Radiographic-Interpretation TWI PDF

SWI 3.
2
TECHNOLOGY
Radiographic Interpretation
Radiographs of Welds
Course reference WIS 10
Copyright 2004 TWI Ltd M.S.Rogers
SWI 3.2
Radiographic Interpretation of Welds
TECHNOLOGY
Lack of root
penetration
Whats the defect?

SWI 3.2
TECHNOLOGY
Lack of root
Fusion
Whats the defect?

SWI 3.2
TECHNOLOGY
Excess Penetration
Piping
MAG Process Whats the defect?

SWI 3.2
TECHNOLOGY
Lack of root
fusion with
misalignment
Whats the defect?

SWI 3.2
TECHNOLOGY
Excessive root
penetration
Whats the defect?

SWI 3.2
TECHNOLOGY
Concave root
Whats the defect?

SWI 3.2
TECHNOLOGY
Cluster porosity
Whats the defect?

SWI 3.2
TECHNOLOGY
Burn through
Whats the defects?

SWI 3.2
TECHNOLOGY
Cap undercut
Whats the defect?

SWI 3.2
TECHNOLOGY
Wormholes/Piping
Whats the defect?

SWI 3.2
Note: Grinding marks on parent plate
TECHNOLOGY
Cap undercut intermittent
Concave root
Whats the defect?
SWI 3.2
TECHNOLOGY
Hard Stamping Blow hole/piping
MAG process Lack of root fusion
Whats the defects?

SWI 3.2
Note: Grinding marks on parent plate Porosity
TECHNOLOGY
Root undercut
Arc strike
Porosity Whats the defects?
indication
SWI 3.2
TECHNOLOGY
Root undercut
Whats the defect?

SWI 3.2
TECHNOLOGY
Incomplete filled
groove
Whats the defect?

SWI 3.2
TECHNOLOGY
Longitudinal
crack
Whats the defect?

SWI 3.2
Cap Undercut Intermittent
TECHNOLOGY
Slag Line
Whats the defects?

SWI 3.2
TECHNOLOGY
Slag line Poor stop/start

Slag line
Whats the defect?

SWI 3.2
TECHNOLOGY
Elongated slag
lines
Whats the defect?

SWI 3.2
TECHNOLOGY
Linear
misalignment
Whats the defect?

SWI 3.2
TECHNOLOGY
Lack of sidewall
fusion
Whats the defect?

SWI 3.2
TECHNOLOGY
Transverse
cracking
Whats the defect?

SWI 3.2
TECHNOLOGY
Cap undercut intermittent Slag inclusions
Root piping
Whats the defect?
SWI 3.2
TECHNOLOGY
Lack of sidewall
fusion + slag
Whats the defect?

SWI 3.2
TECHNOLOGY
Lack of sidewall
fusion + slag
Whats the defect?

SWI 3.2
TECHNOLOGY
Lack of root penetration
Burn through
Whats the defects?

SWI 3.2
Note: Re-shoot lead letters in weld area
TECHNOLOGY
Cluster porosity throughout weld
Whats the defect?

SWI 3.2
TECHNOLOGY
Crater crack or
Star crack
Whats the defect?

SWI 3.2
TECHNOLOGY
Worm holes
Do you see anything else

Hard stamping
Whats the defect?

SWI 3.2
TECHNOLOGY
HAZ crack
Whats the defect?

SWI 3.2
TECHNOLOGY
Copper inclusions
MAG Process Whats the defects?

SWI 3.2
Note: Grinding marks throughout
TECHNOLOGY
Excess root penetration
Root undercut Whats the defect?

SWI 3.2
TECHNOLOGY
Crater cracks
+ crater pipe
No weld metal
Whats the defect?

SWI 3.2
TECHNOLOGY
Root undercut
Unfused filler wire
Whats the defect?

SWI 3.2
TECHNOLOGY
Excess penetration
Flush weld
Whats the defect?

SWI 3.2
TECHNOLOGY
Silica inclusions
MAG Process Whats the defect?

SWI 3.2
TECHNOLOGY
Cluster porosity
Whats the defect?

SWI 3.2
TECHNOLOGY
Cap undercut
Arc strike
Whats the defects?

SWI 3.2
Do you see anything else?
TECHNOLOGY
Spatter / Debris
Excess Root
Penetration
Whats the defects?

SWI 3.2
What else can you see ?
TECHNOLOGY
Spatter
Piping
Gas pore
Whats the defects?

SWI 3.2
TECHNOLOGY
Root undercut
Whats the defects?

SWI 3.2
Whats the defects?
TECHNOLOGY
Burn Through
MAG Process
Copper inclusions Lack of Root Penetration
Can you see anything else?

SWI 3.2
Whats the defects?
TECHNOLOGY
Lack of root fusion Incomplete filled groove
Lack of root Penetration Lack of root Penetration

SWI 3.2
What's the defects?
TECHNOLOGY
Wormholes/piping
Cap Undercut
Lack of Root Penetration

SWI 3.2
What defects can you see?
TECHNOLOGY
Parallel slag lines
Porosity

SWI 3.2
What defects can you see?
TECHNOLOGY
Porosity
Crack Lack of sidewall fusion

SWI 3.2
TECHNOLOGY
Interpass slag
inclusions
Whats the defects?

SWI 3.2
TECHNOLOGY
Re-Shoot Lead letter in weld area
Transverse Cracks
Porosity Excess penetration Whats the defects?

SWI 3.2
Whats the defects?
TECHNOLOGY
Incomplete filled groove Copper inclusions Incomplete

filled groove
SWI 3.2
TECHNOLOGY
Tungsten
inclusions
TIG Process
Whats the defects?
SWI 3.2
TECHNOLOGY
Herringbone porosity
Whats the defects?

SWI 3.2
Note: Grinding marks
TECHNOLOGY
Root concavity
Note: weld repair
Arc strike
Whats the defects?
SWI 3.2
Note: Re-shoot lead letter in weld area
TECHNOLOGY
Lack of root penetration Excess penetration
Tungsten inclusions
TIG Process
Whats the defects?

SWI 3.2
Gas cavities Concave root intermittent
TECHNOLOGY
Slag inclusions
Whats the defects?
SWI 3.2
TECHNOLOGY
Light Fog
Light Leaks
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Whats the Defect?
Cap undercut
Yellow Fog
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Crimping Mark
After Exposure
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Film Scratch
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Static Discharge
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Chemical Mark
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Chemical Mark
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Water Marks
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Dust/Grime Marks
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Reticulation
Whats the Artefact?

SWI 3.2
TECHNOLOGY
Diffraction Mottle
Whats the Artefact?

SWI 3.2
Any Questions
TECHNOLOGY
Copyright
Copyright2003
2004TWI
TWILtd
Ltd
? M.S.Rogers
M.S.Rogers

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SWI 3.

Whats the defect?

Whats the defect?

MAG Process Whats the defect?

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defects?

Whats the defect?

Whats the defect?

MAG process Lack of root fusion

Whats the defects?

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defects?

Slag line Poor stop/start

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defect?

Whats the defects?

Cluster porosity throughout weld

Whats the defect?

Whats the defect?

Do you see anything else

Whats the defect?

Whats the defect?

Lack of root penetration

Lack of root penetration

MAG Process Whats the defects?

Excess root penetration

Root undercut Whats the defect?

Whats the defect?

Unfused filler wire

Whats the defect?

Whats the defect?

MAG Process Whats the defect?

Whats the defect?

Whats the defects?

Whats the defects?

Whats the defects?

Whats the defects?

Copper inclusions Lack of Root Penetration

Can you see anything else?

Lack of root Penetration Lack of root Penetration

Lack of Root Penetration

Copyright 2004 TWI Ltd M.S.Rogers

Copyright 2004 TWI Ltd M.S.Rogers

Crack Lack of sidewall fusion

Whats the defects?

Porosity Excess penetration Whats the defects?

Incomplete filled groove Copper inclusions Incomplete

Whats the defects?

Whats the defects?

Whats the Artefact?

Whats the Artefact?

Copyright 2004 TWI Ltd M.S.Rogers

Whats the Artefact?