OH & S MANAGEMENT SYSTEM

HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

PROJECT: DMRC CC-34, PROJECT SECTION :- Dismantling Of Batching Plant Date: - 24.09.2016
LOCATION/ DWARKA / THE SITE AT DELHI ASSESSMENT TEAM: - Mr. Benny Joseph, Mr. Venkataramana Bollu, Mr. Dinesh Sivaram, Mr. Sanjeev Singh, Mr. Uttam Jain, Mr. Avichal Jain
PREPARED BY: Mr. Dinesh Sivaram APPROVED BY: Mr. Benny Joseph
DESIGNATION: Chief HSE Manager Sign:- DESIGNATION: PROJECT MANAGER Sign:

RISK LEVEL (ARR) **ANTICIPATED RESIDUAL

Probability (P)
LEGAL *

SxP
Assessment on
control measure
Hierarchy

EXISTING RISK LEVEL (ERL)

BASE RISK LEVEL

Probability (P)

Probability (P)
Cross
Severity (S)

Severity (S)

Severity (S)
Further
Existing Control reference to

SxP

SxP
Controlling

Admin. control
No Activity Hazards Risk Measures/ work the relevant Action By

Engg control
Measures

Substitution
Elimination
Total Controls Determined instructions/ SOP’s Objectives &
Required

PPE
Programmes

1. Safety induction all new 1. Safety induction all new

Ensure entrants before entrants before deployment
General
everyone has deployment at site. at site.
Education &
attended the 2. Conduction of tool box 2. Conduction of tool box
Training
1 training & is N/A √ talk meeting before each talk meeting before each PD & HSE
before
competent to shift. shift.
Starting of
perform the 3. Specific training for 3. Specific training for
any activity
job particular job. particular job.

PLANT SHED DISMANTLING

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 1 of 8
 OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

Provide cotton hand gloves Provide cotton hand gloves

to handle GI sheets. to handle GI sheets.

May cause
Sharp edges
minor/major 4 3 12 M √ 2 1 2 L NIL 2 1 2 L SIC
of shed
injury

Person
uses
portable
1. Take WAH & FHRA 1. Take WAH & FHRA
ladder to
2. Use tested with double 2. Use tested with double
2 remove all
lanyard full body safety lanyard full body safety
nut- bolts
harness. harness.
with
L
3. Use cotton hand gloves. 3. Use cotton hand gloves.
spanner or M +
Fall hazard,
May cause + 4. Barricade drop zone and 4. Barricade drop zone and L
gas cutting Fall of SIC &
minor & major 5 3 15 le √ √ 2 2 4 e NIL 2 2 4 L
material ensure no any person in ensure no any person in SHE
set injury ga g
l drop zone. drop zone. e
L
5. Person should be 5. Person should be trained
trained On working at On working at heights and
heights and ensure he is ensure he is medically fit.
medically fit.

M L
+ Hot work permit must be +
Check all hoses before L+
Gas cutting Burn Y 4 2 8 le √ √ prepared before 4 1 4 le NIL 4 1 4 SIC
start work. legal
ga commencement of work. g
l al

DISCONNECT POWER CABLE FROM MAIN PANEL AND DG SET

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 2 of 8
 OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

1. Take LOTOTO of Main 1. Take LOTOTO of Main

incomer panel and follow incomer panel and follow
sequence procedure. sequence procedure.
2. Only Authorized License 2. Only Authorized License
holder electrician handles holder electrician handles
Disconnect
the job. the job.
Power
3. Use insulated tools and 3. Use insulated tools and
Cable of
tackles. tackles. L
batching Burns, M
4. Use Electrical proof 4. Use Electrical proof hand +
plant from Electric Hand injury + Electrical
hand gloves and shoes. gloves and shoes. L L+Le
3 Main shock, while Y 5 3 15 Le √ √ 5 1 5 NIL 5 1 5 –in-
5. Person should not be in 5. Person should not be in e gal
Incoming removing ga Charge
wet position. wet position. g
Panel and cable l
6. Do not carry out job in 6. Do not carry out job in al
ensure Zero
rainy condition. rainy condition.
Energy
7. Ensure Locking 7. Ensure Locking
State
arrangement of panel. arrangement of panel.
8. Remove battery terminal 8. Remove battery terminal
cable (DG) before cable (DG) before removing
removing of cable. of cable.
9. LOTOTO Key should be 9. LOTOTO Key should be
with electrician only. with electrician only.
HOT WORK
Flying of
Welding
a) Unwanted people a) Unwanted people should
splatters on
should not stand near to not stand near to any PEH &
welders' body Injury to
4 Welding 4 3 12 M √ √ any welding job. welding job. 4 1 4 L NIL 4 1 4 L Site Mech.
as well as persons
b) Use PPE, Safety Shoes, b) Use PPE, Safety Shoes, Engineer
persons
Helmet and vest Helmet and vest
standing
nearby.
Flying a) Injury to
Use of cutting goggles Use of cutting goggles PEH &
spatters eyes
3 3 9 M √ √ mandatory for gas cutter mandatory for gas cutter and 2 1 2 L NIL 2 1 2 L Site Mech.
during cutting b) Burn
and helper helper Engineer
operation. injuries
a) Good standard pressure a) Good standard pressure
gauges gauges
b) Use of flash back b) Use of flash back arrestor
5 Cutting L
M arrestor & non return valve & non return valve
Bursting of +
a) Injury to + c) Carry cylinders on trolley c) Carry cylinders on trolley PEH &
cylinder, flash L
persons 5 3 15 Le √ √ and do not roll them on and do not roll them on 2 2 4 NIL 2 2 4 L Site Mech.
back into e
b) Fire ga ground ground Engineer
cylinder g
l d) Keep a fire extinguisher d) Keep a fire extinguisher
al
handy handy
e) Spray water over e) Spray water over cylinder
cylinder during flash back during flash back

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 3 of 8
 OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

a) Person to sit on the

a) Person to sit on the
windward side.
windward side.
Eye irritation b) Use of welding filter
b) Use of welding filter
(arc eye), screens.
screens.
radiation, c) Welder to relax eye PEH &
Fumes, spark c) Welder to relax eye
breathing 4 3 12 M √ √ muscles and use eye lotion if 2 2 4 L NIL 2 2 4 L Site Mech.
/ flash muscles and use eye lotion
problem, required. Engineer
if required.
Electric d) Proper earthing.
d) Proper earthing.
Welding / shock. e) All connection must be
e) Check all cables before
Cutting done by authorized
starting works,
work electrician.
a) Proper housekeeping
a) Proper housekeeping
immediately before and after
immediately before and
welding/cutting.
after welding/cutting. PEH &
Injury to b) Firefighting equipment
Fire 4 3 12 M √ √ b) Firefighting equipment 4 1 4 L NIL 4 1 4 L Site Mech.
persons should be readily available.
should be readily available. Engineer
c) Hot work permit must be
c) Check all hoses before
prepared before start of
start work.
work.

Improper Daily cleaning workplace

House Slip and trip Good housekeeping is being
6 house 3 3 9 M √ and maintaining good 3 1 3 L NIL 3 1 3 L SIC
keeping causing injury maintained.
keeping housekeeping.

Silicosis,
a) Use of face masks / a) Use of face masks /
respiratory PEH &
filters, personal hygiene, filters, personal hygiene,
7 Dust Dust particles disease, 4 3 12 M √ √ 4 1 4 L NIL 4 1 4 L Site Mech.
surface to be kept wet. surface to be kept wet.
Pneumoconio Engineer
b) Long term screening b) Long term screening
sis’.
a) Setting up of Rest
Room. a) Setting up of Rest Room.
b) Rescheduling of work b) Rescheduling of work
cycle. cycle.
c) Use of light weight, light c) Use of light weight, light
Heat stroke,
Working colored and loose clothes. colored and loose clothes. PEH &
Heat Illness to
8 outside in 3 4 12 M √ √ d) Consuming adequate d) Consuming adequate 2 2 4 L NIL 2 2 4 L Site Mech.
Exhaustion, person
Sun quantity of water. quantity of water. Engineer
Heat stress
e) Keep out of direct e) Keep out of direct
sunlight. sunlight.
f) Rest area in shady f) Rest area in shady place.
place. g) Head protection.
g) Head protection.
Collapse of
Vehicle while
Injury to a) Traffic control at entry
moving on a) Traffic control at entry PEH &
Vehicle person & point by security
9 steep roads 4 3 12 M √ √ point by security personnel. 2 2 4 L NIL 2 2 4 L Site Mech.
movements Damage to personnel’s.
either upward b) No person should be Engineer
property. b) No person should be
or while
rolling down.
WORKING AT HEIGHTS

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 4 of 8
 OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

1. Provide Guard 1. Provide Guard

rails/barricade at the work rails/barricade at the work
place. place.
2. Use PPE like safety 2. Use PPE like safety
harness, lifeline, helmets, harness, lifeline, helmets,
L
H safety shoes, etc. safety shoes, etc.
+
+ 3. Obtain a permit before 3. Obtain a permit before
L L+Le
May sustain Y 5 3 15 Le starting the work at height. starting the work at height. 4 1 4 NIL 4 1 4 SIC
e gal
Working at Person can severe ga 4. Fall arrest systems like 4. Fall arrest systems like fall
g
height fall down injuries or l √ √ √ fall grab system, etc. may grab system, etc. may be
al
prove fatal be installed. installed.
5. Provide proper working 5. Provide proper working
space (min 0.6m). space (min 0.6m).
6. Tie/weld working 6. Tie/weld working platform
platform with fixed support with fixed support
1. Without work permit
1. Without work permit shall
Failure of shall be ensure before the
be ensure before the work at Site
10 Work Permit Major Injuries 3 3 9 M √ √ work at site and nobody 2 2 4 L NIL 2 2 4 L
site and nobody shall allow Engineer
system shall allow to work without
to work without work permit.
work permit.
Unhealthy person shall not Unhealthy person shall not
be allowed to work. be allowed to work. Medical
Medical facility shall be facility shall be provided to
provided to concern, if any concern, if any comes in
comes in unhealthy at site. unhealthy at site. Person,
Illness, Person, who will be who will be involved in work,
carelessness involved in work, shall be shall be attentive and
Injury to Site
and Y 3 4 12 M √ √ attentive and responsible responsible on their job. 2 2 4 L NIL 2 2 4 L
personnel Engineer
inattentivenes on their job. Medical fitness Medical fitness shall be
s shall be taken of worker taken of worker
Medical attention should Medical attention should be
be sought immediately; sought immediately; Water
Water should be & first aid should be & first aid to be
to be provided immediately provided immediately in
in case of injury. case of injury.
1. Keep the work place 1. Keep the work place neat
neat & clean. & clean.
2. Remove the scrap 2. Remove the scrap
May hit the immediately. immediately.
Material can workers 3. Do not throw or drop 3. Do not throw or drop
L
fall down working at H materials or equipment materials or equipment from
+
lower levels + from height. height.
L L+Le
and prove Y 5 3 15 Le √ √ √ 4. All tools to be carried in 4. All tools to be carried in a 4 1 4 NIL 4 1 4 SIC
e gal
fatal ga a tool -kit bag. Wooden tool -kit bag. Wooden
g
l hammer to be used. hammer to be used.
al
5. Remove scrap from the 5. Remove scrap from the
planks. planks.
6. Ensure wearing of 6. Ensure wearing of helmet
helmet by the workers at by the workers at low level.
low level.
CRANE MOVEMENT (HYDRA AND MOBILE CRANE)

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 5 of 8
 OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

L
Lose control/ M Authorized ,competent, +
May hit and + certified and HMV Driving L PEH &
Crane
cause Y 5 2 10 le √ √ License Holder Driver / 2 2 4 e 2 2 4 L Site Mech.
Movement
minor/major ga Operator shall be allowed g Engineer
injury l for operation of crane e
L
Check all lifting equipment
Failure to May cause prior to use and ensure PEH &
lifting minor & major 3 2 6 M √ √ that all equipment is 3 1 3 L NIL 3 1 3 L Site Mech.
Crane equipment injury certified by a third party. Engineer
11
movement
M L
Operator, who come in
Alcoholic + + PEH &
Personnel alcoholic/ drunken L+
condition Y 4 2 8 le √ √ 4 1 4 le NIL 4 1 4 Site Mech.
injury condition should not be legal
during works ga g Engineer
allowed in any activity
l al
M L
+ Unauthorized person not to Unauthorized person not to + PEH &
Unauthorized L+
Serious injury Y 4 2 8 le √ √ be allowed in any be allowed in any operation 4 1 4 le NIL 4 1 4 Site Mech.
work legal
ga operation at site. at site. g Engineer
l al
L
Fall of
Lifting and shifting Lifting and shifting activities +
material Property
activities shall be under shall be under supervision of L PEH &
during damage &
5 3 15 √ √ supervision of Competent Competent engineer / 2 2 4 e NIL 2 2 4 L Site Mech.
material Personnel
engineer / Foreman / Foreman / supervisor. g Engineer
handling injury
supervisor. e
L

1. Cleaning, leveling of 1. Cleaning, leveling of

surface should be ensured surface should be ensured
before the use of crane for before the use of crane for
Machine can material handling. material handling. L
Unleveled M
topple/ 2. Provide level base plate 2. Provide level base plate +
surface of + PEH &
Property for outrigger to sit on. for outrigger to sit on. L L+Le
ground during Y 5 3 15 Le √ √ √ 4 1 4 NIL 4 1 4 Site Mech.
damage & 3. Fully extend cranes’s 3. Fully extend cranes’s e gal
dismantling ga Engineer
Personnel outriggers. outriggers. g
activity l
injury 4. Crane lifting capacity to 4. Crane lifting capacity to al
be identified on the crane be identified on the crane
and certification available and certification available in
in cab. cab.

Damage of Property 5 2 10 M √ √ Lifting appliances and gear Lifting appliances and gear 4 1 4 L NIL 4 1 4 L PEH &
faulty gear, damage & to be certified by third party to be certified by third party Site Mech.
tools and Personnel and ensured the suitability and ensured the suitability Engineer
tackles during injury by concern responsible by concern responsible
dismantling person on site before use. person on site before use.
activity Person not to stand under Person not to stand under
suspended load. suspended load.

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 6 of 8
 OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

Property
Maintenance to have been Maintenance to have been PEH &
Failure of damage &
5 2 10 M √ carried out under engineer carried out under engineer 4 1 4 L NIL 4 1 4 L Site Mech.
Crane engine Personnel
and green sticker should and green sticker should be Engineer
injury
be on body of crane on body of crane
Trained and certified Trained and certified
Collision of
Property signalman only to signal signalman only to signal the
load and PEH &
damage & the crane operator, Crane crane operator, Crane swing
person under 4 3 12 M √ √ 4 1 4 L NIL 4 1 4 L Site Mech.
Personnel swing area is cordoned off area is cordoned off and
suspended Engineer
injury and entry prohibited until entry prohibited until the load
load
the load is stacked safely. is stacked safely.

Crane Permit to lift in place,

PEH &
overturning Personnel ground condition to be
Y 5 2 10 M √ √ 4 1 4 L NIL 4 1 4 L Site Mech.
and work injury checked. No overloading to
Engineer
permit system be allowed. Ensure ASLI
unit is functioning
L
Material
M Clearance of all structures +
handling and
+ along the work area should L L+Le PEH &
poor Slip & Trip
4 3 12 Le √ √ be confirmed before the 4 1 4 e NIL 4 1 4 ge Site Mech.
housekeeping Hazard
ge planning stage and just g L Engineer
at work
L prior to mechanical e
location
material handling activity L

May cause Rigger use tagline for all Rigger use tagline for all PEH &
Swinging
minor & major 3 2 6 M √ √ lifting activities and control lifting activities and control 3 1 3 L NIL 3 1 3 L Site Mech.
loads
injury the movement of load the movement of load Engineer

1. Ensure no person is 1. Ensure no person is

allowed between the load allowed between the load &
May cause & crane or load & any crane or load & any
PEH &
Crush/trap minor & major 5 2 10 M √ √ √ stationary object. stationary object. 3 1 3 L NIL 3 1 3 L
SIC
injury 2. Ensure adequate work 2. Ensure adequate work
area is available to carry area is available to carry out
out the activity. the activity.
CLEANING OF SILO’S AND PLANT FOUNDATION
1. Do not use defective 1. Do not use defective tools
tools select the right tool select the right tool for the
Personnel
Bad condition for the right job. right job.
injury, Eye
of tools. 2. Use adequate PPEs 2. Use adequate PPEs
12 Chipping injury, 2 3 6 M √ √ 2 1 2 NIL 2 1 2 L SIC
Foreign body 3. Maintain good 3. Maintain good
Tripping
particles housekeeping. housekeeping.
hazard
4. Remove debris 4. Remove debris
immediately. immediately
Prolonged 1.Hold firmly 1.Hold firmly
exposure 2. Secure chisel firm to the 2. Secure chisel firm to the
Dismantling
causes jack. jack.
concrete
13 Vibration occupational 4 2 8 M √ √ √ 3.Rotation of work force to 3.Rotation of work force to 3 1 3 L NIL 3 1 3 L SIC
Foundation
disease avoid prolonged exposure avoid prolonged exposure
s
called white
finger

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 7 of 8
 OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

1. Extreme care to prevent 1. Extreme care to prevent

projectiles flying from projectiles flying from
Flying Injury damage hammer points. hammer points.
2 2 4 L √ √ √ √ 2 1 1 L NIL 2 1 1 L SIC
projectiles to asset 2. Do not operate the 2. Do not operate the
hammer if window cabin or hammer if window cabin or
shields is not in place shields is not in place
Use ear muff/plug Use ear muff/plug
Hearing
Noise 4 2 8 M √ √ √ √ 2 1 2 L NIL 2 1 2 L SIC
impairment

Use dust mask/ Use dust mask/

Pulmonary Respirator Respirator
Dust 4 2 8 M √ √ √ √ 2 1 2 L NIL 2 1 2 L SIC
disorders

UNAUTHORISED VISITORS
Unauthorized 1. Ensure construction site 1. Ensure construction site is
Unauthorized Unauthorized and/ or is left as secure as left as secure as reasonably
visitors visitors to unaccompani reasonably practicable by practicable by using fencing,
site/Third ed third using fencing, barriers, barriers, working signs,
12 parties parties are a 3 2 6 M √ √ √ √ working signs, lights etc. lights etc. as appropriate. 2 1 2 L NIL 2 1 2 L SIC
potential as appropriate.
hazard to
themselves
and others.
SHIFTING DISMANTLED PARTS OF PLANT ON TRAILER
1. Use good serviced 1. Use good serviced
Trailers. Trailers.
2. Deploy trained operator. 2. Deploy trained operator.
3. Operate slowly and 3. Operate slowly and
carefully on rough roads. carefully on rough roads.
Personal 4. Provide trained banks 4. Provide trained banks
Shifting Use of
injury or men. men. PEH &
13 plant parts defective 4 2 6 M √ √ 3 1 3 L NIL 3 1 3 L
property √ 5. Control of Dust 5. Control of Dust SIC
by trailers trailer
damage. generation. generation.
6. Ensure wheel choke is 6. Ensure wheel choke is
provided while loading on provided while loading on
trailer. trailer.
7. Trailer key should be 7. Trailer key should be
handover to rigger. handover to rigger.

* Incase of legal requirement ‘Y’ shall be mentioned in the column of legal & base risk level shall be considered “High” irrespective of score of risk assessment. ERL & ARR shall be indicated with the word “Legal” to indicate the importance
of legal requirement.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HS F 105 15 01, Rev. 00, Rev. date: 10.03.13 Page 8 of 8