Professional Documents
Culture Documents
Reciprocating
Interna1 Combustion
1-
REAFFIRMED 1991
FOR CURRENTCOMMllTEE PERSONNEL
PLEASE SEE ASME MANUAL AS-11
, I
Engines
Reciprocating
PERFORMANU
Internal Combustion
Engines
- TEST
CODES
Copyright, 8 1973, by
The American Society of Mechanical Engineers
Printed in the IJnited States of America
T h i s Code i s intended for tests of all types of reciprocating internal-combustion engines for determin-
ingpower output and fuelconsumption. It i s not intended for general or specialized research or for
development of equipment or processes.
This Code purposelyexcludes a n y ratingstandards, as beingneitherpertinentto a Performance
Test Code nor essential to test procedures.
This Code follows the format specified by PTC 1: Object and Scope, Definitions and Descriptions
of Terms,GuidingPrinciples,Instrumentsand Methods of Measurement,Computation of Results. In
addition,supplementary information is included as an Appendix(Section 7). T o make this Code com-
prehensiveyetbrief,pertinentportions of othercodes and standardsareappropriatelyreferenced,
rather than duplicate such standards herein.
The original Test Code for Internal-Combustion Engines was published in 1901.Subsequentrevisions
wereadopted in 1915,1924, and 1929. Extensiverevisionswere begun in 1939, culminating in an
issuance of 1949. This was reaffirmed in 1952, thenmodified slightly in 1957 andagainreaffirmed.
Because of developments in the industry and in pertinent measurement techniques, and because other
pertinentcodes had beendeveloped in theinterim,needwasseen for totalreviewandrevision of
PTC 17. Work was begun in 1966 resulting in this entirely new Code.
This Code was approved by thePerformance Test Codes CommitteeonJanuary 15, 1973 andap-
proved and adopted by the Council of the Society by action of the Policy Board on Codes and Standards
on February 28, 1973.
...
111
Rilliam Anderson, Head, Reciprocating Machinery Branch, Naval Ship Engineering Center, Philadelphia,
Penna. 19112
John II. Railey, Program Ilanager, Research Department, Caterpillar Tractor Co., Peoria, Ill. 61602
John J. arich, Jr., Manufacturing Manager, Enterprise Division, neLaval Turbine, Inc., Oakland,
Calif. 91621
Carl Y. Bauer, Project Engineer, Product Engineering, Joy Manufacturing Company, Buffalo, New York
14225 (formerly with Worthington C & EI)
James R . DeVent, hlanager. Technical Field Services, hite Superior, Box 540, 1401
Sheriden St.,
Springfield, Ohio 95501 (f~rmerlywith Cooper -Bessemer)
Henry F. Gramlich, Specialist, Internal Combustion Eng. Power Plants, Navy Facilities Engrg.
Command, Kashington, D. C. 20390
.4danl J. Henriksen, Manager, T e s t & Service Dept., Power Machinery Division, Nordberg Jlachinery
Group. Rexnord, Inc., Ililwaukee, Kisc. 53201
Erik Kelgard, Technical Advisor, Engineering, Trans Mountain Pipeline Co., 400 E a s t Broadway,
Vancouver 10, B.C..
R. J. Kirkwood, Partner, A . C. Kirkwood &. Associates, Consulting Engineers, Kansas City, Mo. 64131
Glen \l. Vajors, Product Engr. Manager, France Products Div. of Garlock Inc., P. O. Box .4, Newtown,
Pa. 18940 (formerly with Ingersoll-Rand and Dresser-Clark)
Rico O. Vontenero, \lanager, Engine Laboratory, Fairbanks Morse Power Systems Div., Colt Industries,
Beloit, Wisc. 53511
Phillip S. \hers, Professor, Ilechanical Engineering, University of Risconsin, Iladison, Kisc. 53705
Thomas L. Novosad, Supervisor, Mechanical Division, Research nept., Tennessee Gas Pipeline,
Houston, Texas T036
J. W. Murdock, Chairman
K. C. Cotton, Vice Chairman
R. P. Benedict J. L. Hilke S. L. Morse
W. A. Crandall E. L. Knoedler L. C. Neale
R. C. Dannettel Paul Leung W. C. Osborne
111. D. Engle F. H. Light W. A. Pollock
V. F. Estcourt S. W. Lovejoy J. H. Potter
J. H. Fernandes R. T. Mathews C. B. Scbarp
A. S. Grimes W. G. McLean J. F. Sebald
J. C. Westcott
vi
ASME P E R F O R M A N C E TEST C O D E S
RECIPROCATING
INTERNAL-COMBUSTION ENGINES
CONTENTS
Section Pars.
source of power, the power input to, or the 1.5.1 Tolerances or margins to allow for inac-
fuel consumed by, the driving unit shall be curacies in tests, which may be directly applied to
charged against the Code Engine Assembly. the final result, are outside the scope of the A S m
If any apparatus, systems or parasitic load Performance Test Codes. Such tolerances or mar-
not included in the Code Engine Assembly gins s e chiefly of commercial significance and
(such as an intake filter, exhaust silencer, or are t o be settled by agreement between the parties
radiator system) is attached to or driven by to a contract. Limits of error in instruments or
the engine, it should be detached during methods of measurement may be stated in the
engine tests, or, if detachment i s not prac- codes, but exact limits should be stipulated pref-
ticable, the power consumed thereby shall be erably in a contract or agreed upon prior to the
separately determined or agreed upon and acceptance test.
Par. Un it
No. Term Symbol Description FPS SI
2.1 Power
*Under the FPS system horsepower is the recognized term forpower and one hp equals
550 ft-lb/sec or 746 newton - metre/sec.
**Under the Si system watts or kilowatts are the recognized t e r m s forpowerand one
kW equals 1000 newton -metre/sec.
Par. Description Un it
Symbol No. Term FPS SI
Power (Contd).
2.1.7 Corrections for Y, Net
kilowatt
quantitysubtracted from kW kW
cable losses, (or added to) to measured power output,
separately sup- electrical, at the generator terminals
plied generator for cable losses and conditions of
excitation and separately supplied generator excitation
ventilation and ventilation as involved for specific
test as prescribed in Par. 5.3.1.
2. I .R Net power out- P,, Powerdetermined from the measured kFF kW
put, electrical power output, electrical, by application
of charges and credits a s prescribed in
this Code.
2.2 Pressures
Par. Unit
No. Term Sym bo I Description FPS SI
2.3 Temperatures
2.4 T me
2.5 Sped
Par. Unit
No. Term Symbol Description FPS SI
2.8 General
~~ ~
R E C I P R O C A T I N GI N T E R N A L - C O M B U S T I O N ENGINES
that s h o w n in the second column of Table 1. Each scription with accuracies, repeatabilities,
reported average operating condition during a test orifice sizes, deadweight corrections, etc.)
run shall not deviate from the specified operating ( f ) Engine assembly operating hours at start of
condition by an amount more than that shown in tests.
the third column of Table 1 . If any test run, or the (g) Observation of physical conditions of equip-
average operating condition, deviates beyond the ment and site.
limits prescribed in Table 1, the test run or entire
3.5.2 During T e s t . A log of a l l observations made
test conditions shall be discarded.
during the tests shall be entered in the test re-
3.4.5 Starting and Stopping of T e s t s . Measure- cords. The records shall show that stability had
ments for power output and related fuel consump- been achieved at the start of each series of test
tion on individual test runs should be started and runs at new load or speed points.
stopped virtually simultaneously. However, a s
3.5.2.1 A l l observations and notations shall
long as loads are stable and instrument readings
be carefully recorded in legible form and sufficient
are recorded frequently during a test, it is not es-
authenticated copies made so that a copy may be
sential to observe simultaneously those readings
given to each interested party to the test. All offi-
which are made a t the same intervals. Where the
cial copies of the records shall be signed by the
weighted average of a series of readings i s used
respective witnesses and countersigned by the
in calculating results, uniform time periods,
person in charge of each shift or test.
adapted to conditions of the test and nature of
data required, may be employed rather than attempt- 3.5.2.2 Records made before, during and after
ing simultaneous readings of all items. each test run shall show the extent of fluctuations
of conditions and observations in order that data
3.4.5.1 Such procedures should be part of the
preliminary agreements. Care should be exercised may be available .for determining compliance with
the limits of deviations.
that such procedures could not conceivably affect
the resultant calculated fuel consumption rates per 3.5.2.3 Observations critical to the test shall
unit of, power output by over ? 1.0 percent. be noted and recorded in duplicate by two wit-
n e s s e s and readings should be compared and an
3.4.6 Duration of T e s t s . Unless specified other-
agreement reached soon after the observations are
wise, no series of runs on fuel consumption tests
made. Alternatively, readings should be made by
at a load point shall exceed a period of three
two observers, recorded on a single log, and
hours nor be less than one hour. (If longer periods
initialed by both.
are agreed to, special agreements must be reached
on permissible deviations in conditions under 3.5.2.4 Every event connected with the pro-
Table 1 and/or on corrections therefor.) gress of a test shall be recorded on the test log
sheets together with the time of occurrence and
3.1.6.1 There shall be a minimumof three test
name of the observer. Particular care shall be
runs a t each test point (for power output and/or
taken to record any adjustments made to any equip-
fuel consumption). The computed result shall be
ment under test, whether made during a run or be-
the time-weighted average of related readings.
tween runs. The reason for each adjustment shall
3.5 Records a l s o be stated in the test log. Likewise, all
indications of distress or instability in the engine
3.5.1 Prior t o T e s t . Prior to the tests, a record assembly shall be noted.
should be made of at least the following - items:
All preliminary agreements. 3.5.3 After Test. Upon completion of the test
All items included and excluded from the series, a record shall be made of observed per-
engine assembly and the agreed correc- formance and site conditions, or changes from
tion values therefor, if any. (See Pars. 1.3. initial conditions, such as might affect the evalu-
2 and 1.3.3) ation of engine performance.
Serial numbers and nameplate data of
3.6 Rejection of Tests
facilities and auxiliaries under test.
Layout of equipment under test or related 3.6.1 Should serious inconsistencies arise, either
thereto, with pertinent dimensions. during a test or during the computation of results
A l l test instruments. (A full nameplate de- from a series of tests, the test or tests shall be E-
A S M EP E R F O R M A N C E T E S T C.ODES
jected, in whole or in part, and the test or test runs difficulty shall be investigated and its cause cor-
repeated a s required to comply with the objects of rected, after which the whole test series (such as
the tests. Whenever the results show insufficient might be affected by the adjustments) shall be
power or other malfunctioning of the engine, the repeated.
Variable
Operating
Condition
Deviation of Any IndividualDeviation of Reported
Average
Observation From ReportedOperating Condition
During
a
AverageOperatingCondition Test Run FromSpecified Test
or Value Duringa Test Run Condition or Value
10
R E C I P R O C A T I N GI N T E R N A L - C O M R U S T I O NE N G I N E S
* The limits shown in Table 1 specify maximum permissible variations without invalidating a test run or
s e r i e s of runs. If because of valid circumstances the actual test conditions differ from the specified
test conditions (or average conditions of a s e r i e s of runs) by an amount larger than that shown in Table
1, the parties may agree to a method of correcting the results therefor, which should become a part of
the test agreements. If s u c h a condition is anticipated for engines for which correction factors are not
well established (such a s turbocharging), it is suggested that correction for the engine being tested be
established on the test floor, where possible.
While correction is appropriate if moisture exists, pipeline gas usually contains minor amount of
moisture and correction may be omitted in most cases. (See Par. 4.11.5.3)
c Varyingconstituents(especiallyheavyends)canpresentproblemsinmaintainingpropercombustion.
11
ASME P E R F O R M A N C E T E S T C O D E S
4.2.1.1 Measurements required for determina- 4.4.1.1.3 For other indirect determinations of
tion of the primary objects under this Code; Le., mechanical power output of engines, under
net power output, and rate of fuel consumption circumstances not permitting use of a dyna-
and/or energy input. mometer or calibrated generator, such as
compressor drives or commercial generators,
4.2.1.2 Measurements to indicate maintenance
other less accurate methods must be em-
or variation of important operating conditions de-
fined as the steady state required for the t e s t pre- ployed. (See Par. 7.4.4.1.1.3)
scribed, but which measurements do not them- 4.4.1.2 Fuel Quantity Measurements
selves enter into the test results except asshow-
ing conditions under which such results were ob- 4.4.1.2.1 For a liquid-fuel engine, appropriate
tained. tanks with weighing s c a l e s , for determin-
ation of fuel weights (see PTC 19.5.1).
4.2.1.3 Measurements for one or more deter- Maximum inaccuracy: 2 1.0 percent.
minations required for such optional tests a s may
be the subject of agreement by parties to the tests. 4.4.1.2.2 For a gaseous-fuel engine, a suit-
able flow (volume) measuring device:
4.3 Calibration of Instruments and Apparatus 4.4.1.2.2.1 Rotarypositivedisplacement
volumetric meter (ASME Fluid Meters
4.3.1 Instruments and apparatus usedfor primary
Part II). Maximum inaccuracy: t 2.0 percent.
object or optional determinations under this Code
s h a l l be so calibrated that parties to the test are 4.4.1.2.2.2 Sharp-edge orifice, Venturi, or
agreed that all instruments and apparatus are ac- flow nozzle (ASME Fluid Meters Part
curate within the stipulated limits of possible er- II). Maximum inaccuracy: t 1.5 percent.
r. Methods specified in the PTC 19 series shall 4.4.1.3 Fuel Heating Value (Btu or loule
govern as t o methods of calibration.
determination)
12
mass spectrometer (ASTM D-2650, D-1137). dynamometer shall be carefully balanced before
Maximum inaccuracies:? 1.0 percent; or by and after the test. (Further information con-
cerning dynamometers is given in PTC 19.7.)
4.4.1.3.2.2 Gas chromatograph (ASTM D-
1945, D-1946, D-2163). Accuracy: 2 1.0 4.6.3 For absorption dynamometers the torque-arm
percent; plus force shall be measured along a tangent to the
torque-arm circle, at the point of application to
4.4.1.3.2.3 Check HHV, saturated, by re- the weighing means, and acting normal to the line
cording calorimeter test (ASTM D-1826). of the force measurement. The maximum inaccuracies
Maximum inaccuracies: 2 1.0 percent. in making torque measurements by absorption
(See Par. 4.11.5.3 for explanation) dynamometers shall be within:
4.4.1.3.2.4 r a t e r vapor content: (ASTM f 0.2 percent - for effective length of torque arm
D-l142).Sufficient maximum inaccuracies: 2 0.2 percent - for amount of torque arm force
f 5.0 percent.
4.6.3.1 Links, struts, or levers connecting
4.4.1.3.2.5 See Par. 7.4.11.6 for specific dynamometers to weighing means shall be essen-
constants of heating values and specific tially free of friction. Flow of water or air used
gravities for fuel constitutents and Par. for the dynamometer operation or cooling, and any
4.11.5 for additional comments. electrical or hose connections, shall be so ar-
4.4.1.4 Temperaturemeasurements: For tech- ranged as to introduce no appreciable tangential
niques, instrumentation, and maximum force reactions on the external parts of the
inaccuracies, see PTC 19.3. dynamometer.
4.4.1.5 Pressure-measurements: For tech- 4.6.4 In case of a torsion-transmission dyna-
niques, instrumentation, and maximum mometer, the scale of the torsional member shallbe
inaccuracies, see PTC 19.2. calibrated before and after the test, to a maximum
inaccuracy of 0.5 percent. Readings for speed shall be
4.4.1.6 Speed measurements: For techniques,
instrumentation, and maximum inaccuracies; taken simultaneously with the deflection readinp.
s e e PTC 19.13.
4.7 Rotative SpeedMeasurements
4.4.1.7. Timemeasurement: For techniques,
instrumentation, and maximum inaccuracies, 4.7.1 Depending on conditions of the test, any of
s e e PTC 19.12. the revolution counters or speed indicators listed
in Par. 4.4.1.6 may be employed for determining
4.5 Measurements for Primary Obiect, General the rotative speed of the engine.
4.5.1 The power output of any of the engine as- 4.7.2 In c a s e s where the mean rotative speed
semblies, as defined in Pars. 1.3.2 and 1.3.3, may measurement directly influences the test results,
be measured either at the engine coupling with a the instrument shall be of the revolution counter
dynamometer or at the electric-output terminals of type. The maximum inaccuracies in counting rev-
a calibrated direct-connected generator.
olutions and in measuring time intervals shall be
4.6 Power-OutputMeasurements, Direct such that the resultant rotative speed shall be
within 00.2 percent. An instrument of the speed-
4.6.1 The net power output of an engine-assembly indicating type may be used for initial setting of
(as specified in Par. 1.3) i s expressed in power the test speed and for checking constancy of speed
referred to the engine coupling and shall include during test periods. (Further information concerning
adjustments in output incidental to any power ab- measurement of speed is contained in PTC 19.13,
sorbing auxiliaries or accessories as prescribed Measurement of Rotary Speed.)
in Par. 1.3.
4.6.2 The power output of an engine, when meas-
4.8 Power-Output Measurements, Indirect
wed directly, shall be determined by an absorp- 4.8.1 The net power output of an enginedriven
tion or a torsion-transmission dynamometer in con- calibrated generator with engine assembly ( a s
nection with rotative speed observations. In each specified in Par. 1.3) shall be obtained from elec-
case, the dynamometer shall be directly connected trical measurements suitable for determining the
t o oc mounted on the shaft of the engine. The performance in kilowatts referred to the generator
13
14
4.11 Fuel Consumption, Caseous Fuels 4.11.3 General Precautions /or Flow
Measurements. There are several independent
4.11.1 Veasurements for gas consumption shall
factors that may introduce appreciable errors in
be made by means of calibrated rotary positive
the indicated volume. These are:
volumetric displacement meters, or sharp edge
Ratic? of throat diameter to pipe diameter.
concentric orifice, long-radius nozzle, or Venturi
Critical dimensions of metering elements.
meters a s available and if rates of flow fall with-
Condition of the meter flow surfaces.
in the rated limits of the available meters.
Ratio of downstream to upstream pressure.
4.11.1.1 Lse of the rotary (Roots type) posi- Location of the taps for determining
tive displacement meter for measurement of gas pressure.
consumption is recommended for low pressure Location and character of fittings in pipe-
lines (below 125 psig or 861815 pascals gage) linenear themeter.
ranging from 1300 to 150,OO CU ft or 42.48 to On nozzle and Venturi meters, Reynolds
4248 C U meters displacement per hr. High pres- number must exceed 150,000 to avoid ex-
sure types are available for pressures up t o cessive deviations.
650 psi (or 4481750 pascals). The percentage Steadiness of flow.
correction to be added to the observed volume Physical properties of the gas.
shall be determined from calibration curve Arrangement of manometers.
provided with each meter. (Use these meters in Liquid entrained in gas stream.
SUMMARY OF OBSERVATIONS
Positive
Orifice Nozzle Venturi Displacement
4 . 1 1 2 . 1 Pressure upstream X X X X
1.11.2.2 Temperature
upstream X X
metering elements
15
16
R E C I P R O C A T I N GI N T E R N A L - C O M B U S T I O N ENGINES
4.12.2.1 See PTC 19.2 for further guidance ferences where applicable. (See PTC 19.2 for ad-
and correction for liquid legs, etc. ditional details.)
4.13 Tomperatwe Measurements
4.12.3 Barometerand Mercury Columns. The
4.23.1 Where temperaturemeasurementsdirectly
atmospheric pressure t o which mercury columns or
influence the results of the test, the potential
manometers are to be referred may be determined
combined temperature measurements shall be ac-
by means of a suitable barometer. It i s permissi-
curate enough to assure no more than 0.5 percent
ble to base atmospheric pressure conditions at
influence on the calculated results.
s i t e of test on a reading taken at the time of test
from a local National Weather Service Station, 4.13.2 Select the type of temperaturemeasuring
but recognize that the readings they give are al- instrument to best suit the application which will
ways corrected back to sea-level conditions. give the desired and necessary accuracies. These
Barometers, other mercury columns, and manom- can include engraved-stem mercury thermometers,
eters shall be corrected for temperature, menis- calibrated thermocouples and thermistors used in
cus (capillarity), gravity, and elevation dif- accordance with PTC 19.3
17
18
19
A S M EP E R F O R M A N C E TEST C O D E S
5.6.3 On a P,, basis:
5.6.3.1 Where liquid fuel weight i s measured:
Qb = (. x
3600*
-
r &)%
o2
X
Btu
(FPS ) or *3600 sec/min.
*3msec/min.
5.6.3.2 Where gaseous fuel volume is 5.6.3.3 Where both weight and
volume
are
measured
measured: (as in a gasdiesel engine),
Z gb = gb (computed per Par. 5.6.3.1) t
v,
- x -
( P m - Ru)
x - x -
T=
9b =( 2 gb (computed per Par. 5.6.3.2).
PS
20
22
23
6.8 Part VI1 Test Performance - Curve Sheets 6.9 Part Vlll Record of Guarantees, Supple-
and Summaries mentary Agreements, and Contingent
In this part, final results of tests shall be re- Operating Conditions
ported in the form of graphs and tabular summaries.
6.9.1 In this part of the report a statement shall
6.8.1 Primary ObjectPerformance be included of all agreements made in conformity
with requirements of this Code. There m u s t also
6.8.1.1 Operation at constant speed and var- be included a record of any other agreements, such
iable torque as those covering predicted, guaranteed, or spec-
ified performances, operating conditions upon
6.8.1.1.1 Curvesreportingthedetermined which the performances are based, and others per
values at recorded speed of net specific
Pars. 3.2.1 and 3.2.2
energy-consumption rates, plotted against
net power outputs, hp or kW 6.10 Part I X Supporting Dota Incident to Test
6.8.1.1.2 Tabular summary of net specific 6.10.1 In this part shall be included pertinent
'energy consumption rates determined from material supplementing data presented elsewhere
these curves, to correspond with specified in the test report, which would be of assistance in
or guaranteed power outputs. making an independent verification of the reported
results.
6.8.1.2 Operation at variable speed and torque
6.10.2 The supplementary material, depeading
6.8.1.2.1 Curves (or afamily of curves) re-
upon the nature of the test covered by the report,
porting point results of the individual tests
may include:
for net power output, hp or kW, and the net
(a) Detailed log sheets
specific energy-consumption rates, plotted
(b) Variouscurves
against speed, rpm
(c) Sample calculations
6.8.1.2.2 Tabular summary of net power (d) Blueprints, photographs, and bulky material.
outputs and c onsumptionrates determined (e) All other items called for in Par. 3.5,
from these curves, to correspond with spec- especially including Pars.3.5.2.2, 3.5.2.4
ified or rated speeds. and 3.5.3
24
SECTION 7, APPENDIX
7.0 General 7.1.2.3.i Such t e s t s might be concerned
7.0.1 The preceding Sections contain the details with :
essential to the planning, execution and analysis (a)Combustionpressures
of a Code test of a reciprocating internal-com- (b) Coolingperformance
bustion engine. This Appendix provides addi- (c)Lubricationperformance
tional information and commentary considered (d) Criticalspeeds
complementary to the basic guidance provided (e)Governing
hereinbefore. ( f ) Cyclicirregularity
(g) Exhaust gas analysis, back pressure,
7.0.2 For ease in cross-reference, paragraphs in etc.
Section 7 are numbered the same as the paragraphs (h) Enginereversal
in prectding Sections to which they are m o s t (i)Startingrequirements
closely related, preceded by the number 7. For
example, 7.1.1 refers to Par. 1.1 Sub-para- 7.1.2.3.ii Various codes and standards
graphs within Section 7 not referring to a partic- exist for some of these tests, such as
ular sub-paragraph in the main body are designa- PTC 26 on Speed Governing, and should
ted by a letter suffix: for example 7.1.l.i be used. Since the state of the art i s
changing rapidly in respect to some, the
7.1.1 This Code is applicablesto all types of re-
techniques and instrumentation must be
ciprocating internal-combustion engines, for m y
developed specifically therefor and be
purpose, where power output and fuel consumption
subject to special agreement by the
rates are the primary objects of the tests. Thus,
parties involved.
i t i s intended equally for small and large, station-
ary and mobile, or peaking and base-load engines.
7.1.3.3 Preferably, the engine assembly to be
Generally, it is intended (and so written) for ap- tested shall be the engine and that assemblage of
plication to tests to verify performance. auxiliaries and systems to be charged or credited
7.1.1.i However, it is not designed for proto- to the measured power output of the engine in de-
type or research and development testing, which termining the net power output and the energy in-
frequently employs specialized objects, instrumen- put thereto a s i s stipulated in the pertinent spec-
tation and techniques not appropriate for inclusion ifications, and i s termed the Specified Engine
herein. Assembly. (All such auxiliaries and systems
shall be itemized on the test records.) Engine
7.1.1.ii It is also realized that for particular practice varies widely with regard to attached and
types of engines (e.g., automotive, aircraft, etc), independently driven auxiliaries. Some engines,
particularly those mass produced for incorporation particularly the larger ones, have no attached aux-
in other products, such as trucks, for which there iliaries; consequently, the user, in comparing
customarily i s not a specification by the ultimate different engines, should carefully evaluate all
user for the engine itself, there are other recog- ratings, performance parameters, and fuel con-
nized codes or standards in common, effective sumption rates when the attached auxiliary
use. While this Code i s equally applicable, it be- equipment varies, since such variation affects
hooves parties to the tests to be entirely clear as the amount of auxiliary power which must be
to the standards being used in specifying, and provided, a s well a s the overall rate of fuel
later testing, such engines. consumption.
7.1.2.3 In addition to testing forpower output 7.1.3.3.i It was in recognition of this con-
and fuel consumption there are potentially siderable variance between customary
numerous optional tests desirable for determining practices (especially between large
other performance capabilities. These are not the and small engines) that two standard
province of this Code; such tests are too numer- Engine Assemblies were devised. In the
ous, too seldom needed, and frequently too un- absence of specifications stipulating the
proven to justify inclusion in t h i s Code. auxiliaries to be included in the test, a
25
Code Engine Assembly will be the rec- actual water-vapor content in gas con-
ognized basis for Comparison between sumed.
engines.
7.3.4.3.iii The heating value of fuels con-
7.1.3.3.ii The rating of an engine shall be -taininghydrogen includes some energy
the power that the engine will deliver no! available for conversion into work in
continuously at its coupling when in good any internal-combustion engine. Hence,
operating order, and under conditions a s under this Code, fuel and heat consump-
specified. Exhaust back pressure, and tion rates shall be determined on basis
pressure drop through intake air system, of low heat values of the fuels, thereby
should not exceed limits specified. eliminating the heat of-vaporization of
7.1.3.3.iii Because of the different ways in the water formed by the burning of the
which engines maybe equipped with re- hydrogen in the fuel. The difference be-
spect to their attached or independently tween the high and low heat values of
driven essential apparatus, it is nec- commercially available petroleum fuels
essary to consider the parasitic load of used in liquid-fuel engines is a fairly
such power consuming apparatus in de- constant percentage. For gaseous fuels
termining net power for comparative pur- the percentage difference between the
poses. The parasitic load of the power high and low heat values may range from
consuming equipment, only, is to be in- zero to more than 1.j percent.
cluded as a basis for establishing net
7 . 3 . 4 . 3 . i ~ Various terms included in this
power and fuel consumption unless other
Code relative to gaseous fuels and heat
conditions are invoked by the spec-
values are amplified a s follows:
ifications.
(a) High (Gross) Heat Value. The total
7.3.2.1.(d)With few exceptions, the engine energy released from a unit of fuel
manufacturers' shops are the only facilities that as the products of combustion are
are adequately equipped with calibrated test brought to the same state of pressure
equipment; therefore, it i s recommended, unless and temperature as the fuel-air
otherwise specified or agreed, the performance mixture.
tests be conducted at the works of the engine (b) Low (Net Meat \'alue. The high heat
manufacturer. value of a fuel less the latent heat
of vaporization of the water vapor
7.3.4.3 Fuel (or energy)consumption rates are present in the exhaust gas at its
to be expressed in terms of Btu per hp-hr (FPS) or exit partial pressure (ie, the HHV
Joules per kWh (SI). In so doing it i s unnecessary less the unusable products of burn-
t o refer t o any standard fuel weight or volume ing the contained hydrogen).
basis (liquid or gaseous fuels, respectively) for
the fuels, hence no standards are specified herein. (c) Dry Gas. A misture of hydrocarbon
However, it is necessary to correlate the measured gases with relatively low percentages
quantities with the basis used by the laboratory in of propane and heavier hydrocarbons
establishing the energy content of the fuel. components.
(d) Wet Gas. A mixture of hydrocarbon
7.3.4.3.i Gas volume measurements referred
gases with relatively high percent-
to standard conditions adopted by ASTM
ages of propane and heavier com-
and the gas industry are recognized
ponents.
under terms of this Code, provided the
(e) Saturated Gas. .A hydrocarbon mixture
basic conditions for referring measure-
saturated with water vapor.
ments are stated in the test report.
(f) UnsaturatedCas. A hydrocarbon mix-
7.3.4.3.ii In c a s e s where gases being ture with negligible water vapor
measured are partially or completely present.
saturated, corrections shall be applied to (g) Compressibility iZ). That charac-
gas-volume measurements to adjust for teristic of a gas which measures i t s
26
27
28
TABLE 2
Tt I?
1 h n s i t y of Liquid; 60F.,
14.896 psi.. a b .
i
Compound
!
i
Methane
Ethane
Propane
n-Bu(.ne
! CH,
~
i C::H,
44.0941
16.042 1-2.58.68
30.068!--127.53
C,H.
-43.73
il90
1 51.6
--
; -305.84"
I
'
-296.464
-297.89'
617.4
_
206.26
-217.03
1 673. I
l 709.8
550.7
hi
a
T
T-
-115.78
+90.32
305.62
,
!
!
0.0991
0.0788
0.0728
0.0702
l
1
i
-ti -,6.4'
9.58.
10.42h ,
-
- !
I
C,Hw
58.120: +10.69 ' -255.28 0.0724 12.38h 0.00119~ !
i
T
j
1
n-Pentsnc CA, 72.146! -201.50 489.5 385.5 y 0.0690
2-Methylbutane (isopmtane) , C:HB1 72.1461
96.93
0.13 j 15.570
10.44 -255.82 483. 369.0
13.71 0.00087
i 0.0685 0.6248 13.85 0.00090
~
2.2-Dimethylpropnc
(nfopcntanc) C,H,, I 72.1461 +2.2 I 464.0 321.08 ' 0.0674 14.50" 0.00104"
+Hexane 1 Cb,,
.I 86.1721
"
49.10
11.73
~ 35.9
4.956 -139.83
"
+
440.0 454.1 ' 0.0685
-
0.6640
I
'
- ~
0.00078
2.3-dimethylbutane ' C.,H,, 86.1721 136.38 i 7.404
~
I
0.0682
0.0685
0.6882
0.6830
5.738
5.694 5.685
17.46
11.60
0.00069
0.00068 '
I-Methylhexme
I-Ethylpentane
100.198'
100.198:
197.33
200.26
, 2.130
2.012
I
-181.49
413.
420.
504.4
513.8
1' 0.0668
0.0665
0.6915 5.765 5.758 17.38 0.00069
I 0.7026 5358 5.849 l 17.10 0.00070
!.Z-Dimethylpentane 100.1981 174.55 1 3.492 -190.86 417. 477.9 0.0646 0.6783 5.655 5.645 17.72 0.00072
!.4-Dimethylpen(.ne 100.198' 176.90 I 3.292 -182.64 403. 476.9 0.6772
505.0
; 0.0671
! (0.067) 0.6977
5.646
5.817
5.637
5.807 i 17.75
17.23
0.00072
0.00065
497.0
563.7 I
' 0.0631
0.0682
0.6945
0.7088
t-
5.790
5.893
5.582
5.883
i 17.31
19.38
0.00069
0.00062
530. 0.8980 I 5.819
1
--
0.0676 5.810 19.63 0.00065
520.1 0.0676 0.6963 5.805 5.795 19.68 0.00065
~
-
610.5 j 0.0679 0.7217 6.017 6.008 0.00063
21.31
i- "-
651.9 0.0679 0.7341 6.120 8.112 I 23.25
0.00055
t-.."
:yclopentane
dethylcyclopentane 181.26
I C,H,,,
/
84.156i
C;;H,,
70.130 i 120.67
1 E: I
i -22462
-136.96 :
,
~
654.7
.
i
549.0
I 461.48
499.30
0.0607 ,
0.0593 0.7505
0.7535
6.257
6.282
8.247 1
11.21
6.274 j 13.40
0.00070
0.00071
:yelohexme
blhylcyclohexsne
I
177.33 84.1561 C,,H,,
1 C:H,, 98.182; 213.88 1.609
; +43.80
-195.87 i
' 591.5(19) I 535.6(19), 0.0587(17)
504.4
I 570.2 i 0.0562
0.7834
0.7740
6.531
6.453
6.522 j 12.89
6.443 ' 15.21
0.00068
0.00063
!thme (ethylene) 1 C,H,
28.052/-lM.(M
1
-272.47'1 t49.82 0.0706
i::' - - - -
0.35(16)
1
I - '
'ropne
-Butm +20.73 56.1041 I C7H.;
42.078
C,H.
~ -53.86 I226.4
63.05
: -301.45~ ~
I 197.4
295.8 I 0.0689 D.5220h
3.6013"
I 4.352h
5.013" 1.343h
0.00189h
9.67" 0.00116"
1
j -301.63'1
583. 0.0689 ' 5.004" I 11.19"
is-Z-Butene
ranr-2-Butene I
56.1041
C,H.
38.70
C,H.
56.1041
33.58
45.54
49.80
324.3
31 1.9 ~ 0.0503
0.0503
3.6271h
1.6100"
5.228"
5.086h
5.219"
5.076"
1
I
10.73" 0.00098h
11.09h 0.00107"
II
,
-Methylpropem (imbutene) 56.1041
19.58
C,H. 63.40 292.5 I 0.0513 1.6004h , 5.006h 1.996h I I 21" 0.00120h
-Pentme C;H,,.
70.130j
85.94 1 19.12 376.9 ~ (0.0672) 1.6457 5.383 5.374
13103 , 0.00089
1
.2-Buladiene C& .M.O881 51.53 '(20) 339) l(0.0649) D.658h 5.486h
.3-Butadiene
-Methyl-1.3-butadiene (isoprene) 1;:2 54.088 24.06
68.114~ 93.32
/((O)
16.672
(0.0654) D.6272
.r3861
5.229"
5.720
1.6150k
Toluene
-
1.8845
1.8719
1.8717
h8687
).8657
,
i
1
i 7.218
I
7.374
7.269
7.268
7.243
M Methyl Alcohol
GH,: 120.186
4.63(22)
-140.86
-143.82(22) 1174.2(21)
J.9111
0.8663
"
0.796(3) I
7.598
7.223
8.64
1.586
7.213 I 13.71
18.64 i
; 0.00057
0.00054
CP
Btu./lb/'F
T
Net
Calorific Value, 60 F*
Gross
I F
3
T T Flammabilitv A.S.T.M.
Octane
Number
No.
I l
'gj Liquid
-
0.013
0.105
0.152 1
I
0.9981
0.9916
0.9620
I
I
0.5538
/:.% l
23.66 59.'
39.7'
36.43"
1.5271
1.4097
1.3885
0.926*
0.592h
808
1618
2316
9.55
1 1 5.0 15.0
13.0
9.5
1
2
3
31.81h
30.68"
3011
3001 -
1.3326" 31.03
31.03 1 i: I 8.4
8.4
89.61
97.8
93.w
--
t0.101..
4
5
0.252
0.206
0.195
0.9435
0.9482
~(o.Qs)
2.491
2.491
12.491 1 5.260
5.260
5.280
27.68
27.40
26.17"
1.3883
1.3827
1.3914
0.542
0.5353
0.554
3707
3698
3685
4009
4000
3987
1%~ I
20.836
103.850
110.:20 153.8
1
106.800 147.1
!
135.6
1.35748
1.35373
1.342h
62.61
90.3
80.2
61.71
92.3
85.5
8
7
8
-
0.290
- I 24.38
24.18 0.5264
4403
4395
4756
4747
20.784
20.758
115.r160
1113.850 1
~ 144.0
138.7
1.37488
1.37145
26.0
73.5
24.8
73.4
9
10
0.352
24.58
24.01
24.47
-
21.73
0.507
0.5165
0.5127
4398
4382
4391
5100
4751
4735
4744
5502
i
I
20.768
20,711
20.743
120.681
l115.a40 1
112330
11$.250 1 138:l
I
1186601 136.0
140.1
131 2
1.37852
1.36876
1.37495
1.38784 52.51 1
I
1.0
I
I 7.0
74.3
93.4
94.3
-
0.0
74.5
91.8
t0.3'
-
0.0
-
14
11
12
13
-
3.787
3.459
22.03
21.93 ,498
5084
5081
5487
5483 I i1119
125 150 i 127.2
430 124.2
~
1.39092
1.38944
88.6
+0.1'
-
80.8
t1.8'
20
21
-
-I= I
-
-
3.943 I
3.943
3.943
1I
3.322
3.322
3.322
19.58
19.33
-
19.29
0.5114
0.4892
5796
5780
5778
1.39743
1.39246
1.39145
55.7
100
-
-
22
23
24
-
17.80
-
0.5220
0.5207
6493
1.41189
-
-
25
-
26
16.32
-
0.234
33.88
28.33
0.4216
0.4407
3512
4198
3763
4500
20.187
20.129
'i2j.310 167.31
j 125 450 ' 147.8
1.40645
1.40970
84.9i
80.0
27
tO.1'
91.3
28
- -- -
Ofs I -- 4.509 2.905
13.390 1 3.865
29.45
24.94
0.4332
0.4397
41 80
4864
4482
5218
20.038
20.003 j
maaoI
129 O80 1
153.7
139.9
1.42823
1.42312
77.2
71.1
-
83:O 29
74.8 30
--
- - -
I
+0.03' 31
0.9940 0.9884 i 13.53 1.3622 I499 1599
- 75.6
0.143
0.203
0.9839
0.9894
1.453
11.937 19.019
6.764
39.29
33.91"
2183
2879 -
-
84.9
80.8j
tO.2'
97.4
32
33
35.36h
34.40" 1.3654
2872
2888 -
-
-
83.5
-- 35
- 90.9
100. 34
33.86" 2860 36
29.13 0.5198 3576 3827 20.550 1:5.6301 154.5 1.37148 77.1 37
- "
- - 3938 -
38.49"
36.89h
0.3458
0.3412
0.5408
0.5079
2789
2730 - 26.25 - 99.1 40
31.87 0.357 3411 1.42194 81.0
1.3968
0.5245
- 1422 - -- - - - 41
- - I I
-
35.83
29.94
25.98
-
-
0.4098
0.4017
0.4114
3591
,4273
4970
3742
4475 I 192.670 169.3
i132.670I 156.2
1.50112
1.49693
1.49588
C2.8'
+0.3'
t97.9
C5.8'
+O#
42
43
44
t___
27.68 - 0.4122 4830 1.54882 47.73
-
+0.2'
-
48
I- - (0.41)
7KpqG
22.81 5861 1.49145 99.3 49
-
I l -
- -
-
78.6
54.5 - 0.594(7:
0.562(7: -
9.760(16) 4 8 1 0 473(2)
12.780(16) 34 500 387(2)
1.3288(8)
1.3814(8)
- 14.30I7) 3.28(5) 18.95 -
-
50
51
- D.2484(13) -
59.4h ).1991(13) -
-
-
-
-
-
52
53
73.4" 54
69.0"
1238(4)
1,145(7)
0.32597 - - 55
- -
14.7 587.2(14) 58
- 57
- 58
- 59
- 87.8(14) 60
63.1 81
75.6 82
-
74.3
-
83
" "_
See the following pages for references
A S M E P E R F O R M A N C ET E S T CODES
REFERENCES AND NOTES FOR TABLE 2
1. Values for
hydrocarbons 1-49 were selected or Cyclohexane
System,
Industrial
Engineering
calculated from data in ASTM Special
Tech-
Chemistry, 48, 422
(1956).
nical Publication No. 109A, Physical Con-
D., Calculations for NGPA.
-
stants of Hydrocarbons CI CIO, 1963,
20. Rossini, Frederick
American Society for Testing Materials, 1916
Race Street, Philadelphia. NOTES
32
CALCULATED VALUES
Air Required for Combustion (Ideal Gas) - Ca Hb
b
Density of Liquid @ 60F and 14.696 pria Cu ft air = (a + T ) See ASTM 109A pp. 61,62
Cu ft gas 0.2095 and API Physical Con-
Lb/gal@ 60F (weight-in-vacuum) = s p gr @ 60F stants of Hydrocarbons
x 8.3372 lb/gal (weight-in-vacuum). (1%1)pg. 7.
33
c00020