SSG-NG01012401-869393-F07-00047 - R01-MDS For Ogbotobo CFA Pile Installation & Testing - RV - 02 - 19.03.16 PDF

Shell Petroleum Development Company of
Nigeria
Classification Status:
Restricted
MARCH, 2016 DOCUMENT NUMBER
SSG-NG01012401_869393-F07-00047
SOUTHERN SWAMP ASSOCIATED GAS SOLUTION (SSAGS) PROJECT

PRODUCTION FACILITIES EPC
Contract No. : NG01012401

METHOD STATEMENT FOR OGBOTOBO CFA
PILE INSTALLATION AND TESTING
EVOMEC GLOBAL SERVICES LTD/CONCRETE PILING
WORKS AT OGBOTOBO SITE.
Southern Swamp Associated Gas Solution (SSAGS) Project

Saipem Contracting Nigeria Lt d.
DOCUMENT STATUS SIGNED DATE
A- A - APPROVED WITHOUT COMMENTS
B - APPROVED WITH COMMENTS

B- REVISE AND RESUBMIT DOCUMENT FOR REVIEW
C- REJECTED
RECEIVED FOR INFORMATION ONLY

IO - NO REVIEW PERFORMED
Proprietary Information: This document contains proprietary information and may not be partly or wholly reproduced without prior
written permission from Shell Petroleum Development Company
Revision Date Description Originator Checker Approver
Lawal L.O
02 19-March-2016 Issue for Approval Funke Ige Okosun Allison
Contractor:
Contractor Document Number: OGBC1-CI-E-89184

SSG-NG01012401_869393-F07-00047 METHOD STATEMENT FOR OGBOTOBO CFA PILE INSTALLATION & TESTING
Party Ref Ind. Name Sign Date
Revision Philosophy
Supplier Document shall be revised in accordance with the Document Numbering Procedure SSG-
NG01012401-GEN-JA-6017-00001.
Revision History
Revision No. Date of issue Document ID/Reason for change
02 19-March-2016 Issued for Approval
01 20-January-2016 Issued for Approval
CONTENTS
ITEM D E S C R I PT I O N
1.0 R ef er e nces an d C o de
2.0 Sc op e
3.0 I nt r oduc ti o n
4.0 C ons t r uc ti on s e qu enc e
5.0 Qual i ty
6.0 Saf et y
A ppe ndic es
Appe ndi x A - WORK SCHEDULE
A p p e n d i x B - M A I N E Q U I P M E N T D AT A S H H E T
A p p e n d i x C- Q A / Q C DO C U M E N T A T I ON
A ppe ndi x D - SKET C HE S OF SLT KE NT E L E DG E SY SY TE M
A p p e n d i x E - C A L I B E R AT I O N C E R T I F I C T E S O F T E S T E Q U I P M E N T
A ppe ndi x F - JH A
1.0 R E F E R E N C E S A N D R E L EV A N T D O C U M E N T S
1.1 SSG-NG01012401-OGBC1-CG-0604-00002_C04B OGBOTOBO AREA (C) EXISTING

FLOWSTATION/ INTER-CONNECTING PIPE
RACKS
1.2 SSG-NG01012401-OGBC1-CG-2397-00001_C01 OGBOTOBO CFA PILES-
TYPICAL REINFORCEMENT
DETAILS
1.3 SSG-NG01012401-GEN-CG-7880-00007 CFA PILES SPECIFICATION FOR

CONSTRUCTION AND INSTALLATION
1.4 ASTM D5882 – 00 Standard Test Method for Low Strain
Integrity Testing of Piles
1.5 ASTM D 1143 Standard Tests Methods for Piles

Under Static Compressive Load
Testing.
1.6 DEP 34.11.00.12 February 2011 Gen Geotechnical and Engineering -

Onshore.
1.7 EN 1997-1:2004 Eurocode 7: Geotechnical design –

Part 1: General rules
1.8 EN 1536:2010 Execution of special geotechnical work – Bored piles
1.9 AASHTO LRFD Bridge Design Specification
2.0 ICE Specification for Piling and Embedded Retaining Walls. Thomas Telford, London,
2007 (Section B13 Static Load Testing of piles
[Type here]
2.0 SC OPE
T h i s d o c u m e n t d e s c r i b e s t h e p r o c e d u r e s a n d m e t h o d o f w o r k f o r t h e i n s t a l l a-
t i o n o f a s e ri e s o f CF A p i l e s ( W o r k i ng a n d T e s t ) t o s u p po r t s t r u c t u re s o f f ac i l it i e s
b e i n g i n s t a ll e d b y S C N L a t t h e O g b o t o b o F l o w s t a t i o n .
P r i o r t o i n s t a l l a t i o n o f t h e w o r k i n g p i l e s, t r i a l p i l e s s h a l l b e i n s t a l l e d a n d t e s t e d t o
2 .5 * D esign capac ity to pro v ide in fo rm atio n pile capac ity .
Inst al lat io n o f t he t ri al pile s also e v alu at e co nst ruc t io n su i t ab il it y o f co nst ruc t io n
m e t ho do l o gy . Aft e r ins t allat io n o f t he w o rk ing pi le s, se le c t e d pile s sh all be t e st e d
to 1 .5 *design ca pacity to co nfirm practica bil it y o f use o f the piles to wo rking lo ad
alre a dy k no w n.
T his do cum e nt de scr ib es t he he alt h, safe t y , e nv iro n m e nt al an d q uali ty co nside r
atio ns asso ciat ed with the wo rks.
T he im m e diat e surro undin gs co nsist o f t he w a te rco urse k no w n as O gbo to bo Co ncre te
Barge ( O CG) slo t a nd OC B i t se lf w it h ac co m m odat io n ho use bo at s a s sho w n i n t he
pict ure be lo w .
T he pur po se o f t he t e st pile s is t o ach iev e t he fo llo w ing:
 T o pro v e t hat t he se le ct e d pili ng m e t ho d is pract ical i n t he giv e n gro und
co nditio ns.
 T o use t he info rm at io n gaine d fro m inst al lat io n and t e st ing o f t he se pile s i n
t he de s ign o f a ny pe rm ane nt p ile s.
 T o m it i g at e d e s i g n ri s k a n d de s i g n p e r io d .
The results ca n be v iewed as add itio nal info rm atio n to that already gained fro m the
sit e inv e st igat io n ( SI) car rie d o ut duri ng 20 10 at t his sit e .
T h e a r e a o f t h e s i t e w h e r e t h e C F A p i l e s a r e t o b e i n s t a l l e d i s s h o w n i n r e f e r e n c e 1 . 1.
P art o f t he pile s are t o suppo rt pipe rack s and part is t o su ppo rt t he je t t y .
T h e ge o t e c h n i c a l i n v e s t i g a t i o n t h a t w a s c a r r i e d o u t h a s g i v e n s u f f i c i e nt b o r e ho l e
info rm at io n w hich ne cess it at e d t he o rigina l pre cast co nc ret e pile de s ign o f
4 4 0m m x 440m m x 40 m d i m e n s io n . Ho w e v e r , th e ri s k o f d a m a ge to e x is t i n g i n s t al l at io n
s w it h t he use o f im pact hamm e r t o inst all t he pile s aro und t he OCB, CFA pi le s o f diam
e t e r and de pt h 60 0m m and 26 m re spe ct iv e ly hav e be e n ado pte d fo r pile s ne ar t he OCB.
T h e t r i a l p i l e s s h a l l b e o f t h e s a m e s i z e, e x p e c t e d d e p t h a n d s p e c i f i c a t i o n a s t h e w o r k i n g p i l e s a s
d e s i g n e d (See Reference 1.2)
T h e C F A p i l e s h a v e b e e n d e s i g n e d t o b e o f 6 0 0 mm d i a m e t e r t o a d e p t h o f 2 6 m o f m a x i m u m 5 m
f r e e s ta n d i n g a b o v e r i v e r b e d. T h e p i l e s w i l l b e r e i n f o r c e d w i t h r i b b e d b a r s t o a d e p t h o f a b o u t
1 1m with 1m of the rebar dowelling into the pile cap for anchorage. For the pile to be constructed above water
head, a conductor steel pipe of 700 mm diameter and thickness of 10mm minimum shall first be installed by
predrilling or pre augering or vibro method to a reasonable depth below the river bed adequate for stability.
S ee f u l l d e t a i l s p a s t e d a b o v e a n d a s d e p i c t e d i n R e f e r e n c e 1 . 1
A l l t h e p i l e s s h a l l b e t e s t e d f o r i n t e g r i t y u s i n g l o w s t r a i n i m p a c t t e s t i n g. 2 Trial piles shall be installed
and tested with Static Load to v a l i d a t e t h e d e s i g n o f t h e p e r m a n e n t p i l e s, as well as its constructability
with the method chosen. In the same way, after installing every other piles, few selected working piles will be
t e s t e d f o r c a p a c i t y.
The system for to be used for Static Load test system in this regard shall be the K e n t l e d g e L o a d i n g s y s t e m.
This system j u s t a s t h e r e a c t i o n p i l e s y s t e m e x e r t t h e n e c e s s a r y t e s t load o n t h e t e s t p i l e i n
s a m e o n t r o l l e d m a n n e r a n d i n a c c o r d a n c e w i t h t h e A S T M o r a n y o t h e r approved s p e c i f i c a t i o n o n
P ile Lo ad Testin g.
T h e e x a c t positions and details of the piles to be used as trial piles shall be communicated to the company for
approval before it is undertaken. While the working pile position is already issued as contained in reference 1.1.
Please note that selected working piles to be tested shall be of same dimensions and properties as the designed
pile, but the choice of being selected for test in this case shall be based on constraints or challenges that may
be encountered during installations. Piles may also be selected for test for reason as evaluation against a
particular capacity or events or conditions.
T he pro po se d CF A P iling m e t ho ds pro duce co mparat iv e ly lo w le v e ls o f v ibrat io n, ev e n w he n bo rin g

t hro ugh co nc re t e o r ro ck . T his has t he be ne f it of r e duc in g t he risk o f e qui pm e nt dam age , fire ,
pip ing dam age, barge settlem ent etc . It is al so
o n e o f t h e q u i e t e s t f o r m s o f p i l i n g . However, in order to give more assurance against damage to existing
facilities due to vibration that may be generated by the piling operations, vibration monitoring devices shall be
installed within strategic area of the site against a particular threshold permitted for facilities of the class that
exist in a gas plant. If vibration exceed this limit, operations will have to be discontinued until another approach
is adopted or mitigation is made to reduce such vibration.
T he C F A P i l e m e t ho d is suit a bl e fo r co nstruct in g pi l e s in m o st st rat a: grav e ls, sands, s ilt s,

c l a y s a n d s o f t r o c k s a n d i n m i x t u r e s o f s t r a t a and so it is suitable f o r a u g e r i n g t h r o u g h t h e m a t
erials p resent i n this lo catio n.
3.0 C ON ST R UC TI ON SE Q U EN C E
3.1. I n t r o d u c t i o n
I n s t a l l a t i o n a n d a l l r e q u i r e d t e s t i n g o f p i l e s i s e x p e c t e d t o t a k e approximately 12 weeks with

2 weeks f o r d e m o b i l i z a t i o n. A G a n t t c h a r t s h o w i n g t h e p r o p o s e d c o n s t r u c t i o n s e q u e n c e
and sc he dule can be fo und in Appe n dix A
3.2. S i t e Se t - Up
T he site supe rv is io n t e am fo r t he wo rk s w ill be ex pe rie nce d in t heir de signat e d are as

o f r e s p o n s i b i l i t y . T h e team w i l l e n s u r e t h e w o r k s i s c o m p e t e n t l y s u p e r v i s e d w i t h
r e s p e c t to h e a l t h a n d s a f e t y , e n v i r o n m e n t a n d q u a l i t y .
D e t aile d risk asse ssm e nt s w ill be at t ache d to t his do cum e nt fo r co nst ruct io n
iss ue an d sho uld be m onit o re d and u pdat e d dur in g t he se w o rk s.
A d a i l y v a l i d s i g n e d P e r m i t t o W o r k (P T W) f r o m t h e c l i e n t i s r e q u i r e d b e f o r e a n y w o r k c a n
commence.
A ll p e r s o n n e l w i l l h a v e a t t e n d e d t h e m a n d a t o r y C o n s t r u c t i o n s i t e i n d u c t i o n
and w il l hav e be e n brie fe d o n t he co nte nt s o f t he risk asse s sm e nt s and J HA
re lev ant t o t he ir o pe ra tio ns.
3.3 Mobi l iz ati o n of E qui p m ent
a. 1 0 0 0 M T R a m p e d b a r g e ( f o r t r a n s p o r t a t i o n o f e q u i p m e n t a n d m a t e r i a l s ) a n d
5 0 0 M T Spud barge ( fo r pili ng) w il l be de liv e red t o sit e by riv e r, t o w ed o r pushe d
with 250hp tug
b. 4 5 T o n C r a w l e r c r a n e d e l i v e r e d t o s i t e u s i n g t h e b a r g e
c. D e l i v e r S o i l m e c C M 7 0 / C M 4 8 C F A , V i b r o h a m m e r , p o w e r p a c k , a n d 3 6 0
Ex cav ato r using t he barge .
d. D e l i v e r a l l c o n c r e t e m a t e r i a l s a n d c o n c r e t e p u m p t o s i t e .
e. D e l i v e r p a y l o a d e r, t r a n s i t m i x e r s u s i n g t h e b a r g e .
f. Deliver Concrete Batch Plant using the barge
g. L i f t a n d l o a d C o n d u c t o r c a s i n g , V i b r o h a m m e r a n d P o w e r p a c k i n t o t h e s p u d b a r
ge usin g t he craw le r crane .
h. L o a d r e b a r , 2 s t e e l p i l i n g g a t e s , v a r i o u s o t h e r e q u i p m e n t a n d s t e e l s e c t i o n a n d
ne at ly st acke d u nt o t he barge .
i. L i f t a n d l o a d c o u n t e r c o n c r e t e w e i g h t s s t a c k e d e v e n l y f o r b a r g e b a l a n c i n g i n t o t h e
spu d ba rge us i ng t he c raw le r c rane ,
j. L o ad t he CFA Ri g unt o t he spud bar ge .
k. P u s h t h e s p u d b a r g e w i t h t h e t u g / w o r k b o a t t o f i r s t p i l e p o s i t i o n .
l. A c t i v a t e a n d l a u n c h t h e 1 0 m l o n g s p u d - p o l e s i n t o t h e r i v e r b e d f o r a n c h o r a g e a n d
sta bility
3.4 Set -U p o f I ns t al lat i o n a nd P i l e D r iv i ng

Be fo re any pe ne t ra t io n o f t he gro und surf ac e , a surv e y o f unde r gro und se rv ice s w ill be
carrie d o ut by SCNL usin g ap pro priat e dev ic e s. Any se rv ice s shall b e cle arly
m ark e d usin g w oo de n pe gs, o r o t he r m ark s. Ho w e v e r, it is no t e nv isage d t hat t he r e w ill
be any unde r gro u nd se rv ice s in t he se lo cat io ns.
a. P o s i t i o n o f p i l i n g l o c a t i o n i s w o r k e d o u t u s i n g m a r i n e s u r v e y s y s t e m ( S a y
D GP S sy st em ) using at le ast 2 k no w n po int s o n sho re . Aft e r t r ac in g po sit io n o f
p i l i n g lo c a t io n p i l i n g wo rk i n g p l at fo rm ( s p u d b a r g e ) i s s h i f te d a n d s e t a t
that lo catio n.
b. P o s i t i o n a n d a n c h o r t h e s p u d b a r g e w i t h t h e a n c h o r p i l l a r s . c.
Fix au ge r unto t he C FA Rig.
d. C o n n e c t v i b r o h a m m e r t o t h e p o w e r p a c k
e. Position steel gate beams on the side of the barge to coincide into set pile position.
f. P i t c h f i r s t s t e e l p i l e ( c o n d u c t o r P i l e ) i n t o g a t e , p o s i t i o n a n d m a i n t a i n u p r i g h t
po sit io n
g. L i f t v i b r o - h a m m e r o n t o t o p o f s t e e l p i l e a n d d r i v e p i l e d o w n t o 5 m e t er s i n t o r i v e r
be d o r e m be d int o riv e r be d suff icie nt ly t o e nsure no dri ft ing o f bo tt o m w hile
dr illi ng a nd co ncr eting.
h. S t r i p g a t e d o w n a n d m o v e i n t h e C F A R i g t o p o s i t i o n f o r d r i l l i n g
i. As rig is po s it io n ing, t he co nc re te w e ight blo c ks is arra nge d w it h t he crane to
alw ay s bala nce t he ba r ge .
j. St art D rill ing to 26 .0m de pt h
k. C o n n e c t t h e c o n c r e t e p i p e l i n e t o r i g a n d p u m p ( C o n c r e t e p u m p s h a l l b e o n l a n d
no t barge ) .
l. A t p i l e d e p t h , t h e a u g e r i s l i f t e d 3 0 - 5 0 c m a n d c o n c r e t i n g b e g i n s t i l l a u g e r i s
co m ple t e ly o ut o f pile
m. R e b a r i s p i t c h e d w i t h r i g s e r v i c e w i r e
n. R e b a r i s p o s i t i o n e d c e n t r a l l y i n t o t h e p i p e o.
Rebar is i ns tal led to 12m .
p. T h e s t e e l c o l u m n i s p i t c h e d .
q. T h e c o l u m n i s i n s t a l l e d i n s i d e t h e r e b a r t o 5 m d e p t h r.
Repeat a-q fo r every pile
s. T h e p h o t o b e l o w s h o w s e x a m p l e s o f p i l i n g f r o m a s p u d b a r g e , s i m i l a r t o b e i n g
pro po se d fo r t he wo rks. Furt he r pho t o gra p hs and a specif icat io n can be fo und in
A ppe n dix 2 .
3.5 C onc r et e Wor k
 Co nnect pipe line bet w e e n rig a nd co ncre t e p u m p
 P re pare cem e nt slurry w it h w at e r t o use as line r t o lubricat e a nd l ine pipe l ine s

 R e c e iv e re a dy m i x c o n c re t e fr o m t ra n s it m ix e r
 Co nfirm slum p is wit hi n ran ge.
 Be gin to pum p st e adily at co nt ro lle d pre ssure
 Ensure there is concrete head of not less than 1,5m above auger tip throughout
concreting.
CONCRET E P UMP AND D EL IVERY T RUCK S SHAL L AL L BE ON T HE L AND NEAR P IL E P OSIT ION
A ND P UMP ED INT O P IL E.
Ow ing to t he pre se nce o f t he w at e rco urse , special pre ca ut io ns m ust be t ak e n t o
pre v e nt po llut io n o f t hat w ate rco urse in acco rdance w it h t he E nv iro nm e nt al
P o lic y o f SP D C and E nv iro nm e nt al P ro t e c t io n Ac t o f Nige ria .
These will inc lu de:
• A de sig nat e d, bonde d p lant re f ue lin g are a s it u at e d w e ll aw ay fro m t he st re am .
• Use o f bio de gra dable hy draul ic fluid i n t he piling ri g, t e st ri g a n d any o t he r
m ac h i n e ry ( e . g . e x c a v at o r , p um p a n d t ra n s i t m ix e r ) .
• All p lant m ust be inspe ct e d daily fo r f lui d le ak s and m ust no t be use d unt il any
leak is rectif ied.
• N o p l a n t , m a t e r i a l s , l a b o r o r d e b r i s m a y b e a l l o w e d t o e n t e r t h e w a t er .
• E m e r ge n c y s p i ll k i t s m us t be m a de a v a i la b l e a n d m ai n t ai n e d a t a l l t im e s .
• A le ak -pro o f sk ip fo r w ast e co ncre te and co nc re t e w ash -o ut is t o be pro v ide d.
All sit e pe r so nne l w ill be brie fe d o n t he e nv iro nm e nt al em e rgency re spo nse
pro ce dure . A flo w chart de p ict in g t he E VOM EC Env iro nm e nt al Incide nt
Re spo nse P ro ce dure is sho w n o n t he fo llo w ing page .
Whe re t he co ncre t e place m e nt m ay displace gro undw ate r to t he sur f ace , co ncre t ing s hall
t e m p o r a r i l y s t o p a t 1 m a b o v e r i v e r b e d , t h i s w a t e r w i l l t h e n b e c o n t a i n e d w i t h i n c o n d u c-
t o r casi n g to prev e nt dire ct r un - o ff int o t he st re am and allo w e d t o se t tle . T he re aft e r,
co nc re te is co m ple te d in a co nt ro lle d m anne r w it ho ut t he auge r in t he ho le . Ho w e v e r, t he
qua nt it y o f w at e r di splace d is no t lik e ly to be large a nd sho uld dispe rse quick ly .
3.6 P ers on nel a nd R es po ns i bil i t i es

T he re are lik e ly to b e appro x im ate ly 3 5 -40 co nst ruct io n wo rk e r s o n sit e duri ng t he
wo rks.
Construction Manager (1 no.)- Manages the site activities
Construction Engineer (1 no.)- assist construction manager, supervises all works
Construction Supervisor (1 no.) Supervises piling activities
QA/QC Officers (3 no.) Ensures quality controls in piling, concrete batching and
concreting
Surveyor (1 no.) Set out piling points and marks out and monitor pile testing
activities
Chainmen (2 no.) Assist the surveyor
Piling Rig Operator (1 no.) Operates piling rigs and head of piling crew
Piling Assistants (4 Nos) guides and assist in piling activities
Crane Operator (1 nos) operates the crane and co-ordinates all lifting activities
Excavator Operator (1 nos) operates the excavator
Pay loader Operator (1 nos) operates the pay loader, assist in concrete materials
loading/offloading
Truck drivers (2 nos.) Drives concrete trucks from batch plant to delivery points
Pump operator (1 nos) operates the concrete pumps and controls concrete placement
Marine Captain (1 No.) co-ordinates and controls all marine activities; material and
equipment transportations, shifting and anchoring of spud barge
Marine deckhand/ crew (5 nos.) assists the captain. Maintains the marine equipment
Riggers (3 nos) directs and oversees lifting operations
Batching Plant Supervisor (1 no.) supervises batching operations Batching
plant operator (1 no.) operates the batching plant
Batching Plant crew (4 Nos) assist in concrete batching operations
Technicians (3 nos.) Inspect, maintain and repair all equipment
3.7 P i li ng Moni t or i ng
As t he t e st pil ing m e t ho ds w ill be ide nt ical t o t ho se curre nt ly pla nne d fo r t he
pe rm ane nt pi le s ( su bject to v alidat io n o f t e st re sult s) , t he fo l lo w ing
e nv iro nm e nt al m o nito ring w i ll be car rie d o ut dur ing inst a llat io n of t e st pile s.
• No is e m o nit o ring – w it h re s pe c t to t he m o st s e ns it iv e re ce pt o rs i.e . t he O C B.
• Vibrat io n – As e x pla ine d in prev io us pa ge s, v ibrat io n l ev e ls are
g e ne r a l ly lo w , b u t a re d e pe n d e n t u po n t h e t y p e o f so il o r ro c k .
St udie s o f v i brat io n c ase histo ry dat a s ugge st t hat in ge ne r al t he v ibrat io n
le v e ls fro m bo re d pili ng are lo w and e v e n t ho ugh t hey are a bo v e t he
t h r e s h o l d o f h u m a n p e r c e p t i o n ( P e a k P a r t i c l e V e l o c i t y ( P P V ) o f 0 .1 4 m m / s ) ,
t h e y a r e n o t e xp e c t e d t o c a u s e a p r o b l e m . T h e v i b r a t i o n s f r o m r o t a r y p i l i n g a r e
n o t p re d ic t e d t o h av e an y ad v e rs e ( i . e . , po t e n t i a l l y d am a g i n g ) e f f e c t o n b u r ie d s e r
v i c e s o r o t h e r s t r u c t u r e s n e a r b y . In any case vibration monitoring shall be carried out as
the operation is being carried out.
• Gro und gas – T he m o nit o ring o f co nce nt rat io n and o r flo w s o f gro und gas
w ill be car r ie d o ut .
Co ncret e and re i nfo rce m e nt w ill be su ppl ie d t o t he pro je ct spe cifica t io n and appro v e d
m i x e d d e s i g n verified with trial mixes with accepted results. Reinforcement shall have spacers for
eccentricity control.
T e s t c u b e s s h o u l d b e c a s t a t t h i s s t a g e. Sampling of concrete shall be daily and for every

20 cubic of concrete produced
Depths
T he de sig ne d de pt h is 26 m . Auge r le ngt h is v e rifia ble . Je an L u it z T ara lo g in t he r ig
also m o nito rs pile de pt h bo rin g t o re qui re d de pt h.
Boring Tools
Bo ring t o o ls ( au ge r) ar e av ailable to co pe w it h dif fe re nt st rat a . T he r ig is a lso
e quip pe d w it h se nso rs t hat m e asure s t he to rque and dril lin g rate w it h re spe ct t o e v
e ry st rat a e nco unt e re d.
Co ncret e
T h e r e q u i r e d c o n c r e t e g r a d e i s C 3 5 / 4 5 w i t h s l u m p r a n g i n g f r o m 1 2 5 m m to 2 0 0 m m
Slum p shall be t ake n a nd re c o rde d t o co nfo rm t o range and co nc ret e cube sam ple
also co lle cte d fo r c rus hing a nd co m pariso n o f 2 8 day s re sult s w it h designe d co ncret e
grade.
Before the concrete is accepted to use, Trial mix(es) shall be carried out and results adjudged
satisfactory.
3.8 E nvi r onm ent al Im pac t s and Pr op os ed Mi t i g at i on
Vibrat io n le v e ls de pe nd v e ry m uch upo n t he nat ure o f t he su bso ils, t he dist a nce
fro m st ruc t ure s e t c . and t he re fo re t he re are no ge ne ric f igu re s fo r indiv id ual rigs .
Ho w e v e r, v ibrat io n dat a co lle ct e d from t he m any and v ar io us lo cat io ns and
s i t u a t i o n s f o r t h e p r o p o s e d r i g t y p e g i v e s c o n f i d e n c e t h a t v i b r a t i o n l e v e l s w i l l b e l ow.
Notwithstanding, vibration monitoring equipment shall be installed on the site during piling to
ensue that thresholds are not exceeded by any means.
No ise o ut put fro m t he pili ng o pe rat io ns can be div ide d i nt o t hre e m ain act iv it ie s:
• Handlin g crane unde r lo ad
• Bo ring
• Shak in g spo il o f f t he auge r
P o llut io n fro m Co ncre te spo ils sha ll be m in im ize d as high lig ht e d i n Se ct io n 3 .5
above.
4.0 T E STI N G
Be fo re any t e st ing ca n co m me nce all arisi ng f ro m auge ring a nd a ny o the r m ate rials
such a s t h e e a r t h b u n d a n d s p i l l e d c o n c r e t e m u s t b e c l e a r e d a w a y , t h e p i l i n g h e a d
trimm ed to a flat, lev el surface.
Suff icie nt cu rin g t im e m ust be allo w e d be fo re t e st ing m ay com m e nce and t e st cu be s

crushed t o v e r i f y c o n c r e t e s t r e n g t h a s a d e q u a t e t o w i t h s t a n d t w i c e t h e s t r e s s t o b e
appl ied u nto it dur ing lo ad test.
4.1 St at i c L oad T es t
T he pili ng i s int e nde d fo r de sig n dev e lo pm e nt / v alidat io n a nd t he
m agnit u de o f t he t est lo ads w ill be se t at t he D e sign Ve rif icat io n Lo ad (D VL )
w hic h is t he 2 .5 t i m e s de signe d lo ad fo r t r ial pile an d 1 .5 t im e s de si gne d lo a d fo r
wo rking pi les.
L o ad t e st ing shall be carrie d o ut i n acco rda nce w it h t he ASTM St a ndard and
Inst it ut io n o f Civ il E ngine e rs ( ICE) S pe cific at ion fo r P ilin g an d Em be d de d Ret ain ing
Walls.
T he t e st asse m blage as sho w n in t he sc he m at ic o f Appe n dix D w ill be ere ct e d usin g a
m o bile o r crawler crane
P ho t o graph be lo w sho w s a ty pical pile t e st in g assem blage .
St at ic lo ad t e st s w il l be carrie d o ut fo r co m pre ssio n, an d t he lo ad a pp lie d us ing
K e nt le dge de a d w e ight fo r appl ic at io n o f t he re ac t io n lo ads. T he a rrange m e nt
o f t he K e n t le dge a nd the t e st lo ad re qui rem e nt s m e an t hat lo ads a re appl ie d w it h
a jack sequent ially .
T h e d e f l e c t i o n s a n d l o a d s w i l l b e m o n i t o r e d u s i n g l o a d c e l l s a n d t h e s e r e s u l t s will
b e a n al y ze d a n d i n t e rp r e t e d fo r t he p u r po se o f v a l i da t i n g/ m o d i fy in g t h e
pile des ign .
4.1.1 S e q u e n c e o f a c t i v i t i e s f o r S t a t i c L o a d T e s t i n g ( S L T ) .
The test shall begin with the arrangement of the set up as shown in Appendix D.
Set- Up Arrangements
A bearing 800mm x 800mm x 200mm cap (ICE Document Section B.15.9 Reaction system) shall be
constructed on the selected pile to be tested for the jack to be placed on level plane and also to
house the dowel bars which shall be cranked to remain within it. (The bar shall later be straightened
after the test and the support broken. Please note that it is only when the support has cured or cube
strength ascertained to be equal or greater than 25N/mm2 strength that the test can be carried out).
Blocks/wood support crib for the test beam shall be placed a distance of between 2.5m to 3.0m
center to center from test pile.
The 4 Nos load block frame is them placed 2m apart on which the load blocks are arranged in
layers adequate as 110% Test Load as shown in Attachment 1.
Next is the jack with its accessories including the load cell are placed centered on the test pile and test
beam. There shall be minimum 10mm thick bearing plate between the jack and the test pile support
and also between the load cell top and bottom of test beam
According to Section 7.2.2 of ASTM a minimum of two displacement indicators shall be placed on the
reference beams to bear on the pile top at axisymmetric points equidistant from the center of the test
pile, or pile cap, with stems parallel to the longitudinal axis of the pile.
The two parallel reference beams shall be oriented, one on each side of the pile to be tested, in a
direction that permits placing their supports as far as feasible from the other supports.
Also survey level instrument shall be used to check if Kentledge system displaces vertically.
Loading Procedure
Maximum Allowable Test load for working piles test load shall be 150% Allowable pile load.
Loading
Working pile, According to ASTM D 1143 load procedure C section 8.1.3), unless failure occurs
first, shall be loaded to a maximum of 150 % of the anticipated design load, applying the load in
increments of 25 % of the design load. Each load increment shall be maintained until the rate of axial
movement does not exceed 0.25 mm (0.01 in) per hour, with a minimum time adequate to verify this
movement rate based on the accuracy of the movement indicator readings, and with a maximum of 2
hr. After applying the maximum load and reaching an overall test duration of at least 12 hr. Unloading
shall begin when the axial movement measured over a period of 1 hr does not exceed 0.25 mm (0.01
in); otherwise the maximum load shall be allowed to remain on the pile or pile group for 24 hrs.
For trial/test pile, up to 200% of allowable loads shall be applied in incremental of 25% and the pile
movement observed with the installed gauges until the rate of axial movement does not exceed
0.25 mm or per hour. However, if pile movement exceed this limit, the observation of its movement
shall be undertaken for every loading for a maximum of 2 hours.
Unloading
After applying the maximum load and reaching an overall test duration of at least 12 hr or when the
axial movement measured over a period of 1 hr does not exceed 0.25 mm (0.01 in) unloading shall begin
; otherwise the maximum test load shall be allowed to remain for a minimum period of
24 hours. The unloading shall also be done in decrements of 25 % of the maximum test load with 1 hr
between decrements.
Reloading (Only for Trial/Test Piles)
After the load has been applied and removed in accordance with ASTM 8.1.3 and as described above,
the trial pile shall be reloaded to 200% maintained load in increments of 50 % of the pile or pile group
design load, allowing 20 minutes between load increments. Then the additional load that will take
the loading to 250% allowable load shall be applied in increments of 10 % of the design load for the
pile or pile group until reaching the maximum required load (250%) or failure, allowing 20 min
between load increments.
If failure occurs continue jacking the pile until the settlement equals 10 % of the pile diameter or
width. If failure does not occur, hold the full load for 2 hr and then remove the load in four equal
decrements, allowing 20 min between decrements.
See below, the loading cycle table for the trial and working piles foe each of the pile types
Failure
Failure load/ maximum load possible during loading/reloading is defined as the load that makes total
axial movement of pile equals 10 % the pile diameter or width. This load then becomes the Ultimate
Capacity of the Pile.
See below, the loading cycle table each for the working piles and trial/test pile.
WORKING PILES
ALLOWABLE PILE
CAPACITY= 600 KN
MAXIMUM STATIC TEST
LOAD= 900 KN
LOAD % LOAD PRESSURE
DURATION MEASUREMENT INTERVALS
STEPS LOAD (KN) (bar)
1 0.0% 0 - 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
2 25.0% 150 33.16 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
3 50.0% 300 66.31 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
4 75.0% 450 99.47 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
5 100.0% 600 132.63 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
6 125.0% 750 165.78 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
5, 10, 20, 40, 60, 80, 100, 120, 180, 240,
300, 360, 420, 480, 540, 600, 660, 720, 780,
24 840, 900, 960, 1020, 1080, 1140, 1200,
7 150.0% 900 198.94
hours** 1260, 1320, 1380, 1440, 1500, 1560, 1620,
1680, 1740, 1800, 1860, 1920, 1980, 2040,
2100, 2160, 2220.
8 125.0% 675 149.20 1 hour 5, 10, 20, 40, 60
9 100.0% 450 99.47 1 hour 5, 10, 20, 40, 60
10 75.0% 300 66.31 1 hour 5, 10, 20, 40, 60
11 50.0% 225 49.73 1 hour 5, 10, 20, 40, 60
12 25.0 150 33.16 1 hour 5, 10, 20, 40, 60
5, 10, 20, 40, 60, 80, 100, 120, 180, 240,
12 300, 360, 420, 480, 540, 600, 660, 720, 780,
12 0.0% 0 -
hours*** 840, 900, 960, 1020, 1080, 1140, 1200,
1260, 1320, 1380, 1440
* Load shall be maintained for maximum 2 hour except if pile settlement is less than 0.25mm/hour
** Load Shall be maintained for maximum 24 hours is pile settlement is greater than
0.25mm/hour
*** Load Shall be maintained for maximum 12 hours is pile settlement is greater than
0.25mm/hour
TRIAL/TEST PILES
ALLOWABLE PILE
CAPACITY= 600 KN
MAXIMUM STATIC TEST
LOAD= 1500 KN
LOAD LOAD PRESSURE
% LOAD DURATION MEASUREMENT INTERVALS (min)
STEPS (KN) (bar)
1 0.0% 0 - 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
2 hours*
2 25.0% 150 5, 10, 20, 40, 60, 80, 100, 120
33.16
2 hours*
3 50.0% 300 5, 10, 20, 40, 60, 80, 100, 120
66.31
2 hours*
4 75.0% 450 5, 10, 20, 40, 60, 80, 100, 120
99.47
2 hours*
5 100.0% 600 5, 10, 20, 40, 60, 80, 100, 120
132.63
2 hours*
6 125.0% 750 5, 10, 20, 40, 60, 80, 100, 120
165.78
2 hours*
7 150.0% 900 5, 10, 20, 40, 60, 80, 100, 120
198.94
2 hours*
8 175.0% 1050 5, 10, 20, 40, 60, 80, 100, 120
232.10
2 hours*
9 200.0% 1200 5, 10, 20, 40, 60, 80, 100, 120
265.25
10 175.0% 1050 1 hour 5, 10, 20, 40, 60
232.10
1 hour
11 100.0% 600 5, 10, 20, 40, 60
132.63
1 hour
12 50.0% 300 5, 10, 20, 40, 60
66.31
20
13 0.0% 0 - 5, 10, 15 20
minutes
20
14 50.0% 300 5, 10, 15 20
66.31 minutes
20
15 100.0% 600 5, 10, 15 20
132.63 minutes
20
16 150.0% 900 5, 10, 15 20
198.94 minutes
20
17 200.0% 1200 5, 10, 15 20
265.25 minutes
18 210.0% 1260 2 hours* 5, 10, 20, 40, 60, 80, 100, 120
278.51
2 hours*
19 220.0% 1320 5, 10, 20, 40, 60, 80, 100, 120
291.78
2 hours*
20 230.0% 1380 5, 10, 20, 40, 60, 80, 100, 120
305.04
2 hours*
21 240.0% 1440 5, 10, 20, 40, 60, 80, 100, 120
318.30
2 hours*
22 250.0% 1500 5, 10, 20, 40, 60, 80, 100, 120
331.56
20
23 187.5% 1125 5, 10, 15 20
248.67 minutes
20
24 125.0% 750 5, 10, 15 20
165.78 minutes
20
25 62.5% 375 5, 10, 15 20
82.89 minutes
5, 10, 20, 40, 60, 80, 100, 120, 180,

240, 300, 360, 420, 480, 540, 600,
12
26 0.0% 0 - 660, 720, 780, 840, 900, 960,
hours**
1020, 1080, 1140, 1200, 1260,
1320, 1380, 1440
* Load shall be maintained for maximum 2 hour except if pile settlement is less than 0.25mm/hour
** Load shall be maintained for maximum 12 hours is pile settlement is greater than
0.25mm/hour
4.1.2 Personnel and Responsibilities
Construction Manager (1 no.): Control of site operations on a day-to-day basis is the

Responsibility of Construction Manager for Static Load Testing. The
Construction Manager reports d i r e c t l y to Site Manager.
Test Engineer (1 no.): Co-ordination, Data Acquisition and Result Interpretation of

Results to be carried by the Test Engineer
Test Officers (2 Nos/shift) Assist the Engineer in test setting up and data acquisition
Safety Officer (1 No. /shift): Ensuring Compliance to Safety Procedures, Risk assessment and
JHA
QA/QC Officer (1 No. /shift): Documents Test records and Ensuring Compliance to Test
Standard and procedure, valid calibration of equipment.
First Aider (1 No. /shift): Carry out first aid activity in case of injury and coordination of
emergency operation during testing
Crane Operator (1 no.): Lift, Place and operate the drop weight system
Rigger (1 no.) To assist and oversee all lifting activities
Excavator Operator (1 No.) To excavate test pile area to give room for attachment of gauges
Fitter/Technician (1 no.): To prepare attachment surface, drill holes and fix gauges
Welder (1 nos.): Cutting and Welding of steel members if necessary.
4.1.3 Machinery and Equipment
There are the minimum equipment shall be needed to complete the Static Loading Test
Kentledge System
Concrete block of weight (1.5 to 3 tons), used as test load, with at least 10 % greater than the
maximum anticipated test load.
Hydraulic Jacks
Single acting Hydraulic Jacks with Hydraulic Pump and Pressure measurement tools all calibrated.
Bearing Plates/Stiffeners
Steel bearing plates are needed to spread the load from the outer perimeter of the jack(s), or the
bearing surface of beams or boxes, to bear on the surface of the test pile or pile cap, also to
spread the load between the jack(s), load cells, and hemispherical bearings, and to spread the load to
the test beam(s), test pile, or pile cap. Bearing plates shall extend the full flange width of steel beams
and the complete top area of piles, or as specified by the Engineer, so as to provide full bearing and
distribution of the load.
Dial gauges
Minimum two dial gauges shall be provided to monitor the pile’s head movements by mounting
between the pile head and reference beams. The micrometer has a range of 0‐35 or 0-50 mm and an
accuracy of 0.01 mm.
Reference Beam
Two reference beams (Steel channel or angle) will be cross‐connected and laid on support, firmly
embedded in ground.
Structural Steel Sections/Column/Beam
The beams shall act as load bearing and also the support the load blocks.
Survey Level Instrument
This shall be used to check vertical movement of the test system
Other Equipment
Medium Duty Crane, Tow Trailers, Grinding Machine with Steel and Concrete grinders, Drilling
Machine and Tools, Welding Machine, chisel, hammer, hydraulic oil etc.
Result Presentation
The test results will then be reported in the form of

 Load vs. settlement curve And capacity comparison with Davidson failure load criteria and pile
elastic property.
 Report and recommendations on the ultimate pile capacity.
 Certification of calibration (Dial Gauges and Pressure measure)
4.2 Integrity Test
This involves testing all CFA, with the Pulse Echo Method described above to evaluate pile for
defects such as
 Inclusions in pile concrete (soil or any other material) especially for CFA piles
 Change in pile profile
 Discontinuity and non-uniformity in pile concrete already placed
The result is interpreted and defect categorized based on severity of defects

CATEGORY A In this category, velocity records do not show any major positive reflections
(impedance reduction) before the toe and clear reflection exists at the nominal depth.
Some negative reflection may occur which indicates bulges. Minor positive reflections
that follow a bulge indicate a return to nominal cross section and are not considered a
problem. This type of records in conjunction with grout factor of at least 1.0 generally
indicates a structurally sound shaft.
CATEGORY B: No indication of a possible defect but no toe reflection for long piles, low strain
waves often do not have sufficient energy to return to the shaft top after reflection
from toe. This condition typically occurs when the pile length is more than 30 to 50
times the nominal shaft diameter, but it is dependent on the amount of shaft
friction present, when shaft fall into this category, pile integrity assessment is only
possible along the shaft.
CATEGORY C: Clear indication of serious defect .Here major positive reflection occurs before the toe
and no reflection is evident at the nominal depth.
CATEGORY D: Indication of Possible defect, often toe reflection present. This category includes
piles that show positive velocity reflection but still clear toe reflection
CATEGORY E: Records do not support any conclusion. This includes piles with inconclusive
records due to bad
4.2.1 Procedure
For all piles in this project which are cast-in-place concrete piles or concrete filled pipe piles, the
integrity testing is performed no sooner than 7 days after casting or after concrete strength achieves
at least 75 % of its design strength, whichever occurs earlier. It is ensured that the pile head surface is
accessible, above water, and clean of loose concrete, soil or other foreign materials resulting from
construction. If the pile head is contaminated, sufficient pile section shall be removed to reach sound
concrete: because proper pile top preparation is critical to the successful application of this method, if
a necessary, small area is prepared by a hand grinder to provide a smooth surface for motion sensor
attachment and impact.
The accelerometer must be firmly affixed to the pile top in order to measure the high-frequency
motion of that surface during impact and reflection. For best results, the accelerometer should be
bonded to the pile top. Petroleum jelly works nicely in cold weather. Other adhesive materials such as
plastic clay or bowl sealer wax can also be used.
 The motion sensor (Transducer) is placed at or near the pile head using a suitable, or temporary,
thin layer of bonding material (that is, wax, Vaseline, putty etc.) so that it is assured that it
correctly measures the axial pile motion (transducer axis of sensitivity aligned with the pile axis).
 The motion sensor is placed generally near the center of the pile. Additional locations should be
considered for piles with diameters greater than 500 mm.
 The low strain impact is applied to the pile head within a distance of 300 mm from the motion
sensor. If the pile head is not accessible, as when already integral with the structure, the sensor(s)
may be attached to the side of the pile.
 The signals from the motion sensor are conveyed to the Pile Integrity Tester (PIT) for
recording, reducing, and displaying data as a function of time. The PIT includes a graphic
display of velocity, and a data storage capability for retrieving records for further analysis.
 Measurement from several impacts is recorded. Suitable records of at least three impacts are
averaged and necessary amplification to the averaged record is applied. The records from the
individual impacts or the averaged record, or both taken as the averaged, amplified record are
then evaluated for integrity.
4.2.2 Materials and Equipment
 Pulse Echo Tester equipment

 Grinding machine with concrete grinder
 Brush
4.2.3 Personnel and Responsibilities
Test Engineer (1 No.) Operates the equipment, acquire the data and interprets the results.
Test officer (1 no.) Assist in placing transducer, preparation of pile heads
QA/QC (1 no.) Assist in identifying the piles provision of pile installation details.
5.0 QUALI TY
All pro je c t o pe rat io ns w ill be co nt ro lle d by SP D C and SC NL app ro v ed qua lit y

pro ce dure s, i nd ust ry st andar ds an d pro je ct s pe cific q ualit y co nt ro l pl ans as ag re e d
and a ppro v ed by SP D C. Addit io nal co ntro ls as require d by the p ili ng sub -co ntr acto r and
a ppro v ed by SC NL m ay be required . The q uality co ntro l p lans def ine s all pro ject do cum e
n t s r e q u i r e d i n c l ud i n g IT P ’ s , a ll a p p ro v a l s , p ro j e c t ho l d po i nt s , re c o r ds
require d, an d v erify in g autho rities .
5.1 Prior to Construction
Prior to construction the inspector shall have and review the following:
 Project plans and specifications;
 Geotechnical report and/or other available subsurface information
 Contractor’s approved installation plan;
 Details of load test program or pre-production test pile installations;
 Details of required automated monitoring system and control parameters;
 Details of concrete mix design and sampling and testing requirements; and
 Reinforcing details and methods for pile top finishing and cutoff levels.
5.2 On-Site Review of Contractor’s Equipment
Upon arrival at the jobsite, the inspector shall take the time to thoroughly review the
contractor’s equipment for compliance with the plans and specifications and approved
installation plan.
This work includes:
• Check-in to understand day’s planned work and confirm that party responsible for concrete
sampling is at site.
• Document auger diameter and length, auger pitch, concrete (each truck
immediately when delivered), reinforcing type, and configuration.
• Check calibration concrete volume monitoring equipment, and other
Measurement equipment for which calibration is required. Confirm that monitoring
equipment is set to record at proper depth intervals as required.
• Check equipment condition and tolerances
5.3 During Drilling
• Confirm that pile location is within horizontal tolerances and pile plumbness is within the
range specified.
• Confirm plug placed at auger bit tip.
• Confirm the location of the pile to be constructed, so that relevant sub surface
conditions, pile construction requirements (i.e., pile number, embedment depth, cut- off,
and batter, if required) can be quickly and accurately referenced.
• Document auger verticality or specified batter, as applicable. Document cuttings and auger
advance rate.
• Confirm for consistency with conditions disclosed in geotechnical report, pile test report, and
load test report.
• Confirm removal of excessive cuttings/spoil build-up around auger.
• Monitor behavior of the pile and surrounding ground during construction of test pile
foundations. Check for indications of ground subsidence or loss of fluid concrete.
5.4 During Concrete Placement
o Document concrete properties (batch time, temperature, additives, and flow) and those
samples that have been obtained for strength testing at the intervals, per project
specifications.
o Document the pile grouting/concreting operation, including immediate start of Placement and
pumping of initial concrete volume and pressure head, and auger withdrawal rates, per approved
installation plan. Confirm (from automated monitoring data and observations) that target
minimum concrete factor is attained along the length of the pile. Confirm for consistency with
reported conditions disclosed in geotechnical report, test pile report, and
load test report.
o Document depth at which concrete return is first observed. Confirm consistency with
conditions disclosed in geotechnical report, test pile report, and load test report.
o Should a discontinuity in grout/concrete return or other questionable conditions be
observed, inform the contractor of the condition and note the conditions observed on pile logs
or data sheets. In some cases, the contractor may re-drill the pile to the full length. Re- drilling
the pile to less than the full length to restart the concreting operation is generally considered
unacceptable.
o Confirm continuous and steady auger pull, with slow positive auger rotation if approved in
the installation plan, and concrete pumping until auger tip comes out of the ground.
Document total volume of grout/concrete pumped, and overall grout/concrete factor.
Obtain pile records from automated monitoring equipment.
o Confirm that the pile top is cleared of any debris or contaminated grout or concrete.
5.5 During Reinforcement Placement and Pile Top Finishing
 Document reinforcement installed in pile that is in accordance with specified design.

 Document any installation difficulties, especially since they may be indicative of potential
obstructions or undesired inclusions in the pile. In general, the most cost effective and time
saving remedial measure is to re-drill and re-grout the pile if suspect conditions are observed.
 Confirm that reinforcing is free of auger spoils or rust prior to insertion.
 Confirm that reinforcing has specified extension above proposed cut-off elevation.
 Confirm that the pile top finishing is performed in a manner consistent with the project
requirements, including any forms above grade and tie-off details of the reinforcement.
5.6 Post-Installation
• Check for concrete subsidence.

• Inspect pile cut-off.
• Ensure that any post-construction integrity testing or proof load testing is scheduled and
performed in a timely manner and that any questionable or rejected piles are noted and the
appropriate notification is provided to the contractor.
Refer to Appendix C for all QA/QC documentation for CFA Piles
6.0 HEALTH SAFETY AND ENVIRONMENT MANAGEMENT
6.1 Objectives
The carrying out the Health, Safety and Environment Management is to:
a) Provide a process that achieves no harm.
b) Outline the actions in carrying out the assessment to ensure acceptable HSE
standards and practice.
c) Communicate and implement HSE procedures.
d) Ensure relevant standards and requirements of statutory agencies are met. e)
Ensure documentary evidence is maintained.
e) To maintain productivity
6.2 General Safety Rules
6.2.1 On-shore
(a) Mobile equipment should only be operated by authorized personnel.
(b) Gloves shall be worn when handling cables, rods, or any sharp or splintery materials. (c)
A safety hat, coverall and hat shall be worn at all time within site during the test and
survey operations.
(d) There shall be no smoking in the vicinity of on the site especially near the plant area. (e)
The work area shall be kept free of excess tools and equipment which may cause any
obstruction or interruption to the movement of vehicles, plants and personnel on site.
(f) Cables shall be checked at the end of every work day for excessive wear and tear and
should be replaced when necessary.
(g) First aid kit shall be maintained on site to treat breaks in the skin or any other minor
Injuries.
(h) Use of mobile phones, camera and other signal/flash emitting devices shall not be
permitted within plant area
(i) Effect of vibration shall be minimized within plant area
(j) SPDC CSSS Policy shall be maintained all through site operation
6.2.2 Off-shore
a) Gloves should be worn when handling cables, rods or any sharp splintery materials. b)
A safety hat should be worn during all survey operations.
c) Use of PFD around water bodies shall be mandatory
d) Boat shall be well moored at designated points during

embankment/dismemberment and operations where required
e) The work area should be kept free of excess tools and equipment.
f) First aid kit is to be maintained on site to treat breaks in the skin or any other minor
injuries.
g) When working on water either in a boat or on a barge, float or platform, a life jacket must
always be worn.
h) Adequate anchor and securing lines must always be used and these lines should be
checked from time to time to assure proper tension.
i) Crew members should ensure that their bodies are clear of all lines before dropping
anchor and anchor lines should never be straddled.
In ad dit io n t o t he a bo ve , all o pe rat iv e s w ill w ear appro p riat e P P E re lev ant t o t he t

ask s be ing carr ie d o ut . T he se incl ude m an dato ry lo ng sle e v e s, lo ng
t ro use rs, safe t y bo o t s, t ask -spe cif i c glo v e s, safe t y he lm e t , and s afe ty glasse s. Ot he
r task -specific P P E m ay include d ispo sa bl e o v eralls, face pro tect io n,
he aring pro te ct io n, W e llin gto n bo o t s ( fo r co ncre t ing) o r full bo dy safe ty
harne ss w he re t he re is a risk o f fall s fro m he ight .
T he Co m pre h e ns iv e Jo b Asse ssm e nt fo r all t sk are alre ady m ade a nd fo rm s part o f t hi
s d o c um e nt as A p p e n d ix E :
Identi fied Act iv it ies/ Tasks are as fo llo ws
o Initial site setup
o Manual Handling
o Piling/Drilling
o Working at Height
o Slips, trips and falls
o Concreting
o Power tools and abrasive wheels
o Working near services (live, redundant and unknown)
o Working near mobile plant and plant movement
o Working on Barge Deck
o COSHH Assessment for all hazardous products.
o Lifting
A l l p e r s o n n e l w i l l b e f u ll y b r ie f e d o n t he s a fe m e t ho d o f w o rk , v i a t he u s e o f a s i t e s
pe cific in duct io n and ope rat io n Spe ci fic M e t ho d and Risk T raini ng
(SM ART) brief ings, pr ior to the wo rks be ing carried o ut.
All li ft in g o pe rat io ns ( e .g. L ift ing o f pipe s usi ng an e x cav ato r e qui ppe d w it h an
SL I) w ill be co nt r o lle d by t he lift su pe rv iso r and Suit ably Qu alif ie d and
Ex pe rie nce d P e rso n ne l ( SQEP ) bank s -m e n.
St at ic lo ad t e st i ng i nv o lv e s t he applicat io n o f v e ry high lo a ds o v e r an ex t e n
de d pe rio d o f t im e . T he re fo re , w he n under lo ad t he ri g is v e ry
hazar do us an d o nly ex pe rie nce d, s pe c ia li ze d pe rso nne l s ho uld c a rry o ut and m ana
ge the pro cess. St rict restrictio ns o n acc ess to the testing area w ill be
applied.
T he sit e safe ty and e nv iro nm e nt w ill be co nt i nually m o nito re d v ia w ee k ly site inspe
ct io ns as w e l l t he co nt inua l m o nito ring a s de scribe d in t he abo v e
parag rap hs. T he se i nspe ct io ns are carrie d o ut inde pe nde nt ly o f t he pro je ct
m anage m e nt and a re r ec o rde d. In spe ct io n re sult s w ill be m ade av ail able u po n re qu
e st . T he He alt h a nd Safe t y P lan w ill a lso be co nt inual ly rev ie w e d, the
re sult s re co rde d and c hange s im plem e nt e d .
6.3 Emergency Action Plan
In the event of any accident or mishap occurring on site, whether or not they are caused by
the inadequacy of safety provision or non-compliance with safety regulations, this
will immediately be notified to the relevant authorities. The following emergency
information will be observed by all personnel prior to the start of field activities.
(1) Three major categories of emergencies could occur during site operations. (a)
Illnesses and physical injuries.
(b) Catastrophic events (fire, explosion, earthquake) (d)
Man Overboard
(c) Safety equipment problems
6.3.1 Man Overboard Rescue Procedures
It is critical to have clear procedures in place in case someone falls overboard. Man- overboard
procedures shall incorporate the use of stand-by boats, life rings with appropriate length of
rope (90 feet minimum), and ladders that extend three feet below and above the water
surface.
In a case where an employee falls overboard, they will need assistance to get back on board.
This must be accomplished quickly, particularly if the water is frigid, the person is not wearing
a life jacket, is tangled in a line or caught in a current.
Crews shall practice man overboard drills regularly.
Additionally, where employees are at a greater risk of hypothermia, additional precautions (e.g.,
use of immersion suits) should be considered when there is a chance of falling overboard.
Emergency Procedure
 Throw a life ring to person overboard (bitter end of line attached on board)
 If permanently mounted life ring not available, throw any floatable object
 DO NOT JUMP IN AFTER THE PERSON
 Immediately alert the derrick operator or superintendent and initiate emergency contact
procedures
 Launch the safety skiff and recover the individual
 Be prepared for treatment of Hypothermia in cold water conditions
APPENDIX A: WORK SCHEDULE FOR OGBOTOBO CFA PILE INSTALLTION
OG BOTOBO CFA PILING Project Schedule

EVOMEC GLOBAL SERVICES LTD. WORK SCHEDULE FOR OGBOTOBO FLOWSTAION CFA PILE INSTALLATION
Project Lead: LAWAL LATEEF
Project Start Date: 20/03/2016 (Sunday) ###### ###### ###### ###### ###### ###### ###### ###### ###### ###### ###### ###### ###### ######
Display Week: 1 Weekly Weeks 1-7 Weeks 8-14
Mar 2016 - May 2016 May 2016 - Jun 2016
Prede Work Cal. %

WBS Task Lead cessor Start End Days Days Done Color 21 28 4 11 18 25 2 9 16 23 30 6 13 20
1 PROJECT EXECUTION Sun 20/03/16 Thu 23/06/16 G
2 Prepare Document [Name] Sun 20/03/16 Tue 29/03/16 9 0% K
2.1 [Name]
Method Statement for Installation & Testing Sun 20/03/16 Thu 24/03/16 5 5 100% 1
2.2 JHA Sun 20/03/16 Wed 23/03/16 4 7 50% 1
2.3 Premob Sun 20/03/16 Wed 23/03/16 4 7 100% 1
2.4 HSE Audit Sun 20/03/16 Tue 29/03/16 7 7 95% 1
2.5 Other Documentation from SCNL Sun 20/03/16 Tue 29/03/16 7 7 90% 1
2.6 Approval period Sun 20/03/16 Tue 29/03/16 7 7 50% 1
3 MOBILIZATION Tue 29/03/16 Tue 19/04/16 21 K
3.1 Site Set up Tue 29/03/16 Wed 30/03/16 2 2 60% 1
3.2 Lauch Equipment on Spud Barge Tue 29/03/16 Wed 30/03/16 2 2 0% 1
3.3 Calibrrate Plant Tue 29/03/16 Wed 30/03/16 2 2 0% 1
3.4 Set out Trial and working Pile Positions Thu 31/03/16 Fri 1/04/16 2 2 0% 1
3.5 Make Trial Mix Thu 31/03/16 Tue 19/04/16 14 20 0% 1
4 TRIAL PILES Tue 19/04/16 Wed 27/04/16 9 K
4.1 Instal Trial Pile 1 Tue 19/04/16 Tue 19/04/16 1 1 0% 1
4.2 Instal trial pile 2 Wed 20/04/16 Wed 20/04/16 1 1 0% 1
4.3 Curing Trial Piles Wed 20/04/16 Wed 27/04/16 1 8 0% 1
5 TESTING (TP) Wed 27/04/16 Tue 10/05/16 14 K
5.1 Testing Trial Pile 1 (SLT) Wed 27/04/16 Thu 28/04/16 2 2 0% 1
5.2 Testing Trial Pile 2 (SLT) Thu 28/04/16 Fri 29/04/16 2 2 0% 1
5.3 Evaluation and Analyis Fri 29/04/16 Fri 6/05/16 6 8 0% 1
5.4 Approval from SCNL Fri 6/05/16 Tue 10/05/16 3 5 0% 1
6 PILING (WP) Tue 10/05/16 Wed 8/06/16 30 K
6.1 Pipe Rack Tue 10/05/16 Wed 25/05/16 12 16 0% 1
6.2 Jetty Wed 25/05/16 Wed 8/06/16 10 15 0% 1
7 TESTING (WP) Wed 25/05/16 Sat 18/06/16 25 K
7.1 Testing Pipe Rack (PIT & SLT) Wed 25/05/16 Wed 1/06/16 5 8 0% 1
7.2 Testing Jetty (PIT & SLT) Wed 8/06/16 Fri 10/06/16 3 3 0% 1
7.3 Evaluation and Analyis Mon 13/06/16 Sat 18/06/16 5 6 0% 1
8 DEMOBILIZATION Wed 15/06/16 Thu 23/06/16 8 K
8.1 Demobilize all equipment, personnel & Mat. Wed 15/06/16 Thu 23/06/16 7 9 0% 1
APPENDIX B: MAIN EQUIPMENT DATA SHEET
1.0 CAT 325EXCAVATOR
2.0 CFA RIG

3.0 CONCRETE PUMP
4.0 CRANE
5.0 Vibro-Hammer and Power Pack
APPENDIX C- QA/QC DOCUMENTATION
SSG-NG01012401-869393-F07-00037 MDS FOR CFA PILES
This document is controlled electronically and uncontrolled when printed

SSG-NG01012401-869393-F07-00037 MDS FOR CFA PILES
This document is controlled electronically and uncontrolled when printed

APPENDIX D: SKETCH OF KENTLEDGE PILE TEST SYSTEM
APPENDIX E: CALIBERATION CERTIFICATES
APPENDIX F.1: JHA FOR CFA PILE INSTALLTION ON LAND AND ON SPUD BARGE AT OGBOTOBO
Project: SOUTHERN SWAMP ASSOCIATED GAS SOLUTIONS (SSAGS)

Title: JHA FOR CFA PILE INSTALLTION ON LAND AND ON SPUD BARGE AT OGBOTOBO
Page 1 of 9
SOUTHERN SWAMP ASSOCIATED GAS SOLUTIONS (SSAGS)
JOB HAZARD ANALYSIS FOR CFA PILING INSTALLATION ON

LAND AND ON SPUD BARGE AND STATIC LOAD TESTING FOR
OGBOTOBO FLOWSTATION
Authorised
Revision Date Description Prepared By Reviewed By:
By:
JHA FOR CFA PILE INSTALLATION

ON LAND AND ON SPUD BARGE
R01 18-03-16 ISSUED FOR REVIEW EVELYN OBENE FRIDAY R LAWAL L.O.
CONTRACTOR
Page 2 of 9
DOCUMENT TITTLE: JOB HAZARD ANALYSIS Date: 05/03/2016

Job/Activity: JHA FOR CFA PILING WORK ON A SPUD BARGE JHA Review/Composition Team:
Task – 1: Work Scope: 1.
1. Visual Inspection of Work Area and Equipment/Materials.
CFA Pile Installation 2. Deck/Barge Operations
3. Pull the barge to the required position manually.
4. Positioning of spud barge.
5. Hoisting and Rigging Up
6. Drilling and Advancing of Casing
7. Concrete Pumping
A B C D E F G H I J
Task Hazard Threats Top Event Consequences (HSE Hazard Source (HS) Risk Level Barriers/Controls (Legal Ref. And Procedure Recovery Responsible
Steps/Description (Hazard/Aspect) Effect/Impact) Who or What may be Training) (Contingency Action Party
harmed (W/H) Plan) Legal Ref.
And Procedure
1 Visual Inspection of 1.1. Bushy / marshy 1.1. Exposure to 1.1. Trips, slips and fall 1.1. Various injuries 1.1. Inspection crew. H R1. First Aider / R1. Site
work area and terrain slippery/marshy 1.2. Strain, sprain, C1.1. Conduct Daily toolbox meeting Nurse with
1.2. Slumping Doctor
equipment/tools prior 1.2. Wild animals, environment. 1.3. Contact with 1.3. Drowning / fatality stocked first aid
C1.2 Discuss work task with inspection crew R2. Site Nurse
to work plants and insects. 1.2. Presence of poisonous plants / wild box for each
commencement 1.3. Flowing water insects/wildlife life attack. work crew. R.3 HSE
C1.3 Use only competent personnel. R2. MEDEVAC officer.
body. 1.3. exposure to water 1.4. Intimidation /
1.4. Weather body attack on personnel C1.4. Ensure Anti-snake venom and Bee Hood on on site. R.4 First
condition. 1.4. Poor access. 1.5. Harsh work site. R3 Aider
1.5. Marine / water 1.5. Inconclusive environment. Security/Commu R.5 Project
C1.5. No hunting, move in pairs, do not wear
condition interface between 1.6. Heat cramps/cold nity site Manager
host frost. perfume. representative
R.6 HSE
Landlord/communities 1.8. Man overboard C1.6. Clear area of overgrown vegetation. Supervisors
and contractor
C1.7 Use appropriate and adequate PPEs e.g. R.7 Site
1.6. Slippery / uneven
surfaces. Work vest, Safety shoes / steel toe rain boat, Supervisor
1.7. exposure to Coverall, Hard Hat, Eye goggle, etc. R.8
extreme weather Construction
C1.8. Create access for ease of passage. Manager
C1.9. Provide adequate security and community
R.9 Security
representative at site Manager
C1.10. Use appropriate PPE by downing PFD or
work vest throughout work duration.
C1.11. Probe route prior to stepping (use of
probe stick)..
C1.12. Stop work in case of heavy storm and
lightning.
Page 3 of 9

7. Concrete Pumping
A B C D E F G H I J
And Procedure
2 Deck/Barge Operations 2.1. Slips, Trips & 2.1. Incompetent 2.1. Hand/finger 2.1. personnel injury 2.1. Contractor M C2.1. Use competent Personnel/Rigger R1. First Aid.
Falls Rigger. entrapment 2.2. Equip/material Personnel /Rigger C2.2. Observe intermittent rest/rotation . R2. MEDEVAC
2.2. Awkward 2.2. body damage. C2.3. Ensure adequate supervision. R3. JTF /
Fatigue positioning aches/Sprains. 2.3. Drowning Community site
C2.4. use adequate PPEs e.g. shoes with grip
Water body 2.3Exposure to hand 2.3. Man overboard soles, hand gloves and PFD. representative.
2.2. Rigging/slinging injury 2.4Slip, Trip and Fall. C2.5. Ensure marine ropes are fit for purposes
2.3. Sharp edges 2.4. Poor handling 2.5.Robbery/communit and certified/ colour coded.
2.4. Civil unrest technique. y attack C2.6. Ensure fastening activities are carried out
2.5. Slippery surfaces 2.6 Poor visibility with clear visibility and under favourable
2.6 pinch points
2.6. Breakdown of 2.7. Exhaustion condition.
2.7. Extreme weather social order. C2.7. Adhere to good ergonomics techniques.
condition 2.7. Heat or Cold C2.8.1. Provide security cover in line with
Stress approved security plan
Page 4 of 9

7. Concrete Pumping
A B C D E F G H I J
And Procedure
3. Pull the barge to the 3.1. Marine ropes 3.1. Incompetent 3.1. Snapping off ropes 3.1. personnel injury 3.1. Contractor H C3.1. Discuss work task /tool box with crew R1. First Aid.
required position Personnel. Personnel/ Pulling
manually. 3.2. Manual handling 3.2. Loss of control 3.2. Equip/material Crew C3.2. Inspect and recheck ropes/beige/tools R2. MEDEVAC
3.2. uncertified/ damage. before use.
3.3. Water body. frayed pulling ropes 3.3 Man-overboard 3.2. Asset. R3. Armed
3.3. Loss of equipment/ C3.3. Hold TBM/discuss JHA, Life Saving Rules and security/
3.4. Weather 3.3. Sharp Surface 3.4. Contact with other material 3.3. Reputation lifting procedure. Community site
conditions water users. representative.
3.4. Poor handling 3.4. Drowning C3.4. Barricade, post warning sign and control
3.5. Tidal Changes /pulling technique 3.5. Fall of person. work area access.
from imbalance wt.
3.6. Sharp edges of 3.5. Exposure to C3.5. Restrict task to competent persons only
tools and materials extreme weather 3.6. Exhaustion from
condition hard pulls. C3.6. Ensure multiple ropes/ tag lines are in place
3.7. Uneven/Slippery
for control and continuation
surfaces. 3.7. Cold/heat stress
3.6. Grounding of
3.8. Civil Unrest barge C3.7. Ensure weight balancing of the load/ pulling
3.8.Exposure to crew.
3.9. Communication 3.7. Other water way abrasion
users. C3.8. Ensure pulling crew observe rest periods.
3.9.Slips, Trips, and
3.8. exposure to sharp Falls C3.9. Ensure task is carried out under favorable
edges weather and tidal conditions.
3.10.Robbery/commun
3.9. Exposure to ity attack C3.10. Secure materials/equipment on the barge
slippery surfaces from falling off.
3.10. Third party C3.11. Provide drinking water for the crew
3.11 Misunderstanding
interest of tasks C3.12. Ensure adequate communication from
3.11. Poor start to finish of the task
communication C3.13. Adequate supervision is required.
C3.14. All personnel must wear appropriate PPEs

and PFDs including hand glove.
C3.15Provide adequate security during operation

Page 5 of 9

7. Concrete Pumping
A B C D E F G H I J
And Procedure
4 Positioning of spud 4.1. Tidal Flow 4.1. Unintended 4.1. Loss of control. Q4.1. Personnel injury 4.1. work/Anchoring H C4.1. Discuss JHA/Work task with Crew R1. First Aid.
barge. movement of the Q4.2. Asset damage crew R2. MEDEVAC
4.2. Water 4.2. Caught in between C4.2. Ensure proper anchorage with the spoods
body/marshy barge. Q4.3. Drowning. properly pinned. R3. JTF /
4.3. Contact with Community site
environment 4.2. Exposure to other water users C4.3. use signages/ indicator lights where representative.
4.3. Manual handling. sprains/body aches. 4.4. Third party positioning obstructs water way users
4.4. Damaged 4.3. Poor anchoring. interference . C4.4. Use experienced competent personnel.
spud/anchor. 4.4. Other water users. 4.5. contact with sharp C4.5. Ensure that operator has clear view of the
4.5. Restricted 4.5. Third Party/ edges things he is positioning.
access. Community interest C4.6. Ensure full and proper communication
Third C4.7. Do not block access to other water users,
4. 6. Civil Unrest create an access when its necessary to do so
4.7. Sharp edges C4.8. Recheck to ensure adequate and stable
anchorage.
C4.9. Ensure adequate supervision
C4.10 All personnel to wear adequate PPEs
C4. 11. Provide security
Page 6 of 9

7. Concrete Pumping
A B C D E F G H I J
And Procedure
5. Lifting/ Crane Lifting/ 5.1 Manual Handling 5.1 Poor handling 5.1. Snapping off ropes 5.1. personnel injury 3.1. Contractor H C5.1 Get the appropriate permits for heavy lifting R1. First Aider /
Erection or Rigging Up 5.2Fatigue technique Personnel/ Lifting activities. Refer “PTW Procedure” Nurse with
5.3 Lacerations, 5.2 Fatigue and 5.2. Loss of control 5.2. Equip/material Crew stocked first aid
Splinters laceration , 5.3Back damage. C5.2 Conduct Toolbox Talk box for each
Personnel Injuries 3.2. Asset.
5.4 Back Injury Injuries work crew.
5.3. Loss of equipment/ C5.3 Verify the suitability of lifting tackles & crane
5.5 Crush Injury 5.4 Crush Injury 5.3. Fatigue and stress. 3.3. Reputation R2. MEDEVAC
material for the loads to be handled.
Defective Lifting 5.5 Damage to load, on site.
Equipment 5.6 housekeeping 5.4. Over confidence 5.4. Death C5.4 Check the Lifting Tools; Tackles & Crane R3
5.2 Incorrect use of 5.7 Lightning, Heavy 5.5. Exposure to have fitness validity, certificate and color coding. Security/Commu
lifting equipment Rain& storms adverse weather nity site
5.8 Hand injuries, C5.5 Check object for greasy/slippery surfaces.
representative
5.3 Blind spots 5.9 slips, trips and 5.6 Trips, and Falls Remove grease prior to lifting. Wear gloves to
falls. improve grip. Wear safety toe shoes/boots.
5.4 Line of fire
5.10 Incompetent C5.6 Ensure the area is free from obstacles for
5.3 Abrupt personnel crane operations and ground is properly
Movements 5.11 Inadequate or no 3.11Misunderstanding compacted or the deck is stable
5.4 Collapse of the safety warning signs of tasks
Crane & Load 5.12 Sharp edges C5.7 Confirm the stability of the crane at work
site.
5.5 Equipment 5.13 Wrong tool
dropped due to selection C5.8 Conduct safety check of the crane prior to
lifting equipment start lifting.
failure
C5.9 Carry out the load test in case the crane is
5.6Exceeding assembled at site.
allowable boom limit C5.10 Ensure that the load is secured for safe
for a load lifting.
5.7 No tag line C5.11 Check the slings, chain, ropes, eye bolt,
5.8 Lifting interfering pallet, container are not damaged and safe for
with other lifting the load.
operations Exceeding
alowabble boom limit C5.12 Verify the workers are trained for heavy
for a load lifting operations and non-essential person leave
the area before lifting operations starts
5.6 Damage to the
Load C5.13 Confirm the signals between crane
Operator & Banksman. Only trained Banksman to
Page 7 of 9

7. Concrete Pumping
A B C D E F G H I J
And Procedure
6 Drilling and Advancing 6.1 Drilling and 6.1 Poor handling 6.1 struck by lose 6.1 Personnel Injury 6.1. Contractor H C6.1 Pre-Construction Safety Meeting. All R1. First Aider /
Casing by vibro vibrating into technique object. Personnel/ Piling employees assigned to this task will attend a pre- Nurse with
equipment underground utilities 6.1 Permeant disability Crew construction safety meeting, which will include complete first
6.2 Fatigue 6.2 Equipment toppling the pertinent JSAs, hazards present and controls aid kit
. over for those hazards.
6.1 Death
6.2 Striking overhead R2. MEDEVAC
6.3Hand Injuries 6.2. Asset.
lines or objects with
6.4 6.3 Hit by falling object 6.1 Equipment and C6.2 Pay attention to ground and aerial visitors or
drill mast.
Crush Injury Material damage or loss choppers approaching work area. If necessary, R3. Station
6.3 Injury to hearing
6.4 Striking of 6.3. Reputation setup barriers to keep chopper and visitors out of ambulance on
from noise.
6.5 Damage to load, underground and the work area and use caution tape, reflective site.
overhead facilities and hazard light if available.
6.4 Nearby Facility
Damage due to 6.6 Damage to Existing Noise R4
vibration effect Facilities C6.3 Underground utilities should be marked out JTF/Community
before drilling begins. site
representative
6.5 Physical injury 6.7 Damage to
overhead utilities C6.4 Several days before drilling is to begin, call
from moving parts of
for underground service survey or meet
machinery,
6.8 Damage to hearing contractor site staff and mark out all of their
including change out
underground lines in the area.
of drill pipe and
casing. 6.9 Heavy Rain&
storms C6.5. Observe overhead lines, tree limbs, or other
objects before raising the mast of the drill rig.
6.6 Physical injury
Anticipate the radius of sweep going up and
from cables under 6.10 Hand injuries,
coming down, and plan appropriately.
tension that suddenly
6.11 slips, trips and
C6.6 Position the drill rig no closer than 20 feet
6.7. Physical injury falls.
from overhead power lines and specified
from storing auger
clearance for chopper approach.
on deck. 6.12 Incompetent
personnel
C6.7 Wear approved safety ear plugs when
6.8 Physical hazards
working close enough to drill rig that you have to
to personnel on the 6.13 Inadequate or no speak louder than your normal voice to
ground/deck in the safety warning signs someone standing next to you, or use equipment
vicinity of the heavy
with minimal noise generation
machinery. 6.14 Sharp edges
Page 8 of 9

7. Concrete Pumping
A B C D E F G H I J
And Procedure
7 Concrete Placement by 7.1 Poor access to 7.1 Slips, trips, falls 7.1 Physical injury 6.1 Personnel Injury 6.1. Contractor H 7.1 housekeeping regimes to help keep site clear R1. First Aider /
Pumping work site Poor access and other injuries Personnel/ Piling Nurse with
around work site 7.2 Sight Loss 6.1 Permeant disability Crew 7.2 ensure sufficient space around work areas complete first
7.2 Manual handling aid kit
injuries 7.3 Fatigue 6.1 Death 7.3 ensure there is good access for concrete
7.2 Skin/eye contact R2. MEDEVAC
6.2. Asset. personnel and equipment
with concrete
7.3 Skin rash or 7.4 Struck by fast 6.1 Equipment and
allergy/dermatitis moving object Material damage or loss 7.4 keep other people not directly involved with R3. Station
7.3 Contact with 6.3. Reputation concrete pouring clear from area ambulance on
hazardous 7.4 Concrete splashed site.
7.5 Crush Impact
substances in eye Concrete burns 7.5 ensure water is available to flush eyes
R4
7.5 Short or long term JTF/Community
7.4 Hot weather 7.6 ensure that eye protection is worn in
health effects: site
situations where concrete splashes may occur
overcome by vapours representative
7.5 Violent ejection ,rash/allergy Disease
7.7 ensure that gloves and other protective
of concrete from
clothing are worn
hose at first moment 7.6 Dehydration,
of delivery Dizziness
7.8 Identify hazardous substances and provide
Safety Data Sheets
7.6 Delivery 7.7 Struck by concrete
pipe/joint failure causing body injuries
7.9 Use less or non-hazardous alternatives where
or falls
possible
7.7 Noise from 7.8 Struck by concrete
operating machinery 7.10 Ensure that users are adequately trained in
causing injuries or falls
the substance’s safe use and that appropriate
protective clothing/equipment is used
7.8 Manual handling 7.9 Hearing loss
7.11 Ensure adequate drinking water is available
7.10 Sprains and
strains
7.12 Suitable clothing to be worn e.g. light-
colored clothing
7.13 Ensure that there are shaded areas where

appropriate
Page 9 of 9
APPENDIX F.2: JHA FOR STATIC LOAD TESTING (SLT)

Title: JHA FOR PILE LOAD TEST MONITORING AT DAY AND NIGHT
Page 1 of 5
SOUTHERN SWAMP ASSOCIATED GAS SOLUTIONS (SSAGS)
JOB HAZARD ANALYSIS FOR PILE LOAD TEST MONITORING AT

DAY AND NIGHT
Authorised
Revision Date Description Prepared By Reviewed By:
By:
JHA FOR PILE LOAD TEST

ACTIVITY
R03 18-03-16 ISSUED FOR REVIEW EVELYN OBENE FRIDAY R LAWAL L.O.
CONTRACTOR
Page 2 of 5

Job/Activity: JHA FOR PILE LOAD TEST MONITORING AT NIGHT JHA Review/Composition Team:
PILE LOAD TEST MONITORING AT Work Scope: 1. Gift P. Lelegbene (HSE)
NIGHT 1. Visual inspection of work area before start of activities by night shift. 2. David Onyenenue (HSE)
2. Gathering of equipment and materials for test monitoring at Night.
3. Kimiebi Ojujoh (Const.)
3. Connecting Monitoring devices to test Kent ledge setup at day
4. Load test monitoring at night 4. Charles Osia (SCNL Const. Eng).
5. Lawal Lateef (Engr)
6. Chris Ogboda (SPDC)
7. Achibong Godwin (SCNL)
8. Donald Tsav (HSE SPDC)
A B C D E F G H I J
Task Hazard Threats Top Event Consequences (HSE Hazard Source (HS) Risk Barriers/Controls Recovery Responsible
Steps/Description (Hazard/Aspect) Effect/Impact) Who or What may be Level (Contingenc Action Party
harmed y Plan)
1 Visual inspection of 1.1 Rough terrain, 1.1 Trip and fall 1.1. Trips, slips and fall 1.1. Various injuries Personnel carrying out the (M) C1.1. Conduct toolbox meeting/ perform JSA/ use of R1. First Aider R1. Doctor Chibuzor
work area before 1.2 Uneven surfaces, 1.2 Poor illumination of 1.2 Slip and trip 1.2. Strain, sprain, night activity. trained/competent personnel, and ensure valid PTW / Nurse with (08150651103)
start of activities by Muddy Terrain, work site 1.3 bitten by reptiles dislocation, body pain. TRIC Card. complete first R2. Site Nurse
night shift. 1.3 Sharp edges of 1.3 Poor housekeeping C1.2 Clear work area of obstructions aid kit Mohammed N.
equipment. C1.3 Use appropriate & adequate PPEs e.g. work R2. (08052832312)
1.4 Poor visibility
vest, safety shoes, steel-toe rain boot, coveralls with MEDEVAC R.3 HSE officer.
1.4 Dark areas 1.5 Lone working
high visibility reflective bands,, hard hat, eye goggle, R3. Station Wisdom Ejiogu
1.5 Reptiles 1.6 attack by reptiles (07051175761)
etc. ambulance on
1.6 Poor 1.7 fatigued workers C1.3.1 Use a flashlight to clear the area before R.4 First Aider
communication site.
1.8 Arm attack walking into an unknown situation (Gordon Omonose)
1.7 Weather condition R4
C1.3.2 Ensure adequate lighting of worksite at night. R.5 Project Manager
JTF/Communit
1.8 Blind spots C1.3.3 Ensure crew turn on all installed lighting at (Kimiebi Ojujoh )
y site
1.9 Civil unrest night.
representative
R.6 HSE Supervisor
C1.4 Create access for ease of passage. (Gift Lelegbene)
C1.5 Mind steps, use appropriate Non-Slip Rain boot R.7 Engineer(Lawal
C1.6 Establish a buddy system at the beginning of Lateef)
every night shift before the workers head out to the R.8 Smith Keyomah
site (Security Manager
C1.7 Ensure a dedicated Night shift team get enough 08150498248)
sleep during day and shall not run double shift.
C1.8 Ensure close supervision and good
communication is maintained throughout night task
C1.9 A dedicated Site OH nurse shall man clinic with
effective communication during the task at night.
C1.9.1Ensure a dedicated trained and certified first
aider shall be part of the team at night
C1.9.1Ensure a dedicated HSE officer is assigned to
cover the task at night.
C19.2 Ensure dedicated JTF security coverage of
activities at night.
Page 3 of 5
2 Gathering of 2.1 Manual Handling 2.1 Poor handling 2.1 Trip and fall 2.1 Personnel injury 2.1 Personnel (M) C2.1 Do not work under the influence R1. First Aider / Nurse with R1. Doctor Chibuzor
equipment and 2.2 Weather Conditions technique 2.2 back injury 2.2 Equip/material damage. 2.2 Asset. (M) of drug and alcohol complete first aid kit (08150651103)
2.3 Slippery surfaces, 2.2Heavy rains & storms 2.3 Hand injury C2.2 only trained and competent R2. MEDEVAC R2. Site Nurse
materials for test Mohammed N.
2.4 tripping hazards 2.3 Hand injuries, personnel to carryout task. R3. Station ambulance on
monitoring at Night. (08052832312)
2.5 falling tools and 2.4 slips, trips and falls. C2.3 Handle material properly, use site.
appropriate lifting techniques. No R.3 HSE officer.
objects. 2.5 Incompetent personnel R4 JTF/Community site
mechanical lifting shall be done at Wisdom Ejiogu
2.6. pinch points. 2.6 Inadequate or no safety representative
night. (07051175761)
2.7.Defective tools and warning signs R.4 First Aider
unpremobbed 2.7 Sharp edges C2.3.1 Use a flashlight to clear the area
(Gordon Omonose)
equipment before walking into an unknown
2.8 Wrong tool selection R.5 Project Manager
2.8 Poor housekeeping situation.
(Kimiebi Ojujoh )
C2.3.2 Use sky scan for possible
2.9 Insufficient R.6 HSE Supervisor
thunder & lightning
Lighting (Gift Lelegbene)
C2.3.3 Do not lift object above 25kg
R.7 Engineer(Lawal
manually.
Lateef)
C2.3.4 Maintains close supervision on
R.8 Smith Keyomah
all task to be performed at night.
(Security Manager
C2.3.5 Ensure availability of adequate
08150498248)
firefighting equipment.
C2.3.6 Ensure adequate illumination of
work area.
C2.3.7 Use designated PPE (Visibility
Vest, Hardhat, Safety Shoes, Work
Gloves
2.4 Ensure a good visibility vest so that
other personnel can see where you are
2.5 Maintain good housekeeping.
Arrange materials and tools properly.
2.6 Establish a buddy system at the
beginning of every night shift
Page 4 of 5
3 Connecting 3.1 Manual handling 3.1 Personnel working 3.1 struck by lose 3.1.Various injuries to 3.1Testing Personnel (H) C3.1 Do not work under the influence R1. First Aider / Nurse with R1. Doctor Chibuzor
Monitoring devices 3.2 Uneven ground near load under tension object Personnel 3.2 Equipment of drug and alcohol complete first aid kit (08150651103)
3.3 Pressurised 3.2 Equipment failure 3.2 Equipment toppling 3.1.2 Fatality C3.2 only trained and competent R2. MEDEVAC R2. Site Nurse
to test Kent ledge Mohammed N.
equipment 3.3 Not following over 3.1.3 Damage to equipment personnel to carryout task. R3. Station ambulance on
setup (08052832312)
3.4 incompetent approved work procedure 3.3 Hit by falling object C3.3 Handle material properly, use site.
appropriate lifting techniques. No R.3 HSE officer.
personnel 3.4 Poor knowledge of 34 Equipment damage R4 JTF/Community site
mechanical lifting shall be done at Wisdom Ejiogu
3.5 unauthorized associated hazard 3.6 representative
night. (07051175761)
personnel 3.6 wrong body posture.
R.4 First Aider
3.6 Uncertified 3.7 poor supervision C3.3.1 Use a flashlight to clear the area
(Gordon Omonose)
equipment 3.8 Crush point before walking into an unknown
R.5 Project Manager
situation.
3.9 Pinch points (Kimiebi Ojujoh )
C3.3.2 Do not lift object above 25kg
R.6 HSE Supervisor
manually.
(Gift Lelegbene)
C3.3.4 Maintains close supervision on
R.7 Engineer(Lawal
all task to be performed at night.
Lateef)
C3.3.5 Ensure availability of adequate R.8 Smith Keyomah
firefighting equipment. (Security Manager
C3.3.6 Ensure adequate illumination of 08150498248)
work area.
C3.4. Ensure hydraulic connections and
hoses are free of leakages
C3.5 Ensure all loose items are secured
properly
C3.6 Ensure work area is properly
barricaded with adequate warning
against unauthorised entry.
C3.6.1 Ensure only certified and tested
equipment are used.
C3.6.2 Ensure all gauges and pressure
monitoring equipment are calibrated.
Page 5 of 5
4 Load test monitoring 4.1 Poor illumination 4.1 Poor visibility of work 5.1.1 Tripping Q5.1.1 Various Injuries 5.1.1 Testing M C4.1 Ensure proper lighting system at R1. First Aider / Nurse with R1. Doctor Chibuzor
at night 4.2 Reptiles, insects area Q5.1.2. Damage to /Monitoring Personnel work site; ensure light at the muster complete first aid kit (08150651103)
4.3 Stress/fatigue 4.2 Exposure to insects 5.1.2 Insect/reptiles equipment. point location R2. MEDEVAC R2. Site Nurse
bites Mohammed N.
4.4 Inadequate and contact with reptiles Q5.1.3 Fatality C4.2.1 Discuss JHA in TBM and R3. Station ambulance on
4.3 poor work rotation ensure all personnel understands site. (08052832312)
Security
Q5.1.4 Hill health R.3 HSE officer.
4.5 Adverse weather plan C4.2.2 Ensure proper work rotational R4 JTF/Community site
system; a dedicate night team to Wisdom Ejiogu
condition 4.4 Personnel exposure to 5.1.3 Hill health representative
perform task. (07051175761)
4.6 Lone walker at attack at night
R.4 First Aider
night 4.5 Exposure to due, rain, C4.2.3 Ensure adequate security is in
(Gordon Omonose)
4.7 Trip hazards and cold at night place
R.5 Project Manager
4.6 Equipment failure 5.1.4 Kidnapping, C4.2.4 Ensure use of appropriate PPE(
4.8 Agronomy of work (Kimiebi Ojujoh )
4.7 Personnel tripping on Molestation Coveralls with high visible reflective
station R.6 HSE Supervisor
object bands, clear eye goggles, hand gloves
4.9 Equipment under 5.1.5 Excessive cold and steel toe safety boots)
(Gift Lelegbene)
pressure 4.8 Poor task supervision R.7 Engineer(Lawal
4.9 working under 5.1.6 Trapped in- C4.3 Ensure efficient buddy system Lateef)
influence of drug and between C4.3.1 Stay close and communicate. Do R.8 Smith Keyomah
alcohol equipment not assume that your partner knows (Security Manager
4.10 blind spot. what you are about to do. 08150498248)
4.11 poor communication 5.1.7 Fall C4.3.2 Ensure dedicated PTW system
for night task is in place
4.12 Stress and fatigue
worker at night. C4.3.3 Ensure Safety signs are
displayed
Insufficient Lighting
C4.4 Ensure proper work supervision
C4.4.1 mosquito repellent to be
available at the work location
C4.4.2 Proper communication system
to be in place; Radio
C4.4.3 Clinic service to be available
during night activity
C4.5 Ensure all available lighting is
turned on
C4.6 Use a flashlight to clear the area
before walking into an unknown
situation
C4.6.1 Ensure safe distance from all
equipment under pressure.
C4.7 Use all equipment according to
manufacturer's directions
C4.7.1 Ensure night team Get enough
sleep at day, eat well so that workers
can remain alert and in good health.

SSG-NG01012401-869393-F07-00047 - R01-MDS For Ogbotobo CFA Pile Installation & Testing - RV - 02 - 19.03.16 PDF

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Shell Petroleum Development Company of

MARCH, 2016 DOCUMENT NUMBER

SOUTHERN SWAMP ASSOCIATED GAS SOLUTION (SSAGS) PROJECT

Contract No. : NG01012401

Southern Swamp Associated Gas Solution (SSAGS) Project

B - APPROVED WITH COMMENTS

RECEIVED FOR INFORMATION ONLY

Revision Date Description Originator Checker Approver

Contractor Document Number: OGBC1-CI-E-89184

Revision No. Date of issue Document ID/Reason for change

02 19-March-2016 Issued for Approval

01 20-January-2016 Issued for Approval

1.1 SSG-NG01012401-OGBC1-CG-0604-00002_C04B OGBOTOBO AREA (C) EXISTING

1.3 SSG-NG01012401-GEN-CG-7880-00007 CFA PILES SPECIFICATION FOR

1.5 ASTM D 1143 Standard Tests Methods for Piles

1.6 DEP 34.11.00.12 February 2011 Gen Geotechnical and Engineering -

1.7 EN 1997-1:2004 Eurocode 7: Geotechnical design –

1.8 EN 1536:2010 Execution of special geotechnical work – Bored piles

1.9 AASHTO LRFD Bridge Design Specification

T he pro po se d CF A P iling m e t ho ds pro duce co mparat iv e ly lo w le v e ls o f v ibrat io n, ev e n w he n bo rin g

T he C F A P i l e m e t ho d is suit a bl e fo r co nstruct in g pi l e s in m o st st rat a: grav e ls, sands, s ilt s,

I n s t a l l a t i o n a n d a l l r e q u i r e d t e s t i n g o f p i l e s i s e x p e c t e d t o t a k e approximately 12 weeks with

T he site supe rv is io n t e am fo r t he wo rk s w ill be ex pe rie nce d in t heir de signat e d are as

3.3 Mobi l iz ati o n of E qui p m ent

3.4 Set -U p o f I ns t al lat i o n a nd P i l e D r iv i ng

 P re pare cem e nt slurry w it h w at e r t o use as line r t o lubricat e a nd l ine pipe l ine s

3.6 P ers on nel a nd R es po ns i bil i t i es

Construction Engineer (1 no.)- assist construction manager, supervises all works

Construction Supervisor (1 no.) Supervises piling activities

Chainmen (2 no.) Assist the surveyor

Piling Assistants (4 Nos) guides and assist in piling activities

Excavator Operator (1 nos) operates the excavator

Riggers (3 nos) directs and oversees lifting operations

Batching Plant Supervisor (1 no.) supervises batching operations Batching

plant operator (1 no.) operates the batching plant

Batching Plant crew (4 Nos) assist in concrete batching operations

Technicians (3 nos.) Inspect, maintain and repair all equipment

T e s t c u b e s s h o u l d b e c a s t a t t h i s s t a g e. Sampling of concrete shall be daily and for every

Suff icie nt cu rin g t im e m ust be allo w e d be fo re t e st ing m ay com m e nce and t e st cu be s

Reloading (Only for Trial/Test Piles)

5, 10, 20, 40, 60, 80, 100, 120, 180,

4.1.2 Personnel and Responsibilities

Construction Manager (1 no.): Control of site operations on a day-to-day basis is the

Test Engineer (1 no.): Co-ordination, Data Acquisition and Result Interpretation of

Rigger (1 no.) To assist and oversee all lifting activities

Welder (1 nos.): Cutting and Welding of steel members if necessary.

4.1.3 Machinery and Equipment

Structural Steel Sections/Column/Beam

This shall be used to check vertical movement of the test system

The test results will then be reported in the form of

4.2 Integrity Test

The result is interpreted and defect categorized based on severity of defects

4.2.2 Materials and Equipment

 Pulse Echo Tester equipment

4.2.3 Personnel and Responsibilities

All pro je c t o pe rat io ns w ill be co nt ro lle d by SP D C and SC NL app ro v ed qua lit y

 Project plans and specifications;

 Geotechnical report and/or other available subsurface information

 Contractor’s approved installation plan;

 Details of load test program or pre-production test pile installations;

 Details of required automated monitoring system and control parameters;

5.2 On-Site Review of Contractor’s Equipment

This work includes: