JOB SAFETY ANALYSIS

Composite Works at PTA Unit for Capacity Expansion of PX & PTA Project

PANIPAT REFINERY & PETROCHEMICAL COMPLEX

JOB SAFETY ANALYSIS

PART-A:  JSA No.: PTA-JSA-003 Date: 31.10.2021 Page: 1 of 5

Unit: PX Area: PX 1&2 Location: IOCL Panipat – PTA PLANT - Cooling Water Pipeline Fabrication & Erection
Job Title: JSA done by:
Material handling by Farhana F-15 Crane SN. Name Designation Department
1. Rakesh Mahajan RCM L&T
2. Sandip Patil HSE – Manager L&T
3. Saiyad Riyazali HSE Officer L&T
Job to be Executed By 4. Hari Om Gupta Mech Engg L&T
Department Contractor 5. Kuldeep Singh HSE Advisor Worley

.
JSA Reviewed By (HOD’s Name & Designation) Name Designation

HOD of Operation Department

HOD of Concerned Maintenance Department

Sl. No. Activities Hazards Recommended Actions /Procedures & Control Compliance Checked By
Measures Status Name of Officer
(Complied/ Not with Sign. date
complied) & time
1. Material handling by Farhana F-15 Crane
 Vehicle accident  Work permit from the client, with all
 Topple of vehicle concurring parties signatures approval must
 Striking object be obtained prior to start of work and display
 Traffic blockage work permit at site
 20 km/h speed limit will be followed while
(Personal Injury / Property coming inside
Damage)  Flagman /Banks man deployed with flag
along with vehicle.
 Overhead and nearby utilities are identified &
adequate precaution are taken.
 Traffic instructions as per the site
requirement are strictly followed.
 All drivers to possess valid driving license
with heavy driving permit.
 PESO Approved Spark arrester ensured (if
required).
 Check for the fitness for vehicle operators /
drivers
 Ensured Form-11
 Vehicle inspection shall carry out prior to
deploy at site
 Crane / Farhana  Vehicle accident  The area should be levelled and check the
 JOB SAFETY ANALYSIS
Composite Works at PTA Unit for Capacity Expansion of PX & PTA Project

Sl. No. Activities Hazards Recommended Actions /Procedures & Control Compliance Checked By
Measures Status Name of Officer
(Complied/ Not with Sign. date
complied) & time
F-15 Crane Striking by overhead/ compaction of the area before starts the job.
positioning for nearby utilities.  Give proper supports, so that the level can be
lifting  Chances of toppling the maintained.
cranes \ Hydra.  Overhead utilities and nearby utilities are
 Collision, with other properly identified and cleared before starts
cranes & Vehicles. the work or proper distance shall be
maintained from the same.
(Personal Injury / Property  The crane should be positioned so that there
Damage) will enough room for the lift and to avoid
collision hazards.
 Lifting & shifting of  Fall of material /  Material lifting area should be barricade
structural /pipes toppling of vehicle. properly.
by Crane, Farhana Collision of material  Unauthorized entry will be strictly prohibited.
F-15 Crane with structure.  Used lifting equipment must be certified by
competent person & before starting physical
(Personal Injury / Property inspection should be done by concerning
Damage) supervisor or authorized personal on regular.
 Rigger shall be provided to ensure no
personnel enter the load movement area.
 As per the load to be lifted radius and angle
of boom is calculated in advance to ensure
load being lifted is with-in the crane / P&C
limit
 Edge protection must be ensured.
 Failure of load bearing  Lifting equipment should be of adequate
part, from structural strength and stability for the load. Stresses
components of the induced at mounting or fixing points must be
crane / Farhana F-15 considered.
Crane itself or an  Similarly, every part of a load, anything
accessory fitted to it. attached to it and used in lifting must be of
 This may be due to adequate strength
overloading or  The structure integrity of the crane should be
degradation of the load maintained; check for any signs of corrosion
bearing part due to  Pre-use check by operator should be carried
damage. out
 Use (wear) or faults
(corrosion)
 Collision / Fall of
material or person

 (Personal Injury /
Property Damage)
 Rigging of the pipe  Mechanical failure,
lifitng  Failure of slings / D –
shackles.
 Proper tag / guy rope to be used.
 Used lifting equipment must be certified by
competent person & before starting physical
 JOB SAFETY ANALYSIS
Composite Works at PTA Unit for Capacity Expansion of PX & PTA Project

Sl. No. Activities Hazards Recommended Actions /Procedures & Control Compliance Checked By
Measures Status Name of Officer
(Complied/ Not with Sign. date
complied) & time
 Loss of load from inspection should be done by concerning
failure of lifting tackles, supervisor or authorized personal.
incorrect hook fittings,  Monthly inspection of colour code shall
slinging procedure provide for lifting tools tackles.
 Fall of material / Inspection prior to use shall be done.
person.  Lifting tackle-chains, slings, wire ropes,
eyebolts and shackles-should be tested /
(Personal Injury / Property examined daily.
Damage)
 Wrong signalling,  Ensure qualified / experienced signal man /
 Collision / Fall of rigger to be engaged with visible vest, flag.
material or person  Only one man gives the signal to operator or
lifting crew.
(Personal Injury / Property  Walkie talkie used for communication
Damage)

 Use of lifting Tools  Failure of lifting tools &  All the lifting gears to be 3rd party certified,
& Tackles tackles Form-11(Competent Person)
 Fall of material or  Should be marked with SWL and tag no &
person colour coded as per client colour code
 Equipment shall be daily checked before use
(Personal Injury / Property  All damage lifting gears shall be destroyed or
Damage) return to store immediately.
 No home-made tackles to be used.

 Tandem lifting of  Unbalance,  All the lifting gears to be 3rd party certified,
the pipe with 2  Shifting of CG, Form-11(Competent Person)
nos. Farhana F-15  Load imbalance  Trade verification of the equipment operator
Crane  Toppling of the Farhana  Crane / P&C should not use in pulling of
F-15 Crane material / pipes.
 Striking, slip & trip  Work Permit must be obtained before
 Collision / Fall of starting the unloading/ lifting work.
material or person  Prepare lifting plan for tandem lifting as
consider as critical lift.
(Personal Injury / Property  Proper PPE's & barricading should be
Damage) ensuring before starting the work.
 Overhead power lines proper distance must
be maintained.
 Root / Ground survey shall be done before
lifting the materials
 Use tag ropes on each side for avoid over
swinging.
 Lifting plan shall be discussed with the
operators
 JOB SAFETY ANALYSIS
Composite Works at PTA Unit for Capacity Expansion of PX & PTA Project

Sl. No. Activities Hazards Recommended Actions /Procedures & Control Compliance Checked By
Measures Status Name of Officer
(Complied/ Not with Sign. date
complied) & time
 Supervisor / foreman shall monitor the job
continuously
 The persons who are holding the tag ropes
shall keep safe distance from the material.
 Evacuate the area and rigger shall ensure all
the area while shifting the materials.
 Only single signalman shall give the signal for
both Farhana F-15 Crane operators
 Conduct toolbox talk prior to start of the
activity in every shift
 Fire & Explosion,  Regular Gas Monitoring
Property Damage &  Provide Area Zone Monitor & multi gas
Personal Injury. detectors
 Insulate All Live Valve & Flanges with Fire
Blanket
 Insulate OWS Funnel/Chamber
 Check & removal Flammable material in
surround area.
 Water sprinkling under the booth
 Use fire Blankets to avoid sparks to go out
 Provided Fire Extinguisher, Fire hoses
 Covering material with fire blanket wherever
necessary.
 Provide Fire Watcher at Hot work Locations
with Red Jacket
2. Night work at site
 Poor Illumination  Ensure adequate Illumination level & should
 Slips, trips & Falls. be checked on regular basis.
 Fatigue
 Insects/reptiles  Ensure proper illumination arrangements at
work location.
 Vehicle parking at
roadside  Ensure the working crew shall take rest at
rest shelter only.
 (Personal Injury /  Ensure to use only designated work access.
Property Damage) Ensure no lone work at night.

 Emergency contact no. must be displayed at
strategic locations.
 Ensure to use full sleeve dress to avoid insect
stings.
 Ensure the vehicle parked at designated
location with wheel stopper.
 Ensure valid work Permit for night work.
 Ensure proper supervision in Night shift.
 JOB SAFETY ANALYSIS
Composite Works at PTA Unit for Capacity Expansion of PX & PTA Project

Sl. No. Activities Hazards Recommended Actions /Procedures & Control Compliance Checked By
Measures Status Name of Officer
(Complied/ Not with Sign. date
complied) & time
 Ensure no one work more than 12 hrs

3. Housekeeping
 Materials obstruction  Ensure the area kept clean
 Ergonomic
 Secure all the equipment after the work is
 Sharp object
completed
 Waste material should be disposed at
designated place
 Work material must not blocking the road /
emergency access way
 Buddy system implementation
 Use correct manual lifting method
 Eliminate/secure any sharp edges
 Wear proper hand gloves

Job Safety Analysis Performed By Rakesh Kuldeep

Name Sandip P Patil Hari Om Gupta
Mahajan Singh

HSE - Mechanical HSE Advisor

Designation RCM - L&T
Manager Engineer L&T Worley
-L&T
Sign
Reviewed By HOD of Operation

HOD of Concerned

Note:

1. To make JSA process effective, the defined job shall be broken down into sequential steps. Actions / activities for each steps
shall be logical & linked with previous & forward action steps. All possible hazards associated with each job step shall be
 JOB SAFETY ANALYSIS
Composite Works at PTA Unit for Capacity Expansion of PX & PTA Project

deliberated among team members and recorded carefully. JSA recommendations / control measures for each hazard / job step
should be validated by team members & recorded in the Part-A of JSA sheet. Use additional JSA sheets as per requirements.
1. Review of JSA shall be done by HOD of respective
Operation Department and HOD of Concerned Maintenance Department. After review, respective HOD to put his signature with
name & date.

2. The Job shall be carried out with safety precautions as per

JSA recommendations. HODs/ Fire & Safety & higher management personnel may also check compliance of JSA recommendations
while doing visit & checking of hot jobs during schedule visit to the unit / area.