation Chart :
Example
1. Sebuah pompa dibeli pada tahun 1987 seharga
US$ 2300. tentukan harga pompa tersebut apabila
akan dilakukan penggantian pada tahun 2014 ini!
CE-index 1987 = 320
CE-index 2015 =571
2. Harga sebuah reciprocating compressor 200 HP
pada tahun 1987 adalah US$ 200000. berapa
harga compressor dengan daya 1000 HP pada
tahun 2014?
3. Berapa harga sebuah pompa axial flow 50 gpm
dan mampu memberikan tekanan sampai dengan
120 psi pada tahun 2014 ini?
a. installed cost
b. moduled cost
 Estimation Chart :
Exercise
1. Shell and tube heat exchanger dengan desain
shell terbuat dari carbon steel (CS) dan tube
terbuat dari stainless steel (SS). Luas
pemanas effektif HE tersebut adalah 1000 ft2.
a. tentukan harga beroperasi HE tersebut
pada
tahun ini
b. jika luas perpindahan panas effektif HE
diperbesar menjadi 1200 ft2. berapa harga
beroperasi HE yang baru.
 Estimation Chart :
Exercise
2.
a. Berapa harga cast iron centrifugal pump 200
gpm, head 80 ftH2O pada saat ini?
b. Berapa harga cast iron centrifugal pump 400
gpm, head 80 ftH2O pada saat ini?
c. Berapa harga terpasang alat tersebut?
d. Berapa harga beroperasi alat tersebut?
e. Bagaimana jika material cast iron diganti
dengan 316 stainless steel (SS) dan bekerja
pada 400 psi?
f. Apabila alat pada soal e akan dipasang di
indonesia berapa harga alat tersebut?
 Empirical
Estimation
Advantage
- Consistent in cost reading
- Applicable for computer programming

Disadvantage
- Accuracy of this method cannot claimed
better than 25% due to incomplete
characterization and variation among
manufacturers, qualities of construction,
design variation, market situations, and
other factor.
Empirical Estimation
Use Chemical Process Equipment,
Selection and Design Stanley M.
Walas, Chapter 20.

- 20.1 equipment identification

- 20.2 empirical equation at CE-index
325
- 20.3installation factor
- 20.4CE-Index
Empirical Estimation
Example
1. Tentukan harga terpasang sebuah HE
shell and tube jenis fixed head dengan
luas perpindahan panas 300 m2 dan
bekerja pada 15 atm. Material HE
tersebut adalah SS 347.
2. Centrifugal pump mampu mengalirkan
75 gpm. Head maksimum pompa
tersebut sampai dengan 100 ft. pompa
terbuat dari nickel agar tahan karat.
Pompa ini berupa one stage pump,
dengan kecepatan motor 1750 rpm dan
arah aliran Vertical Suction Charge (VSC).
Berapa harga terpasang pompa
Equipment Cost
Estimation:
Home
1. Sebuah unit Task
evaporator menggunakan alat-alat
utama sebagai berikut:
- 4 buah unit forced circulation evaporator
dengan luas perpindahan panas masing-
masing 350 ft2 dan terbuat dari monel
- 1 buah mixer berkapasitas 6000 gallon
dengan jenis cone top, bottom, and legs.
Pengaduknya jenis turbine terbuat dari SS
316 dengan daya motor 20 Hp
- 3 buah pompa centrifugal dengan daya
masing-masing 10 HP, 20 HP, dan 30 HP
jika unit tersebut akan didirikan di Indonesia.
tentukan harga beroperasi unit tersebut pada
tahun 2008 ini.