SURFACE WASH PUMP HEAD CALCULATION

Total Number of Pumps= 3 (06WP04 TO 06WP06)

Total Running Pumps= 1
Total Standby Pumps= 2
LWL= +2.500
Suction Pipe Center Level= -0.300
Highest Discharge Level= +6.500 (at spray nozzle header, DN250)
Pump TDH= 28.000 m
Pump Discharge Flow Rate= 14.000 m3/min 0.23333 m3/sec
Longest Path: From pump no. 06WP04 to Last Nozzle of Surface Wash Unit no. 01
Pumps Running Considered: 06WP04 and 06TP10, 06TP09, 06TP08
Pipe Materials: Ductile Iron for Yard Pipe, Carbon Steel for Suction, Discharge Lines and Stainless Steel for Wa

SUCTION
Pipe Head Loss:
Items DN Qty C Q hf
Pipe (header) 1000 4.461 LM 100 1.930 0.032
Pipe (header) 1000 3.594 LM 100 1.370 0.014
Pipe (header) 1000 3.594 LM 100 0.800 0.005
Pipe (header) 600 9.3 LM 100 0.233 0.016
Pipe 400 0.65 LM 100 0.233 0.008
Total Pipe Friction Loss 0.067

Fittings Head Loss:

Items DN Qty K V hv
Bellmouth 1000 1 Nos 0.05 6.826 0.119
Butterfly Valve 1000 1 Nos 0.16 6.826 0.380
Branch Flow Tee (Equal) 1000 1 Nos 0.75 6.826 1.781
Butterfly Valve 1000 1 Nos 0.16 6.826 0.380
Branch Flow Tee (1000x600) 1000 1 Nos 0.75 6.826 1.781
Line Flow Tee (Equal) 1000 1 Nos 0.3 4.845 0.359
Branch Flow Tee (1000x600) 1000 1 Nos 0.75 4.845 0.897
Branch Flow Tee (1000x600) 1000 1 Nos 0.75 2.829 0.306
Conc Taper (1000x600) 1000 1 Nos 0.03 0.297 0.000
900 Bend (mitered) 600 2 Nos 0.8 0.825 0.056
Branch Flow Tee (600x400) 600 1 Nos 0.75 0.825 0.026
Butterfly Valve 400 1 Nos 0.16 0.825 0.006
Taper (400x300) 400 1 Nos 0.03 0.825 0.001
Total Fittings Friction Loss 6.092

DISCHARGE LINE
Pipe Head Loss:
Items DN C Q hf
Pipe 400 6 LM 100 0.233 0.075
Total Pipe Friction Loss 0.075

Fittings Head Loss:

Items DN Qty K V hv
Ecc Taper (250x400, Increaser) 250 1 Nos 0.75 4.753 0.864
Check Valve 400 1 Nos 2.2 1.857 0.387
Butterfly Valve 400 1 Nos 0.16 1.857 0.028
900 Bend (Mitered) 400 1 Nos 0.8 1.857 0.141
Branch Flow Tee (Equal) 400 1 Nos 0.75 1.857 0.132
Line Flow Tee (Equal) 400 2 Nos 0.3 1.857 0.105
900 Bend (Mitered) 400 1 Nos 0.8 1.857 0.141
Total Fittings Friction Loss 1.797

YARD PIPE
Pipe Head Loss:
Items DN Qty C Q hf
Pipe 400 103.365 LM 120 0.700 7.035
Total Pipe Friction Loss 7.035

Fittings Loss:
Items DN Qty K V hv
450 Bend 400 8 Nos 0.09 5.570 1.139
Total Fittings Friction Loss 1.139

FILTER
Pipe Head Loss:
Items DN Qty C Q hf
Pipe 400 92.068 LM 100 0.233 1.150
Pipe 300 0.319 LM 100 0.233 0.016
Pipe 300 4.142 LM 100 0.233 0.210
Pipe 250 2.214 LM 100 0.117 0.076
Pipe 250 0.27 LM 100 0.111 0.008
Pipe 250 1.318 LM 100 0.093 0.030
Pipe 250 1.318 LM 100 0.076 0.020
Pipe 250 1.318 LM 100 0.058 0.012
Pipe 250 1.318 LM 100 0.041 0.006
Pipe 250 1.318 LM 100 0.023 0.002
Pipe 250 1.318 LM 100 0.006 0.000
Pipe 80 0.756 LM 100 0.006 0.026
Pipe 80 0.3 LM 100 0.003 0.003
Pipe 80 0.6 LM 100 0.002 0.003
80 0.6 LM 100 0.001 0.001
Total Pipe Friction Loss 1.565

Fittings Head Loss:

Items DN Qty K V hv
900 Bend (mitered) 400 3 Nos 0.8 1.857 0.422
Line Flow Tee (400x300) 400 9 Nos 0.3 1.857 0.474
Branch Flow Tee (400x300) 400 1 Nos 0.75 1.857 0.132
900 Bend (mitered) 300 1 Nos 0.8 3.301 0.444
Butterfly Valve 300 1 Nos 0.16 3.301 0.089
900 Bend 300 1 Nos 0.3 3.301 0.167
Branch Flow Tee (300x300) 300 1 Nos 0.75 3.301 0.417
Taper (300x250) 300 1 Nos 0.75 1.650 0.104
Branch Flow Tee (Equal) 250 1 Nos 0.75 2.377 0.216

Branch Flow Tee (250x100) 250 1 Nos 0.75 2.258 0.195

Branch Flow Tee (250x100) 250 1 Nos 0.75 1.901 0.138
Branch Flow Tee (250x100) 250 1 Nos 0.75 1.545 0.091
Branch Flow Tee (250x100) 250 1 Nos 0.75 1.188 0.054
Branch Flow Tee (250x100) 250 1 Nos 0.75 0.832 0.026
Branch Flow Tee (250x100) 250 1 Nos 0.75 0.475 0.009
Branch Flow Tee (250x100) 250 1 Nos 0.75 0.119 0.001
Conc Taper (100x80) 100 1 Nos 0.03 0.743 0.001
Branch Flow Tee (Equal) 80 1 Nos 0.75 1.161 0.051
Total Fittings Friction Loss 3.031

Result:
H= 4.000 m
 h f= 8.742 m
h V= 12.058 m
TDH= 24.800 m
Design TDH= 28.000 m
Net Available Head= 3.200 DESIGNED HEAD OK
ASH PUMP HEAD CALCULATION

Pipe, Carbon Steel for Suction, Discharge Lines and Stainless Steel for Wash Unit.

SUCTION

Remarks
m 1(WP)+3 (TP)
m 1(WP)+2 (TP)
m 1(WP)+1(TP)
m 1 (WP)
m 1 (WP)
m

Remarks
m 1(WP)+3 (TP)
m 1(WP)+3 (TP)
m 1(WP)+3 (TP)
m 1(WP)+3 (TP)
m 1(WP)+3 (TP)
m 1(WP)+2 (TP)
m 1(WP)+2 (TP)
m 1(WP)+1(TP)
m 1 (WP)
m 1 (WP)
m 1 (WP)
 m 1 (WP)
m 1 (WP)
m

DISCHARGE LINE

Remarks
m Q for 1 pump
m

Remarks
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m

YARD PIPE

Remarks
m Q for 1 pump
m

Remarks
m v for 1 pump
m

FILTER

Remarks
m Q for 1 pump
m Q for 1 pump
m Q for 1 pump
m Q/2
m 114*Q/240
m 96*Q/240
m 78*Q/240
m 60*Q/240
m 42*Q/240
m 24*Q/240
m 6*Q/240
m 6*Q/240
m 3*Q/240
m 2*Q/240
m 1*Q/240
m

Remarks
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m v for 1 pump
m Q/2
m Q/2

m 114*Q/240
m 96*Q/240
m 78*Q/240
m 60*Q/240
m 42*Q/240
m 24*Q/240
m 6*Q/240
m 6*Q/240
m 6*Q/240