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2
Q = n1 .
373
= 139,43 kgmol 303 10,87 + 0,008712 241.200 2
= 139,43 kgmol 817,64 kkal/kgmol
= 114.000,74 kkal
2) Al2O3
Massa Al2O3 = 1.714,22 kg
1.714,22
Mol = = = 16,81 kgmol
102
2
Q = n1 .
373
= 16,81 kgmol 303 22,08 + 0,008971 522.500 2
2
Q = n1 .
373
= 0,66 kgmol 303 24,72 + 0,01604 423.400 2
2
Q = n1 .
373
= 450,26 kgmol 303 19,68 + 0,01189 307.600 2
2
Q = n1 .
Komponen Cp (kkal/kgmol K)
N2 6,5 + 0,001
1.109,08
QCO2= 504,64 kgmol 303 10,34 + 0,00274 195.500 2
CO2 4.756.412,05
H2O 1.870.627,45
SO2 7.896,06
N2 10.340.698,12
7.560,17
Mol = = 44 / = 171,82 kgmol
1.109,08
QCO2 = 171,82 kgmol 303 10,34 + 0,00274 195.500 2
1.109,08
QO2 = 77,72 kgmol 303 8,27 + 0,000258 187.700 2
2
Q = n1 .
1.072,92
= 125,48 kgmol 303 10,87 + 0,008712 241.200 2
2
Q = n1 .
1.072,92
= 15,13 kgmol 303 22,08 + 0,008971 522.500 2
= 15,13 kgmol 20.514 kkal/kgmol
= 310.284,53 kkal
3) Fe2O3
Massa Fe2O3 dalam produk = 95,10 kg
95,10
Mol = = = 0,59 kgmol
160
2
Q = n1 .
1.072,92
= 0,59 kgmol 303 24,72 + 0,01604 423.400 2
= 0,59 kgmol 26.525,52 kkal/kgmol
= 15.766,80 kkal
4) CaCO3
Massa CaCO3 sisa = 16.209,22 kg
16.209,22
Mol = = = 162,09 kgmol
100
2
Q = n1 .
1.072,92
= 162,09 kgmol 303 19,68 + 0,01189 307.600 2
= 162,09 kgmol 20.721,26 kkal/kgmol
= 3.358.754,53 kkal
5) MgCO3
Massa MgO3 sisa = 963,09 kg
963,09
Mol = = = 11,47 kgmol
84
2
Q = n1 .
= 11,47 kgmol 16,9 (1.072,92 -303) kkal/kgmol
= 11,47 kgmol 13.011,59 kkal
= 149.182,26
6) CaO
Massa CaOdalam produk = 13.615,75 kg
13.615,75
Mol = = = 243,14 kgmol
56
2
Q= n1 .
1.072,92
= 243,14 kgmol 303 10 + 0,0484 108.000 2
= 243,14 kgmol 10.007,00 kkal/kgmol
= 2,433.084,50 kkal
7) MgO
Massa MgOdalam produk = 687,92 kg
687,92
Mol = = = 17,20 kgmol
40
2
Q = n1 .
1.072,92
= 17,20 kgmol 303 10,86 + 0,001197 206.700 2
= 17,20 kgmol 8.505,79 kkal/kgmol
= 146.282,52 kkal
Total panas Q3 = 7.970.902,47 kkal
B. Panas Penguapan H2O dalam Umpan
1) Massa H2O yang menguap (hasil perhitungan neraca massa (M1))= 157,88 kg
176,12
Mol = = = 9,78 kgmol
18
2
Q = n1 .
1) Q CaCO3
2
Q = n1 .
729,46
= 44,89 kgmol 303 19,68 + 0,01189 307.600 2
= 44,89 kgmol 10.416,79 kkal/kgmol
= 467.574,46 kkal
2) Q MgCO3
2
Q = n1 .
= 3,18 kgmol 16,9 (729,46-303) kkal/kgmol
= 22.897,40 kkal
3) Q SiO2
2
Q = n1 .
729,46
= 13,90 kgmol 303 10,87 + 0,008712 241.200 2
= 13,90 kgmol 6.088,17 kkal/kgmol
= 84.652,27 kkal
4) Q Al2O3
2
Q = n1 .
729,46
= 1,68 kgmol 303 22,08 + 0,008971 522.500 2
= 1,68 kgmol 10.383,03 kkal/kgmol
= 17.421,69 kkal
5) Q Fe2O3
2
Q= n1 .
729,46
= 0,07 kgmol 303 24,72 + 0,01604 423.400 2
= 0,07 kgmol 13.256,33 kkal/kgmol
= 865,21 kkal
Total panas debu dari Suspension Preheater, Q5 = 593.411,04 kkal
729,46
QCO2 = 260,34 kgmol 303 10,34 + 0,00274 195.500 2
2.486,99
Mol = = = 77,72 kgmol
32
729,46
QO2 = 77,72 kgmol 303 8,27 + 0,000258 187.700 2
N2 6,5 + 0,001
H2 O 5.193,17 18 288,51
N2 49.846,10 28 1.780,22
CO2 3.546.107,84
H2O 1.020.893,11
SO2 3.810,12
N2 5.326.641,94
G. Panas Disosiasi
1) CaCO3 CaO + CO2
780
760
25 25
760
730
25 25
Panas Masuk
Suhu Lingkungan = 30 C
Q8 = m.Cp.T
= 6.592.519,84 kkal
Suhu Lingkungan = 30 C
Q9 = m.Cp.T
= 55.980kkal
Panas Keluar
Panas laten H2O pada 100 C = 539,1 kkal/kg (perray, table 13.20)
= 2 2
= 428.297,22 kkal
= 453.850,33 kkal
Q10= m.Cp.T
= 10.079.912,76,kkal
F. Panas Disosiasi
1) Disosiasi CaCO3
CaCO3 CaO + CO2
780C
760C
25C 25C
Mol CaCO3 = 160,47 kgmol
Diketahui :Hf CaO : 151,9 103 kkal/kgmol
Hf CaCO3 : 288,54 103 kkal/kgmol
Hf CO2 : 94,058 103 kkal/kgmol
(HG Watson, table 29)
H298 = n { (Hf CO2 + Hf CaO) - Hf CaCO3 }
= 160,47 ((94,058 103 151,9 103 ) (288,54 103 ))
= 6.833.188,44 kkal
2
HReaktan = n1 .
1033
= 160,47 kgmol 298 19,86 + 0,01189 307600 2
= 3.157.844,38 kkal
2
HProduk = n1 .
1053
= 160,47 kgmol 298 10 + 0,00484 10800 2 .
= 1.603.497,63 kkal
HTotal = (H298 + HProduk)-HReaktan
= (6.833.188,44 kkal + 1.603.497,63 kkal) 3.157.844,38 kkal
= 5.278.841,69 kkal
2) Disosiasi MgCO3
MgCO3 MgO + CO2
760C
730C
25C 25C
Mol MgCO3 = 11,35 kgmol
Diketahui :Hf MgO : 143,84 103 kkal/kgmol
Hf MgCO3 : 266 103 kkal/kgmol
Hf CO2 : 94.051,8 103 kkal/kgmol
(HG Watson, table 29)
H298 = n { (Hf MgO + Hf CO2) - Hf MgCO3 }
= 11,35 ((143,84 103 94,058 103 ) (266 103 ))
= 318.976,86 kkal
2
HReaktan = n1 .
= 11,35 kgmol 16,9 kkal/kg. C (1003 298)K
= 135.237,70 kkal
2
HProduk = n1 .
1033
= 11,35 kgmol 298 10,86 + 0,00119 208700 2 .
= 91.553,20 kkal
HTotal = (H298 + HProduk)-HReaktan
= (318.976,86 kkal+ 91.553,20 kkal) 135.237,70 kkal
= 246.789,37 kkal
Total panas = CaCO3 + MgCO3
= 5.278.841,69 kkal + 275.292,36 kkal
= 5.554.134,05 Kkal
Neraca Panas Cooler
PANAS MASUK
A. Panas Produk Klinker (Q10)
Q10 = 10.079.912,76 kkal
B. Panas Water Spray (Q11)
Massa udara pendingin =8.679,17 kg
Suhu udara pendingin = 33C
Suhu lingkungan = 30C
Cp udara pada 33C = 0,234 kkal/kgC (Perray, fig.13.03)
Q11 = m.Cp.T
= 8.679,17 kg 0,234 kkal/kC (33-30) C
= 6.092,78 kkal
PANAS KELUAR
A. Panas Udara ke EP (Q12)
Massa udara = 7.811,25 kg
Suhu udara buang ke EP = 82,916C
Suhu lingkungan = 30C
Cp udara = 0,242 kkal/kgC (Perray, fig.13.03)
Q12 = m.Cp.T
= 7.811,25 kg 0,242 kkal/kC (82,916-30) C
= 100.029,58 kkal
Panas udara keluar EP (Q12) = panas udara masuk EP
Q12 = 100.029,58 kkal
B. Panas Klinker Dingin (Q13)
Massa klinker dingin = 33.622,78 kg
Suhu klinker dingin = 117,667C
Suhu lingkungan = 30C
Cp Klinker pada suhu 117,667C = 0,193 kkal/kgC (Perray, fig.13.01)
Q13 = m.Cp.T
= 33.622,78 kg 0,193 kkal/kC (117,667-30) C
= 568.886,37 kkal
C. Panas Debu Keluar EP (Q14)
Massa debu keluar EP = 33,35 kg
Suhu masuk EP = 82,917C
Suhu lingkungan = 30C
Cp = 0,193 kkal/kgC (Perray, fig. 13.03)
Q14 = m.Cp.T
= 33,35 kg 0,193 kkal/kC (82,917-30) C
= 340,59 kkal
( )
Heat Loss =
(85.402.024,18 60.174.868,67)
= 100
85.402.024,18
= 29,54 %
Efisiensi = 100%
60.174.868,67
= 85.402.024,18 100%
= 70,46%