Respon

sibilities
SITE TEST REPORT Date :
Legend
Contractors name: Advance Energy Customer:
CSD Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 1 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
GENERAL DATA:

Cable No. :
Voltage Grade & Size :
From :
To :

Mechanical Checks and Visual Inspections

S. NO. DESCRIPTION DONE

1. Inspect for physical damage / defects.
Yes N/A
2. Check tightness of all bolted connections (torque wrench method). N/
Yes
A
3. Check for proper cable bolted connections. N/
Yes
A
4. Check for proper cable support, clamping , trays and blocking etc.
Yes N/A
5. Check cable bends to ensure that the bending radius is equal to or greater than the N/
Yes
minimum-bending radius specified. A
6. Link box tightness check.
Yes N/A
7. Verify that shield are terminated as specified (through link box or directly grounded).
Yes N/A
8. Verification of exact route length as per approved drawings from termination to
termination. Yes N/A
9. Check that all grounding points are securely connected to ground grid as specified. N/
Yes
A
10. Check that phases are identified and color coded.
Yes N/A
11. Single core cable connected between power transformer and switchgear shall be
single point earthed at switchgear side and at floating side SVL (Sheath Voltage N/
Limiter) should be installed. Yes A
12. Check single point or both ends, via voltage limiter as per approved design. Yes N/A
13. Inspection of label inside link boxes and water proofing test. Yes N/A
14. Check cable entry path trench as ducts are to be properly sealed. N/A
Yes
15 Check irregularities of outer jacket formed by non-uniform shield wire distribution. Yes N/A

16 Check / inspect the cable outer jacket for any physical damage or irregularities. Yes N/A

17 Check for the Cross connection of cable metallic sheath in cross bonding system. Yes N/A

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 2 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
18 Check for the cross connection of cable metallic sheath in cross bonding system. Yes N/A

19 Check the rubber seal in the cable clamps to avoid any damage to cable outer jacket. Yes N/A

20 Check the insulating shrouds are installed at the base of cable terminations. Yes N/A

21. For accessories (sealing terminations , instrument panels and link boxes), check the following applicable :
a. Name plate installed and data is correct.
b. Condition of paint work.
c. All bolted connections.

ii. ELECTRICAL TESTS

Test
Test Description REMARKS
No.
1.
Check Phasing for conductor and sheath bonding in every link box
2. Sheath DC high voltage test (10kV DC for 1 min.) and 5 kV DC insulation tester before
and after high voltage/ 24 hour Soaking test
3.
Conductor resistance, Capacitance and inductance measurement test
4.
Conductor insulation resistance test
5. Sheath Current
Cross bonding verification test
<3%
6.
Zero and positive sequence impedance measurement
7.
SVL (Sheath/surge voltage Limiter) test by 2.5kV DC insulation tester
<2 for located
8. inside substation
Measure the ground resistance at all link box positions <10 for located far
from S/S
9.
Contact resistance test on link boxes ( less than 20 )
10.
Metallic sheath continuity test (if applicable)
11.
Anti-corrosion sheath test
12.
Cable profile test
13. Measurement of grounding resistance of all link boxes shall be as per SEC Standard
TES-P-104.08
14.
Contact voltage measurement shall be as per SEC standard TES-P-104.08

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 3 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
15.
In case of Double Circuit (110 KV & above) check the separate grounding pit.
16 AC high voltage test for all new cables, but if old portions are involved then soaking for For HV Test see
24b hours at rated voltage.(For equipment / cables projects, where old portion is table 2-1 of
involved, the decision to apply HV testing shall be decided by the mutual agreement TCSP105R1 / IEC
between SEC and Contractor) standard. In this
case IEC will be
preferred.

1.(A) CABLE CONDUCTER CONTINUITITY TEST

PHASE RESISTANCE
A-B
B-C
C-A
TEST INSTRUMENT USED
MAKE / MODEL
RANGE AND ACCURACY
SERIAL NO.

1. (B) CABLE PHASING TEST :

Test Number : ________ Test Location : __________ Test Date : ____________

VOLTAGE RESISTANCE
PHASE INJECTED MEASUREDBY CONDITION
BETWEEN MEGGER (M)
A-Ground Terminal A1 Grounded
A B-Ground Terminal A1 Grounded
C-Ground Terminal A1 Grounded
A-Ground Terminal B1 Grounded
B B-Ground Terminal B1 Grounded
C-Ground Terminal B1 Grounded
A-Ground Terminal C1 Grounded
C B-Ground Terminal C1 Grounded
C-Ground Terminal C1 Grounded
TEST INSTRUMENT USED
MAKE / MODEL
RANGE AND ACCURACY
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 4 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
SERIAL NO.

2.(B) CABLE SHEATH DC HIGH VOLTAGE TEST :

Test Location : __________,

Maximum Test Voltage (kV): 10 KV , Duration to be maintained (min.): 1 .

LEAKAGE CURRENT (A)

CABLE SECTION NO
CABLE LENGTH (m)
A-PHASE
B-PHASE
C-PHASE
REMARKS
TEST INSTRUMENT
USED
MAKE/MODEL
RANGE & ACCURACY
SERIAL NO.

3.(A) Cable Conductor Resistance Test :

ITEM NO: Route/Feeder
Route Length:
TEST INSTRUMENT:
MANUFACTURE :

Tested phase Measured value Rt C Conductor Temperature (C) Recalculated Value for R at
20C
(OHM) Km/(OHM) (OHM) km/(OHM)
R(L1)
Y(L2)
B(L3)

SPECIFIED VALUE:
RECALCULATION:
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 5 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:

3.(B) CABLE CAPACITANCE Test :

ITEM NO: Route/Feeder

Route Length:
TEST INSTRUMENT:
MANUFACTURE :

Tested Metallic Screen Specified Measured

phase F/km
Total F/km
R(L1)
Y(L2)
B(L3)

3.(C) Cable INDUCTANCE Test:

ITEM NO: Route/Feeder

Route Length:
TEST INSTRUMENT:
MANUFACTURE :

PHASES VOLT(v) Current (A) PHASE ANGLE Phase Impedances

R+Y
Y+B
B+R
Z=R+jx
4. CABLE INSULATION RESISTANCE TEST :
Test Location : __________,
Air Temperature (C): __________, Relative Humidity (%) _________________
Megger Voltage (V): ______5000____, Time applied (min.): ________________

INSULATION RESISTANCE (M)

PHASE
BEFORE HV TEST AFTER HV TEST
A-B
B-C

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 6 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
C-A
A-Ground
B-Ground
C-Ground
TEST INSTRUMENT USED
MAKE / MODEL
RANGE AND ACCURACY
SERIAL NO.

5.Cross-bonding verification Test:

Phases X-Bond Link-Box Grounding link-Box
Current(A) Volts to Gnd Current(A)
R R

Y Y

6(A).CABLE POSITIVE / NEGATIVE SEQUENCE IMPEDANCE TEST :

Test Location : __________,

Cable Length(m) ___________________

PHASE ANGLE Z1 (, )
VOLTMETER AMMETER
PHASE METER
READING (V) READING (A)
READING ()
A-B
B-C
C-A
POSITIVE (Z1) / NEGATIVE SEQUENCE IMPEDANCE (/Km/Ph)
TEST INSTRUMENT USED
MAKE / MODEL
RANGE AND ACCURACY
SERIAL NO.
6.(B) CABLE ZERO SEQUENCE IMPEDANCE TEST :

Test Location : __________,

Cable Length(m) ___________________

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 7 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
PHASE ANGLE
VOLTMETER AMMETER
PHASE METER Z0 (, )
READING (V) READING (A)
READING ()
A-B-C
ZERO (Z0) SEQUENCE IMPEDANCE (/Km)
TEST INSTRUMENT USED
MAKE / MODEL
RANGE AND ACCURACY
SERIAL NO.

6. ( C) CABLE POSITIVE / NEGATIVE SEQUENCE MUTUAL IMPEDANCE TEST :

Test Location : __________,

Cable Length(m) ___________________

MUTUAL IMPEDANCE
CIRCUIT # VOLT METER READING (V) AMMETER READING (A)
V/I = ZM()
A1B1 B1C1 C1A1 PH.-A PH.-B PH.-C
1
AB BC CA
2
TEST INSTRUMENT USED
MAKE / MODEL
RANGE AND ACCURACY
SERIAL NO.

6(D). CABLE ZERO SEQUENCE MUTUAL IMPEDANCE TEST :

Test Location : __________

Cable Length(m) ___________________

PHASE ANGLE
VOLTMETER AMMETER
PHASE METER Zm (, )
READING (V) READING (A)
READING ()
A-B-C
ZERO (Zmo=Zm-Z0) SEQUENCE IMPEDANCE (/Km)
TEST INSTRUMENT USED
MAKE / MODEL
RANGE AND ACCURACY
SERIAL NO.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 8 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:

7. Sheath Voltage Limiter (SVL) Tests:

A. GENERAL INFORMATION
Manufacturer : Application : Cable Sheath Protection
Type :
Serial No. :

B. MECHANICAL CHECK AND VISUAL INSPECTION

S Description Result
l.no
1Inspect for physical damage / defects.
2Verify Single point earthing as per approved drawing.
3Check tightness of all connections.

C. SVL INSULATION RESISTANCE MEASUREMENT

S MEASURED IR VALUE
Phase Ref.
l. No (M) Result

8. Cable Link Box Ground Resistance Measurement:

INSTRUMENT:

CIRCUIT DESIGNATION MEASURED RESISTANCE NO.OF RODs INSTALLED

9. Cable Link Box Contact Resistance Measurement:

Injected
Sl. No Phase Ref. Measured Criteria
Current (DC)
Contact Resistance ()
1 R PHASE UP-BOTTOM 100 A Less than 20

2 Y PHASE UP-BOTTOM 100 A

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 9 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
3 B PHASE UP-BOTTOM 100 A

10. Metallic Sheath Continuity Test:

11. Cable jacket Test:

12. Cable profile Test :

13.HIGH VOLTAGE AC TEST FOR XLPE CABLES : [Refer to Clause 4.5 of SCS-P-104.08]

Test Location : __________

Maximum Test Voltage(kV) : _______ Duration to be maintained (min.): _______

PHASE A B C
CABLE LENGTH(m)
TEST FREQUENCY
RANGE (HZ)
RESONANCE
FREQUENCY (HZ)
TEST CURRENT (A)
REMARKS
TEST INSTRUMENT USED

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy Customer:
Company(AECC) NG - SA
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 10 of 10
69KV,110KV,115KVand 132KV XLPE POWER CABLEs
Panel/ Bay No: Equip. No.: Dwg. Ref.: Record No.:
MAKE / MODEL
RANGE AND ACCURACY
SERIAL NO.

14. TEST EQUIPMENT USED:

Item Description Make Equipment Sl. No Calibration Date Calibration Due Date

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________