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System Conditiner Samsung PDF
System Conditiner Samsung PDF
OUTDOOR UNIT
AM036FXMDCH
AM048FXMDCH
AM053FXMDCH
C Product Specifications
C Troubleshooting
C PCB Diagram
C Wiring Diagram
C Reference Sheet
Refer to the service manual in the GSPN(see the rear cover) for the more information.
1 Troubleshooting ............................................................................................................................ 18
1. Error Display .......................................................................................................................................... 18
2. Error Code .............................................................................................................................................. 19
3. How to take measures for each symptom ....................................................................................... 20
3-1 Communicaion error between indoor and outdoor units during tracking(Error Code:E201) ....... 20
3-2 Communicaion error between indoor and outdoor units during tracking(Error Code:E202) ....... 21
3-3 Communicaion error (1minute)between Main and Sub Micoms of an Outdoor unit or among
Outdoor Units (Error Code:E203) ....................................................................................... 22
3-4 Outdoor temperature sensor error (Error Code : E221, E231, E251, E269) ................................. 23
3-5 High pressure temperature sensor error (Open/Short) (Error Code : E291)
Low pressure temperature sensor error (Open/Short) (Error Code : E296) ...... 24
3-6 Compressor down by antifreeze control (Error Code: E403) ................................................... 25
3-7 Comp. down due to a protective control of high pressure (Error Code : E407) .......................... 26
3-8 Comp. down due to a protective control of low pressureError Code : E410) ............................. 27
3-9 Comp. down due to a discharge temperature sensor of a compressor (Error Code : E416).......... 28
3-10 Reverse phase detection error (3Phase outdoor unit) (Error Code : E425) ............................... 29
3-11 ESC EEV open error (Error Code : E438) .............................................................................. 30
3-12 Refrigerant leakage error (Error Code : E439) ...................................................................... 31
3-13 Prohibition of the compressor operation due to outdoor temperature (Error Code : E440, 441)..... 32
3-14 Refrigerant leakage error (during operation) (Error Code : E443) .............................................. 32
3-15 Outdoor unit fan error (Error Code : E458, 475) ..................................................................... 33
3-16 Comp down due to OLP temperature control (Error Code : E463) ............................................ 34
3-17 Compressor starting/rotation error (Error Code : E461, E467) .................................................. 35
3-18 Current error / PFC overload error (Error Code : E462, E484) .................................................... 37
3-19 IPM over current error (Error Code : E464) .......................................................................... 38
3-20 DC-Link voltage under/over error (Error Code : E466) .......................................................... 41
3-21 Gas leak error (Error Code : E554)...................................................................................... 43
3-22 Others .......................................................................................................................... 45
1-1 Feature
QStructure of outdoor unit
Turbo Inter-cooler
Long piping up to 175m with sub-cooling
Up to 50m levela difference is allowed for
installation
Company A
Diameter 8 7
Evaporation 14.1%
loss in heat
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Feature (cont.)
QApplication of wide fin
High efficient heat exchanger has been applied, therefore it delays the onset of frost formation and increased heat transfer efficiency.
QOptimized cooling/heating and increased system efficiency! Liquid EEV & Turbo Inter-cooler
Liquid EEV for increased efficiency of the system
Through Liquid EEV, controlling of valve opening has become more efficient and it achieved optimized system efficssiency and
minimized noise from the refrigerant in the indoor unit.
Turbo Inter-cooler
High performing shell & tube type heat exchanger has been applied to secure cooling/heating efficiency. It has secured enough
subcooling to acquire reliability on long piping and it also increased cooling/heating efficiency.
Low temperature
liquid refrigerant
Cross section of the Cross section of the
Sub-cooled
Turbo inter-cooler conventional inter-cooler
liquid refrigerant
Turbo Inter-cooler
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Feature (cont.)
QReinforced corrosion resistance on the heat exchanger
To prevent corrosion of the products which is installed in saline area, corrosion resistance has been reinforced.
No corrosion after 1,000 hours of test Corrosion is evident after 1,000 hours of test
Company A
* Tested by Samsung
Long piping
175m
(Equivalent length)
Level
High level difference
difference between
50m indoor units
15m
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Feature (cont.)
QMemory module
Achieves world-class efficiency with hyper compressor that applies double compression technology
If outdoor unit malfunction occurs, diagnose and repair of the problem will be much quicker with the last 3 minutes worth of a data
saved before the malfunction. (With the extra memory module, 3 months worth of a data can be saved.)
Highest temperature
Operation End
time
7 : 00 13 : 30 19 : 00 7 : 00
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Feature (cont.)
QRefrigerant pump-down
If you need to move/replace the outdoor unit or when there are problems on indoor units or on the pipes, outdoor unit will recover
refrigerant remaining on the pipes.
Indoor unit
malfunction
Refrigerant recoveringsss
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Feature (cont.)
QMaximum 9 indoor unit connection
You may connect up to 9 indoor units on a single outdoor unit. It will allow more powerful and flexible air conditioning system
and you can select refrigerant pipe length, or number of indoor units depending on the needs for office, commercial and residential
places.
Conventional
* For models with 9kW or larger (Flare type connection)
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Type
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Item Remark
+Screw Driver
Monkey Spanner
Screw Driver
Nipper
L-Wrench
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QOUTDOOR UNIT
No Parts Procedure Remark
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1. Error Display
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3-1 Communication error between indoor and outdoor units during tracking
(Error Code : E201)
1. How to check
Is the number of
actual indoor units installed and the
No
number of setting values of setup switch for the
number of indoor unit installed
identical?
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3-2 Communication error between indoor and outdoor units after completing tracking
(Error Code : E202)
1. How to check
Good
Defective
0.7V
0.7V
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3-3 Communication error (1 minute) between Main and Sub Micoms of an Outdoor unit or
among Outdoor Units (Error Code : E203)
1. Check items
1) Is there power on outdoor unit inverter PBA?
2) Connect the power cable/check the fuse
3) Is there any problem on communication cable between outdoor unit inverter (CN31) <-> Main PBA (CN39)?
4) Check the communication cable connection
2. Check procedure
No
Is there any communication error? End service
Yes
Yes
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Yes
If the resistance value measure No Change the temperature sensor o Turn on the power
on temperature sensor similar to the values on the o Check if everything is normal and end service
table on the right side?
70 50 20 220
60 60 10 320
50 90 0 550
40 110
Yes
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3-5 High pressure temperature sensor error (Open/Short) (Error Code : E291)
Low pressure temperature sensor error (Open/Short) (Error Code : E296)
1. High/low pressure sensor OPEN/SHORT error determination method
1) Identifies from when power is supplied or 2 minutes after RESET, and only when set is stopped.
2) An OPEN/SHORT error will occur if the input voltage standard exceeds 0.5V ~ 4.95V range
2. How to check
Yes
Yes
On the high/low-pressure
No
sensor terminals of the PCB, is the value of voltage Refill refrigerant after vacuum
5V, between pins 3 and 4?
Yes
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2. How to check
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Test operation
Connect S-net and Manifold gauge
(Mandatory)
No
Are service valves open? Open the service valve
Yes
Yes
Yes
No
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Test operation
Connect S-net and Manifold gauge
(Mandatory)
No
Are service valves open? Open the service valve
Yes
Yes
Yes
No
No
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Yes
Test operation
Connect S-net and Manifold gauge
(Mandatory)
No
Are service valves open? Open the service valve
Do the values
No
of S-net and Manifold gauge Replace a high pressure sensor
correspond?
Yes
No
Is there any
clogged place in the piping Check the piping
(ex. filter)?
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4) After completing above, press reset key (K3) then check the power again.
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Yes
Check and connect the connector
No
Is EEV coil correctly connected?
Yes
Check and assemble the coil
Failure
Check the leakage on ESC EEV
Normal
Change the ESC EEV
Failure
Check the leakage on sub-cooler
Normal
Change the sub-cooler
Normal
Change the indoor unit EEV
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2. How to check
Yes
Yes
Yes
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2. Check procedure
Yes
* When connecting/disconnecting the fan motor connector, you must wait for 30 seconds after turning off the power -> If not, motor or PBA can get damaged
* You must check the inverter PBA or fan motor and replace them only when they have problem
* Do not change the outdoor unit PBA with fan motor problem
o If the 7-segment on the outdoor unit main PBA shows error, there is no problem with outdoor unit main PBA
o Control related problems can be solved by S/W update
34 Samsung Electronics
3-16 Comp down due to OLP temperature control (Error Code : E463)
1. How to check
Is resistance value
No
on OLP sensor normal? Change the OLP sensor
(Refer to E320)
Yes
Test operation
Connect S-net and Manifold gauge
(Mandatory)
No
Are service valves open? Open the service valve
Yes
Do the values of
No
S-net and Manifold gauge Replace a high pressure sensor
correspond?
Yes
No
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2. Check procedure
Yes
Yes
Yes
Cont.
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Cont.
Yes
Yes W
V
Change the outdoor unit PBA and check U
for normal operation o End service [AM666FXMDCH series]
* Do not change the EMI/outdoor unit main/ Indoor unit main PBA when E461, E467 error occurs
o It is Compressor, inverter PBA related error, therefore it is not related to above PBA
* Make sure to check if service valve is open
o If the service valve is close, damage could occur due to pressure difference during operation
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3-18 Current error / PFC overload error (Error Code : E462, E484)
1. Check items
1) Check the power and restarting after power reset Error CODE Error description Related model
E462 Outdoor unit total current error AM666FXMDCH series
2) Check the outdoor unit installation and environments E484 Outdoor unit PFC overload error AM666FXMDCH series
o Check if the outdoor unit inverter PBA related wires
are disconnected. Check the installation environment
3) Check for indoor unit installation environment
4) Check for open service valve
2. Check procedure
Yes
[AM666FXMDCH series]
No
Is the service valve completely open? Open the valve
Yes
No
Is the compressor operating normally? Change the compressor
Yes
Change the outdoor unit inverter PBA and check for normal
operation o End service
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2. Check procedure
Check the outdoor unit installation and
Turn off the power and turn it environment o Check for normal operation o
on again after 30 seconds End service
1. Check for wire disconnection related to outdoor
unit inverter PBA
2. Remove the obstacles on outdoor unit air inlet
and secure enough space
No
Is the outdoor unit installed correctly?
Yes
Is piping/wiring between No
the indoor and outdoor unit Re-install them correctly
done correctly?
Yes
Cont.
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Cont.
No
Is the service valve completely open? Open the valve
Yes
Yes
Yes
Yes
Cont.
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Cont.
Yes
Yes
W
Change the PCB V
U
[AM666FXMDCH series]
* Do not change the EMI/outdoor unit main/ Indoor unit main PBA when E464 error occurs
o It is Compressor, inverter PBA related error, therefore it is not related to above PBA
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2. Check procedure
No
Is the power cable connected properly? Re-connect the power cable
[AM666FXMDCH series]
Yes
[Common: Power joint connection failure]
[AM666FXMDCH series]
Yes
Cont.
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Cont.
Yes
Yes
Is EMI PBA fuse disconnected? Change the fuse
[AM666FXMDCH series]
Yes
No
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2. Check procedure
No
Does error occur again? End service
Yes
Yes
Yes
Cont.
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Cont.
Yes
No
Is the service valve completely open? Open the valve
Yes
No
Is the EVA sensor correctly connected? Re-connect the sensor connector
Yes
No
Is the refrigerant charged? Charge the refrigerant
Yes
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3-22 Others
1. Compressor Vlimit error: E465
If the compressor operation is abnormal, change the compressor and check for normal operation
o If the compressor operation is normal, check the assembly between heat sink plate and if there is no problem, change the inverter
PBA
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- Main PCB
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CN801-EXTERNAL CONTROL
CN804-EEV 3 CN406- CN805-EEV 4
OUT
#1~4 : EEV signal #1~4 : EEV signal #1,3 : DC 12V
#5 : DC 12V #5 : DC 12V #2 : ERROR CHECK OUT
#4 : COM CHK OUT
CN501-SELECT COOLING
CN305-COMM INV PBA CN401-LOW P SENSOR CN401-HIGH P SENSOR
ONLY
#2 : INPUT #1 : INPUT
#3 : GND #3 : GND
#4 : VCC #4 : VCC
Samsung Electronics 49
50 Samsung Electronics
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1 Phase
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OUTDOOR UNIT
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53 Samsung Electronics
2. Nomenclatures
OUTDOOR UNIT
AM
+ 053
+ F+ X+ M
+ D+ C+ H+ AA
+
%8<(5
54 Samsung Electronics
1. Check Operation
1-1 Check Operation
- If does not complete the Check operation, Display the "UP"(Unprepared) on the LED after checking communication.
(Compressor to operate general operation is prohibited.)
UP Mode will be turned off automatically at finished the Check operation.
(2) When an error occurs during the Check operation, check the error code in the product and then service it.
(3) Shut down the Check operation, resulting report will be issued using the S-NET or S-CHECKER.
- The resulting report of the "Undetermined"item, troubleshoot the accordance with the service manual.
- Troubleshoot all the items of "Undetermined" and then restart the Check operation.
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If out of warranty coverage and bounds, installation, operation according to the conditions the some of items displayed as
"Undetermined" and judgment is not.
Ex) system that module installed : If the outdoor unit is not operation by the load on the indoor and outdoor, corresponding
Sub Outdoor Unit does not judge the inspection entries. (However, Indoor / Outdoor Temperature sensor and Pressure
sensor judgment is available.)
Cooling
Heating
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70 2.2
60 3.0
No 50 4.2
40 5.8
30 8.3
20 12.1
10 18.0
Does Temperature sensor connection wire of No 0 27.3
Confirmation and -10 43.0
Outdoor Unit properly connect? Measures
Yes
Yes
Complete
[Caution]
- If the Outdoor Unit with a history of operation (Automatic commissioning inclusion) : Must be carried out Automatic Commissioning after 1
hour from final operation stopped.
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[Discharge
No Temperature sensor
Is Temperature sensor properly assembled? resistance value]
Temperature()
7 0 2 2.
Yes 6 0 3 0.
5 0 4 2.
4 0 5 8.
Is Temperature No
sensor connector properly connect? 3 0 8 3.
2 0 1 2
1 .
1 0 1 8
0 .
Yes
0 2 7
3 .
- 01 4 3
0 .
No
Is Temperature sensor resistance value normal? Replace sensor
Yes
Yes
Complete
[Caution]
- If the Outdoor Unit with a history of operation (Automatic commissioning inclusion) : Must be carried out Automatic Commissioning after 1
hour from final operation stopped.
58 Samsung Electronics
3) Pressure sensor
C Inspection item : High/Low Pressure sensor of the independent installed Outdoor Unit.
CError code: None (The resulting report "Undetermined")
C Determine the status of the Pressure sensor of the independent installed Outdoor Unit before the compressor start.
C If the judgment of Outdoor Unit Pressure sensor is "Undetermined" : Checking in accordance with the following order.
No
Is Pressure sensor connector properly connect?
Yes
Is voltage 5V between No
3, 4 pin of PCB Pressure sensor terminal? Replace Hub PCB
Yes
Is deviation of outdoor
No
unit as following?"High pressure Max Replace PCB
/Min deviation : less than 2"
Yes
Complete
[Caution]
- If the Outdoor Unit with a history of operation (Automatic commissioning inclusion) : Maintain the vacuum mode for more than 5 minutes.
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Is Outdoor Unit
No
status normal?
Yes
Yes
Is resistance between No
the phase of compressor normal?
Yes
Is the current
No
measurement results of the compressor and CT Replace Inverter PCB
sensor have the same value?
Yes
No Is refrigerant Yes
Is Compressor current(CT) value normal? in the system properly?
No
Yes
Adjusts the refrigerant
(Addition / Emitted)
IIs operation No
current of Compressor
normal?
Yes
Replace Compressor
Complete
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5) Cycle status
C Inspection item : Cycle status of Outdoor Unit.
C Error code: None (The resulting report "Undetermined")
C Determine the Cycle status of the each Outdoor Unit.
C If the judgment of Cycle status is "Undetermined" : Checking in accordance with the following order.
Yes
Resistance measurement method
After separating the Temperature sensor
Is Discharge Temperature Inspection and measures of connector from the PCB, measure
No the resistance value between
sensor of corresponding Outdoor Unit Discharge Temperature sensor.
normal? (Assembly status, connector, the two terminals.
resistance, etc.)
[Discharge
Yes Temperature sensor
resistance value]
Temperature()
When commissioning, No 1 30 8 9.
does maintain Thermo On status of Indoor ventilation
Indoor Unit? 1 20 1 12 .
10 1 85 .
Yes 80 3 20 .
60 5 90 .
25 2 0 00 .
No Adjusts the refrigerant
Is refrigerant in the system properly? 20 2 4 02 .
(Addition / Emitted)
10 3 6 02 .
0 5 5 03 .
Yes
Complete
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6) 4Way Valve
C Inspection item : 4Way Valve of Outdoor Unit.
C Error code: None (The resulting report "Undetermined")
C Determine the 4Way Valve operation status of the each Outdoor Unit.
C If the judgment of 4Way Valve is "Undetermined" : Checking in accordance with the following order.
Commissioning results, No
is Valve and Pressure sensor normal? Check the corresponding Pressure sensor.
Yes
No
Is 4Way Valve connector properly connect?
Yes
Yes
No
Is PCB Output signal normal? Replace PCB
Yes
Complete
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7) Main EEV
C Inspection item : Main EEV of Outdoor Unit.(Automatic Commissioning : Heating only )
C Error code: None (The resulting report "Undetermined")
C Determine the Main EEV operation status of the each Outdoor Unit.
C If the judgment of Main EEV is "Undetermined" : Checking in accordance with the following order.
Yes
No
IS MAIN EEV CONNECTOR NORMAL? Confirmation and Measures
Yes
Yes
No
S PCB OUTPUT SIGNAL NORMAL? REPLACE HUB PCB
Yes
Complete
Main EEV Coil Voltage between the
(VDC) phase ()
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Through the detect operation is the ability to verify automatically for the amount of refrigerant.
Start
"K2" Tact Switch : Press the 5 times.S ignal input S-CHECKERsignal input
Excessiveof
(Normal) (Excessive) (Undetermined)
Normal refrigerant
amount
refrigerant
amount Over-cooling Undetermined
Complete
[Caution]
B If escape the warranty temperatures, can not get the accurate results.
- Indoor : 20~30C
- Outdoor : 5~43C
B If operation cycle is not stable, refrigerant detection operation can be forced to shut down.
B If did not operation for a long time, or when running the heating operation, the accuracy may be lower.
Therefore carried out for more than 30 minutes cooling operation.
B Depending on the installation environment, system protection operation is performed, in this case,
the amount of refrigerant checked result maybe inaccurate.
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This Service Manual is a property of Samsung Electronics Co., Ltd. Samsung Electronics Co., Ltd. February. 2013.
Any unauthorized use of Manual can be punished under applicable Printed in Korea.
International and/or domestic law. Code No. AC-00013E_1