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Productivity

Production Summary - Full Simulation


Haulage System: Haulage System-1 Haul Cycle: [PRJ] Contract Haul cycle
Material: [PRJ] Waste contract Roster: [PRJ] Contract Mine
Loader [PRJ] Contract CATERPILLAR 992 K
Availability % 85.00
Bucket Fill Factor 0.72
Average Bucket Load Volume cu.metres 8.70
Average Payload bcm 7.25
Operating Hours per Year OpHr/Year 4,330.67 Op. hrs factored by availability
Average Operating Shifts per Year shifts/Year 464.00 Shifts factored by availability
Average Bucket Cycle Time min 0.50
Production per Operating Hour bcm 675.03
Production per Loader Operating Shift bcm 6,300 Max. prod. based on 100% avail.
Production per Year bcm 2,923,329 Avg. production factored by avail.
Wait Time per Operating Hour min 6.25
Truck [PRJ] Contract KOMATSU
Availability % 84.97
Payload in Template bcm 42.73
Operating Hours per Year OpHr/Year 3,679.75
Average Payload bcm 43.52
Production per Operating Hour bcm 72.22
Production per Loader Operating Shift bcm 573
Production per Year bcm 265,757
Queue Time at Loader min/ Cycle 3.68
Spot Time at loader min/ Cycle 0.40
Average Loading Time min/ Cycle 2.50
Travel Time min/ Cycle 26.16
Spot Time at Dump min/ Cycle 0.33
Average Dump Time min/ Cycle 0.50
Average Cycle Time min/ Cycle 33.57
Fleet Size 11
Average No. of Bucket Passes 6.00
Haulage System
Production per Year bcm/Year 2,923,329
Discounted Capital Cost $/bcm 1.09 Loading Methodology
Discounted Operating Cost $/bcm 2.13 Single Sided
Discounted Average Cost $/bcm 3.22 Full Truck
Excavation Target bcm 2,500,000.00 Average for 150 Shifts
Time to move Excavation Target Days 312.36
Loader Hrs to move Target Op. Hours. 3,704
Total Truck Hrs to move Target Op. Hours. 34,616
Total cost to move Target $ 8,051,683

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Productivity

Productivity estimates allow for insufficient time at the end of the shift to complete another cycle.
Time for the first bucket pass coincides with the truck queuing and maneuvering times.
This simulation is based on data provided by the equipment manufacturer.
Equipment data should be checked to ensure it is valid for this site.

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Tyres & Fuel

Tyres and Fuel Consumption


Haulage System: Haulage System-1
Haul Cycle: [PRJ] Contract Haul cycle
Material: [PRJ] Waste contract
Roster: [PRJ] Contract Mine
Fuel Consumption [PRJ] Contract CATERPILLAR 992 K
Fuel Cost @0.00 $ / litre 25.26 $ / OpHr
Fuel Consumption [PRJ] Contract KOMATSU
Fuel Cost @ 0.00 $ / litre 17.24 $ / OpHr
Tyres Calculations [PRJ] Contract KOMATSU
Axle Tyres Full Load Empty Load TKPH
tonne tonne
1 2 52.84 33.84 371.58
2 4 114.90 38.16 328.08

Warning: Check TKPH against Tyres Manufacturers Ratings.

Equipment Details
Loader [PRJ] Contract CATERPILLAR 992 K
Description

Bucket Selection Std Rock


Truck [PRJ] Contract KOMATSU
Engine SSA12V140E-3
Transmission 7 Speed

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Haul Cycle

Full Simulation Results


Material: [PRJ] Waste contract Haulage System: Haulage System-1
Roster: [PRJ] Contract Mine Haul Cycle: [PRJ] Contract Haul cycle
Rolling Curve Segment Cycle Max
Type Segment Title Distance Grade Resist. Angle Load Time Time Vel.
metres % % degrees % min % km/h
[PRJ] Contract KOMATSU
Queue Queue at Loader Auto Mins 3.68 10.97
Spot Spot at Loader Auto Mins 0.40 1.19
Load Loading Auto Mins 2.50 7.45
1 Around Loader 150 0.0 3.0 0.0 Full 0.60 1.79 18.0
2 Bench Floor 300 0.0 2.5 0.0 Full 0.64 1.90 36.2
3 Curve onto ramp 350 0.0 2.5 0.0 Full 1.17 3.47 18.0
4 Pit Ramp 1400 10.0 2.5 0.0 Full 6.66 19.82 18.0
5 Corner out of Pit 700 0.0 2.5 0.0 Full 2.34 6.97 18.0
6 Haul Road 1000 0.0 2.0 0.0 Full 1.34 4.00 56.2
7 Dump Ramp 700 10.0 2.5 0.0 Full 2.92 8.69 56.2
8 Top of Dump 300 0.0 2.5 0.0 Full 0.67 2.00 35.7
9 Dump Approach 150 0.0 2.5 0.0 Full 0.65 1.93 18.0
Spot Spot Time at Dump Auto Mins 0.33 0.99
Dump Dumping Auto Mins 0.50 1.49
9 Dump Approach (rev.) 150 0.0 2.5 0.0 Empty 0.60 1.79 18.0
8 Top of Dump (rev.) 300 0.0 2.5 0.0 Empty 0.47 1.39 57.6
7 Dump Ramp (rev.) 700 -10.0 2.5 0.0 Empty 0.65 1.94 64.9
6 Haul Road (rev.) 1000 0.0 2.0 0.0 Empty 1.11 3.32 64.9
5 Corner out of Pit (rev.) 700 0.0 2.5 0.0 Empty 2.33 6.94 18.0
4 Pit Ramp (rev.) 1400 -10.0 2.5 0.0 Empty 1.67 4.97 64.9
3 Curve onto ramp (rev. 350 0.0 2.5 0.0 Empty 1.17 3.47 18.0
2 Bench Floor (rev.) 300 0.0 2.5 0.0 Empty 0.58 1.73 43.2
1 Around Loader (rev.) 150 0.0 3.0 0.0 Empty 0.60 1.79 18.0

Total 10,100 33.57 100.00

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Haul Cycle

sults
Haulage System-1
[PRJ] Contract Haul cycle
Final Velocity Average Elevation Fuel % Duty
Vel. Limit. Velocity Change Usage Cycle
km/h km/h metres litre/OpHr %

0.0
0.0
0.0
18.0 Max. Sp. 15.0 0.0 0.0 40.9
18.0 Final Sp. 28.3 0.0 0.0 49.6
18.0 Max. Sp. 18.0 0.0 0.0 30.6
12.6 12.6 140.0 0.0 100.0
18.0 Max. Sp. 17.9 0.0 0.0 31.7
56.2 Rimpull 44.6 0.0 0.0 99.4
12.6 14.4 70.0 0.0 100.0
18.0 Final Sp. 26.8 0.0 0.0 50.7
0.0 Final Sp. 13.9 0.0 0.0 16.5
0.0
0.0
18.0 Final Sp. 15.0 0.0 0.0 15.3
57.6 Rimpull 38.7 0.0 0.0 76.8
64.9 Max Accel. 64.5 -70.0 0.0 0.5
18.0 Final Sp. 53.9 0.0 0.0 53.5
18.0 Final Sp. 18.0 0.0 0.0 13.1
18.0 Final Sp. 50.3 -140.0 0.0 0.6
18.0 Final Sp. 18.0 0.0 0.0 13.1
18.0 Final Sp. 31.1 0.0 0.0 29.6
0.0 Final Sp. 15.0 0.0 0.0 10.5

18.0 0

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Cash Flow

Capital Cost / Rental Year 0 Year 1 Year 2 Year 3 Year 4 Year 5

New Loader:: [PRJ] Contract


CATERPILLAR 992 K 1,200,000 1,200,000
Trade-in value 120,000
Value for Depreciation 1,200,000 1,020,000 840,000 660,000 480,000
Claimable Depreciation 180,000 180,000 180,000 180,000 480,000
New Truck : [PRJ] Contract
KOMATSU 9,350,000
Trade-in value
Value for Depreciation 9,350,000 7,012,500 4,675,000 2,337,500
Claimable Depreciation 2,337,500 2,337,500 2,337,500 2,337,500
Operating Costs
Loader : [PRJ] Contract
CATERPILLAR 992 K 793,984 793,984 793,984 793,984 793,984

Truck: [PRJ] Contract KOMATSU 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387


Total Operating Cost 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371
Financial Calculations [Annual Fleet Production : 2923329 bcm]
Revenue @3.22 $/bcm 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087
LESS Operating Cost 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371
Net Operating Surplus 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716
LESS Depreciation Allowance 2,517,500 2,517,500 2,517,500 2,517,500 480,000
Profit for Taxation 660,216 660,216 660,216 660,216 2,817,716
LESS Tax Payable @36.0% 237,678 237,678 237,678 237,678 1,014,378
Net Cash Flow -10,550,000 2,940,038 2,940,038 2,940,038 2,940,038 1,083,338
Discount Factor @15.0% ROI 1.00 0.87 0.76 0.66 0.57 0.50
Discounted Cash Flow -10,550,000 2,556,555 2,223,091 1,933,123 1,680,976 538,610
Discounted Capital Cost 1.09 $/bcm
Discounted Operating Cost 2.13 $/bcm
Discounted Average Cost 3.22 $/bcm for a Net Present Value of zero over 50 years.

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Cash Flow

Year 6 Year 7 Year 8 Year 9 Year 10 Year 11 Year 12 Year 13 Year 14

1,200,000
120,000
1,200,000 1,020,000 840,000 660,000 480,000 1,200,000 1,020,000 840,000 660,000
180,000 180,000 180,000 180,000 480,000 180,000 180,000 180,000 180,000

9,350,000 9,350,000
935,000 935,000
9,350,000 7,012,500 4,675,000 2,337,500 9,350,000 7,012,500
2,337,500 2,337,500 2,337,500 2,337,500 2,337,500 2,337,500

793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984

5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371

9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371
3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716
180,000 2,517,500 2,517,500 2,517,500 2,817,500 180,000 180,000 2,517,500 2,517,500
3,932,716 660,216 660,216 660,216 480,216 2,997,716 3,932,716 660,216 660,216
1,415,778 237,678 237,678 237,678 172,878 1,079,178 1,415,778 237,678 237,678
-6,653,062 2,940,038 2,940,038 2,940,038 1,924,838 2,098,538 -6,653,062 2,940,038 2,940,038
0.43 0.38 0.33 0.28 0.25 0.21 0.19 0.16 0.14
-2,876,302 1,105,269 961,104 835,742 475,791 451,067 -1,243,505 477,838 415,512

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Cash Flow

Discounted Cash Flow Ana


Year 15 Year 16 Year 17 Year 18 Year 19 Year 20 Year 21 Year 22 Year 23

1,200,000 1,200,000
120,000 120,000
480,000 1,200,000 1,020,000 840,000 660,000 480,000 1,200,000 1,020,000 840,000
480,000 180,000 180,000 180,000 180,000 480,000 180,000 180,000 180,000

9,350,000
935,000
4,675,000 2,337,500 9,350,000 7,012,500 4,675,000 2,337,500
2,337,500 2,337,500 2,337,500 2,337,500 2,337,500 2,337,500

793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984

5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371

9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371
3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716
2,817,500 2,517,500 180,000 180,000 2,517,500 2,817,500 2,517,500 2,517,500 180,000
480,216 660,216 2,997,716 3,932,716 660,216 480,216 660,216 660,216 2,997,716
172,878 237,678 1,079,178 1,415,778 237,678 172,878 237,678 237,678 1,079,178
1,924,838 2,940,038 2,098,538 -6,653,062 2,940,038 1,924,838 2,940,038 2,940,038 2,098,538
0.12 0.11 0.09 0.08 0.07 0.06 0.05 0.05 0.04
236,552 314,186 195,008 -537,601 206,583 117,608 156,206 135,831 84,308

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Cash Flow

unted Cash Flow Analysis


Year 24 Year 25 Year 26 Year 27 Year 28 Year 29 Year 30 Year 31 Year 32

1,200,000 1,200,000
120,000 120,000
660,000 480,000 1,200,000 1,020,000 840,000 660,000 480,000 1,200,000 1,020,000
180,000 480,000 180,000 180,000 180,000 180,000 480,000 180,000 180,000

9,350,000 9,350,000
935,000 935,000
9,350,000 7,012,500 4,675,000 2,337,500 9,350,000 7,012,500
2,337,500 2,337,500 2,337,500 2,337,500 2,337,500 2,337,500

793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984

5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371

9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371
3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716
180,000 2,817,500 2,517,500 2,517,500 2,517,500 180,000 480,000 2,517,500 2,517,500
3,932,716 480,216 660,216 660,216 660,216 2,997,716 3,752,716 660,216 660,216
1,415,778 172,878 237,678 237,678 237,678 1,079,178 1,350,978 237,678 237,678
-6,653,062 1,924,838 2,940,038 2,940,038 2,940,038 2,098,538 -7,668,262 2,940,038 2,940,038
0.03 0.03 0.03 0.02 0.02 0.02 0.02 0.01 0.01
-232,420 58,472 77,662 67,532 58,724 36,448 -115,814 38,612 33,575

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Cash Flow

Year 33 Year 34 Year 35 Year 36 Year 37 Year 38 Year 39 Year 40 Year 41

1,200,000 1,200,000
120,000 120,000
840,000 660,000 480,000 1,200,000 1,020,000 840,000 660,000 480,000 1,200,000
180,000 180,000 480,000 180,000 180,000 180,000 180,000 480,000 180,000

9,350,000
935,000
4,675,000 2,337,500 9,350,000 7,012,500 4,675,000 2,337,500
2,337,500 2,337,500 2,337,500 2,337,500 2,337,500 2,337,500

793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984

5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371

9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371
3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716
2,517,500 2,517,500 480,000 180,000 2,517,500 2,517,500 2,517,500 2,817,500 180,000
660,216 660,216 2,817,716 3,932,716 660,216 660,216 660,216 480,216 2,997,716
237,678 237,678 1,014,378 1,415,778 237,678 237,678 237,678 172,878 1,079,178
2,940,038 2,940,038 1,083,338 -6,653,062 2,940,038 2,940,038 2,940,038 1,924,838 2,098,538
0.01 0.01 0.01 0.01 0.01 0.00 0.00 0.00 0.00
29,196 25,388 8,135 -43,441 16,693 14,516 12,622 7,186 6,812

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Cash Flow

Year 42 Year 43 Year 44 Year 45 Year 46 Year 47 Year 48 Year 49 Year 50

1,200,000
120,000
1,020,000 840,000 660,000 480,000 1,200,000 1,020,000 840,000 660,000
180,000 180,000 180,000 480,000 180,000 180,000 180,000 180,000 480,000

9,350,000 9,350,000
935,000 935,000 4,675,000
9,350,000 7,012,500 4,675,000 2,337,500 9,350,000
2,337,500 2,337,500 2,337,500 2,337,500 2,337,500 2,337,500

793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984 793,984

5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387 5,443,387


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371

9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087 9,415,087


6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371 6,237,371
3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716 3,177,716
180,000 2,517,500 2,517,500 2,817,500 2,517,500 180,000 180,000 2,517,500 2,817,500
3,932,716 660,216 660,216 480,216 660,216 2,997,716 3,932,716 660,216 5,035,216
1,415,778 237,678 237,678 172,878 237,678 1,079,178 1,415,778 237,678 1,812,678
-6,653,062 2,940,038 2,940,038 1,924,838 2,940,038 2,098,538 -6,653,062 2,940,038 6,040,038
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
-18,781 7,217 6,275 3,573 4,745 2,945 -8,119 3,120 5,574

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