TYRE MAINTENANCE KEY PERFORMANCE INDICATORS REPOR

Daily Tyre maintenance K P I's

Total Unit Total Tyre ( 2 minutes ) TYRE INSPECTION

NO UNIT TYPE to be check ave. check hrs Target/shift actual check/shift

1 TEREX 4400 & 10 units 60 120 1x 2

2 LIEB KL 2450 16 units 96 192 2x 7
3 KOM 730E 15 Units 90 180 1x 10
4 TEREX 3300MT 5 Units 30 60 1x
5 KOM 630E 6 Units 36 72 1x 3
6 HD 1500 KOM 10 Units 60 120 2x 4
7 KOM HD 785 5 Units 30 60 1x
8 CAT 777D 6 Units 36 72 1x
9 CAT 777A 93 Units 558 1116 1x
10 LOADER 992 5 Units 30 60 0,5x
11 LOADER 988 3 Units 18 36 0,5x
12 LOADER 980 1 Unit 4 8 0,5x
13 IT 68 G 2 Units 8 16 0,5x
14 16H GRADER 11 Units 66 132 0,5x
15 14 H GRADER I Unit 6 12 0,5x

Total 1128 2256 96

Note : Tyre pressure checking and wheel inspection done only at day shift based on daily Re-fueling at Pit Fuel farm ( So
Wheel Re-torque ( tigthening ) and Pressure adjusting ( pumping) been cary out by Tyre Truck with 2 persons , an

Recommendations :
2 x Tyre Trucks will better than 2x Tyre man stand by at fuel farm, at day shift only ( some trucks coming to fuel farm
3 x trucks average > come into work shop due to tyre changed out , it mean tyre truck must going to field to do the
Time required to finished re-torqueing on large trucks are 45 mnt/ wheel.

Legends :
Daily tyre pressure check and inspection are including :
- Pressure checks and recommendation ( follow up from previous reports )
- Tyre defect report and recommendation.
- Rim inspect and recommendation.
- Others ( Road monitor, spillage control,etc )
INDICATORS REPORT

INSPECTION

Tyre checked PERCENTAGE REMARKS

0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%

0 0%

ueling at Pit Fuel farm ( South and North )

e Truck with 2 persons , and they are working around at south and North.

e trucks coming to fuel farm at night )

ust going to field to do the Re-torque 3 x per unit = 9 x Re- Torque.
 M

SCHEDULE POS
NO UNIT TYRE SIZE
POS 1 POS 2 POS 3 POS 4
LIEBHERR KL 2450 46/90R57
1 DT5001 40,00 - 57 /60pr 1
2 DT5002
3 DT5003
4 DT5004
5 DT5005 2 1
6 DT5007
7 DT5008 1 1 3
8 DT5009
9 DT5010 1
10 DT5011 1 1 1 1
11 DT5012
12 DT5013
13 DT5014
14 DT5015
15 DT5016 3 3 3 3
16 DT5017
17 DT5018 2
Total 8 8 7 5

Tyre Man hours 368 32 32 32 40

total/ sizes 44
TEREX RIG MT 4400AC 46/90R57
1 DT5018 40,00 - 57 /60pr
2 DT5019
3 DT5020 3
4 DT5021 1 1 1 1
5 DT5022
6 DT5023 8
7 DT5024
8 DT5025 1 1 4 1
9 DT5026
10 DT5027 1
DT5032
Total 2 2 17 2

Tyre Man hours 288

8 8 68 16
 total/ sizes 37
TEREX RIG MT 3300AC 33,00R51
1 DT3084 2 1 5 1
2 DT3085
3 DT3086
4 DT3087
5 DT3088 2 2 5 2

Total 4 3 10 3

Tyre Man hours 220 16 12 40 24

total/ sizes 35
KOMATSU 630E 36.00 R 51**
1 DT4001
2 DT4002
3 DT4009
4 DT4010 2
5 DT4011
6 DT4016
Total 0 0 2 0
Tyre Man hours 24 0 0 8 0
total/ sizes 3
KOMATSU HD785 27.00 R 49**
1 DT2135
2 DT2136 1 1
3 DT2137
4 DT2138
5 DT2139
Total 1 0 1 0

Tyre Man hours 12 3 0 3 0

total/ sizes 3
CAT 777D 27.00 R 49**
1 HDT2286
2 HDT2287
3 HDT2288
4 HDT2289
5 HDT2290
6 HDT2291
7 HDT2292
8 HDT2293
9 HDT2294
10 HDT2295
11 HDT2296
12 HDT2297
13 HDT2298
14 HDT2299
15 DT2056
16 DT2057
17 DT2059
18 DT2060
Total 0 0 0 0

Tyre Man hours 23 0 3 0 0

CAT 777A total/ sizes 0
1 DT2186 24.00 R 49**
2 DT2187
3 DT2189
4 DT2190
5 DT2191
6 DT2192
7 DT2193
8 DT2194
9 DT2195 1
10 DT2196
11 DT2197
12 DT2198
13 DT2199
14 DT2200
15 DT2201
16 DT2202
17 DT2203
18 DT2204
19 DT2205
20 DT2206 1
21 DT2207
22 DT2208
23 DT2209
24 DT2210
25 DT2212
26 DT2213
27 DT2214
28 DT2215
29 DT2216
30 DT2217
31 DT2219
32 DT2220 1 1
33 DT2222
34 DT2223
35 DT2224
36 DT2225
37 DT2226
38 DT2227
39 DT2228
40 DT2229
41 DT2230
42 DT2231
43 DT2232
44 DT2233
45 DT2234
46 DT2235
47 DT2236
48 DT2237
49 DT2238
50 DT2239
51 DT2240
52 DT2241
53 DT2242
54 DT2243
55 DT2244
56 DT2245
57 DT2246
58 DT2247
59 DT2248
60 DT2249
61 DT2250
62 DT2251
63 DT2252
64 DT2253
65 DT2254
66 DT2255
67 DT2256
68 DT2258
69 DT2259
70 DT2260
71 DT2261
72 DT2264
73 DT2265
74 DT2266
75 DT2267
76 DT2268
77 DT2269
78 DT2270
79 DT2271
80 DT2272
81 DT2273
82 DT2274
83 DT2275
84 DT2276
85 DT2277
86 DT2278
87 DT2279
88 DT2280
89 DT2281
90 DT2282
91 DT2283
92 DT2284
93 DT2285
Total 0 0 2 2
Tyre Man hours 111 0 0 6 6
total/ sizes 4
922D, 922G,922 C 45/65R45
LOADER
1 WL6028
2 WL6043
3 WL6050
4 WL6051
5 WL6052
6 WL6053
7 WL6054
8 WL6059
9 WL6060
10 WL6062
11 WL6064
12 WL6067
13 WL6069
14 WL6070
15 WL6072
Total 0 0 0 0
Tyre Man hours 9 0 0 0 0
total/ sizes 0
CAT 980, CAT 988B LOADER 29,5 R 25
1 WL1028 35/65 R 35
2 WL4011
3 WL4015
4 WL4016
5 WL5037
Total 0 0 0 0
Hours Removed Tyre 3 0 0 0 0
total/ sizes 0
CAT 14H, 16 H, GRADER 20,5 R 25**
1 GR3012 23,5 R 25**
2 GR4047
3 GR4050
4 HGR4057
5 HGR4058
6 HGR4059
7 HGR4060
8 HGR4062
9 HGR4063
10 HGR4064
11 HGR4065
12 HGR4066
Total 0 0 0 0
Tyre Man hours 15 0 0 0 0
total/ sizes 0
WATER TRUCK 27.00 R 49**
1 WC3011
2 WC3016 1 1 1 1
3 WC3017
4 WC3018
Total 1 1 1 1
Tyre Man hours 108 3 3 3 3
total/ sizes 6
HD 1500 36.00 R 51**
1 DT3152
2 DT3153
3 DT3154 1 1 1 1
4 DT3155
5 DT3156
Total 1 1 1 1
total 6
Tyre Man hours 20 12 0 0 0

Sub total 1201 234 88 242 117

GRAND TOTAL 1012

 May-07

POS UN SCHEDULE POS MECHANICALS

POS 5 POS 6 POS 1 POS 2 POS 3 POS 4 POS 5 POS 6 POS 1 POS 2

1
1 1
2 1
1 1
3 1 3 2

3 1 2 2
1 1 1 1 2

3 3
1 1 1 1
1
4 12 1 3 3 4 7 9 0 0

32 48 4 12 12 32 56 36 0 0

44 27 0

2 1 1 2
1 1
1 1 1 1 1 1 1
1
1 1 1

1 1 3
5 1 1
2 1 1 1
1

2 12 1 2 8 4 4 4 0 0

16 48 4 8 32 32 32 16 0 0
37 23 0

1 5 1 1 1 1 1
1 1 1 1

1
2 6 1 1

3 12 2 1 1 1 2 2 1 1

24 48 8 4 4 8 16 8 4 4
35 9 2

1 1
1

0 1 0 0 1 1 0 0 0 0

0 4 0 0 4 8 0 0 0 0
3 2 0

1 1

0 1 1 0 0 0 0 0 0 0

0 3 3 0 0 0 0 0 0 0
3 1 0

2 1
1
 1 1

0 0 1 1 3 2 0 0 0 0

0 0 2 4 6 8 0 0 0 0
0 7 0

1 1
1 1 1 1
1

1
1 1 1
1

1
1 1

1 1

1 1

1 1 1

1
 1

0 0 3 0 9 7 4 6 1 1

0 0 9 0 27 21 12 18 3 3
4 29 4

1 1

1
0 0 1 2 0 0 0 0 0 0

0 0 3 6 0 0 0 0 0 0
0 3 0

1
 0 0 0 1 0 0 0 0 0 0

0 0 0 3 0 0 0 0 0 0
0 1 0

0 0 1 4 0 0 0 0 0 0

0 0 3 12 0 0 0 0 0 0
0 5 0

1 1 1 1 1 1

1
1 1 9 17 1 1 1 1 0 0

3 3 27 51 3 3 3 3 0 0
6 30 0

1 1
1 1
1 1

1 1 2 2 0 0 0 0 0 0
6 4 0

0 0 8 0 0 0 0 0 0 0

97 234 238 146 140 152 155 125 17 11

1012 956 38
 LIEB
MECHANICALS POS

POS 3 POS 4 POS 5 POS 6 60

50

40

TYRE COUNT
32 32
30

20

12
10
4
0
POS 1 POS 2

SCHEDULE UNSCHEDULE MECH

0 0 0 0

0 0 0 0 1
0 TEREX R
TYRE COUNT

35

30

25

20

15

10
8
5 4
0 0 0 0 2
0 0 0
0 0 0 0 POS 1 0 POS 2 0

SCHEDULE UNSCHEDULE
 8
5
4

0 0 0
POS 1 0 POS 2 0
0
SCHEDULE UNSCHEDULE

T
60

0 0 0 0 3 50
0 0 0 0
2 40

TYRE COUNT
30

20
16
12
10
0 0 0 0 4 8
4 4
0 0 0 0 0
0 POS 1 POS 2

SCHEDULE UNSCHEDULE M

KOMAT
0 0 0 0 5
0 0 0 0 9
0
8

6
TYRE COUNT

0 00 00

SCHEDULE UNSCHEDULE MECH

 TY
3

0 00 00

SCHEDULE UNSCHEDULE MECH

KOM
3.5
0 0 0 0 6
0 0 0 0 3 3
0
2.5

TYRE COUNT 2

1.5

0.5

0 0
POS 1 POS 2

SCHEDULE UNSCHEDULE

9
8
7
6
TYRE COUNT

5
4 4
3
2 2
1
0
POS 1 POS 2

SCHEDULE UNSCHEDULE MECH

 4 4

TYRE
3
2 2
1
0
POS 1 POS 2

SCHEDULE UNSCHEDULE MECH

30

25

20

TYRE COUNT 15

10
9

5
3 3
1 1
0 0
1 2

SCHEDULE UNSCHEDUL

LOADER 92
7
1 1

6 6

5
TYRE COUNT

3 3

0 0
POS 1 POS 2

SCHEDULE UNSCHEDULE
 1

0 0
POS 1 POS 2

SCHEDULE UNSCHEDULE

LOAD
14

12 12

10

TYRE COUNT 8

6
1 1 0 0 7
4
3 3 0 0 3
4 2 1

0
0 POS
0 1 0 POS 2

SCHEDULE UNSCHEDULE

3.5

3 3

2.5
TYRE COUNT

1.5
0 0 0 0 8
1
0 0 0 0
0 0.5

0 POS 1 0 POS 0
2 0

SCHEDULE UNSCHEDULE M
0 0 0 0 9 WATER T

0 0 0 0
60
0
50 51

40

TYRE COUNT
30
27
20

10
3 3
0
POS 10 POS 20

SCHEDULE UNSCHEDULE

0 0 0 0 10
0 0 0 0
0

HDT K
0 0 0 0 11
0 0 0 0 14
0
12 12

10
TYRE COUNT

8 8

0 0 0 0 12 4
0
2
0 0 0 0
0 0
POS 1 POS 2
5 5 0 0

38 SCHEDULE UNSCHEDULE MECHAN

 LIEBHERR - TYRE MANHOURS PER POS

56

48

40
36
32 32 32 32

12 12

POS 2 POS 3 POS 4 POS 5 POS 6

NSCHEDULE MECHANICALS TYRE

HOURPOSITION
REMOVE SCHE HOUR REMOVE UNSCH HOUR REMOVE MECH

TEREX RIG MT 4400AC - TYRE MANHOURS PER POS

32 32 32

16

0 0 0 0 0
POS 2 0 POS 3 0 POS 4 0 POS 5 0 POS 6 0
TYRE POSITION
UNSCHEDULE MECHANICAL HR REMOVED SCHED HR REMOVED UNSCHD HR REMOV MECH
 8

0 0 0 0 0
POS 2 0 POS 3 0 POS 4 0 POS 5 0 POS 6 0
TYRE POSITION
UNSCHEDULE MECHANICAL HR REMOVED SCHED HR REMOVED UNSCHD HR REMOV MECH

TEREX RIG MT 3300AC - TYRE PER POS

48

40

24 24

16
12
8 8
4 4
0 0 0 0
POS 2 POS 3 POS 4 POS 5 POS 6
TYRE POSITION
UNSCHEDULE MECHANICAL HR REMOVED SCHD HR REMOVED UNSCHD HR REMOVED MECH

KOMATSU 630E - TYRE MANHOURS PER POS

8 8

4 4

00 0 00 0

NSCHEDULE MECHANICALS TYRE POSITION

HR REMOVED SCHD HR REMOVED UNSCHD HR REMOVED MECH
 00 0 00 0

NSCHEDULE MECHANICALS TYRE POSITION

HR REMOVED SCHD HR REMOVED UNSCHD HR REMOVED MECH

KOMATSU HDT 785 TYRE MANHOURS PER POS

3 3

0 0 0
POS 2 POS 3 POS 4 POS 5 POS 6

TYRE POSITION
UNSCHEDULE MECHANICALS HR REMOVED SCHD HR REMOVED UNSCHD HR MECH

CAT 777D- TYRE MANHOURS PER POS

0
POS 2 POS 3 POS 4 POS 5 POS 6

TYRE POSITION
CHEDULE MECHANICALS HR REMOVED SCHD HR REMOVED UNSCHD HR REMOVED MECH
 4

0
POS 2 POS 3 POS 4 POS 5 POS 6

TYRE POSITION
CHEDULE MECHANICALS HR REMOVED SCHD HR REMOVED UNSCHD HR REMOVED MECH

CAT 777A - MANHOURS PER POS

27

21
18

12

3 3 3
1 1 1
0 00 00
2 3 4 5 6

TYRE POSITION
ULE UNSCHEDULE HR SCHED MECHANICALS HR UNSCHED HR MECH

LOADER 922C,922D,922G - TYRE MANHOURS PER POSITION

0 0 0 0 0
POS 2 POS 3 POS 4 POS 5 POS 6

UNSCHEDULE
TYRE POSITION
MECHANICALS HR SCHED HR UNSCHD HR MECH
 0 0 0 0 0
POS 2 POS 3 POS 4 POS 5 POS 6

UNSCHEDULE
TYRE POSITION
MECHANICALS HR SCHED HR UNSCHD HR MECH

LOADER 980, 988- TYRE MANHOURS PER POS

12

0 0 0 0
POS 2 0 POS
0 3 0 POS
0 4 0 POS
0 5 0 POS
0 6

TYRE POSITION
UNSCHEDULE MECHANICALS HR SCHED HR UNSCHED HR MECH

GRADER 14H, 16H- TYRE MANHOURS

POS 0
2 0 POS 0
3 0 POS 0
4 0 POS 0
5 0 POS 0
6 0

UNSCHEDULE MECHANICALS TYREHR

POSITION
REMOV SCHED HR REMOV UNSCHED HR REMOV UNSCHED
 WATER TRUCKS - TYRE MANHOURS PER POS

51

3 33 33 33 33
POS 20 POS 30 POS 40 POS 50 POS 60

TYRE POSITION
UNSCHEDULE MECHANICALS HR MECH HR SCHED HR UNSCHD

HDT KOM1500 - TYRE MANHOURS PER POS

0 0 0 0 0
POS 2 POS 3 POS 4 POS 5 POS 6

TYRE POSITION
HEDULE MECHANICALS HR REMOVE SCHED HR REMOVE UNSCHD HR REMOVE MECH
 48

1
36

POS 6

HOUR REMOVE MECH

2
16

0
0 POS 6 0

HR REMOV MECH
 0
0 POS 6 0

HR REMOV MECH

48

0
POS 6

HR REMOVED MECH

EMOVED MECH
 0

EMOVED MECH

POS 6

HR MECH

POS 6

HR REMOVED MECH
 POS 6

HR REMOVED MECH

18 7

00
6

MECH

0
POS 6

HR MECH
 0
POS 6

HR MECH

0
0 POS
0 6

HR MECH

10

POS 0
6 0

REMOV UNSCHED
 11

33
POS 60

12

0
POS 6

MOVE MECH
 May-07
TOTAL TYRE USAGE ( POS 1 - PO
NO UNIT TYRE SIZE
SCHEDULE

1 LIEBHERR KL 2450 46/90R57 44

2 TEREX RIG MT 4400AC 46/90R57 37

3 TEREX RIG MT 3300AC 33,00R51 35

4 KOMATSU 630E 36.00 R 51** 3

5 KOMATSU HD785 27.00 R 49** 3

6 CAT 777D 27.00 R 49** 0

7 CAT 777A total/ sizes 4

8 CAT 980, CAT 988B LOADER 29,5 R 25 0

9 CAT 14H, 16 H, GRADER 20,5 R 25** 0

10 WATER TRUCK 27.00 R 49** 6

11 HD 1500 36.00 R 51** 6

TEREX RIG MT 4400AC - TYRE USAGE PER POS

40
30
20
10
0
KOMATSU HD785

CAT 777A
LIEBHERR KL 2450

CAT 777D
KOMATSU 630E
TEREX RIG MT 4400AC

TEREX RIG MT 3300AC

CAT 14H, 16 H, GRADER

CAT 980, CAT 988B LOADER

SCHEDULE UNSCHEDULE MECH

 LIEB

TEREX R

TEREX R
SCHEDULE

KO
UNSCHEDULE

CAT 980, CAT 9

CAT 14H, 1
MECH
7
TOTAL TYRE USAGE ( POS 1 - POS 6 )
UN SCHEDULE MECHANICALS TOTAL TYRE USAGE ( POS 1 - POS 6 ) LIEBHERR

27 0
27; 38%
23 0

9 2
44; 62%
2 0
SCHEDULE
1 0
UN SCHEDULE
7 0

29 4

1 0
TOTAL TYRE USEGE ( POS 1 - POS 6)
5 0 TEREX RIG MT 3300AC

30 0 9; 20%
2; 4%
4 0

35; 76%
USAGE PER POS
SCHEDULE
UN SCHEDULE
MECHANICALS

TOTAL TYRE USAGE ( POS 1 - POS 6 )

CAT 777A
HD 1500
CAT 777A

WATER TRUCK
CAT 14H, 16 H, GRADER
CAT 980, CAT 988B LOADER

4; 11% 4; 11%

29; 78%

SCHEDULE
UN SCHEDULE
LE MECHANICAL
MECHANICALS
 CAT 14H, 1
CAT 980, CAT 9
29; 78%

SCHEDULE
UN SCHEDULE
LE MECHANICAL
MECHANICALS
 TOTAL TYRE USAGE ( POS 1 - POS 6 )
TEREX RIG MT 4400AC
1 - POS 6 ) LIEBHERR TOTAL TYRE USAGE ( POS 1 - POS 6 )
KOMATSU 630E

23; 38%
2; 40%

44; 62%
37; 62%

SCHEDULE
UN SCHEDULE
SCHEDULE
MECHANICALS
UN SCHEDULE

TOTAL TYRE USAGE ( POS 1 - POS 6 )

OS 1 - POS 6)
300AC KOMATSU 630E
TOTAL TYRE USAGE ( POS 1 - POS 6
CAT 777D

2; 40%

7; 100%
35; 76% 3; 60%

SCHEDULE
SCHEDULE
UN SCHEDULE UN SCHEDULE
MECHANICALS MECHANICALS

S 1 - POS 6 )

TOTAL TYRE USAGE ( POS 1 - POS 6 ) TOTAL TYRE USAGE ( POS 1 - POS 6 )
CAT 980, CAT 988B LOADER CAT 980, CAT 988B LOADER

1; 100%
1; 100%

SCHEDULE
SCHEDULE

UN SCHEDULE UN SCHEDULE
 1; 100%
1; 100%

SCHEDULE
SCHEDULE

UN SCHEDULE UN SCHEDULE
L TYRE USAGE ( POS 1 - POS 6 ) TOTAL TYRE USAGE ( POS 1 -POS 6 )
KOMATSU 630E CAT 14H, 16 H, GRADER

; 40%

3; 60% 5; 100%

ULE
SCHEDULE
HEDULE
UN SCHEDULE

MECHANICALS

TOTAL TYRE USAGE ( POS 1 - POS 6 ) TOTAL TYRE USAGE ( POS 1 - POS 6 )
CAT 777D WATER TRUCK
6; 17%

7; 100%
30; 83%

SCHEDULE
DULE UN SCHEDULE
HEDULE
ANICALS MECHANICALS

TOTAL TYRE USAGE ( POS 1 - POS 6 )

L TYRE USAGE ( POS 1 - POS 6 ) HD 1500
CAT 980, CAT 988B LOADER

4; 40%

1; 100%
6; 60%

SCHEDULE

UN SCHEDULE
LE
 1; 100%
6; 60%

SCHEDULE

UN SCHEDULE
LE
POS 6 )