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PROJECT REPORT ON

INDUSTRIAL VISIT
AT
PRECITEK COMPONENTS,
PRECITEK INDUSTRIES,
SIDHAKALA ENGINEERS AND
JAYASHREE POLYMERS.
SUBMIT BY
NARENDRA CHAUDHARI
ROLL NO-4102
S.Y.B.B.A.

UNDER THE GUIDANCE OF


PROF. SHEETAL MANTRI
SUBMITTED TO

SAVITRIBAI PHULE PUNE UNIVERSITY


IN PARTIAL FULFILMENT FOR SECOND YEAR OF
BACHELOR OF BUSINESS ADMINISTRATION(BBA)
2014-2015
THROUGH
BRACTS
VISHWAKARMA COLLEGE OF ARTS, COMMERCE &SCIENCE
PUNE-48.

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DECLARATION

I the undersigned, hereby declare that the Project report entitled “Industrial Visit Project to
Precitek Components, Sidhakala Engineers and Jayshree Polymers” is written and
submitted by me to the University of Pune in partial fulfilment of the requirements for the
award of degree of Bachelors of Business Administration under the guidance of Dr. Sheetal
Mantri my original works and the conclusions drawn therein are based on the material collected
by me.

Place: Pune
Student: Narendra Navaram Chaudhari
Class: SY BBA
Date: .

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Bansilal Ramnath Agarwal Charitable Trust

VISHWAKARMA COLLEGE OF ARTS,


COMMERCE AND SCIENCE
Kondhwa Bk., Pune – 411048.

CERTIFICATE

This is to certify that,


Mr. Narendra Navaram Chaudhari .
Of class SYBBA has completed .
Project Report on Precitek Components, Precitek industries, Sidhkala Engineers & Jayshree
Polymers .
Practical Work in the Department of Industrial Visit.
As Prescribed by the University of Pune, in the academic year 2016-2017.

Principal Internal examiner External examiner

Date:
Remarks:

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Acknowledgement

To begin, I pay my in-depth thank and prayer to almighty for giving me the strength and helping
me to overcome all the hurdles of my life successfully.

I would like to express my special thanks and gratitude to my teacher and guide Mrs Sheetal
Mantri , for all her guidance and motivation in completing this project.
I would also like to thank Dr Arun Patil , the principal of Vishwarkarma College of Arts,
Commerce and Science, for providing us with all the faculities in order to make a successful
business trip to all the industries.

Special thanks to the Owner and Proprietor of Precitek Components, Precitek Industries,
Siddhakla Industries and Jayshree Polymers for investing their valuable time and providing
proper information and guidance about their company.

Lastly ,I would like to thank my Friends and Parents for their support in compiling information
and helping me to complete the project in the limited time frame.

THANK YOU

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TABLE OF CONTENT
1.1 INTRODUCTION
1.2 Importance of the Topic
1.3 Selection of the Organization
1.4 Objective of Study
1.5 Research Methodology
PART TWO
2 COMPANY PROFILE
2.1
2.2
2.3
2.4
2.5

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1.1 INTRODUCTION

In the recent years, breakthrough innovations have enabled retailers to capture new

Intelligence regarding trends and customer behaviours at the store level which has ultimately led
to alter the experience of the consumer in the factory or in the business.

In order o make a comfort zone for consumers it is very important to provide them with the same
set of experience they visit the the industry for any purpose.

It is essential to find the points of differentiation and find ways to overcome it.

A consumer is the most important part of any business.He is not dependent on us. We are
dependent on him. He is not an interruption in our work. He is purpose of it. He is not any
outsider in our business. He is a part of it. We are not doing him a favour by serving him. He is
doing us a favour by giving us an opportunity to do so.

We should identify elements which consumers notice when they buy products from the company
like-
 The quality of the products,
 The correct pricing of the product,
 To compare aspects of underperformance,
 To research products to decrease the cost of production,etc.

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1.2 IMPORTANCE OF THE TOPIC SELECTED

There are different types of business sectors like the IT sector , good and manufacturing
sector,etc.
The companies stated above are all manufacturing companies and has therefore helped us to
understand the manufacturing sector of the market in a great depth.
This has explained us various aspects of the manufacturing business like-
 To determine how the raw materials are collected,

 How they are converted to finished products,

 How the process production is carried out,

 To implement theoretical knowledge in the practical field,

 To onbserve the managerial practice of the organization,

 To see the coordination among the employees,

 To find out the facikities given to the employees,

 To know he production process of different processes.

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1.3 SELECTION OF THE ORGANIZATION
The companies mentioned above are very recognized company for their contribution in the field
of manufacturing.
They all are leading producers of the products mentioned in the project and are growing
continuously in the market of india and international market.
Due to such reasons and features the above companies were selected for industrial visit.
Some of the reasons are-
 They are recognized companies with high profits in the market.
 High quality products
 Continous growing markets
 Nearby location of the company
 A good public image of the companies.

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1.4 OBJECTIVE OF THE PROJECT
The project is prepared to fulfil various objective. The objective to prepare this project is:
 For better understanding of the manufacturing industry of the country

 To make everyone understand about the importance of quality products

 To understand the collection of raw materials

 To understand the production process of various companies

 To understand the the firm works in the real world

 To know about the organizational structure of the company

 To know different investment schemes of the organization.

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1.5 RESEARCH METHODOLOGY

Research is focused on past events and their consequences to solve current problems
Research links like company to consumers,customers and public.
This information is used to identify and define marketing oppurtunities and problems; refine and
evaluate actions;
Monitor as a process , research specifies the information required to address these issues.

Researchers should have clear idea of what they are trying to accomplish in the research project.
The process mainly focuses on-
 What is the market demand of such products and manufacturing process?
 What are the additional features desired in any manufacturing process?
 How will the companies process in the next few years?

According to the Oxford Dictionary-


“Research is a careful invetugation or inquiry especially through search fprnew facts in any
branch of knowledge”

Part 1- PRECITEK COMPONENTS AND ENGINEERI


Part 2- SIDHAKALA
Part 3- JAYSHREE POLYMER

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Part 1- PRECITEK COMPONENTS AND ENGINEERI

ABOUT THE COMPANY

Established in the year 2007, we, Precitek, are one of the leading manufacturers and suppliers of
superior quality Plastic Injection Moulded Components, Press Tools, Jigs, Fixtures, and Rubber
Moulds. Our forte lies in offering designing and engineering services. Backed by a team of
experts, we are engaged in offering project management mould, die, jigs & fixtures, and injection
moulded, stamped, or finished sub-assemblies.

Our long-term contracts and a powerful network of validated suppliers at several low cost
locations enables us to offer a flawless range at industry leading prices. We adhere to easy and
sincere manufacturing principles and always utilize the most appropriate technology. Further, we
make sure that the each component offered by us provides our customers with consistently
“World Class” manufacturing solutions. Our orders are carried out with specifications detailed
by our clients. Further, our rapid delivery to all global locations, at high value pricing and local
technical support, has helped us in gaining a commendable position in the market. We are based
on a strong technical and commercial background fitted with hi-tech sophisticated professional
tool room for designing and manufacturing our range by strong technical background of NTTF.

We are headed by our mentor, Mr. Ch. Satayanarayana, we have witnessed tremendous
success. In a very short span of time, we have been able to establish ourselves as one of the
leading names of domain owing to the visionary guidance of our mentor. With the help and
support of our team, we have build strong relationships with Yutaka Auto Parts Pune. Ltd.,
Mahindra International Ltd., and Visit on Automotive Systems India Pvt. Ltd.

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FACTSHEET

Basic Information

Nature of Business Manufacturer

Additional Business Supplier

Total Number of Employees Upto 10 People

Year of Establishment 2007

Ownership Type Partnership

Company USP

• Experienced R & D Department

Primary Competitive • Good Financial Position & TQM


Advantage • Provide Customized Solutions

Quality Measures / Testing


Yes
Facilities

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Packaging/Payment and Shipment Details

Customized Packaging No

• D/A

• D/P
Payment Terms
• L/C

• Cash

Payment Mode • Cheque

• DD

INFRASTRUCTURE

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QUALITY OBJECTIVES

• Improve quality
• Increase customer satisfaction
• Improve employee satisfaction
• Expand sales
• Increase gross profit”

Precitek is very familiar with the following substance reporting systems

• RoHS - Restrictions of use of Hazardous Substances


• IMDS - International Material Data System
• Reach - Registration, Evaluation, Authorization and Restriction of Chemicals
• SOC - Substance of Concern

Progress Reporting

• We always keep our clients informed on tooling progress against time lines established at the
commencement of the individual project as well as against package time lines
• Customers can expect weekly updates via digital photographs and / or updates via MS
Project standard industry reporting protocols.

QUALITY ASSURANCE

Quality is one of the major factors behind our decisive edge over other players in the market.
With a separate quality control department comprised of experienced and well qualified
professionals, we are able to monitor our range on stringent quality parameters. Not only our
finished products, but the raw material is also subjected to stringent quality checks on well
defined parameters. Our quality centric approach ascertains that the international quality

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standards are duly followed. With the assistance of our sound quality assurance wing, we are
capable of offering our clients with a range that reflects quality to its core.

RESEARCH & DEVELOPMENT

Innovation and creativity is the root of success for an organization. Keeping in mind the fact, we
have established a separate R&D wing as a vital part of our infrastructure.
Softwares

• Creo 3
• Draftsight
• WorkNC

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INFRASTRUCTURE

PRODUCT PORTFOLIO

We are one of the prominent manufacturers and suppliers of a wide range of Plastic Injection
Moulded Components, Press Tools, Jigs, Fixtures and Rubber Moulds. Manufactured using high
quality material procured from authentic sources, our range is widely acclaimed among our
clients. We conduct stringent quality tests over entire product line, so the clients can get with
nothing but the best. Precitek is providing Engineering and manufacturing solutions in following
domains:

• Component Supply
• Plastic mouldings & Assemblies
• Injection moulds & Dies
• Inspection fixtures
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• Stamping Dies
• Precision Machining

The best-in-class products offered by us are known for the features like:

• High performance
• Easy usage
• Hassle free operations
• Low maintenance
• Easy installation
• Higher efficiency
• Durability

TEAM

We have carefully recruited a team of hardworking and competent professionals, which holds
profound industry experience to its credit. These professionals readily accept new challenges and
leave no stone unturned towards maintaining a high level of client satisfaction. Some of the key
professionals in our organizational set-up are as follows:
• Designers
• Tool Makers
• Skilled Operators
• NC Programmers
• Helpers
• Other Staff Members
• Quality Controllers
• Research and Development Personnel

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Headed by Mr. Ch. Satayanarayana, our team members work round the clock to offer a range
that compliments quality and innovation. Our mentor also look after the technical matters of the
company. Further, our team members work towards achieving our main goal of achieving
maximum client satisfaction. Each and every team member works in close coordination with
each other. Their sincerity and dedication towards their line of work have helped us in gaining a
commendable position in the market.

PRODUCTS

LASTIC MOULDS, MACHINE TOOLS & ASSEMBLY FIXTURES

Plastic Moulds

• Injection Moulds

• Rubber Mould

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Press Tools

• Press Tools & Stamping Tools

Injection Molded Parts

• 4mm And 5mm Plastic Balls

• Acrylic Parts

• Vertical Injection Moulding

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Inspection & Assembly Fixtures

• Assembly & Inspection Fixtures

• Inspection & Assembling Fixtures

• Fixtures

 Ready Products

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DAILY WORK TIME TABLE

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INJECTION MOLDED PARTS

We are one of the leading manufacturer & supplier of injection molded parts. We offer very wide
range of injection molded parts which are manufactured with very high quality material which is
procured from very reliable vendors. Our products are highly appreciated owing to their features
like accurate dimensions, easy to use and less maintenance. There are many injection molded

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parts are available with us like instrument cluster parts, Instrument cluster parts, acrylic parts,
clear parts, lens & prisms etc.

ACRYLIC PARTS

Acrylic Parts, Clear parts, Lens & Prisms are products which we manufacture and supply to our
clients all over the globe. We conduct a variety of quality testing to ensure that the products
which we send out in the market are high in quality and they live up to the expectations of the
clients. Our company has managed to carve a niche due to the high quality of products which we
offer to our clients and the reasonable rates at which these products are offered.
Features :

• Durable
• Excellent quality
• Cost effective
Enquiry

VERTICAL INJECTION MOULDING

Specification:

• Vertical Clamping Vertical Injection, VCVI, Insert Moulding, Insert Molding, Terminal
Molding
• We have hands in with all types of Insert Moulding e.g Terminal Insert molding, Connector
insert molding
• Nigata 100 Ton Vertical clamping Vertical Injection with Rotary table.

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INSTRUMENT CLUSTER PARTS

We are engaged in the manufacture of a high quality of Instrument Cluster Parts which are
widely used in the industries for a variety of purposes. They are bought by the companies in bulk
as they are made use of as raw materials in a variety of products. They are made using high
quality materials and the manufacturing unit of our company has high tech machinery which use
the best available technology which is used for manufacturing these products.

Features :

• Cost effective
• Accurate
• Precise performance

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Send Business Enquiry

Plastic Fasteners & Clips

We are a company which is involved in the manufacture of high quality of Plastic Fasteners &
Clips which are available to the clients in a wide variety and they are made in several shapes,
sizes and also in different colours from which the customers can choose as per their choice and
requirements. These clips are designed keeping in mind the requirements of the clients and the
price at which these clips and fasteners are offered to the customers.
Features :
• Variety of colours
• Economical pricing
• Superior design
• Long durability
• Superior quality
• Attractive deigns

Additional Information:

• Item Code: Handfan


Send

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Speed Sensor & Functional Parts

We offer to our clients a range of high quality Speed Sensor Parts & Functional Parts which are
used for the purpose of speed sensing and they are widely used in the manufacturing of various
products. We make use of the latest technology for the manufacture of these products and ensure
that the products are made as per the quality standards which have been set by the organization.
We carry out several quality tests to check the quality of the products manufactured.

Features :

• On time delivery
• Economical pricing
• Good quality packaging

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Send Business

Automotive Interior Parts & Trims

We are offering to our clients superior quality of products which are made using an excellent
quality of materials which have been procured from well known market vendors and the
Automotive Interior Parts & Trims which we provide to the clients can be got customized by the
clients as per their own requirements and specifications. These products are made of superior
quality of plastic which has a variety of unique features which make the product very sturdy and
durable.
Features :
• Elegant
• Sophisticated make
• Excellent design

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Specification:

• Demonstrated capability to make Reflector moulds in India


• Masters in functional parts of head lamp
• Various patterns

ACRYLIC PRODUCTS

Acrylic Parts, Clear parts, Lens & Prisms are products which we manufacture and supply to our
clients all over the globe. We conduct a variety of quality testing to ensure that the products
which we send out in the market are high in quality and they live up to the expectations of the
clients. Our company has managed to carve a niche due to the high quality of products which we
offer to our clients and the reasonable rates at which these products are offered.

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Features :
• Durable
• Excellent quality
• Cost effective

INSPECTION & ASSEMBLY FIXTURES

We are engaged in offering of assembly fixtures like inspection fixtures. Our fixtures are made
from premium quality raw materials, which are tested, on various parameters before usage.
Along with the standard range, we ensure to take all the specifications and requirements of the
client into our consideration during manufacturing.

Specification:
With the help of our cutting edge technology, we are capable of offering our clients with superior
quality Inspection Fixtures. Designed to perfection, inspection fixtures offered by us ensure high
performance and are extremely durable. Fabricated as per the specifications detailed by our
clients, our inspection fixtures provide them the satisfaction they always look for. Furthermore,
these can be packaged as per our client's specifications and our professionals make sure that the
consignment is delivered within the committed time.

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Specification
With the help of our cutting edge technology, we are capable of offering our clients with superior
quality Inspection Fixtures. Designed to perfection, inspection fixtures offered by us ensure high
performance and are extremely durable. Fabricated as per the specifications detailed by our
clients, our inspection fixtures provide them the satisfaction they always look for. Furthermore,
these can be packaged as per our client's specifications and our professionals make sure that the
consignment is delivered within the committed time.
Send Business En

Specification:
With the help of our cutting edge technology, we are capable of offering our clients with
superior quality Inspection Fixtures. Designed to perfection, inspection fixtures offered by us
ensure high performance and are extremely durable. Fabricated as per the specifications detailed
by our clients, our inspection fixtures provide them the satisfaction they always look for.
Furthermore, these can be packaged as per our client's specifications and our professionals make
sure that the consignment is delivered within the committed time.

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PROGRESS REPORTING

Precitek keeps its global clients informed on tooling progress against timelines established at the
commencement of the individual project as well as against package timelines.

Customers can expect weekly updates via digital photographs and / or updates via MS Project
standard industry reporting protocols.

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CLIENTS

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Part 2- SIDHAKALA ENGINEERS;

ABOUT THE COMPANY,

SIDHAKALA ENGINEERS Inspired by Mr. Sudhir Bhandurga


 Set up in 1996-97.
 Focus on Press Components and Welded Assemblies for two, three & four wheeler vehicles.

 Technology – In house Press Tool manufacturing facility.

 Other business interests


1. Press shop at Chakan- S.K. Auto Industries.

2. Manufacturing of C.I and S.G.I Casting- Deepanjali Metals (Kolhapur).

M/S. SIDHAKALA ENGINEERS, commenced production in September1997. Since its


inception our motto has been“Manufacture of Press Components, & Welded Assembly,
Press Tools & Machined Components” “Prompt and Scheduled Supplies”. Technically
qualified and experienced personnel cater to our customers needs. SIDHAKALA
ENGINEERS is an ISO 9001: 2008 Certified Company. We have all the necessary machines
and equipments to manufacture Press Components, Welded Assembly, Press Tools & Machined
Components. We have installed a 63 KVA generator which will help us to reduce the time loss
due to power load shedding.We are the members of Pimpri Chinchwad Small Scale Industries
Association. Our customers are in the field of Automobile Industry & commercial item.

Manufacturing Strength

 On time delivery

 Quality

 Core Technocrats

 Area of Sphere

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 Cost Effectiveness

 Low Overheads

 Economies of Scale

 Understanding of Product

 Design and Develop Customized Products

 Technology of New Plant and Machiner

Key Success Factors


OEM relationship

Technology

Ability to design products for next

generation of Vehicles.

Manufacturing Facilites

 Manufacturing Press Components.

 Inspection Instruments.

 Tool design & In house manufacturing facility.

 Leakage Testing.

Machinery

 150 Ton 1 No Power Press

 75 Tons 1 No. Power Press

 50 Tons 2 Nos Power Press

 30 Tons 1 No. Power Press

 10 Tons 1 No. Power Press

 100 Ton hydraulic Press 1 No.

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 110 Ton Pneumatic Press 1 No.

 GENERATOR SET – 63 KVA.

S.K. Auto Industries, Chakan

 300 TON – 2 NOS Power Press

 160 TON – 2 NOS Power Press

 100 TON – 2 NOS Power Press

 50 TON – 3 NOS Power Press

 300 T HYD. – 1 NO

 150 T PNUEMATIC -01 NO

 400 T PNUEMATIC- 01 NO

 110 T PNUEMATIC- 01 NO

Welding

CO2 – 06 ( rotary spm m/cs); SPOT- 04 ; PROJECTION- 02


 Machining
 lathe – 02 ; milling m/c – 01

TOOL ROOM
CONVENTIONAL MACHINE
 CNC WIRE CUTTING

 VMC & JIG BORING

Electrical backup -
 Generator set – 150 kva

ACKNOWLEDGED
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Sidhakala is acknowledged as a leader in an entire Spectrum of activity in Manufacture of Press
Components, Welded Assembly, Press Tools & Machined Components. We are more than 24
years in press components manufacturing industry and excellent engineers who can give a quick
response and analysis for our customers.

We have all the necessary machines and equipment in house to manufacture of Press
Components, Welded Assembly, Pressed Tools & Machined Components. All kinds of EDM,
Grinding, Milling, wire cut, lathes, spot welding and Co2 welding.
Quality control system for the whole process. Good communicating and serve our customers
always better and better.

We are the members of Pimpri Chinchwad Small Scale Industries Association.


Our customers are in the field of Automobile Industry & commercial item.

Our strength lies in our experience of 24 years and meet the customers requirements.

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PRODUCTS

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MISSION
To provide high quality manufacturing of Press parts resulting in customer realization of cost and
market goals, to be a major Global manufacturer of Automotive press components, welded
assemblies and Machined Components.

FOCUS
Customer satisfaction through quality of components and timely delivery by consistent
adherence to procedures, systems and also to provide best quality products at competitive rates to
our customer, using ultra modern technology with In-Built systems.

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Part 3- JAYSHREE POLYMER;

ABOUT THE COMPANY

The Jayashree Group traces its roots back to 1984 when it began operations as a Rubber
manufacturing company. Jayashree, realizing the immense opportunities in the global rubber
components industry has been successful in expanding its operations into multiple locations &
multi-products over a period of time. It has established itself as one of the leading automotive
rubber components supplier in the country.

Our company boasts of a steady growth since its inception. While acquiring latest technology for
development and production, we have steadily been introducing innovative products and
providing customized solutions for various business sectors. We have continuously upgraded our
technology to keep pace with the stringent industry requirements.

Jayashree is managed by a team of well experienced & energetic professionals under the
leadership of group chairman Mr. R.S Agarwal and Managing Director Mr. Vinod Bansal.
Professionals are involved in each level and are characterized by the in – depth knowledge of the
process and high sensitivity to customer requirements. Along with our constant endeavor to
deliver quality to our customers, skills up-gradation of our employees and human resource
development ranks high as a priority activity at Jayashree.

The dedication of our employees is reflected in the success of our company. In pursuit of
exceeding our customer’s expectations our employees set high standard of performance. Their
skill, creativity, innovative approach and attention to details are the key drivers that help realize
our Company Vision.

We are an ISO/TS-16949 , ISO-14001 and OSHAS-18001 certified company from UL India.

Along the years, Jayashree group has forayed into Plastic and Metal components manufacturing
to support its existing customers and also attract new businesses.

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PRODUCTS

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FACILITY
Jayashree has got well equipped state-of-the-art Tool Design, Tool Room, Molding and
Extrusion facility to cater high volume production requirements of all type of Rubber products.

In-House Tool Room Facility

Equipped with latest CNC machineries, our die making capability is one of the best in the
country for Rubber Industry. Innovative design, best machineries and craftsmanship work in
harmony to achieve perfection in tool making. We design and develop 125 – 150 multi cavity
tools annually. Our in-house tool room help us to serve our customers with quick delivery.

DESIGN
Using the latest CAD/CAM software our highly talented engineers and technicians design and
develop innovative products, meeting stringent specifications as per customer requirements. The
management is pledged to provide the best available facilities , technologies & instruments
available to Dept & this has been a major driving force behind our success story. Jayashree has
been working closely with OEM for developing new products for various automotive
requirements.

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PRODUCTION PROCESS

Raw material mixing


Jayashree has introduced automated chemical weighing system in our centralized Rubber mixing
unit to ensure the quality of mixing :- the most critical process in rubber product manufacturing.
The mixing is done by using dispersion Kneader and open roll mixing mill technology. The
Dispersion Analyzer will ensure the quality of carbon dispersion in the mixing process We are
processing all type of synthetic rubbers at Jayashree apart from Natural Rubber.

Moulding
The plant is equipped with most advanced and fully automatic lines comprising of Injection
moulding machines, Vacuum compression cum transfer Molding machines and other supporting
facilities. For Rubber to substrate molding, we have shot blasting, sand blasting, aluminum oxide
basting for plastics , phosphating & automatic bonding agent application cell .

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QUALITY

We shall strive hard to become the global leader in manufacturing cost effective rubber products
by continual improvement in quality systems, technology and product quality. We shall ensure
customer satisfaction by fulfilling customer needs, expectations and specific requirements.

Quality is a way of life and an article of faith at the manufacturing site. The emphasis on quality,
a corporate obsession, is evident in all facets of activities in Jayashree. No wonder the products
of the Company have been well accepted by the global market .

Jayashree has got ISO/TS-16949 certification from UL India in 2005 and ISO-
14001 and OSHAS-18001 in 2008. Some of our valued customers like M/s. Continetal
Corporation ( Formerly Siemens VDO ) has audited as per VDA-6.3 quality system and been
awarded AB Grade with 86% scoring and global supplier status.

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LABORATORY

Jayashree has got well equipped laboratory in all the production plants. The following lab
equipments we have for the stringent in-house testing for rubber compounds to ensure the quality
of the end product.

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CLIENTS

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