Professional Documents
Culture Documents
Unit 827
Tesco Corporation ("TESCO") has made every effort to ensure that this document contains accurate
and current information for the TESCO top drive, however, the document is intended to be used in
conjunction with a complete training program and on-site supervision and TESCO does not
warrant or guarantee that the information contained herein is either complete or accurate in every
respect, and the reader hereby protects, indemnifies and holds harmless Tesco Corporation together
with its directors, officers, employees and agents from and against all liability for personal injury,
death or property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.
This equipment was filled at the factory with TESCO ULTREX™ brand fluids and greases. To ensure
maximum performance and to avoid cross-contamination, we strongly recommend the continued
usage of TESCO ULTREX™ lubricants, unless otherwise specified.
Contact Information
Corporate Head Office
3993 W. Sam Houston Parkway N., Suite 100
Houston, Texas, 77043
USA
www.tescocorp.com
www.tescoparts.com
Telephone: (713) 359-7000
Fax: (713) 359-7001
Revision Information
TABLE OF CONTENTS
Revi1sion Information
TABLE OF CONTENTS
EMI400 Top Drive, Part Number 730686. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
Top Drive, c/w Swivel Yoke / 600V Blower / 7-ft Links / Travel Stand, 60Hz, 250-EMI-400 . . . . . 2- 4
Gearbox, 10.96:1 Ratio, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 6
Kit, 7-ft Swivel Yoke Links, c/w Counterbalance, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 10
Kit, Bonnet & Gooseneck Installation, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 14
Assembly, Washpipe, 7500-psi, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 16
Kit, Motor Installation, w/600V Blower, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 18
Kit, Electrical Installation, Motor, EMI 400, w/600V Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 20
Kit, Cooler, Gearbox Lubricant, EMI 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 24
Kit, Pipe Handler, 250-EMI-400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 26
Collar, Load, EMI / HXI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 30
Rotary Seal Assembly, EMI400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 32
Nut, Load, 250-EMI-400/250-HXI-700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 34
Kit, Grabber Leg Installation, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 36
Grabber, 9”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 38
Piston/Cylinder Assembly, Grabber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 40
Kit, Torque Arrest, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 42
Kit, Link Tilt Installation, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 44
Kit, Auxiliary Hydraulics, w/ Gear Pump, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 46
Kit, Hoses, Hydraulic, Gearbox Lube & Open Loop, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . 2- 58
Kit, Intensifier, Grabber Box, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 68
Manifold/Enclosure Assembly, 10-Stn, Gear Pump, EMI400. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 70
Kit, Mech, 10-Stn Manifold, EMI 400, with Gear Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 72
Kit, Mudsaver Valve Installation, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 76
Kit, Accessories, Top Drive, w/ 7-ft Swivel Yoke Links, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . 2- 78
Schematic, Lube/Cooling, Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 81
Worm Slew Drive Assembly, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 83
Parts List
Part # 730687
Drawing # I-730687 Rev. 1 Pages 3 - 4 of 4
File # I-730687.xls Refer: 2 Illustrations
Drawing Title: Kit,Swivel Yoke,c/w Couterbalance,EMI 400
tem # Tesco # Qty Description
1 0031 1 Valve,Relief,Dir Act,Cart,10 gpm,600-3600 psi
2 0061 1 Gauge,Liq Filled,0-3000psi/kPa,2.5"ODx1/4"MNPT,LM
3 0204 1 Fitting,Hyd,90D Elb,#8 MORBx#8 MJIC
4 0227 1 Fitting,Hyd,Str,#8MORBx#6MNPT
5 0233 1 Fitting,Hyd,Str,#8MORBx#8FNPT
6 0238 1 Fitting,Hyd,Nipple,#6 MNPTx#6 MNPT
7 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
8 0283 1 Fitting,Hyd,Str,#8MJICx#8MNPT
9 0298 1 Fitting,Hydraulic,1/2" MJIC x 3/8" MNPT Hex Nipple
10 0318 5 Fitting,Hyd,90D Elb,#8 MNPTx#8 MJIC
11 0354 2 Fitting,Hyd,90°Elb,#8MJICx#8FJIC
12 0380 1 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8MNPT-Br
13 0418 1 Quick Disconnect,Nipple,3/8" x 3/8" FNPT,74 Series
14 0993 4 Screw,Cap,Hex Hd,1/4"-20UNCx3",Gr 8,Pld
15 10634 4 Washer,Lock,Helical Spring,1/4",Alloy,Pld
16 1097 14 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
17 1112 6 Fitting,Grease,Str,Long,1/8"MNPT
18 12341 1 Fitting,Hyd,Str,#8MORBx#4FNPT
19 1494 2 Fitting,Hyd,Str,#12 MORBx#8 MJIC
20 16424 2 Screw,Cap,Hex Hd,1/2"-13UNCx5-1/2",Gr8,Pld,Dr Thd
21 2021 1 Body,Cartridge,Relief,2 Way,#8 SAE
22 2603 1 Breather,Air,1/2"MNPT
23 2802 1 Fitting,Hyd,Plug,Hex Hd,#4MORB
24 2808 2 Fitting,Hyd,Str,#16MORBx#8FNPT
25 3116 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
26 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8"
27 3536 8 Screw,Cap,Hex Hd,1/2"-13UNCx2",Gr8,Pld,Dr Hd
28 4104 2 Accumulator,1/2 Gallon,3000-psi,#16FORB
29 11447 2 Shackle,Anchor,Bolt-Type,G-2130,7/8",6-1/2 Ton
30 5332 2 Screw,Cap,Hex Hd,1"-8UNCx4-1/2",Gr8,Pld,Dr Thd
31 5333 2 Screw,Cap,Hex Hd,1"-8UNCx4",Gr8,Pld,Dr Thd
32 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld
33 5972 6 Screw,Cap,Hex Hd,1/2"-13UNCx5",Gr8,Pld,Dr Thd
34 6115 1 VALVE,NEEDLE,3/8 FE/FE,6000PSI,F/HMI
35 6200 2 Retainer,Pin,Swivel Link
36 500417 2 Link,Swivel,7-ft C/C,Machined
37 7177-1 2 Cylinder,Hyd,Sngl Stage,3"Bore,1.5"Rod,8"Stroke
38 8027 1 Manifold,Counter Balance
39 9784 8 Nut,Hex,Lock,Nylon,1/2"-13UNC,Gr8,Pld
Parts List
Part # 730687
Drawing # I-730687 Rev. 1 Pages 3 - 4 of 4
File # I-730687.xls Refer: 2 Illustrations
Drawing Title: Kit,Swivel Yoke,c/w Couterbalance,EMI 400
Item # Tesco # Qty Description
40 9785 4 Nut,Lock,Nylon,1/4-20UNC,GR8,Pld
41 9790 4 Nut,Hex,Lock,Nylon,1"-8UNC,Gr8,Pld
42 0503 1 Mount,Accumulator,Counter Balance,DS,EMI/HMI
43 0504 1 Mount,Accumulator,Counter Balance,ODS,EMI/HMI
44 10373 8 Washer,Belleville,9900-lbs,1/2"IDx1.260"OD,Stl
45 12951 2 Lug,Counter Balance,250T HMI
46 8375 1 Yoke,Swivel,Machined,250T
47 16423 1 Bracket,Relief Manifold,Counter Balance,EMI/HMI
48 Not used
49 5759 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MNPT-Br
50 6256 2 Lug,Counter Balance,Swivel Link,EMI/HMI
51 8377 2 Pin,Yoke,Swivel Link,250 HMI
Parts List
Part # 13097
Drawing # I-13097 Rev. 0 Refer: 1 Illustration
File # I-13097.xls Page 2 of 2
Drawing Title: Assembly, Washpipe, 7500PSI, EMI
Parts List
Part # 730689
Drawing # I-730689 Rev. 3 Page 2 of 2
File # I-730689.xls Refer: 1 Illustration
Drawing Title: Kit,Motor Instl,EMI 400,w/600V Blower
Item # Tesco # Qty Description
1 730783 1 Motor,Elec,400HP,575V,1770RPM,40Hz,w/600V Blower
Spares
1a 731057 1 Motor,Elec,XP,TEFC,5HP,3Ø,575V,3600RPM,184TC
1b 720976 1 Motor/Blower Housing Assembly,600V Blower,150/250EM
2 3532 4 Screw,Cap,Hex Hd,3/4"-10UNCx2-1/2",Gr 8,Pld,Dr Hd
3 9231 4 Washer,Flat,Type A,Narrow,3/4",Hardened,Pld
4 730906 1 Kit,Cooler,Gearbox Lubricant,EMI 400
5 730882 1 Kit,Elec Instl,Motor,EMI 400,w/600V Blower
6 1771 1 Switch,Diff Press,Zone 1,SPDT,1.4-5.5 Inches W.C.
7 2604 1 Breather,Muffler,1/8"MNPT,Bronze
8 731037 1 Fitting,Brass,45°Elb,#4Tubex#2MNPT(c/w Insert)
9 730554 4 Tube,Air Brake,0.250"ODx0.040"Wall,Nylon
10 730806 1 Fitting,Brass,90°Elb,#4Tubex#4MNPT(c/w Insert)
11 730972 2 Screw,Cap,Hex Hd,1/4"-20UNCx1",Gr8,Pld,Dr Hd
12 17602 2 Rivnut,1/4"-20UNC,Steel,Pld
13 730553 0 Bolt,Terminal,#4FNPTx#4FNPT,31/32"LG,Stl
14 731247 4 Screw,Cap,Hex Hd,1/4"-20UNCx1/2",Gr8,Pld,Dr Hd
15 1120038 6 Decal,Warning,"Do Not Use Lifting Lugs",OEM Motor,EMI 400
Parts List
Part # 730882
Drawing # I-730882 Rev. 2 Page 3 of 3
File # I-730882.xls Refer: 2 Illustrations
Drawing Title: Kit,Elec Instl,Motor,EMI 400,w/600V Blower
Item # Tesco # Qty Description
1 730874 1 Cord,Pgtl,Male,Sensors"T",EMI 400,#16,12Pr,3m
2 730875 1 Cord,Pgtl,Male,Blower Motor,EMI 400,#14,7C,3M
3 730876 1 Cord Set,Pgtl,Male,Power,EMI 400,313 MCM,1C,3M
4 730877 1 Cord,Pgtl,Male,Ground Cable,EMI 400,4/0,1C,3M
5 13630 5 Gland,Cable,Ex,Str,1-1/4"
6 15058 5 Ring,Sealing,Elec,Ex,1-1/4"
7 15056 5 Nut,Lock,Elec,Ex,1-1/4"
8 730870 1 Gland,Cable,Ex,Str,3/4"MNPT,(Grommet 11.0mm-14.3mm)
9 730871 1 Ring,Sealing,Elec,Ex,3/4"
10 730872 1 Nut,Lock,Elec,Ex,3/4"
11 Not used
12 Not used
13 Not used
14 730878 1 Gland,Cable,Ex,Str,1"MNPT,(Grommet 13.0mm-20.2mm)
15 730879 1 Ring,Sealing,Elec,Ex,1"
16 730880 1 Nut,Lock,Elec,Ex,1"
17 770256 1 Cord,Pigtail,Encoder,EMI 400
18 Not used
19 13505 2 Gland,Cable,Ex,Str,1/2",(Grommet 7.5mm-11.9mm)
20 15057 2 Ring,Sealing,Elec,Ex,1/2"
21 15055 2 Nut,Lock,Elec,Ex,1/2"
22 13626 5 Cable,Bostrig,600V,110°C,#14,4C
23 0847 1 Connector,Cable,Str,1/2",SR,(0.310"-0.560")
24 2123 2 Ring,Sealing,Elec,1/2"
25 3785 1 Nut,Lock,Elec,1/2",Stl
26 0845 1 Bushing,Elec,1/2",Plastic
27 Not used
28 4568 3 Lug,Elec,Crimp,350MCM,Red,2 Hole,5/8"
29 4570 3 Lug,Elec,Crimp,250MCM,Yel,1 Hole,1/2"
30 4513 1 Fitting,Elec,Reducer,3/4"x1/2",Stl
31 720446 1 Barrier,Intrinsic Safe,12-24VDC,(For Part# 770449)
32 3967 0.25 Rail,Mnt,DIN,TS 35x7.5x2M Lg,Slot
33 0823 2 Clamp,End,Wht,F/Rail,TS 35
34 3898 1 Connector,Cable,90°Elb,1/2",SR,(0.375"-0.500")
35 12411 3 Cable,Bostrig,600V,110°C,#18,3C
Parts List
Part # 13392
Drawing # I-13392 Rev. 8 Refer: 1 Illustration
File # I-13392.xls Page 2 of 2
Drawing Title: Collar, Load, EMI
Parts List
Part # 730785
Drawing # I-730785 Rev. A Refer: 1 Illustration
File # I-730785.xls Page 2 of 2
Drawing Title: Nut, Load, 250-EMI-400/250-HXI-700
GRABBER, 9”
Parts List
Part # 1390028
Drawing # I-1390028 Rev. 0 Page 9 of 9
File # I-1390028.xls Refer: 8 Illustrations
Drawing Title: Kit,Hoses,Hyd,Gearbox Lube & Open Loop,250-EMI-400
Item # Tesco # Qty Description
1 3488 1 Hose,Hyd,100R2-AT,#4x34",FJICxFJIC
2 731002 2 Hose,Hyd,100R2-AT,#4x27",FJICxFJIC
3 5474 2 Hose,Hyd,100R2-AT,#4x37",FJICxFJIC
4 5461 1 Hose,Hyd,100R2-AT,#6x26",FJICxFJIC
5 3404 1 Hose,Hyd,100R2-AT,#6x23",FJICxFJIC
6 3487 2 Hose,Hyd,100R2-AT,#6x20",FJICxFJIC
7 5339 1 Hose,Hyd,100R2-AT,#6x120",FJICxFJIC
8 3722 1 Hose,Hyd,100R2-AT,#6x10",FJICxFJIC
9 3382 2 Hose,Hyd,100R2-AT,#6x30",FJIC
10 3718 1 Hose,Hyd,100R2-AT,#6x38",FJICxFJIC
11 5434 1 Hose,Hyd,100R2-AT,#4x12",FJICxFJIC
12 3420 2 Hose,Hyd,100R2-AT,#6x40",FJICxFJIC
13 3416 3 Hose,Hyd,100R2-AT,#6x36",FJICxFJIC
14 3469 2 Hose,Hyd,100R2-AT,#6x35",FJICxFJIC
15 5464 1 Hose,Hyd,100R2-AT,#6x45",FJICxFJIC
16 3475 1 Hose,Hyd,100R2-AT,#6x64",FJICxFJIC
17 5441 1 Hose,Hyd,100R2-AT,#6x66.5",FJICxFJIC
18 3486 1 Hose,Hyd,100R2-AT,#6x132",FJICxFJIC
19 731003 1 Hose,Hyd,100R2-AT,#6x132",FJICxLong 90°FJIC
20 4582 1 Hose,Hyd,100R2-AT,#4x120",FJICxFJIC
21 731004 1 Hose,Hyd,100R2-AT,#8x11",FJICx90°FJIC
22 5483 1 Hose,Hyd,100R2-AT,#8x52",FJICxFJIC
23 17149 1 Hose,Hyd,100R2-AT,#8x69",FJICxFJIC
24 5445 1 Hose,Hyd,100R2-AT,#8X65",FJIC
25 3478 2 Hose,Hyd,100R2-AT,#6x22",FJICxFJIC
26 Not used
27 5340 1 Hose,Hyd,100R2-AT,#8x20",FJICxFJIC
28 5440 2 Hose,Hyd,100R2-AT,#6x32",FJICxFJIC
29 5477 1 Hose,Hyd,100R2-AT,#8x22",FJICxFJIC
30 5436 2 Hose,Hyd,100R2-AT,#4x30",FJICxFJIC
31 5541 1 Hose,Hyd,100R2-AT,#4x42",FJICxFJIC
32 3716 1 Hose,Hyd,100R2-AT,#6x28",FJICxFJIC
33 3464 2 Hose,Hyd,100R2-AT,#6x25",FJICxFJIC
34 5469 1 Hose,Hyd,100R2-AT,#6x62",FJICxFJIC
35 5465 1 Hose,Hyd,100R2-AT,#6x65",FJICxFJIC
Parts List
Part # 720993
Drawing # I-720993 Rev. 2 Page 2 of 2
File # I-720993.xls Refer: 1 Illustration
Drawing Title: Kit,Intensifier,Grabber Box,EMI400,EnsignUSA
Item # Tesco # Qty Description
1 0199 1 Fitting,Hyd,90°Elb,#6MJICx#6MORB
2 0337 2 Fitting,Hyd,Str,#6FJICx#4MJIC
3 1066 4 Washer,Lock,Helical Spring,3/8",Stl,Pld
4 1090073 1 Intensifier/Manifold Assembly,1:2.8 Ratio
spares:
4a 1090074 1 Valve,Shuttle,Cartridge,60-l/min@7-bar
4b 1090075 1 Valve,Check,Pilot Operated,Cartridge,25 l/min@500 bar
4c 1090076 1 Valve,Pressure Reducing,Cartridge,30-140 bar,40-l/min@7-bar
4d 1090077 1 Valve,Check,Pilot Operated,Cartridge,30-l/min@7-bar,15-psi Cracking Pressure
4e 1090078 1 Valve,Counterbalance,Pilot-Operated,3:1,60-l/min@22-bar,1-bar Cracking Pressure
4f 1090079 1 Intensifier,1:2.8 Ratio,8-l/min Inlet,0.6-l/min Outlet
5 12128 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MORB-Br
6 1390002 1 Fitting,Hyd,Tee,#4MJICx#4MJICx#6MORB-Br
7 12256 1 Fitting,Hyd,Str,#4FNPTx#4FJIC
8 5128 1 Fitting,Hyd,Plug,Skt Hd,#6MORB
9 5763 1 Gauge,Liq Filled,0-6000psi/kPa,2.5"ODx1/4"MNPT,LM
10 960054 4 Screw,Cap,Hex Hd,3/8"-16UNCx4-1/2",Gr8,Pld,Dr Hd
Parts List
Part # 730801
Drawing # I-730801 Rev. 0 Page 2 of 2
File # I-730801.xls Refer: 1 Illustration
Drawing Title: Manifold Assy,10-Stn,EMI 400,w/Gear Pump
Item # Tesco # Qty Description
1 730802 1 Kit,Mech,10-Stn Manf,EMI 400,w/Gear Pump
2 770185 1 Kit,Elec,10-Stn Manifold,EMI 400,w/Gear Pump
KIT, ACCESSORIES, TOP DRIVE, W/ 7-FT SWIVEL YOKE LINKS, EMI 400
Parts List
Part # 730697
Drawing # I-730697 Rev. 2 Page 2 of 2
File # I-730697.xls Refer: 1 Illustration
Drawing Title: Kit,Accessories,EMI 400
Item # Tesco # Qty Description
1 1010 4 Screw,Cap,Hex Hd,3/8"-16UNCx2",Gr 8,Pld
2 1112 6 Fitting,Grease,Str,Long,1/8"MNPT
3 3116 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
4 3537 4 Screw,Cap,Hex Hd,3/4"-10UNCx4-1/2",Gr8,Pld,Dr Thd
5 3384 4 Pin,Extend Arm,1.5"ODx6-1/4"lg
6 4333 4 Nut,Hex,Lock,Nylon,3/8"-16UNC,Gr8,Pld
7 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld
8 6200 2 Retainer,Pin,Swivel Link
9 10429 2 Pin,Swivel Link,Gearbox,EMI
10 13169 2 RETAINER,BAIL,WELDMENT,EMI
11 2348 4 Nut,Hex,Slotted,1"-8UNC,Gr2
12 2361 4 Pin,Safety,1/8"Wire-ODx3-1/8"Usable-Lg
13 3506 4 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Thd
14 810300 1 Stand,Travel,EMI 400 w/ 7FT Link
15 960057 1 Guard,Weldment,Final,250-EMI-400
16 960055 2 Mount,Guard,Machined,250-EMI-400
17 3731 4 Screw,Cap,Hex Hd,3/4"-10UNCx1-1/2",Gr8,Pld,Dr Hd
18 9231 12 Washer,Flat,Type A,Narrow,3/4",Hardened,Pld
19 3535 2 Screw,Cap,Hex Hd,3/4"-10UNCx3",Gr8,Pld,Dr Thd
20 19218 6 Nut,Hex,Lock,Spiralock,Flg,3/4"-10SPL,Gr8,Pld
21 920038 1 Mount,Upper,Guard,EMI 400
22 3742 2 Screw,Cap,Hex Hd,1"-8UNCx3-1/2",Gr8,Pld,Dr Thd
23 720197 2 Nut,Hex,Lock,Spiralock,Flg,1"-8SPL,Gr8,Pld
24 14249 2 Washer,Flat,Type A,Narrow,1",Hardened,Pld
25 1095 6 Pin,Cotter,3/16"ODx1-1/2"Lg,Pld
26 13557 2 Screw,Cap,Hex Hd,3/4"-10UNCx3",Gr8,Pld,Dr Hd
Revision Information
TABLE OF CONTENTS
EMI 400 Power Module, Part Number 770994 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 1
Module, Power, 600VAC, 60Hz, EMI 400 (TESCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 4
Kit, Electric Waterfall, 350-EXI-600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 5
Panel, PLC, Module, Power, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 7
Panel, Distribution & Motor Control, 600V, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 11
Revision Information
TABLE OF CONTENTS
Hydraulic Power Unit, Part Number 500420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Auxiliary Pump Assembly, 575V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Kit, Plumbing, HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 6
Kit, Electrical Installation, HPU, EMI 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 10
Power Unit, Hydraulics, Remote, Tank & Pump, 600VAC, 60Hz, EMI/EXI . . . . . . . . . . . . . . . . . 4- 15
Parts List
Part # 5664
Drawing # I-5664 REV. 0
File # I-5664.xls Refer: 1 Illustration
Drawing Title: ASSY, AUX. PUMP, 575V, EC
POWER UNIT, HYDRAULICS, REMOTE, TANK & PUMP, 600VAC, 60HZ, EMI/EXI
Revision Information
TABLE OF CONTENTS
Hose Reel/Service Loop, Part Number 730778 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Hose Reel/Service Loop, complete, 225 ft lg, EMI 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Hose Reel, c/w Controls, 450 EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 8
Control, Motor, Service Loop, HCI/HMI/ECI/EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 10
Skid Assembly, Hose Reel, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 12
Service Loop, 225 ft lg, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 14
Parts List
Part # 720430
Drawing # I-720430 Rev. 0 Page 2 of 2
File # I-720430.xls Refer: 1 Illustration
Drawing Title: Hose Reel,c/w Controls,450 EMI
Item # Tesco # Qty Description
1 0283 2 Fitting,Hyd,Str,#8MJICx#8MNPT
2 0293 4 Fitting,Hyd,Str,#12MJICx#16MNPT
3 0387 1 Plug,Quick Disconnect,Coupler,78Series,1"
4 0389 1 Cap,Quick Disconnect,Nipple,78Series,1"
5 0394 1 Cap,Quick Disconnect,Nipple,FF-Series,1",Black
6 0421 1 Disconnect,Quick,Nipple,74Series,3/8"x1/2"FNPT
7 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
8 0442 1 Cap,Quick Disconnect,Coupler,FF-Series,1",Black
9 1496 2 Fitting,Hyd,Str,#8MJICx#10MORB
10 0968 2 Nut,Hex,1/2"-13UNC,Gr8,Pld
11 0988 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld
12 1989 1 Disconnect,Quick,Nipple,FF-Series,1"x1"FNPT
13 1998 1 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
14 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
15 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
16 3460 1 Cap,Quick Disconnect,Nipple,74Series,3/8",Black
17 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
18 8586 1 KIT,HOSEREEL ASSY,EMI
19 5881 4 W asher,Lock,Helical Spring,1/2",Alloy,Pld
20 1042 2 Screw,Cap,Skt Hd,1/2"-13UNCx1-3/4"
21 1073 4 W asher,Flat,Type A,Narrow,1/2",Hardened,Pld
22 1791 1 Motor,Hyd,Charlynn,104-1004
23 1835 1 LINKS,CHAIN,ROLLER,60-1,OFF SET LINK
24 1836 1 LINKS,CHAIN,ROLLER,60-1,CONNECTING LINK
25 2618 1 Sprocket,Motor Drive,Reel,20T
26 3323 1 Mount,Motor,Charlynn,HMI/ECI
27 3328 1 Tensioner,Chain,Service Loop
28 3335 1 Control,Motor,Service Loop,HMI/ECI/EMI
29 3808 1 BUSHING,DODGE,1,SDS X 1
30 15474 1 CHAIN,ROLLER,60-1RX15FT
100 720432 1 Kit,Hoses,Hyd,Controls,Hose Reel,450 EMI
101 5108 2 Hose,Hyd,100R2-AT,#8x74",JFICxFJIC
102 5617 2 Hose,Hyd,100R2-AT,#12x35',FJICxFJIC
Parts List
Part # 8586
Drawing # I-8586 Rev. 5 Page 2 of 2
File # I-8586.xls Refer: 1 Illustration
Drawing Title: Skid Assy,Hose Reel,EMI
Item # Tesco # Qty Description
1 1009 6 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld
2 1014 5 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
3 10632 11 Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
4 1115 3 Fitting,Grease,Str,Short,1/4"MNPT
5 13299 1 Reel,Hose Reel,ECI
6 5884 1 Skid,Hose Reel,D2P/EMI
7 6515 1 Guard,Chain,Hose Reel,D2P/EMI
8 7135 11 Washer,Lock,Helical Spring,3/8",Alloy,Pld
9 5815 1 Reel,Electrical Cable,Hose Reel,D2P/EMI
DRILLER ’S PANEL,
PART NUMBER 730777
This chapter contains all the parts lists and the accompanying illustrations for the Driller’s
Panel, Part Number 730777.
Revision Information
TABLE OF CONTENTS
Driller’s Panel, Part Number 730777. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 1
Driller’s Panel, 24VDC, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 4
Kit, Miscellaneous, Driller’s Panel, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 8
Parts List
Part # 730850
Drawing # I-730850 Rev. 1 Page 3 of 3
File # I-730850.xls Refer: 2 Illustrations
Drawing Title: Kit,Miscellaneous,Drillers Panel,EMI 400
Item # Tesco # Qty Description
1 0845 3 Bushing,Elec,1/2",Plastic
2 0847 3 Connector,Cable,Str,1/2",SR,(0.310"-0.560")
3 14574 1 Cord,Pgtl,Female,Drillers"C"DrawworkIL,#18,4C,2.8M
4 14575 1 Cord,Pgtl,Female,Drillers"D"MudPump IL,#18,4C,2.8M
5 14577 1 Cord,Pgtl,Female,Drillers"F"Brake Hdl,#18,4C,2.8M
6 14942 1 Cord,Pgtl,Male,COM/Power Cable"B",#16,4Pr,3.1M
7 16218 2 PLUG,SS,FOR 1/2"HOLE C/W NUT
8 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
9 16417 1 DESICCANT,PACKET,WATER GUARD,3"X3",DBL SIDED TAPE
10 2123 3 Ring,Sealing,Elec,1/2"
11 2124 1 Ring,Sealing,3/4"
12 3785 3 Nut,Lock,Elec,1/2",Stl
13 3952 1 Connector,Cable,Str,3/4",SR,(0.500"-0.750")
14 3955 1 Locknut,3/4" w Hub
15 3960 1 Bushing,Plastic,Insulated,3/4"
16 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
17 Not used
18 9375 2 Heater,Strip,50W,24V,Ø1
19 16296 A/R LANYARD,CLEAR,INSULATED,1/16,STEEL WIRE
20 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
21 16293 A/R STUD,WELD,1/4-20UNC X 2 LG,SS
22 16297 A/R STUD,WELD,1/4-20UNC X 3/4 LG,SS
23 14208 A/R Screw,Cap,Hex Hd,1/4"-20UNCx3/4",304,SS
24 10634 A/R Washer,Lock,Helical Spring,1/4",Alloy,Pld
25 11467 A/R Washer,Flat,Type A,Narrow,1/4",Hardened,Pld
26 0960 A/R Nut,Hex,1/4"-20UNC,Gr8,Pld
27 9785 A/R Nut,Lock,Nylon,1/4-20UNC,GR8,Pld
28 16294 A/R Nut,Wing,1/4"-20UNC,Pld
29 15792 A/R Screw,Cap,Hex Hd,3/8"-24UNFx1-1/2",Gr8,Pld
30 7135 A/R Washer,Lock,Helical Spring,3/8",Alloy,Pld
31 0961 A/R Nut,Hex,3/8"-16UNC,Gr8,Pld
32 10632 A/R Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
33 13890 A/R Washer,Lock,Helical Spring,M8,Plain
34 16291 A/R Resistor,100 Ohm,1/4W,5% Tol
35 14495 A/R Heatshrink,1/8" Clear x 4' Lg
36 16298 A/R Wire,GTF,600V,125°C,#14,1C,Red,Strand
37 16299 A/R Wire,GTF,600V,125°C,#14,1C,Blk,Strand
38 14554 A/R Wire,TEW,600V,105°C,#14,1C,Grn,Strand,Tinned
39 16096 A/R Lug,Elec,Crimp,Ring,#18-#14,Blu,1/4"
40 16295 A/R Lug,Elec,Crimp,Ring,#18-#14,Blu,#8
TORQUE BUSHING,
PART NUMBER 731144
This chapter contains all the parts lists and the accompanying illustrations for the Torque
Bushing, Part Number 731144.
Revision Information
TABLE OF CONTENTS
Torque Bushing, Part Number 731144 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 1
Torque Bushing, 72”, c/w Hydraulics, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 4
Torque Bushing, 72”, No Hydraulics, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 6
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Dec 4, 2009
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TESCO Corp. permit to practice# P06505