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Mooring 092713 D9 PDF
Mooring 092713 D9 PDF
MOORING
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& versatility Subsea lowering up to 480 tons to 11,500 ft. deepwater leader in offshore mooring
installation
(+/-) 8.2 feet heave compensation vessels at Delmar Systems
© 2013 McDermott International, Inc. All rights reserved. Main fixed crane capacity 4,189 ST mcdermott.com WWW.LONDONMARINE.CO.UK PROVEN MOORING SOLUTIONS FOR FPSO AND FLNG www.delmarus.com ï 1-337-365-0180
www.in
www.intermoor.com
intermoor.com Mooring Foundations Subsea
IntermRev_OSmaps_1310 1 7/9/13 9:34 AM McDer_OSmaps_1310 1 9/26/13 4:40 PM EMAS_OSmaps_1310 1 9/30/13 9:58 AM DelSys_OSmaps_1310 1 9/12/13 9:18 AM
FLOATING INSTALLATIONS
Fig. 1: Wire Rope for Deepwater Fig. 4: Components of Typical Polyester Fiber Rope for Deepwater Mooring Fig. 6: Lankhorst’s Fiber Rope with Torsional Reference Lines
Spread Moored 57% Spread Moored 75% Spread Moored 68% Spread Moored 50% Spread Moored Spread Moored Spread Moored 50% Spread Moored 22% MODU (Drilling Rigs) Mooring Lines • Polyester rope gives a "softer" mooring system than steel wire rope; and therefore host motions are more compliant and riser friendly.
Cross Section (6 x 34) – Life span • Better Vortex Induced Motion (VIM) response to loop currents than Chain-Wire-Chain system.
Turret Moored 9% Turret Moored 25% Turret Moored 32% Turret Moored 41% Turret Moored 100% Turret Moored 100% Turret Moored 50% Turret Moored 78% up to 10 Years. • Affords smaller SCR departure angles.
• Allows the use of a significantly smaller turret buoy on FPSOs for enhanced safety and project viability.
Trends & Technology Tendon Moored 34% Tendon Moored Tendon Moored Tendon Moored 9% Tendon Moored Tendon Moored Tendon Moored Tendon Moored
• Up to 50% reduction in costs compared to conventional catenary mooring system.
• Approximately 80% reduction in wet weight of tension members (i.e. ropes) when converting from Wire to Polyester. The vertical mooring force on the
OCTOBER 2013
0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100%
platform is reduced by 50%. This reduction in wet weight and forces therefore increases usable payload.
Colombia/Venezuela Malaysia • Up to 50% reduction in mooring pre-tension. Courtesy: C-Ray Media Courtesy: C-Ray Media
2 21 • Polyester rope does not corrode and there is no need for corrosion allowances on the diameter of the polyester like there is on chain and wire.
Courtesy: BRIDON
Prepared by: Manoochehr Bozorgmehrian, Manjunath Terwad, and Vani Aparna Peri – Former Graduate Students, University of Houston Courtesy: Bridon Catenary System Key Attributes Taut Leg Mooring System Key Attributes
Spread Moored 100% Spread Moored 40%
• Used for chain/wire rope/chain mooring lines. • Used for Polyester Mooring Lines with suction piles. Catenary and Taut describe the way the mooring
With Assistance From: Jack Christiansen and Galina Sheridan of the University of Houston, College of Technology, Petroleum Technology Initiative, Increasing Performance Life of Fiber Rope – The inclusion of a
Turret Moored Turret Moored 50% Fig 2: Spiral Strand galvanized or GRAPH 1: CHAIN/WIRE ROPE VS. POLYESTER ROPE USAGE MOORING SYSTEM TREND • Preferred mooring system type for deepwater MODUs for • Preferred mooring system type for long life deepwater line is suspended in the water column. Catenary
www.uh.edu/technology/pti; Kurt Albaugh of Repsol E&P USA; David Davis, Mary Sumner and Jessica Tippee of Offshore Magazine; particle filter layer to limit the ingress of abrasive particles and marine temporary mooring. production facilities. systems have parabolic shape. Taut system mooring
coated high tensile wire. Service
Tendon Moored Tendon Moored 10% life span up to 15 Years. finish on load bearing elements enhances the resistance to yarn on yarn Courtesy: Royal Lankhorst The usage of polyester fiber rope • Has a larger footprint compared to Taut System. • 40% reduction in footprint compared to Catenary Type. lines hang in a straight line between two points.
Jonathan Miller of InterMoor; and Amy Hendrix GIS Consultant abrasion ensures long term performance for field life in excess of 20 years. (green squares) is a growing
7 Fig. 7: Cross Section of 3,000 M
E-Mail Comments, Correction or Additions to: jchristi@central.uh.edu and gksheridan@uh.edu 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% Lankhorst’s MODULINE Polyester Fig. 8: Cross Section of trend for mooring systems on
9,842 ft. Past Future
4
Fig. 5 – Lankhorst’s Polyester Fiber Rope on Deployment Reel Offshore Fiber Rope Polyester Mooring Lines. Polyester Fiber Rope deepwater production facilities TYPES OF MOORING SYSTEMS Fig. 2: Disconnectible Internal Turret Mooring System Fig. 3: External Turret with
3 Peru 25 22 Indonesia Chain/Wire Rope installations. Dry Mooring Table
Fig. 1: Spread Moored
14 16 2,500 M
Spread Moored 100% 8 Spread Moored 28%
8,202 ft.
Turret Moored 15 Turret Moored 66%
89
81
83
91
75
77
79
85
87
93
95
97
99
01
03
05
07
09
11
13
15
17
19
WIRE ROPE
19
19
19
19
19
19
19
19
20
20
20
20
20
20
10 Yrs.
19
19
19
19
19
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20
20
20
Terpstra; LeBeon Manufacturing: Aurelien Le Floch, and Clement Mochet; MODEC: Ken Turner; National Oilwell Varco: Charyl Smerek, Geir Hovde, and Tatjana Tanya Brestovac;
Parker Hannifin Corporation: Brian Compton, and Eldon E. Thomas; Pennwell: Jessica Tippee, Mary Sumner, Roger Kingswell, and Daniel Bernard; Quest Offshore: Matt Gross, Tendon Moored Tendon Moored 2. GALVANIZED Up to
SPIRAL STRAND 15 Yrs. Courtesy: Delmar US Installation Year Present
and Paul Hillegeist; Sigma Offshore: Allan Millmaker; Tex Ocean: Donnie Newman; Vrhof Anochors: Erik Rykers, and Thomas Agnevall 13 26
3. SHEATHED
0% 25% 50% 75% 100% 0% 25% 50% 75% 100% >20 Yrs. Courtesy: NOV APL Data Courtesy of Quest Offshore & Analysis by University of Houston, College of Technology, Petroleum Technology Initiative
SPIRAL STRAND
©2013 Offshore
Information Accuracy: We have attempted to use correct and current, as of press time, information for the mooring systems and equipment described herein. No installed, sanctioned,
POSTER
108
nor pending application was intentionally excluded. We have summarized the capability and operating experience by acting as a neutral party and integrator of information. Information 6 Mauritania 25 Sakhalin
has been collected from public sources, company brochures, personal interviews, phone interviews, press releases, industry magazines, vendor-supplied information, and web sites. No OFFSHORE MOORING LINES – SAMPLE ASSEMBLIES ANCHOR TYPES FOR OFFSHORE MOORING
guarantee is made that information is accurate or all-inclusive. Neither University of Houston nor Offshore Magazine guarantees or assumes any responsibility or liability for any party’s Spread Moored Spread Moored 100%
use of the information presented. If any information is found to be incorrect, not current, or has been omitted, please send comments to: jchristi@central.uh.edu and gksheridan@uh.edu.
Fig. 1: Elevation View of Polyester VLA Taut-Leg Preset Mooring Leg (Temporary Mooring) Figs: 1A & – Suction Piles with skid rails being Fig. 2: Vryhof Patented – Stevpris Mk6 Drag Fig. 3: Vryhof Patented Stemanta Courtesy: NOV APL
Turret Moored 100% Turret Moored installed from stern of installation vessel Embedment Anchor Omni-directional VLA
Courtesy: SIGMA OFFSHORE
TABLE 1 – ABBREVIATIONS RTM Riser Turret Mooring POSTER COLOR CODE KEY Tendon Moored Tendon Moored
Courtesy: SIGMA OFFSHORE
R2R Rope to Rope Connector The poster is divided into distinct sections and MODU (Mobile Offshore Drilling Rig) Wire Rope to Chain
AP Anchor Pile Fig. 8: Yoke Mooring System for Shallow Water Applications Fig. 9: Single Angle Leg Mooring (SALM) & Loading System
C&P&W Chain-Poly-Wire R2C Rope to Chain Connector each section is marked by a background color. The 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% (R2C) Connector
SALM Single Anchor Leg Mooring color denotes the subject section. This color code is Seg. 10 - MODU Chain
C&W Chain & Wire
SCM Spread Catenary Mooring
carried throughout the poster. Below are the color
7 North Sea 9 Ghana/Ivory Coast 11 Cameroon to Congo 13 South Africa 15 Egypt/Libya/Tunisia 17 Qatar/Iran/UAE 19 Thailand/Myanmar 26 New Zealand
CALM Catenary Anchor Leg Mooring code designations for each of the themes.
C2R Chain To Rope Connector SEA Suction Embedded Anchor MODU Moorings are typically composed of
C2C Chain To Chain Connector SEMI Semi Submersible MOORING INTEGRITY Spread Moored 48% Spread Moored 20% Spread Moored 66% Spread Moored 50% Spread Moored 17% Spread Moored 50% Spread Moored Spread Moored 1A Seg. 8 - Polyester rented moorings:
DEA Drag Embedded Anchor SEPLA Suction Embedded Plate Anchor MOORING EQUIPMENT Fiber Rope with • S tandard sizes of mooring ropes and
Turret Moored 48% Turret Moored 80% Turret Moored 17% Turret Moored 50% Turret Moored 83% Turret Moored 50% Turret Moored 100% Turret Moored 100% Thimble Connectors
Dr. P Driven Pile MOORING LINES Seg. 1 - chains are used to design a system that
SM Spread Mooring Seg. 9 – Chain
ET External Turret CONNECTORS Tendon Moored Chain Section is adequate for the environmental criteria
SP Suction Pile Tendon Moored 4% Tendon Moored 17% Tendon Moored Tendon Moored Tendon Moored Tendon Moored Tendon Moored Sections
FPSO Floating Production Storage & Offloading at Anchor
STM Spread Taut Mooring MOORING ANCHORS • Connectors are made using enlarged end
HHP High Holding Power
STP Submerged Turret Mooring MAP 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% 0% 25% 50% 75% 100% links and specialty shackles Figs. 1A & 1B Courtesy: InterMoor Courtesy: Vryhof Anchor Courtesy: Vryhof Anchor
IT Internal Turret Seg. 6 - Polyester VLA (Vertical Loaded
JSY Jacket Soft Yoke TLP Tension Leg Platform MOORING SYSTEM ELEVATIONS Prepared By: University of Houston, College of Technology, • Polyester ropes are used with thimbles to
Seg. 7 - Chain with Fiber Rope with Anchor) with
MODU Mobile Offshore Drilling Unit VLA Vertical Loaded Anchor Data Source: UH Research, Mustang Engineering/Offshore Magazine, and Quest Offshore Databases for mooring system data and Source: Esri, i-cubed, USDA, USGS, AEX, GeoEye, Getmapping, Aerogrid, IGN, IGP, and the GIS User Community for the world map data. Petroleum Technology Initiative & Amy Hendrix, GIS Consultant maintain suitable D/d bending ratios Fig. 4: Pile Anchor: Driven, Jetted, or Drilled Fig. 5: Drag Embedment Anchor (DEA) Fig. 6: The Bruce DENNLA Mk4, Drag Embed-
MOORING PATTERNS, TYPES, CONFIGURATIONS R2C & C2R Connectors Thimble Connectors Orientation Tail
1B • Chain segments are used between the ment Near Normal Load Anchor (DENNLA)
Courtesy of University of Houston, College of Technology,
GRAPH 1: MOORING SYSTEM TRENDS BY REGION TABLE 3: THE APPLICATION OF MOORING SYSTEMS vs. OFFSHORE FACILITY TYPES Petroleum Technology Initiative Seg. 5 - Chain 2 with polyester segments to maintain the
Courtesy: NOV APL
TABLE 2 – OTHER OFFSHORE MOORING INFO. SOURCES Go to www.onepetro.org to order the OTC (Offshore Technology Conference), SPE (Society of
Petroleum Engineers), and ISOPE (The International Society of Offshore and Polar Engineers) papers R2C & C2R Connectors integrity of the polyester rope jacket and
Recommended Papers, Manuals, and other documents listed in Table 2. OFFSHORE STRUCTURE TYPES OFFSHORE ANCHOR filter barrier when handling the segments
for additional knowledge Seg. 4 - Polyester on the deck of the installation vessel
D - DISCONNECTABLE
OTHER SOURCES - BOOKS, E-BOOKS, WEB SITES BRAZIL 22.1% MOORING SYSTEMS TEMPORARY PERMANENT/PRODUCTION MOORING LINE TYPES TYPES Courtesy: SBM ATLANTIA Courtesy: NOV APL
1C Fiber Rope with
P -PERMANENT
PLANNING & INSTALLATION OF DEEPWATER MOORING SYSTEMS - VARIOUS PROJECTS 1 BOOK: DEEPWATER MMORING SYSTEMS - Concepts, Design, Analysis, and Materials
Edited by Jun Zhang, Richard Mercier; 2003, 360 Pages MODU TLP SEMI SPAR BUOY SHIP PILE Thimble Connectors Fig. 10A & 10B:
1 OTC 23223 2013 COOEC/COTEC LIUHUA 11-1 FPS Mooring Upgrade NORTH SEA 14.8%
2 OCT 23083-MS 2012 LLOG/WHITEHILL/DELMAR WHO DAT Project Mooring System 2 E-BOOK: JIP FPS MOORING INTEGRITY (2006), 313 Pages Non-Disconnectible
TABLE 4: ANCHOR MANUFACTURERS BY TYPE
SERVICE VESSEL
POLYSTER FIBER
COMBINED LINE
Internal Turret
LOADING/PROD.
NON-SHIP FPSO
CONTROL BUOY
www.hse.gov.uk/research/rrpdf/rr444.pdf
CONVENTIONAL
PLATE ANCHOR
3 ISOPE I-10-470 2010 OFFSHORE OIL ENG. CO. STP Moooring System in China
CLASSIC SPAR
SUBMERSIBLE
Seg. 2 -Wire Rope
SUCTION PILE
GOM 12.1%
PRODUCTION
3 E-BOOK: VRYHOF 2010 ANCHOR MANUAL; 188 Pages; www.vryhof.com/anchor_manual.pdf Mooring System
TRUSS SPAR
DRIVEN PILE
4 OTC 21018-MS 2010 InterMoor/ATP OIL & GAS MIRAGE/TELEMARK MinDOC Mooring
& MINI-TLP
STEEL PIPE
DRILL SHIP
DROP
CELL SPAR
FLNG SHIP
WIREROPE
5 OTC 18587-MS 2007 ENTERPRISE INDEPENDENCE HUB Mooring Sys 4 E-BOOK: Classification of Mooring Systems for Permanent Offshore Units (April, 2012); Seg. 3 - Chain with Anchor MANUFACTURERS PILE DEA PLATE
LNG SHIP
SHUTTLE
FLOATEL
(DP RIG)
CHINA/VIETNAM/THAILAND/ 1A
TANKER
6 OTC 17294-MS 2005 TECHNIP/DOVE MARINE RED HAWK Spar Mooring System 54 Pages 11.2% R2C & C2R Connectors ANCHOR
SEMI -
Orientation Tail
CHAIN
Courtesy: InterMoor Courtesy: InterMoor Courtesy: Bruce Anchor
BUOY
MYANMAR/PHILIPPINES
FPSO
1D
SEMI
7 OTC 16702-MS 2004 SHELL/HEEREMA Na Kika DW Mooring Project
DEA
www.veristar.com/content/static/veristarinfo/images/4851.32.493NR_2012-04.pdf
TORPEDO PILE
OMNI MAX ™
SUCTION PILE
5 ON-LINE COURSE: Technology University of Delft (Netherlands);
STEVPRIS (6)
1B
DRIVEN PILE
MOORING SYSTEM INSPECTION, TESTING, AND QUALIFICATION MALAYSIA/INDONESIA 8.7% Seg. 1 - Chain Section at Anchor
SEPLA (2)
1 OTC 24184-MS 2013 WELAPTEGA MARINE LTD. Risk Based Inspection Plan SPREAD CATENARY P
6 BOOK: The Unviersity of Texas Publication: Spread Mooring Systems, 2nd Edition; Plate Anchor) COMPANY NAME
Country/Region
BRUCE
2 OTC 24080-MS 2013 SBM/LANKHORST THUNDER HAWK Fatigue Testing AUSTRALIA/NEW ZEALAND 6.8% MOORING TAUT P 1C
http://www.utexas.edu/ce/petex/aids/pubs/spread-mooring/
DEA
VLA
3 OMAE2012-84067 2012 InterMoor Microbiological Corrosion
4 OTC 20779 2010 WELAPTEGA MARINE LTD. In-Service Inspection 7 BOOK: Engineers Design Guide to Deepwater Fibre Moorings, By Oil Pub (2005) TENDONS & AP TENSION P Courtesy: SIGMA OFFSHORE Courtesy: NOV
ANGOLA 5.0% 1D BRUCE ANCHORS
DESIGN & OPERATIONAL ISSUES MOORING STANDARDS INTERNAL D/P
TURRET Fig. 11: CALM Buoy Mooring System
SINGLE POINT MOORING
1 OTC 24214 2013 SEVAN MARINE Op Experience with Cylindrical FPSO 1 API Spec 2F - Mooring Chain (1997) - Currently in Revision MEDITERRANEAN/CASPIAN/ EXTERNAL D/P DELMAR (5) (7) (7)
2 API RP 2I - In-service Inspection of Mooring Hardware for Floating Structures (2008). 5.0%
2 OTC 23814-MS 2012 HEIDEMAN / BLUEWATER Arctic Turret Mooring System EGYPT/LIBYA/TUNISIA
3 OMAE2011-49855 2011 SOFEC/DELFT UNIVERSITY Squall Mooring Design 3 API RP 2SK - Design & Analysis of Stationkeeping Sys. for Floating Str. (Add.2008) FIXED YOKE D Courtesy: InterMoor FLUKE ENGENHARIA (1)
4 IDOTS D-09-004 2009 RESEARH & DEV./SOFEC Mooring in Harsh Environments 4 API RP 2SM - Recommended Practice for Synthetic Fiber Ropes (Add. 2007) A new NIGERIA 5.0% Fig. 2: Taut Leg Moored Semi FPS with Suction Pile (Permanent Mooring) InterMoor (4) (3) (3)
CALM SOFT YOKE D
INTEGRITY & LESSONS LEARNED
revision is currently in the Balloting Phase. Semi-FPS or MODU VRYHOF ANCHORS
5 ISO 19901-7 Station-keeping systems for floating offshore structures (Rev) CAMEROON TO CONGO 4.1% HAWSER D
1 OTC 24025-MS 2013 BP/TOTAL/SHELL Mooring System Integrity Issues
6 ISO 19904-01 Floating offshore structures TUBULAR RISER & YOKE D Courtesy: InterMoor (1) Contracted by Petrobras to fabricate the Torpedo Piles.
2 OTC 24181 2013 GRANHERNE (KBR) Lessons Learned from FPS Moorings
7 2GEO - Geotechnical Analysis of Mooring Anchors - Is a new standard in development. SALM Fairleads
3 ISOPE I-12-563 2012 AMOG CINSULTING & Others SCORCH JIP - Chain Corrosion OTHER AFRICA 1.8% Seg. 5 - Fiber Courtesy: DELMAR US
(2) SEPLA is proprietary to InterMoor and is solely manufactured and installed by InterMoor.
8 2MIM - Mooring Integrity Management. Is a new standard to be released. CHAIN RISER & HAWSER D (3) InterMoor does not manufacture DEAs or VLAs. However, they own, rent, and install these anchor
4 OTC 21012-MS 2010 SOFEC Anchor Leg System Integrity Rope
5 OTC 19198-MS 2008 STRESS ENGINEERING Polyester Mooring Integrity 9 DNV GL: http://www.dnv.com/resources/rules_standards/index.asp Tedons 13 Seg. 4 - Short Chain Segment with Courtesy: InterMoor types.
OTHER AMERICAS 1.8% LEGEND 12 11 Rope to Chain (R2C) and Chain to (4) InterMoor is licensed by Petrobras to fabricate and install Torpedo Piles in GOM.
6 OTC 17499-MS 2005 NOBLE DENTON & Others Floating Prod. Mooring Integrity JIP CLASS SOCIETIES GUIDANCE DOCUMENTS ON MOORING SYSTEMS & INSTALLATION Spread Moored Proven Rope (C2R) Connections (5) OMNIMAX is the trade mark of Delmar.
SYNTHETIC FIBER MOORING SYSTEMS Class societies regulate the implementation of the guidelines set forth in the standards by Not Proven
MOORING EQUIPMENT - WINCHES, FAIRLEADS AND CHAIN STOPPERS 11 Delmar SS Connector for OFFSHORE MOORING CONNECTORS: Connecting Mooring System Components Together (6) Also includes Stevmanta, and Stevshark anchors.
OTHER ASIA 1.6% Turret Moored 10 Courtesy: SOFEC
1 OTC 23333-MS 2012 DYNEEMA/LANKHORST HMPE Fiber for DW Mooring giving specific steps to follow for class approval of a mooring system or installation. Seg. 7 - Chain Section 9 Chain to Chain (C2C) (7) Delmar maintains a large inventory of Drag Embedment Anchors (DEAs) and VLAs which they own,
2 OTC 22218 2011 STRESS ENG. Evaluation of Advance Fibers 1. American Bureau of Shipping (ABS): www.eagle.org then go to Resources > Rules & Fig. 1: PUSNES Rotary Windlass Fig. 2: Chain Jacks: Pusnes Roller RamWinches on Perdido Spar Fig. 3: Chain Jacks Aker Solutions - Pusnes Fig. 1: “H-Link” Connector: Fig. 2: “H-Link” Connector: Fig. 3: “Y-Link” Connector: Fig. 4: “Pear Link” Connector: rent, and install.
3 OTC 20838 2010 DEMLAR SYSTEMS Fiber Mooring - Recent Experiences Guides > Downloads RamWinches™ on the Devil’s Tower spar platform Anchor to Polyester Rope Rope to Rope (R2R) Rope to Rope (R2R) Rope to Chain (R2C)
0% 5% 10% 15% 20% 25% 7
4 OTC 20836-MS 2010 BP & Others Changes in Update of AP RP 2SM 2. Bureau Veritas: www.veristar.com/wps/portal/bvrules in the Gulf of Mexico at a depth of 1,720m. DETAIL 2
5 OTC 20155-MS 2009 SAMSON/DELMAR Hurricane Proof Mooring System 3. DNV GL: www.dnv.com/resources/rules_standards/index.asp
7 6
FIG. 10: ANCHOR TYPES Courtesy: Vryhof Anchor FIG. 3: MOORING LINE COMPONENTS
Seg. 6 - Chain
6 OTC 18768-MS 2007 TENSION TECHNOLOGY
7 OTC 17247-MS 2005 TECHNIP/KERR-MCGEE
Polyester Mooring Line
RED HAWK System Design & Verif.
4. Lloyd's Register: www.webstore.lr.org/category/1-marine.aspx Courtesy of University of Houston, College of Technology, Worldwide Percentage (%) to Rope (C2R) 16 15
Seg. 3 - Fiber Rope 1.
OFFSHORE OIL & GAS MOORING SYSTEM & SERVICE COMPONENT PROVIDERS
3. 9. shackle
CONNECTION DETAILS DETAIL 3 3 10. pearlink 7.
7 250m x 107 mm R4 Chain 3 Fig. 5: Inter-M Swivel Fig. 6: LankoFirst Rope to Rope (R2R) Clam Connector Fig. 7– LankoFirst Rope to Chain (R2C) Connector, 11. swivel
1 Suction Pile
7A 150 Ton Green Pin Super 9
12. pearlink
DETAIL 1 8 2 DETAIL 5 Connector for Chain to Chain for Permanent Mooring and MODU Applications An Alternative to “H” Link 4. 13. chain
Shackle 14. shackle
13 50m x 1,100 MT Poly 8 Polyester Mambo Shackle 7A 7
(C2C) 360° Rotation Driven 5. 15. anchor point
with Thimbles 9 1,350m x 1,000 MT Poly with Pile Drop Anchor/
6.
MOORING SYSTEM MOORING MOORING LINE ANCHORS & MOORING TURRET MOORING 14 Polyester Mambo Shackle Thimbles Drag Torpedo Pile 9.
8.
CLASSIFICATION & ACCESSORIES MONITORING/ DESIGNERS/ SYSTEM 15 5 Special End Links 7
ENGINEERING COMPONENTS SUCTION PILES DETAIL 4
Seg. 2 - Chain Section Anchor VLA 11. 10.
CERTIFICATION INSTRUMENTATION SUPPLIERS INSTALLERS/PM 16 107 mm Chain Shackle 3 30.5m x 107 mm R4 Chain 12.
4 Subsea Mambo Shackle DETAIL 3 Typical mooring points vs water depth (Vertical
DETAIL 2
Courtesy: Aker Solutions Pusnes 9 1,350m x 1,000 MT Poly 5A Delmar Subsea Connector (Male) 1 1. clump weight Load 13.
FAIRLEADS, CHAIN CONNECTORS, MOORING BUOYS/
FIBER ROPES STEEL WIRES CHAINS WINCHES
STOPPERS, CHAIN JACKS SHACKLES, CHASERS BUOYANCY
with Thimbles 5B Delmar Subsea Connector 2.
3.
driven pile
drag anchor
Suction Anchor)
(Female) Figs. 6 & 7 Courtesy: Royal Lankhorst
Fig. 4: Chain Jack on Kikeh Spar Hull Courtesy: Aker Solutions Pusnes
10 Polyester Mambo Shackle 4. suction pile Pile 15. 14.
11 5 Special End Links 6 Subsea Mambo Shackle Fig. 10: LankoFirst’s Snap 5. torpedo pile
ALLOY WIRE COLUMBUS MCKINNON 7 250m x 107 mm R4 Chain 6. vertical load anchor
Courtesy: Vryhof Anchor
AKER SOLUTIONS ABS BRIDON
INTERNATIONAL CORPORATION
BLADT INDUSTRIES AS Aker Pusnes AS AKER SOLUTIONS BALLTEC BALMORAL ASTRO TECHNOLOGY BLUEWATER BOSKALIS OFFSHORE 12 Polyester Mambo Shackle Seg. 1 - Suction Pile Courtesy: InterMoor Fig. 9: Flintstone Technology’s Connector for Fiber Rope to Fiber Fig. 11: LankoFirst’s Clam
akersolutions.com eagle.org bridon.com bladt.dk akersolutions.com akersolutions.com Balltec.com balmoral-offshore.com astrotechnology.com bluewater.com boskalis.com/offshore 13 50m x 1,100 MT Poly with DETAIL 5
alloywire.com cmworks.com
2 Subsea Mambo Shackle
Pre-Installed Chain FTL Subsea Mooring Connector Rope (R2R) Connector (Opened) Courtesy Vryhof Anchors Courtesy Vryhof Anchors
Thimbles
Courtesy: Aker Solutions Pusnes 3 30.5m x 107 mm R4 Chain Section Figs. 8: Ballgrab Female
LONDON MARINE Connector Used on a Disconnect-
AMOG CONSULTING API CORTLAND COMPANY ARCELOMITTAL
Arcelormittal.com/
COORDINATED
COMPANIES
BRUCE ANCHOR AMCLYDE BARDEX Corporation BRUCE ANCHOR CRP BMT SCIENTIFIC
MARINE SERVICES CONSULTANTS
DELMAR SYSTEMS
Suction OFFSHORE MOORING PATTERNS (FOR TEMPORARY & PERMANENT MOORING)
Amogconsulting.com API.ORG cortlandcompany.com bruceanchor.co.uk rokrem.com bardex.com bruceanchor.co.uk crpgroup.com delmarus.com able Buoy for FPSO Turret
wiresolutions ceccwrr.com Scimar.com londonmarine.co.uk
Fig. 5: Bardex Linear Chain Jack. Fig. 6: BARDEX’s Moveable Chain Jack on LLOG’s Opti-EX Semi-FPS Courtesy: DELMAR US Pile
Chain is Mechanically Held at All Times. Fig. 1: Typical Spar Mooring Fig. 2: Semi-FPS Mooring Fig. 3: External Turret Moored FPSO Fig. 4: Internal Turret Moored FPSO
BOSKALIS OFFSHORE BUREAU VERITAS CSL ROPES BRIDON DAI HAN ANCHOR CHAIN CANYON OFFSHORE APPLETON MARINE, INC. BROHL DELMAR SYSTEMS DCL MOORING & RIGGING FUGRO GEOS NOV (FORMERLY APL) EMAS AMC
boskalis.com/offshore Veritas.com cslropes.com.br
INTERNATIONAL LTD MFG. CO., LTD.
helixesg.com Appletonmarine.com Broehl.de delmarus.com dcl-usa.com
Geos.com/ nov.com/Production/Floating_
emas.com
Latches can not be released while under load.
bridonltd.com dhac.co.kr offshore-systems/ Production_Solutions.aspx Used for SPAR, FPSO, and TLP Mooring and MOORING SYSTEMS – INTEGRITY ISSUES ON FPSs GRAPH 3: MOORING COMPONENT FAILURES 120° Pipeline/ Pipeline/ Pipeline/
Tensioning Systems.
CORTLAND COMPANY DNV DSR CORP BROOKFIELDWIRE DCL MOORING & RIGGING CORTLAND COMPANY BODEWES NOV FEUERSTEIN GMBH DELMAR SYSTEMS INTERMOOR/PULSE ORWELL OFFSHORE HEEREMA MARINE (2001-2011) Flowline Flowline Flowline
cortlandcompany.com DNV.ORG dsrcorp.com brookfieldwire.com dcl-usa.com cortlandcompany.com bodewes.com nov.com feubo.com delmarus.com
STRUCTURAL MONITORING
orwelloffshore.com
CONTRACTORS (HMC) Trend: The purpose of this Section is to make the industry aware of integrity issues & trends with regards to Mooring Courtesy: Flintstone Technology Courtesy: First Subsea Courtesy: First Subsea Cooridor Cooridor Cooridor
InterMoor.com hmc.heerema.com Systems for FPSs. According to OTC Paper 24181 the analysis “indicates a trend in which the intended design (Typ.) (Typ.) (Typ.)
performance of moorings does not meet operational performance” CHAIN 10 Fig. 13: Closed Socket (Male
DEEPSEA GROUP LTD. LLOYD’S REGISTER InterMoor DCL MOORING & RIGGING DSR CORP DCL MOORING & RIGGING BROHL ROLLSROYCE FIRST SUBSEA InterMoor MEASUREMENT SBM InterMoor Fig. 12: Open Socket End) with Shackle, Wire Rope to Fig. 18: H Link With Padeye Chain Semi-FPS
Deepseaeng.com LR.ORG InterMoor.com dcl-usa.com dsrcorp.com dcl-usa.com Broehl.de Rolls-royce.com firstsubsea.com intermoor.com TECHNOLOGY NW sbmoffshore.com intermoor.com WIRE ROPE 5 (Female End) Link for Wire Rope Chain (R2C) to Chain (C2C) Pipeline/ Hull
mtnw-usa.com.com GRAPH 1: INDUSTRY EXPERIENCE – MOORING FAILURE AND PRE-EMPTIVE ACTION EVENTS Flowline Spar FPSO FPSO
(2001-2013) CONNECTOR 4 Cooridor Hull
HAMANAKA CHAIN MFG. OIL STATES SKAGIT JUMBO OFFSHORE (Typ.)
DELMAR SYSTEMS SBM OFFSHORE LANKHORST EURO NETE InterMoor
CO. LTD.
DELMAR SYSTEMS
SMATCO
SMITHBERGER FLINTSTONE TECHNOLOGY NESSCO SIGMA OFFSHORE 20
delmarus.com sbmoffshore.com lankhorsteuronete.com InterMoor.com delmarus.com smithberger.com flint-tech.com/subsea.html Nessco.rig.net Sigmaoffshore.com Jumbo-offshore.nl POLYESTER ROPE 1
hamanaka-chain.co.jp Oilstates.com 3x4 4x3 3x4 3x4
18 Single Line Mooring Failures S. China FPSO
YOKE COLUMN 1
FRANKLIN OFFSHORE MCDERMOTT Pattern Pattern Pattern Pattern
FLOATEC SIGMA OFFSHORE OTS KISWIRE LTD InterMoor InterMoor NOV TIMBERLAND EQUIPMENT STRAINSTALL SOFEC INTERNATIONAL, INC. W. Africa FPSO
INTERNATIONAL Pre-Emptive Action/Replacement
Floatec.com SIGMAOFFSHORE.COM otsas.no kiswire.com InterMoor.com intermoor.com nov.com Timberland-group.com
franklin.com.sg
Strainstall.no sofec.com mcdermott.com 16 0 5 10 15 Courtesy: LeBeon Manufacturing Courtesy: LeBeon Manufacturing Courtesy: LeBeon Manufacturing
Multiple Line Failures S. China FPSO
E. Canada Courtesy: C-Ray Media Courtesy: C-Ray Media Courtesy: C-Ray Media Courtesy: C-Ray Media
FPSO
No. of Mooring Component Failures Fig. 14: Closed Socket (Male End)
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 No. of Breaks Mooring Chain Pattern Pattern (4 Col. x 2 Tendons/Col.)
WHITEHILL SANMAR CHAIN Early Life Failure (Infant Mortality, First Yr. of Ops.) 4 x 3 Pattern
MCS KENNY
mcskenny.com
MANUFACTURING
USHA MARTIN
ushamartin.com
INTERNATIONAL PTE LTD.
LHR MARINE/FEURSTEIN
lhrmarine.com
SMITH BERGER MARINE
smithberger.com
VIKING SEA TECH AS
vikingseatech.com
Year Courtesy: C-Ray Media Courtesy:
Courtesy Vryhof
Vryhof Anchor
Anchors Courtesy: C-Ray Media Courtesy: LLOG & DELMAR US
whitehillmfg.com sci-chain.com
Graphs 2, 3, 4, and 5 Data Source is OTC Paper 24181 – Table 1 Data Analysis Graph 1 Courtesy: ExxonMobil Study on Mooring GRAPH 5: MOORING SYSTEM FAILURES Courtesy: LeBeon Manufacturing Courtesy: LeBeon Manufacturing Courtesy: LeBeon Manufacturing
MOORING SYSTEM
WASHINGTON CHAIN BY FACILITIES TYPE (2001-2011)
SOLUTIONS PTY LTD.
(MOORSURE) & SUPPLY SOTRA ANCHOR & CHAIN KOHLSWA GJUTERI AB THE CROSBY GROUP GRAPH 2: MOORING FAILURES BY YEAR (2001 -2011) Fig. 24 – Delmar’s Fig. 9: SPAR Mooring Pattern with 1 of 4 Corridors Used for Flow- Fig. 10: BP’s Quad 204 FPSO with 4x5 Mooring Pattern with 4 Fig. 11: Anchor & Mooring Avoidance
Sotra.net kohlswagjuteri.se thecrosbygroup.com
wachain.com Yr 0 = Installation, Yr 1 = First Yr. of Operation FPSO 13
Moorsure.com.au Courtesy: BARDEX Subsea Mooring Delmar SS Connector line, Water Injection Lines, Umbilicals, and Export Pipelines. Corridors for Flowlines, and Umbilicals – Location UK Cont. Shelf Zones - Typically 500' on each side.
Shackle Shackle
OFFSPRING
6
CALM BUOY 3 Connector for Chain, Chain Chain
INTERNATIONAL (OIL) UNIROPE MILLER LIFTING VICINAY MARINE Fig. 11: Fairleads On Semi MODU Hull ColumnFairlead & Stopper 6 Wire Rope, and Polyester
Courtesy: BARDEX
offspringinternational.com unirope.com millerproducts.net Vicinaymarine.com SPAR 2 Courtesy: First Subsea Rope Combinations
5 SEMI 1 Fig. 23: Ballgrab Connector Connecting Link Connecting Link
Mooring Failures
VICINAY MARINE Fig. 8: Bardex’s Series II, ball and taper, Subsea (Pear Shape) (Pear Shape)
4 SEMI FPS 1
Vicinaymarine.com LIST OF APPROVED MANUFACTURES – For Mooring Chain, Anchors, Wire Rope BarLatch Fairlead Mooring Connector (SMC) – Fe-
& Stopper FSO 1 Courtesy: Delmar US
1. AMERICAN BUREAU OF SHIPPING: APPROVED MANUFACTURERS SHIP ANCHOR AND OFFSHORE MOORING CHAIN 3 male Connector in Docking Porch Fig. 25 – Balltec’s MoorLOK Con-
WASHINGTON CHAIN (Updated weekly by ABS) 3 STL BUOY 0 Ontop of a Suction Pile. nector On top of Suction Pile (C2C) Fig. 26 – Balltec’s MoorLOK Male Connector (C2C) with “Y” Link
& SUPPLY http://www.eagle.org/eagleExternalPortalWEB/ShowProperty/BEA%20Repository/AppProdsMFG/ApprovedListings/27CChain 2 2 2 2
wachain.com 2 0 5 10 15
2. Lloyd’s Register Group Limited (LR): List 9a list of Approved Manufacturers of Chain Cable for Ships and Offshore Mooring
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list9a.pdf
1 1 1 1 1 1 No. of Failures
ZHENGMAO GROUP CO. LTD. 1
3. Lloyd’s Register Group Limited (LR): List 9b Approved Manufacturers of Fittings for Chain Cable
Zszhongnan.com
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list9b.pdf
Courtesy: NOV
4. Lloyd’s Register Group Limited (LR): List 11 Approved Manufacturers of Steel Wire Rope 0
https://www.cdlive.lr.org/information/Documents/Approvals/ApprovedManufactures/list11.pdf 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Additional Ref. Material: Mooring Integrity Guidance,
Nov. 2008; Published by The United Kingdom Offshore
Note 1: T he companies shown on this supplier matrix represent those companies that are service providers, component providers or manufacturers of the components. Prepared By University of Houston, Age by Operational Year Oil and Gas Industry Association Limited (Oil & Gas UK).
College of Technology, Petroleum Technology Initiative Courtesy: BARDEX Courtesy: Aker Solutions Courtesy: First Subsea Figs. 25 & 26 Courtesy: Balltec Courtesy: HESS; Graphics By: C-Ray Media Courtesy: BP Courtesy: LLOG & DELMAR US
Bardex_OSmaps_1301 1 12/10/12 5:13 PM CRay_OSmaps_1310 1 9/16/13 11:39 AM CorCom_OSmaps_1310 1 9/30/13 9:54 AM BosOff_OSmaps_1310 1 9/30/13 9:56 AM AmoCon_OSmaps_1310 1 9/16/13 11:43 AM