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Flange #: Plant: ID Code: Nomenclature: Flange Calculation According To EN 1591-1:2001 + A1:2009
Flange #: Plant: ID Code: Nomenclature: Flange Calculation According To EN 1591-1:2001 + A1:2009
2014
4 et 6, rue de Bièvre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -
flange #: -
plant: -
ID code: -
nomenclature: -
remarks:
To model the flange with tube plate as practical as possible, the depth of the recesses has been
reduced so that the seals are in the main power circuit. To model the grip length and the thermal
expansion of the tube plate correctly, the height of the tube sheet has been taken into account by
expansion sleeves. Reducing the clamping length of the changes in the recesses is balanced with
the sleeve length.
name - -
signature
flange #: -
plant: -
ID code: -
nomenclature: -
input values
loads
assembly test cond. load cond.1 load cond.2
temperature T 20 20 206 210 °C
internal pressure p 0 4,4 1,8 2,6 MPa
additional forces according EN 1092-1
external axial force FA 0 0 174 174 kN
external bending moment MA 0 0 0 0 kNm
remarks on loads For all components the same temperature is applied. Covering
additional loads according to DIN EN 1092-1 considered.
geometry
flange 1
type weld-neck flange
hub conical hub
code -
nominal pressure / nominal size -
blind hole no
outer diameter flange d4 440,00 mm
bolt circle diameter d3 398,00 mm
inner diameter flange d0 303,80 mm
diameter of bolt hole d5 22,00 mm
thickness of flange ring bF 35,00 mm
thickness of wall eS 10,00 mm
wall thickness at thick end of hub e2 18,00 mm
lenght of conical hub lH 32,00 mm
flange 2
type weld-neck flange
hub conical hub
code -
nominal pressure / nominal size -
blind hole no
outer diameter flange d4 440,00 mm
bolt circle diameter d3 398,00 mm
inner diameter flange d0 303,80 mm
diameter of bolt hole d5 22,00 mm
thickness of flange ring bF 35,00 mm
thickness of wall eS 10,00 mm
wall thickness at thick end of hub e2 18,00 mm
lenght of conical hub lH 32,00 mm
flange #: -
plant: -
ID code: -
nomenclature: -
bolts
type of bolts screw
code EN ISO 4014
thread M20
pitch pt 2,50 mm
nominal diameter dB0 20,00 mm
basic pitch diameter dB2 18,38 mm
effekive diameter dBe 17,65 mm
number of bolts nB 16 -
clamping length lb 102,00 mm
diameter internal bolt di 0,00 mm
remarks on bolts
gasket
type of gasket Metal jacketed gasket with layers
quantity of gaskets 2,00
inner diameter inner ring dG0 323,00 mm
inner diameter gasket dG1 323,00 mm
outer diameter gasket dG2 363,00 mm
outer diameter centerring ring dG3 363,00 mm
gasket thickness eG 4,50 mm
rubber lining 0,00 mm
remarks on gasket
extension sleeve
inner diameter di 22,00 mm
outer diameter da 44,00 mm
length h 29,00 mm
remarks on extension sleeve Into account the level of the tube plate by extension sleeves.
materials
material flange
material name/number AF 42 (C22 1.0402)
code EN 10083-2 (1996-10)
form of manufacture Aciers pour trempe et revenu
austenitic no
cast no
assembly test cond. load cond.1 load cond.2
temperature T F1 20 20 206 210 °C
strength parameter Rp0,2T 245 245 204 202 MPa
strength parameter Rp1,0T MPa
strength parameter RmT 440 440 403 401 MPa
flange #: -
plant: -
ID code: -
nomenclature: -
material of bolts
material name/number G41400 1Cr-1/5Mo (A193 B7)
code Section II/Part D (06/11)
form of manufacture Aciers pour éléments de fixation d ≤64 mm
austenitic no
cast no
assembly test cond. load cond.1 load cond.2
temperature TB 20 20 206 210 °C
strength parameter Rp0,2T 724 724 724 648 MPa
strength parameter Rp1,0T MPa
strength parameter RmT 862 862 862 862 MPa
modulus of elasticity EB 204000 204000 204000 195800 MPa
thermal expansion coefficient B
1,15E-05 1,15E-05 1,15E-05 1,25E-05 K -1
minimum rupture elongation A 14 %
determination of nominal design stress according to Rp0,2/SB
safety coefficient SB 1,05 1,05 1,5 1,5 -
nominal design stress fB 689,5 689,5 482,7 432,0 MPa
remarks on bolts
gasket characteristics
gasket manufacturer LJC
gasket marking MPR® GASKET 'SP' PETRO 4,0mm
material Graphit
scope 40 bar - L 0.01
assembly test cond. load cond.1 load cond.2
temperature TG 20 20 206 210 °C
flange #: -
plant: -
ID code: -
nomenclature: -
tightening device
nomenclature torque wrench = wrench with measuring of torque (only)
flange #: -
plant: -
ID code: -
nomenclature: -
calculation results
check of validity
flange 1
ratio width/heigth of flange ok
uniformity of gasket stress not ok
flange 2
ratio width/heigth of flange ok
uniformity of gasket stress not ok
flexibilities
axial flexibility modulus of bolts XB 2,92E-02 1/mm
rotational flexibility modulus of flange 1 ZF 3,16E-05 1/mm 3
rotational flexibility modulus of flange 2 ZF 3,16E-05 1/mm 3
axial flexibility modulus of gasket XG 2,09E-04 1/mm
loads
assembly test cond. load cond.1 load cond.2
pressure force FQ 0 407 166 240 kN
axial force (addition bending moment) F R+ 0 0 174 174 kN
axial force (subtraction bending moment) F R- 0 0 174 174 kN
axial thermal expansion U 0,000 0,000 -0,008 0,010 mm
axial compliance
assembly test cond. load cond.1 load cond.2
axial compliance related to
gasket force YG 4,57E-07 4,57E-07 4,61E-07 4,67E-07 mm/N
pressure force YQ 4,87E-07 4,87E-07 5,17E-07 5,23E-07 mm/N
resulting additional force YR 4,36E-07 4,36E-07 4,62E-07 4,68E-07 mm/N
minimum forces
assembly test cond. load cond.1 load cond.2
minimum gasket force F Greq 1843 323 323 323 kN
flange #: -
plant: -
ID code: -
nomenclature: -
flange 1
allowable load ration F all
1,00 1,00 1,00 1,00
load ratio F
0,96 0,43 0,73 0,71
ok ok ok ok
flange 2
allowable load ration F all
1,00 1,00 1,00 1,00
load ratio F
0,96 0,43 0,73 0,71
ok ok ok ok
gasket
allowable load ration G all
1,00 1,00 1,00 1,00
flange #: -
plant: -
ID code: -
nomenclature: -
load ratio G
0,33 0,07 0,07 0,05
ok ok ok ok
flange rotation
flange #: -
plant: -
ID code: -
nomenclature: -
calculation parameters
flange parameters
flange 1 flange 2
pitch between bolts pB 78,15 78,15 mm
eff. diameter of bolt hole d5e 11,67 11,67 mm
eff. bolt circle diameter d3e 394,89 394,89 mm
cross-section area of flange ring AF 2290,20 2290,20 mm 2
cross-section area of loose flange ring AL 0,00 0,00 mm 2
eff. width of flange ring bF 56,43 56,43 mm
eff. diameter of flange ring dF 371,90 371,90 mm
eff. thickness of flange ring eF 33,63 33,63 mm
equ. wall thickness for flexibility eE 13,90 13,90 mm
intermediate variable 1,800 1,800 -
mean diameter shell dE 317,70 317,70 mm
lever arm correction hP 8,06 8,06 mm
lever arm hG 25,95 25,95 mm
lever arm hH 38,59 38,59 mm
lever arm hL 0,00 0,00 mm
intermediate variable 0,288 0,288 -
intermediate variable 1,087 1,087 -
intermediate variable 0,000 0,000 -
correction factor cF 0,191 0,191 -
lever arm correction hS 12,29 12,29 mm
lever arm correction hT 16,88 16,88 mm
lever arm correction hQ 12,56 12,56 mm
lever arm correction hR -1,84 -1,84 mm
correction factor kQ 0,850 0,850 -
correction factor kR -0,150 -0,150 -
rotational flexibility modulus of flange ZF 3,16E-05 3,16E-05 1/mm 3
rotational flexibility modulus of flange ZL 0,00E+00 0,00E+00 1/mm 3
bolt parameters
eff. cross-section area AB 3916,70 mm 2
axial flexibility modulus XB 2,92E-02 1/mm
gasket parameters
theoretical gasket width bGt 20,00 mm
theoretical mean gasket diameter dGt 343,00 mm
theoretical gasket area AGt 21551,33 mm 2
gasket force for calculation of width F G0 1987,61 kN
interim gasket width bGi 20,00 mm
Effective gasket width bGe 20,00 mm
Effective mean gasket diameter dGe 343,00 mm
Effective gasket area AGe 21551,33 mm 2
axial flexibility modulus XG 2,09E-04 1/mm
internal forces
flange #: -
plant: -
ID code: -
nomenclature: -
compliance of the joint assembly test cond. load cond.1 load cond.2
axial compliance related to FG YG 4,57E-07 4,57E-07 4,61E-07 4,67E-07 mm/N
axial compliance related to FQ YQ 4,87E-07 4,87E-07 5,17E-07 5,23E-07 mm/N
axial compliance related to FR YR 4,36E-07 4,36E-07 4,62E-07 4,68E-07 mm/N
minimum forces necessary for the gasket assembly test cond. load cond.1 load cond.2
min. gasket force in assembly F G0min 1842,64 kN
min. gasket force in sub. conditions F GImin 323,27 323,27 323,27 kN
internal forces in assembly condition assembly test cond. load cond.1 load cond.2
min. gasket force for sub. Conditions F Gdel 874,90 kN
min. gasket force for all conditions F G0req 1842,64 kN
min. bolt force for all conditions F B0req 1842,33 kN
scatter for global load above nom. value e+ 0,070 -
scatter for global load above nom. value e- 0,070 -
nominal bolt force F B0nom 1217,00 kN
check of min. bolt force FB0req ok -
max. bolt force F B0max 1302,19 kN
max. gasket force F G0max 2080,00 kN
internal forces in subsequent condition assembly test cond. load cond.1 load cond.2
max. gasket force F G0d 874,90 kN
accumulation of plastic deformation no -
flange #: -
plant: -
ID code: -
nomenclature: -
particular value Z
0,425819 0,33902 0,371296 0,341766 -
resistance of flange WF 5,75E+07 5,47E+07 3,24E+07 3,15E+07 Nmm
flange load ratio F
0,96 0,43 0,73 0,71 -