SUROJ BUILDCON PVT.

LTD SBPL/IM-08-B
SITE:- Rev,02
Date-02/09/2019
Page
HIRA

Severity rating = I , Probability Rating =P | Categories of Hazards : Physical/Chemical/Ergonomic/Biological/Psychosocial

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Residual Action
o (I) (P) Level (I) (P) Level Hazards Risk By
(I×P) (I×P)
01. Equipment Vehicle/equipment collision Human injury, 4 4 16(H)  Ensure fitness of all vehicles & heavy equipment as per the requirement before 2 2 4 Physical

Low Risk

Site Engineer
Mobilization & on site Equipment deployment at site.
Movements damage  Ensure entry/exit points from site allow for adjoining road conditions and use signs
Vehicle/equipment collision & traffic control.
on entry or exit to site  Locate storage to remove or minimize reversing & handling.
pedestrian  Vehicles fitted with reversing alarms/lights.
 Adequate compound lighting
 Unstable ground; route away, weak surfaces lay hard-core or other temporary
surfacing for stabilizing the surfaces.
 Heavy vehicle movements inside the construction site should be assisted by
flagman for reversing.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

02 Setting up site Hazard from existing Personal 3 3 9(M)  For overhead lines, obtain clearances & divert if needed 2 2 4 Physical

Low Risk

Site Engineer
and general site services / utilities Injury  Obtain buried service drawings and identify crossing services.
activity  Use cable detection devices
 Safe digging practices such as trial pits for locating underground utilities.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
Slips, trips and falls Fracture 3 4 12  Tidy site with proper housekeeping. Leveled ground. 2 2 4 Physical

Low Risk

Site Engineer
(H)  Suitable and sufficient steps into huts and kept in good condition.
 Trip hazards in offices; flooring condition; trailing cables; storage
 Trip hazards in compound; temporary cable runs; storage
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
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Date-02/09/2019
Page
HIRA

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
4 Excavation Excavated Injury, fatal 5 5 25  Excavated material shall be kept away from the edge of the excavation to provide 2 2 4 Physical
Soil/ Collapse (VH) a clear beam of a width of not less than one-third the final depth of excavation.
of soil  In special cases, where the disposal area is limited or where the application of
this requirement is impracticable, the Site Engineer may adopt a beam of reduced
width in any case not less than 1 m., provided the material being excavated is
sufficiently stable and shoring is provided to carry the additional load.
 Excavation walls shall be dressed to remove loose materials and boulders,
which can fall inside.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

5 Backfilling
Fall of vehicle Injury, fatal Adequate and well anchored stop blocks shall be provided on the surface to prevent 2 2 4 Physical
vehicles being driven into the excavation while back filling.
The block shall be placed at a safe distance away from the edge of the excavation.
It shall be ensured that no workmen are in the excavation before backfilling.
Licensed operators are engaged.
Pep talk shall be given before the execution of the work
Adopt safe execution card system.
Adhere to the safe operating procedures.
Appropriate information, instruction and supervision shall be provided to workers
Use of appropriate personal protective equipment.
4
20
5
(VH)
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
SITE:- Rev,02
Date-02/09/2019
Page
HIRA

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
6 Soil Compaction Run over by the compactor Injury, Hearing  Operator shall check for people around the equipment before starting. 2 2 4 Physical
loss  Operator shall look backward & use reverse alarm while reversing.
 The equipment shall be parked on flat surface and parking brake shall be applied.
 Operator shall not leave the machine unattended when it is in running condition.
 Taking rest/sleeping under/near the parked machine shall not be allowed.
 Experienced operators are engaged. Continuous horn is sounded.
 Pep talk shall be given before the execution of the work
 Adopt safe execution card and permit to work system.
25
5 5  Adhere to the safe operating procedures.
(VH)
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

7 Reinforcement Slip/trip/fall Cut  Trained person should be deploy 2 2 4 Physical

work injury,backpain  Required PPE’S should be used.
 Work under continuous supervision.
 Proper illumination should be provided for night work.
 Good housekeeping.
 Proper acess arangement

25
5 5
(VH)
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
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Date-02/09/2019
Page
HIRA

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
8 Formwork Collapse of formwork fatal, fracture 5 5 25  Old and damaged scaffold items shall not be used. All the main props shall be 2 2 4 Physical
(VH) fitted with folding tripod.
 All the intermediate props shall be fitted with supporting head.
 Reinforcement steel rods or any other material shall not be used in place of lock pin.
 Any protruding reinforcement pieces shall be provided with proper caps to
prevent injury / piercing hazard.
 In ground level work, earth compaction shall be done and necessary bearing
below the prop shall be ensured.
 When heavy duty tower is for Slab Formwork, the following precautions shall
be considered:
 Scaffold shall be erected on a compacted earth with base plates to prevent sinking.
If the earth is loose Sole Board (Strong Wooden Plank) shall be kept beneath the
base plate.
 All the towers shall be braced with the other to increase the stability. Each frame
joint shall be provided with two spring-loaded pins.
 All bracings shall be in position and locked properly.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
9 Concreting with Unguarded rotating Parts Cut  Maintain conveyor belt systems to avoid jamming and use care in clearing jams. 2 2 4 Physical,chemi
Mixer Machine injury,fatal  Ensure that guards are in place to protect workers using mixers, block makers, cal,
(Hand- cubers and metalworking machinery such as rebar benders, cutters and cage
operated rollers.
Machine,  Establish and follow effective lockout/tag out procedures when servicing equipment.
Self-  Be sure appropriate guards are in place on power tools before using them.
Loading  Rotating parts like belt drives, fly wheel shall be guarded and the operator shall not
Machine and wear loose cloths and long hair.
Transit  Also, workmen shall keep away from the rotating and moving parts like, the mixing
Mixer) drum and the moving shovel of self-loading machine
 Regular
 Pep talk shall be given before the execution of the work
25  Adopt safe execution card and permit to work system.
5 5
(VH)  Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to worker.
 Use of appropriate personal protective equipment.
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
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Date-02/09/2019
Page
HIRA

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
10 Drilling of Piles Drill platform collapse,fall of Fatal,fracture 5 5 25  The piling working platform will be prepared where required by levelling the 2 2 4 Physical,Ergon
person (VH) existing ground. omics
 Prior to starting, the piling platform level will be checked to ensure that is consistent
with the pile design. If there is a significant difference, the engineer shall be
informed and the piling design amended before commencement.
 Piling will commence in accordance with the Engineer’s specification and drawings.
 The rig will be erected in accordance with the manufacturer’s details on the piling
platform and then levelled in position directly over the pile to be constructed where
it will commence installation in sequence, with the rig traversing along the line of
the piles.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

11 Dewatering Ground Water seepage Electrical 5 5 25  Dewatering shall be done to prevent water accumulation. 2 2 4 Physical
leading to collapse of shock (VH)  A suitable location for the discharge of pumped water shall be identified.
soil  If water table is high, well-pointing technique can be implemented for
dewatering purpose.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
SITE:- Rev,02
Date-02/09/2019
Page
HIRA

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
12 Erection of Collapse of Scaffold, fall Fatal,fracture If tubular scaffolding is used, the following safety measures shall be ensured: 2 2 4 Physical,Ergon
tubular of person, fall of materials  Scaffold erection shall be carried out only by skilled workmen under the supervision omic
scaffolding of a competent Supervisor.
 Scaffolding erection area shall be cordoned.
 During scaffolding work Ladder shall be used for climbing up and down
 Red Tag shall be provided on the scaffold to caution that the scaffold is under
erection.
 Sole plate/base plate shall be used to prevent sinking of vertical pipes.
 Diagonal braces should be provided to the keep the vertical pipes in position.
 Working platforms shall be fully decked and provided with guardrails
 Safety nets shall be provided in case there is any possibility for the fall of persons
from height.
 If L&T access scaffold is erected, it shall be secured to permanent structure at 6m
vertically and horizontally. Bracings of the scaffold shall not be omitted in any case.
 Damaged scaffolding components shall be used.
 Every Scaffold by shall be monitored by a competent person.
25  Pep talk shall be given before the execution of the work
5 5  Adopt safe execution card and permit to work system.
(VH)
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided .
13 Dismantling Collapse of Scaffold, fall Fatal,fracture  Scaffold dismantling area shall be cordoned and only skilled workmen shall be used 2 2 4 Physical,Ergon
of Scaffold of person, fall of materials for this work. omic
 The scaffold being dismantled shall be provided with Red Tag to indicate it is
unsafe to work on it.
 Dismantled materials shall be lowered using Derrick and Pulley arrangement as
explained under the heading “Erection of Scaffolding”.
 Each tier shall be completely dismantled and the material lowered to the ground
before beginning to dismantle the next tier.
 Dropping materials shall be avoided to prevent damage to materials and injury to
the workmen below.
 Double lanyard safety harness shall be anchored to a strong structure or lifeline
before attempting to loosen stuck or jammed parts is essential.
 At the end of the day, if a scaffold is going to be left half-dismantled, it is essential to
lower all the loose scaffold materials down and ensure that the scaffold is tied
25 adequately to the building/structure.
5 5
(VH)  All the dismantled materials shall be stacked in the appropriate manner at the
designated place.
 Pep talk shall be given before the execution of the work
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
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Date-02/09/2019
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HIRA

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
14 De-shuttering Fall of material,fall of Fatal,fracture  Around the floor openings and along the floor edges temporary guardrails shall be 2 2 4 Physical
person made by clamping pipes to the vertical members which have already been posted
during concreting.
 De-shuttering and removal of props below concrete slabs and beams after
development of adequate strength in concrete.
 Construction loads not placed on freshly cast slab or beams while removal of
formwork or before concrete attaining required strength.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

25
5 5
(VH)

15 Material Materials falling down Fatal 5 5 25  The vehicles shall be properly blocked while being loaded or unloaded; brakes 2 2 4 Physical,Ergon
transportation and road accidents ,permane (VH) alone shall not be dependent upon to hold them. omic
& handling nt  Ladder shall be used to climb up/down the vehicle.
disable.  Materials on the vehicle shall be secured adequately so that they do not slide down.
If the width of the load exceeds that of the vehicle, red lights/flag shall be provided
on all the corners of the vehicle to caution other vehicles on the road.
 Vehicle shall be driven by authorized drivers who have valid license.
 Unloading shall be started from top.
 When motor vehicles are being loaded or unloaded near road, passageways or
walkways, adequate warning signs shall be placed on each end of the Vehicle to
warn pedestrians and the drivers of the other vehicles.
 Driver shall be provided with emergency contact numbers and communication
devices.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
SITE:- Rev,02
Date-02/09/2019
Page
HIRA

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
16 Material Unsafe operating Fracture 3 4 12  All cranes / lifting machines should be checked for fitness prior deployment to 2 2 4 Physical
Loading / condition of crane ,fatal (H) work site.
Unloading Using  Third party inspection certificate should be verified for all lifting machines.
Crane  Daily inspection of crane / lifting machine should be done before start of work.
 Damaged / unfit machines should be removed from service immediately.
 All legal documents should be verified before deployment to work site.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

17 Manual Exposure to Pinch Point Back pain 3 3 9(M)  Safe manual lifting techniques to be followed. 2 2 4 Physical,Ergon
Loading /  Workmen should be trained for safe lifting techniques. omic
Unloading of  Proper PPEs to be provided i.e. leather hand gloves and safety glasses.
Materials
 SUROJ BUILDCON PVT.LTD SBPL/IM-08-B
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Date-02/09/2019
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S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
18 Stacking / Storage Rolling / Slip of materials Fracture/injury 4 3 12(H)  Load bearing capacity and compaction of soil should be ensured before stacking 2 2 4 Physical,Biolo
of Materials of materials. gical
 Safe Material Stack heights shall be ensured.
 Materials shall be stored on the flat ground.
 Stacks shall be provided with wedges to prevent rolling off if required.
 Stacks shall be away from overhead electrical lines, if any in the yard.
 Adequate space shall be provided between two stacks for the movement of
vehicles to avoid hitting against stacks. Adequate area lighting shall be provided.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

19 Grinding Breakage of Cut injury 5 5 25  Grinding machine shall be operated keeping the wheel guard in position. 2 2 4 Physical
grinding wheel ,permanent (VH)  The maximum speed marked on every wheel shall never be exceeded. Rated
disable speed of the wheel shall be equal to or greater than the maximum speed of the
grinding machine.
 The Operator shall inspect the wheels for cracks and defects before mounting.
Only the wrench supplied by the manufacturer shall be used and over tightening
shall be avoided.
 The operator shall keep the machine away from his body at least for 30
seconds while starting grinding machine.
 S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
20 Welding Electric Shock, radiation, Eye 5 5 25(VH)  Diesel Generator (if used) shall be provided with neutral earthing. 2 2 4 Physical
toxic fumes, heat irritation,  Power supply for the welding machine shall be through RCCB/ELCB of
respiratory sensitivity rating 30mA and if the machine is having metallic body, is should be
problem, earthed.
fire,  Power supply shall be tapped from IP 55 distribution board.
electrical  Primary terminals on welding shall not be exposed; they shall be closed completely.
shock,

Burn Injury Skin burn 2 2 4(L)  Welder shall develop the habit of always keeping his body insulated from both 2 2 4 Physical
the work and the metal electrode and holder. He shall always wear shoes,
gloves and apron.
 The cable shall be free from repair or splices up to a minimum distance of 3.0 m
from the electrode holder.
Arc eye Eye irritation 3 3 9(M)  During welding the Welder and his helper shall always use welding screen/goggles 2 2 4 Physical
to protect their eyes from UV Rays.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

Fire Extreme 4 3 12(H)  The work place shall be free of flammable / combustible materials. 2 2 4 Physical
heat  The return cable shall be attached firmly to the work with the use of a holder. In
place of return cable, using rods and other materials shall not be permitted.
 Welding cables shall be connected firmly to the output terminals of the
welding machine using Lugs.
 If it is required to have joints in the welding cables, the joints shall be made
using ferrule and maintained tight to avoid sparking.
 If cable joints come in contact with the job being welded, the joints should
be insulated appropriately to avoid sparking.
 Diesel Generator shall not be refuelled while it is in running condition.
 Can containing additional diesel for refuelling shall not be kept in the same
trailer which carries the generator.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
 S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
21 Gas Cutting Burn Injury Skin burn 3 2 6(M)  Adopt safe execution card and permit to work system. 2 2 4 Physical

Low Risk
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

Fumes Inhalation 3 3 9(M)  Respirator shall be used. Coating shall be done in an open area or well 2 2 4 Physical
problem ventilated place.
Dehydration unconcio 4 3 12(H)  Workmen shall consume adequate water to avoid bodily water loss due to
us heat radiation.

Flash back & fire Burn 5 5 25(H)  Flash back arresters shall be used on torch and on cylinders.
on cylinder injury,fire  Gas cylinders shall be kept vertical and not rolled and rough handled.
 Regulator and hose shall conform to IS Standard and not be defective.
 Hose connections shall be made of appropriate clamps and free from cracks.
 Valve caps shall be in place on cylinders to avoid damage to Valves.
 During cutting keys of the cylinders shall be kept on cylinders.
 Gas cylinders shall not be kept inside any confined space.
 Every gas-cutting set shall be provided with at least one fire Extinguisher.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
 S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
22 Painting Exposed to Skin  Painting shall be done in a closed but ventilated space. 2 2 4 Physical
chemical fumes, irritation,inhala  Exhaust ventilation arrangements shall be provided to maintain good air circulation
Handling of chemicals, tion inside. Exhausted air shall be directed towards an area where human occupancy
Fire and explosion problem,fire does not exist nearby.
hazards  The painter shall wear air supplied breathing apparatus with a coverall to prevent
inhalation of contaminated air and contact with paint spray.
 MSDS for all the painting substances to be ensured that available in the storage
yard and it should be displayed to understand the risk involved in the substances
and safe handling,
 Foam type fire extinguishers must be provided for extinguish the fire in paint
storage place.
 All the paint materials be kept in closed container, PPEs Display such as using of
mask signage as well as using of gloves signage to be displayed.
15  Fire explosion proof lighting should be used in the painting store room
5 3
(H
 Painters must have adequate PPEs before commencing the work and adequately
)
trained.
 Pep talk to be conducted about painting work and hazards involved in the handling
of substances to the crew by site engineer.
 There shall not be any heat sources inside the painting booth.
 Power supply to the compressor shall be routed through RCCB and MCB from a
distribution board, which conforms to IP 55 requirements. The compressor shall
be earthed.
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.
 The respirators has to be given to the workers

S.N Activity Hazard Risk Risk Control Measures Risk Categories of Resid Action By
o (I) (P) Level (I) (P) Level Hazards ual
(I×P) (I×P) Risk
23 Batching Plant Fall of equipment Respiratory  It shall be ensured that the cranes and loading equipment have sufficient carrying 2 2 4 Physical
during problem, capacity.
erection,Dust,Noise, Hearing  Loading, unloading and erection the plant parts shall be done by experienced
loss,Braething riggers under the direct supervision of a Competent Person.
problem  Slinging points for lifting the plant parts shall be selected as mentioned in the
operation and instruction manual of the Manufacturer.
 Suitable vehicle having sufficient loading capacity shall be used for transporting the
plant parts.
 Equipment transported on vehicle shall be secured so that they do not fall down.
 Pep talk shall be given before the execution of the work
 Adopt safe execution card and permit to work system.
 Adhere to the safe operating procedures.
 Appropriate information, instruction and supervision shall be provided to workers
 Use of appropriate personal protective equipment.

16 (H)
4 4

0
24 Electrical 1.Short circuiting Electrical 3 2 6(M)  Use IP 55 distribution boxes. 2 2 4 Physical
installation works shock, cut  Do not allow open / bare connection.
2.Overloading of injury ,fall of  Protect electrical cables / equipment’s from water and naked flames.
electrical system person
 Check all connections before energizing.
 Display voltage and current ratings prominently with 'Danger' signs.
3.Electrocutio  Ensure approved cable size, voltage, grade and type.
 Switch off the electrical utilities when not in use.
n 4.Arc flash
 Do not allow unauthorized connections.
 Do not lay unarmoured cable directly on ground, wall, roof or trees.
 Maintain at least 3 m distance from HT cables
 All temporary cables should be laid at least 750 mm below ground on 100 mm fine
sand overlying by brick soling.
 Don’t lay wires above ground or under carpets, mats or door ways. Lay cables
overhead or buried.
 Allow only licensed electricians to perform on electrical facilities.
 Use only approved and insulated wires or cables.
 Don't place bare wire ends in a sockets. Use Plug tops.
 Ensure earthling of all machines and equipment.
 Do not use damaged cords and avoid temporary connections.
 Provide all connections through ELCB
 Provide cable route markers indicating the type and depth of cable at intervals not
exceeding 30 m and at the diversions/ termination.
 Use rubberized hand gloves and other PPE
“We are committed to achieve the “Zero Harm” across the sites of WET IC.”
“We are committed to achieve the “Zero Harm” across the sites of WET IC.”