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Message from Management

NOHKEN INC. is committed to providing Customer To achieve our goals, we do not rely just on
Satisfaction through the Creative Endeavors of ourselves. We collaborate with others to further
the people concerned with Full Respect to their enhance our activities through process that we call
Humanity. "Alliance Management" which means the exchange
These three objectives have been at the heart and incorporation of ideas and technologies from all
of our management philosophy since NOHKEN sources. This powerful combination of ideas helps
INC. was established. The broad technological us in striving for an unsurpassed level of excellence.
background and capabilities of our employees are
fully directed towards the introduction of new ideas
and improved products that will better meet our
customer's needs.

Company History
1965 Established by Mr. Hiroshi Nagashima, the president of NOHKEN INC.
Developed Reciprocating Paddle Level Sensor
1975 Constructed a Head Office in Suita-city, OSAKA
1978 Introduced Capacitance Level Sensor
1981 Developed Hydrostatic Level Measurement System
1984 Developed one probe Vibration Level Sensor
1985 Constructed a factory building in Sanda-city, HYOGO
Formed a capital tie-up with Shanoc Inc., our exporter and importer
1986 Entered into an alliance with Milltronics Ltd. in Canada
1987 Formed a capital and technical tie-up with Seojin Instech Co., Ltd. in Korea
1989 Developed Magnetostrictive Level Measurement System
1990 Entered into an alliance with Druck Ltd. in U.K.
1991 Entered into an alliance with Solartron Mobrey Ltd. in U.K.
Developed Optical Level Sensor
1995 Established Taiwan NOHKEN Co., Ltd. in Taiwan
Entered into an alliance with Smar Equipamentos Ind. Ltda. in Brazil
Introduced Microwave Level Sensor
1996 Entered into an alliance with Multitrode Inc. in Australia
1998 Certified ISO9001 and JIS Z 9901 standards for quality system
Entered into an alliance with Nivus Kontrollgerate GmbH. in Canada
1999 Entered into an alliance with Enraf B.V. in Netherlands
2000 Developed New Capacitance Level Sensor
2001 Entered into an alliance with Siemens AG and Siemens KK in Japan
2002 Constructed a Second Head office
Developed New Vibration Level Sensor
2006 Merger of Shanoc Inc.

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General Notes for Handling Level Sensors
• Introduction
Level sensors, either of the continuous measurement model which measures the whole range where the level changes, or of the
point level measurement model which detects the material when it reaches the specified points such as high and low, directly use
one of the physical characteristics the measured material has.
For example, float sensors and pressure transmitters utilize the density of measured fluid, capacitance sensors the dielectric
constant, Additionally, solids exhibit some characteristics that liquids do not, including shape, apparent density, angle of repose,
and water content. They are known to change, sometimes enormously, when operating conditions or application environments
change, adversely affecting the operation.
In the following paragraphs, sensors are divided into two groups, liquid level sensors and solid level sensors, and general
instructions for selection and use of level sensors are given based on the characteristics of each group.

LIQUID LEVEL SENSORS


The levels a liquid level sensor measures include: the interface between air and liquid, the one most commonly known as a
level; the interface between liquids, such as water and oil; and the interface between liquid and solid, such as the tank bottom
and the liquid inside it.
Liquids to be measured vary widely. They can be made of a single component or a mixture of multiple components, with
different density, viscosity, or dielectric constant. The state of liquid, such as if it is highly viscous, adhesive, with foam on its
surface, slurry, or easy to crystalize, is also very important in selecting a level sensor.

The state or condition of liquid in the tank, such as its behavior, pressure and temperature, can affect measurement accuracy
and thus is an important factor. Relation between the speed of level change due to filling or discharge and the sensor response
rate, foam because of an agitator, vortex, bubbling, and vibration also require special considerations.
If accuracy is important, the mounting location and method will have to be chosen carefully. In this case, sensors should not
be mounted near the inlet or the outlet, or a guide pipe or a stillpipe may have to be provided to prevent the sensor from being
carried away by the fluid.

Sensors using specific gravity


Liquid characteristics are very important in selecting a level sensor.
Float sensors and pressure sensors utilize specific gravity of the measured liquid. Although change in specific gravity causes
measurement error, the conditions are usually controlled in process measurement or control applications. The specific gravity is
not likely to change in these applications, and level sensors adjusted to the specified specific gravity will work fine. However, it
has to be noted that measurement error can occur when operating conditions are different from the usual states, such as during
startup of the plant.

Sensors using dielectric constant


Capacitive sensors use dielectric constant. Dielectric constant of liquid is generally sensitive to temperature change, and the
value decreases as the temperature rises. For example, dielectric constant of water is 88 at 0˚C, 80 at 20˚C, and 48 at 100˚C.
Thus, temperature conditions must carefully be considered when using a capacitive sensor.
Moreover, temperature change is not the only challenge. Many users use the capacitive sensors assuming the temperature
change will be small after process conditions are decided and there will be no other problem. Even when the temperature change
is small, care must be taken when the measured liquid has small dielectric constant or is adhesive, or when high accuracy
measurement is required.

SOLID LEVEL SENSORS

Solids exhibit totally different characteristics from liquids, with some possibly yet to be satisfactorily explained. It can be said
that solid level sensors have been developed empirically to this day.
Some of the characteristics are explained in the following paragraphs.

Angle of repose
When solid materials are poured onto a horizontal surface, a conical pile will form. The internal angle between the surface of the
pile and the horizontal surface is known as the angle of repose. The slope angle, by the way, at which solid materials start to slide
is called the angle of slide. The angle of slide is smaller than the angle of repose.
The angle of repose varies with the water content, size and shape of the particles, and tends to increase when water content
increases and when the particle diameter decreases.

Solid pressure
While liquid pressure is exerted equally in all directions, solid pressure acts the most strongly in the direction the pressure is
applied, and less strongly in other directions, with the weakest point at a 90 degree angle off the original direction.
When the applied pressure exceeds a certain limit, the particles start to slide.
Pressure exerted on the tank bottom becomes the largest when the solid level is 3 to 5 times the tank inner diameter, however,
at lower levels, most of the weight acts sideways on the tank wall and the downward force does not increase.

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Bridging
Bridging is one of the characteristics of solid materials that can pose problems.
Solid materials are usually discharged by gravity. Even those with high fluidity can deposit at the tank bottom in a funnel shape
and stop discharging if the outlet is small. Adhesive solids tend to discharge only at the portion directly above the outlet, and the
rest of material remains in the tank. These phenomena are called “bridging”. It is said that solids of its particle diameter larger than
1 mm do not cause bridging if the outlet diameter is at least 6 times as large as that of the particle.

• General notes for selecting a level sensor


Level sensors are used in a wide range of applications. The measured material can be liquids, solids or bulk solids, and the
purpose of measurement can be detection of filled or discharged amount for business transactions, process monitoring or
control, or production or inventory management. Selecting a sensor most suitable for the measured material and the purpose of
measurement is necessary for successful level measurement.
Signal processing capability is one of the features that the user should care about to receive necessary information from the
sensor. Sensors can:
- have the local display only;
- come with a transmitter;
- are capable of calculating and processing the output signals, and converting them to signals for recording, warning or control.
Choosing the sensor best matching the purpose of measurement is important.
Prior to selecting a sensor, the user needs to consider what the material is, why it is to be measured, what is the required
information, and how the gained information is to be processed and used.
The following paragraphs include typical notes for selecting a level sensor.

(1) Material to be measured


The important factors regarding the measured material include the material type, its characteristics under the operating
conditions such as temperature, pressure, density, viscosity and dielectric constant. For solid materials, apparent density,
humidity, particle size and the angle of repose should also be taken into consideration. Additionally, corrosiveness, abradability,
inflamablilty and explosiveness and their levels should be clarified.
The state of material in the tank is another factor for successful sensor selection. Information such as whether the level is
stationary or changes slowly, the surface is with turbulence or vortex due to an agitator or by boiling, has to be checked. The type,
configurations and material of construction of the tank are also important.
If maintenance, service or replacement of the sensor with the tank in operation is required, such availability has to be checked.
If such work is required but the process does not allow it, sensors that can be isolated from the process will be the choice.

(2) Information to be obtained


The sensor model, needed functions and required accuracy level depend on the information required to be obtained using
the sensor. There are two types of level sensors, point level sensors and continuous level sensors. Use the former for warning
or switching control at a specified level, and the latter for measurement of filled, discharged or current amount of material, or for
process control.
The following items should be taken into account in selecting a sensor to use:
- application type such as liquid/solid level, interface of liquids or liquid and solid;
- whether the data are regarded as continuously monitored information gained using one controller and one sensor, or as
cyclically or intermittently monitored information gained using one controller and multiple sensors;
- required measurement accuracy.

(3) Usage of obtained information


The measured values can be used simply as a level value, or converted into volume, mass or other information. If conversion is
required, check how it should be done.
Also, check how the measured values should be displayed, that is, if it should be recorded, or graphically displayed, and also if
it is to be used for continuous or switching control, and if digital or analog transmission is required.

(4) Relation between the measured material and the sensor


Mounting location and method are important factors in terms of accuracy, error occurrence, failure ratio and maintenance.
Conditions of the mounting location such as temperature, if the unit is exposed to direct sunlight, vibration or corrosive materials,
and the zone number of the location should also be checked.
For food and beverage applications, sensors have to be of sanitary models, easily cleaned and without anything that can cause
material buildup. Give a thought to the location and conditions of inlet and outlet, and peripheral equipment or conveyer as well.

(5) Use in hazardous areas


Flameproof or intrinsically safe sensors are typically used in hazardous areas. Which to use depends on the zone classification
of the area. In Zone 0 areas, intrinsically safe sensors must be used. In Zone 1 and 2 areas, intrinsically safe or flameproof sensors
are required. Check which type of approval is required in your application before selecting a sensor.

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NOHKEN INC. including Sanda factory have been certified to ISO9001 and JIS Z 9901
standards for quality system in 1998.

• Scope: Design, development, production and servicing of level sensor and related devices to measure and
control, except imported products.
• Certification: Japan Standard Association (JSA)
• Registration Number: JSAQ237
• Registration Date: January 23, 1998

We have been providing high quality products and attentive services to customers under the management
concept of “Customer Satisfaction”. Our Sanda factory, with the cleanest and systematic atmosphere,
provides following facilities to carry out quality control:

• Explosion-proof testing equipment


• Automatic plasma-welding robot
• Float pressure and leak tester
• Temperature and Humidity Chamber
• Vibration Tester
• Various electronic calibration instruments

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CONTENTS PAGE PAGE
Message from Management.......................................................1 Powders - Point Level Detection
General Notes for Handling Level Sensor................................2-3 VL12, 22, 32 New Vibration Level Sensor........................97-98
ISO9001.......................................................................................4 VLS12, 22, 32 Separated Vibration Level Sensor..........99-100
Contents......................................................................................5 VL612, 622 & VL6200 Intrinsic Safety..........................101-102
Diagram....................................................................................6-8 VC Small Vibration Level Sensor..................................103-104
Selection Guide......................................................................9-10 VF Flat Face Vibration Level Sensor............................105-106
Conformity and Approval..........................................................11 VH High Sensitivity Vibration Level Sensor..................107-108
Comparison Table of Explosion-proof Standard.......................12 VM Vibration Level Sensor for small hopper................109-110
VP Compact Type Vibration Level Sensor...................111-112
Liquids (Solids) - Continuous Level Measurement
R7 Rotating Paddle Sensor..........................................113-114
CG300 New Capacitance Level Measurement...............13-16
RB Rotating Paddle Sensor.........................................115-116
CM Capacitive Level Measurement.................................17-20
MWS Microwave Point Sensor.....................................117-118
MS Magnetostrictive Level Measurement........................21-26
LR Custom Continuous Level Sensor..............................27-30 Solids - Flow Detection
PL Hydrostatic Pressure Level Monitor............................31-34 AF10 Acoustical Flow Sensor......................................119-120
PLD Hydrostatic Pressure Level Monitor.........................35-38
Control Unit
PK Pressure Level Transmitter.........................................39-40
MP2000 Continuous Proportioning Controller..............121-122
LA Air Bubble Level Measurement System.....................41-42
RE7000 Relay Unit.......................................................123-124
Liquids - Point Level Detection
Typical Applications
FR20 & OLV20 Magnetic Float Level Sensor...................43-48
Beer.....................................................................................126
FR51 Explosion Proof Magnetic Float Level Sensor........49-50
Cement................................................................................127
OL, LS, SH, FH Miniature Liquid Level Sensor................51-54
Iron & Steel...................................................................128-130
FM Side Mounted Float Sensor........................................55-56
Plastics.........................................................................131-132
FS Wide Differential Float Sensor.....................................57-58
Sugar............................................................................133-134
FC Cable Suspended Float Sensor with Reed Switch.....59-60
Water treatment............................................................135-136
FT Cable Suspended Float Sensor with Micro Switch.....61-62
Garbage Incineration Plant..........................................137-138
FQ Cable Suspended Float Sensor for Tumbling Action....63-64
Semiconductor Manufacturing Process..............................139
FP Pneumatic Liquid Level Sensor..................................65-66
Thermal Power Plant...........................................................140
FE Electrode Level Sensor...............................................67-68
Biogas Plant.................................................................141-142
CE Cable Suspended Electrode Level Sensor................69-70
Supplementary Data
MT Electrical Conductivity Level Sensor..........................71-72
Flange Comparison Table...................................................143
LZ Leakage Oil Sensor....................................................73-74
NPT Thread and Ferrule......................................................144
OX Optical Interface Sensor............................................75-76
R Thread (PT, BSPT)...........................................................145
Liquids and Powders - Point Level Detection
G Thread (PF, BSPF)...........................................................146
CG New Capacitance Point Level Sensor.......................77-78
Dielectric Constants............................................................147
KRV Capacitance Level Sensor for Universal Usage......79-80
Bulk Density........................................................................148
KSV Capacitance Level Sensor for Conductive Medium....81-82
Explanation of "IP" Ratings..................................................149
K series Specification......................................................83-88
Chemical Resistance Chart.........................................150-152
KRE / KSD Intrinsic Safety Capacitance Level Sensor....89-92
Abbreviated Explanations...................................................153
Compact Type Capacitance Level Sensor......................93-94
Philosophy of NOHKEN...........................................................154
KSV-9N Compact Capacitance Level Sensor..................95-96

This catalog was printed in 2013. Specifications and Products herein are subject to change at any time without any obligation the
part of the manufacturer to notify any person for such revisions or changes.

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High Quality Level Sensor provides Better Solution.
A wide range of Level Instrumentation is now available from NOHKEN INC. to meet various process
requirements. This diagram is just a sample of our products line up.

Continuous Liquid Measurement

The industrial engineering has improved, and manufacturing and/or controlling systems have become very
sensitive and advanced. Accuracy, Reliability, and Quality are most important features, characteristics, and
specifications in product selection criteria of level sensor. Those heavy product selection criteria achieve to
safe and efficient operation.
We, NOHKEN INC., have over four decades of experience creating high performance products for
demanding such requirements. Our goal is to meet customer’s satisfaction with high quality instrumentation
that will make more safe and efficient operation. You can be assured that NOHKEN will promptly and properly
respond to your request. We would like to be your first selection of the company for level controls.

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Liquid Point Detection

7
Solid Point Detection

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SELECTION GUIDE
This flowchart is a sampling for the selection of the proper sensor.
Check detailed specifications of your sensor selecting.

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CONFORMITY AND APPROVAL
To meet the technical regulations, laws, and
standards around the world, our products are
designed to meet following conformity and
approval.

1. Explosion Protection
Some of our products are certified in conjunction
with safety regulations for industrial electrical and
mechanical instruments by Research Institute of
Industrial Safety, designed by Japan Ministry of
Labor.
Flame proof construction
Model VL510 series
Model FR510 series
Model FP510 series
Model LR520 series
Intrinsically safe
Model KRE65 & KRE series
Model KSD & KSI series
Model CM series
Model MS650 series
Model VL600 series

2. NK
Model FM-11 is approved to suite ship building
regulation by Nippon Kaiji Kyokai who is a ship
classification company in Japan.

3. Hygienic standard
Following float sensors are certified in conformity
with standard of Food, Additives, etc. by Japan Food
Research Laboratories, authorized by the Japan
Ministry of Health and Welfare.
Model OLV-2P, Model OLV-2F, Model OLV-5 and
Model OLH-3

4. RoHS
We declare under our solo responsibility that the
following products are met RoHS directives
Model OLV-2A, Model OLV-2P, Model OLV-2F,
Model OLV-5, Model LS11P, Model LS11R,
Model LS12P, Model LS12R, Model OLV-20S/S6,
Model OLV-21S/S6, Model OLV-24S/S6,
Model OLV-25S/S6, Model OLV-26S/S6,
Model OLV-25P, Model OLV-25F2, Model FR20S/S6,
Model FR21S/S6, Model FR23S/S6,
Model FR24S/S6, Model FR25S/S6
(The products shall be without Housing Box.)

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MODEL CG300 NEW CAPACITANCE LEVEL MEASURMENT

Features
• Easy operation, easy programming
• dK correction
• Improved buildup insensitivity
• High accuracy operation
• Suitable for a wide range of materials
• LCD for operation status indication

General Description
Model CG300 of integral type is designed
for continuous level measurement of liquids or
chemicals. This sensor adapts the principle of
phase detection and ensures the wide range
of sensitivity adjustment, insensitive to buildup,
and easy adjustment using digital signals. This
sensor can detect Kerosene and Water without
changing the circuit board. Model CG300 is not
affected by the resistance of buildup due to the
phase detection. However, if it is affected, CG300
automatically select reasonable data, and output
the signal correctly. When the medium inside of
tank is changed, CG300 automatically calculates
and output ZERO and SPAN values with one given
point adjusted.

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Operational Description
The basic oscillator circuit is of the parallel
resonance circuit with L (coil) and C (capacitance
between the electrodes). The oscillation frequency
(f) of this circuit is: f=1/2π LC. The frequency
without material around the sensor (f1) is:
f1=1/2π LC, where C is the capacitance without
material around the sensor (ZORO point). With
material around the sensor, the capacitance
increases (C+ΔC), and the frequency (f2) is:
f2=1/2π L(C+ΔC), where C+ΔC is the capacitance
with material around the sensor (SPAN point). The
sensor detects the frequency change from f1, and
gives output (4 to 20mA) corresponding to the
change. With the incorporated microcomputer,
offset of output current and reversed output signals
for ZERO/SPAN points are also available.

Key Features and Benefits


• Dielectric constant compensation function
When the dielectric constant of medium changes,
the conventional products need re-adjustment
of Zero and Span points. Model CG300
automatically calculates and output Zero and
Span values with one given point adjusted.
• Wide range of measuring mediums
Successful operation for measured medium of 30
to 2000 pF

Example of medium
Name Dielectric Constants
Kerosene 2.8
Ammonia 15-25
Isobutyl Alcohl 18.7-31.7
Methyl Alcohol 33-56.6
Water 48-80

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Specifications
Model Integral CG300N CG300F
Separation CG300BN CG300BF
Drawing

Type Standard
Mounting R1 JIS5K50A
Supply Power 100 to 240V AC ±10%, 50/60Hz
Power Consumption Integral type: Approx. 7VA Max., Separation type Approx. 6VA Max.
Output Signal 4 to 20mA DC
Load Resistive 600 Ω Max.
Operating Housing -25 to 65˚C
Temperature Electrode -10 to 60˚C
Maximum Pressure 100 kPa Max. (Except mounting part)
Maximum Humidity 85% RH Max.
Sensitivity 30 to 2000 pF
Accuracy ±0.5% F.S.
Material Housing ADC12
Electrode 304SS
Insulation tube PFA
O-ring FPM/FKM
Radiation fin
Maximum Probe Length 4000mm
Cable Entry G3/4
Protection Housing: IP65 / Electrode: IP68
Recommended cable Power supply: IV 2 x 2.0mm2 or CVV 2.0mm2 x 2C
Output signal / Between sensor and controller: CVV-S 1.25mm2 x 2C
*S1 and S2 on the drawing is blanking zone.

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CG300NT CG300FT
CGM1100
CG300BNT CGM300BFT

Heat Proof Controller


R1 JIS5K50A
100 to 240V AC ±10%, 50/60Hz
Integral type: Approx. 7VA Max., Separation type Approx. 6VA Max.
4 to 20mA DC
600 Ω Max.
-25 to 65˚C -10 to 60˚C
-10 to 130˚C
100 kPa Max. (Except mounting part)
85% RH Max.
30 to 2000 pF
±0.5% F.S.
ADC12 SPCC
304SS
PFA
FPM/FKM
304SS
4000mm
G3/4
Housing: IP65 / Electrode: IP68 IP20
Power supply: IV 2 x 2.0mm2 or CVV 2.0mm2 x 2C Separation distance 200m Max.
Output signal / Between sensor and controller: CVV-S 1.25mm2 x 2C
*S1 and S2 on the drawing is blanking zone.

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CM SERIES CAPACITIVE LEVEL MEASUREMENT

Features Operational Description


• Wide range of application The metal wire or the metal probe inside of the
• Measuring range up to 10 meter insulation tube constitutes a capacitor with the
metal container wall or the reference rod. The
Approval capacitance of medium is converted into high
i3aG5 frequency voltage and current signal proportional to
the level.
General Description
The CM is designed for continuous level Technical Note
measurement of up to 10 meter for liquids and • The specification of product shall be changed by
solids in containers. The remote controller can be the application and operational condition.
mounted up to 100 meter away from the sensor. • The connecting cable can not be shorten or
Use the CM series where non contact measurement extended at site. The separation distance must
is unacceptable due to operating conditions such be informed when you order.
as temperature, pressure, aggressive chemicals,
etc. Several models are differentiated by your
applications.

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Specifications
Sensor
Model CM-BN CM-BF CM-BPN CM-BPF CM-YL
Description Standard Stilling tube Wire
Application Liquids / Solids Liquids Solids
Drawing

Mounting R1 JIS10K50A R1 JIS10K50A JIS5K50A


Operating Housing -10 to 55˚C
Temperature Detection part -10 to 130˚C
Maximum Pressure 100 kPa 500 kPa
Maximum Humidity 85% RH
Sensitivity 30 to 2000 pF
Accuracy ±3% F.S.
Material Housing AC or ADC12
Detection part 304SS + FEP tube 304SS
Maximum Probe Length 10000mm 4000mm 10000mm
Cable Entry G1/2
Protection IP65

Controller
Model CM-A CM-A6
Description Wall mounting Wall and Panel mounting

Supply Power 100/200V AC, 110/220V AC±5% 50/60Hz


Power Consumption Approx. 10VA Max Approx. 6VA Max.
Output Signal 4 to 20mA DC
Load Resistance 600 Ω Max.
Operating Temperature -10 to 50˚C
Maximum Humidity 85% RH
Accuracy ±3% F.S.
Material AC Steel and Acryl resin
Cable Entry 4-G1/2, G1/4 -
Protection IP54 IP10
Recommended Cable TXE (double shield co-axial cable)

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Controller
Model CM3000 CM7000
Description Controller for CM300 Controller for CM700

Supply Power 100/200V, 110/220, 100, 110, 120, 200, 220,


120/240 AC±5% 50/60Hz 240V AC±5% 50/60Hz, 24V DC
Power Consumption Approx. 4VA Max. Approx. 4VA or 2.4W Max.
Output Signal 4 to 20mA DC
Load Resistance 600 Ω Max.
Operating Temperature -10 to 50˚C -10 to 40˚C
Maximum Humidity 85% RH
Accuracy ±3% F.S.
Material SPCC (Steel Structure) Phenolic
Protection IP10
Recommended Cable CVVS (3-core cable)
Mounting 2 x dia. 4.5 holes (Pitch 175) 2 x dia. 4.5 holes (Pitch 40)

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MODEL MS MAGNETOSTRICTIVE LEVEL MEASUREMENT

Features Operational Description


• High Accuracy: ±1mm or 0.1% F.S. for SS float The MS series consists of a magnetostrictive wire
±2mm or 0.2% F.S. for PVC float ① in the stem ② and a permanent magnet inside
• 4 to 20mA output the float ③ . The float is the only moving part which
• Works in a wide range of liquids travels vertically on the stem. Once a pulse current
④ is induced from the end of the magnetostrictive
Approval wire, a tubular magnetic field emanates ⑤ . As
Ex ia II CT5 the float travels, torsional vibration ⑥ is launched
by the interaction between the float magnetic field
General Description and the magnetostrictive wire. The float position is
The MS series, magnetostrictive level determined by measuring the lapse of time ⑦ from
measurement, is especially designed for precise the inducing of a pulse current to the return of the
measurement. With its high accuracy of ±1mm torsional vibration to the pick-up (⑧).
or ±0.1% F.S. for SS float and ±2mm or ±0.2%
F.S. for PVC float, the MS is ideal for continuous
level monitoring for beer and other beverages,
pharmaceuticals, etc.
We recommend connecting with power unit of
PU2000 for stable operation.

Technical Note
The safety barrier must be connected between
sensor and controller for Intrinsically Safe.
MTL722+ (Cooper Industries plc) is recommended,
prepared in locally.

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Specifications

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MODEL MS700/800 MAGNETOSTRICTIVE LEVEL
MEASUREMENT

Features
• High Accuracy: ±1mm for SS float
• 4 to 20mA output
• Compact design for small tank
General Description
The small type of MS series, magnetostrictive
level measurement, is especially designed for
precise measurement in small tank. With its high
accuracy of ±1mm, the MS is ideal for continuous
level monitoring of storage or blending tank in
beverage, pharmaceutical or other application.
The separation type of MS700 and integral type of
MS800 are available.

Operational Description
The MS series consists of a magnetostrictive wire
① in the stem ② and a permanent magnet inside
the float ③ . The float is the only moving part which
travels vertically on the stem. Once a pulse current
④ is induced from the end of the magnetostrictive
wire, a tubular magnetic field emanates ⑤ . As
the float travels, torsional vibration ⑥ is launched
by the interaction between the float magnetic field
and the magnetostrictive wire. The float position is
determined by measuring the lapse of time ⑦ from
the inducing of a pulse current to the return of the
torsional vibration to the pick-up (⑧).

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Specifications
Sensor
Model MS700S MS800S
Description Separation Integral
Drawing

Mounting G1"
Supply Power Supplied from MS3500 24V DC ±10% 50mA Max.
Output Signal 4 to 20mA DC
Load Resistive See fig. 1
Operating Housing -10 to 50˚C -10 to 50˚C
Temperature Wetted part -10 to 80˚C -10 to 80˚C
Maximum Pressure 2 MPa Max. (Except mounting part)
Maximum Humidity 95%RH Max. 85%RH Max.
Minimum Specific Gravity 0.8
Accuracy ±1mm
Material Housing 304SS
Flange Stem 304SS
Float 316SSL
Maximum Length of Stem 1000mm
Minimum Length of S1 36mm (Include plug thickness)
Minimum Length of S2 30mm
Cable Entry G1/2
Protection IP65
Recommended Cable 3C2V (Coaxial cable) MVVS (3-core shielded cable)
Controller
Model MS3500
Drawing

Supply Power 100 to 240V AC ±10%, 50/60Hz


Power Consumption Approx. 5VA Max. (240V AC)
Output Signal 4 to 20mA DC
Load Resistance 600 Ω Max.
Power Source 15V DC
Operating Temperature -10 to 60˚C
Maximum Humidity 85% RH Max.
Accuracy ±1mm
Material PC/PET
Protection Non Drip-proof
Mounting DIN rail 35 or 2×M3 screw mounting

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MODEL LR CUSTOM CONTINUOUS LEVEL SENSOR

Features
• Continuous level indication
• 4 to 20mA output
• Very reliable
• Wide choice of materials
• Durable float
Approval
d2G4

General Description
The LR series, custom continuous level sensors,
are designed to meet customer’s requirements
for reliable operation. Models are available in
lengths up to 3900mm with a variety of mounting
configurations. The wide selection of materials
include 304SS, 316SS, PVC, CPVC, PP, and others.
For stable operation, we recommend using with our
controller of Model MP2000 or CU2000.

Operational Description
The LR series consists of the reed switch and
resistor on the PCB inside the stem and permanent
magnet inside the float. The float is the only
moving part which travels vertically on the stem.
A permanent magnet inside the float acts on a
series of closely set reed switches and resistors
on the PCB inside the stem. The reed switches
are actuated by the float magnetic field in a “2-3-
2 at a time" as the float travels. Accordingly, the
total resistance value of PCB is changed by float
traveling. The total resistance value is converted
into voltage and current signals in proportion to the
level of the liquid.

27
Interface Monitor Volume Monitor
Model LR series float transmitters can monitor The control unit, MP2000-2, is provided with the
the interface between two immiscible liquids. A function of volume conversion selected from seven
minimum specific gravity difference of 0.1 can be common tank shapes as mentioned below.
accommodated. The weight and buoyancy of the • Horizontal cylinder with flat ends
magnetic float will be adjusted so that the float sinks • Horizontal cylinder with parabolic end
through the lighter liquid and rides on the heavier • Spherical tank
liquid. This option can be provided if the following • Cylinder tank with cone bottom
conditions are met: • Cylinder tank with parabolic bottom
1. Float material is 316 stainless steel • Vertical round tank with flat bottom
2. Minimum specific gravity difference is 0.1 • Vertical square tank with flat bottom
3. Liquids have a specific gravity of 0.6 or greater

Ordering Information

28
Specifications

29
Wiring
MP2000

CU2000

30
MODEL PL HYDROSTATIC PRESSURE LEVEL MONITOR

Features Advantages
• High accuracy and repeatability 1. Protected against lightning surge
• Protected against lightning surge Model PL is provided with integral lightning
• Humidity/Dew immunity arrester and surge absorber to protect against
• Minimal temperature error lightning surge.
• Diaphragm protection 2. Humidity/Dew immunity
Internal circuit is fully potted to avoid humidity or
General Description dew.
The PL series, hydrostatic liquid level monitor,
is comprised of a sensor and converter. This
combination allows measuring of depth up to 100
meter. The PL series are ideal for use in water
reservoirs, rivers, dams, deep wells, water gates,
and deep tanks.

Operational Description
The sensor converts liquid pressure into
current signals proportional to the liquid level. A
semiconductor transducer containing silicon oil and
a Hastelloy C-22 sealing diaphragm is employed
to achieve accuracy and durability. In order to
compensate for atmospheric pressure the cable
contains a hollow “breathing” tube. Internal circuit
is fully potted to provide immunity from humidity and
condensation.
An integrated lightning arrestor protects the
sensor from damage caused by lightning surges
and storm activity.

31
Surge Protection
To protect the PL from damage caused by
lightning or electrical surges, the shield of the cable
shall not be grounded. The shield wire in the cable
is internally connected with the transducer housing.
Thus, without any external grounding, the shield
wire is already grounded through the water and the
grounded tank.
When lightning struck to the cable, the large
electric current flows from the shield wire to the
ground through the housing, the water and the
tank. This induced current may generate differential
voltage between the positive and the negative
signal wire or between the signal wire and the
housing. The Zener Diode should suppress it and
the Button Arrester should discharge it by flashing
to change it into light energy.

Custom Variations
• Hypalon cable for corrosive liquids
• Terminal box for easy installation and wiring
• Rigid stainless steel pipe for turbulent or fast
stream application

Technical Note
Do not connect to loop power system. The supply
power on the loop power may be decreased, and
PL may be malfunctioned.

Open angle control of the rever gate Deep well monitoring with
(The PL is in the stilling tube) Terminal box

Flange mounting for indoor tank

32
Specifications
Sensor
Model PL892 PL300 PL410
Description 2-wire Deep well Integral
Drawing

Measuring Range 0-4m, 0-10m, 0-35m, 0-100m 0-50m, 0-100m 0-4m, 0-10m
Supply Power 14 to 30V DC 12VDC 11 to 34V DC
Output 4 to 20mA DC
Load Resistance 500 Ω Max. 300 Ω Max. 650 Ω Max.
Operating Temperature 0 to 50˚C
Accuracy ±0.5% F.S. ± χ% F.S. (See below formula)
Lightning Protection 12kV (1.2/50us) - -
Material Housing - ADC12
Body 304SS
Diaphragm Hastelloy C-22 630SS Hastelloy C-22
Cable* PE, PVC, CSM PVC -
Flange - - 304SS
Mounting - - JIS5K50A
Cable Entry - G3/4 G3/4
Protection Housing - IP53 IP53
Body IP68 IP68 IP68
Cable Length 15m (100m Max.) 50m -
χ= √ [0.5×Maximum measuring range (m)/Measuring length (m)]2+0.52

Converter
Model PL8500 PL2000
Drawing

Supply Power 100 to 240V AC ±10%, 50/60Hz 90 to 132/180 to 264V AC, 50/60Hz
Power Source 24V DC 20V DC
Power Consumption Approx. 5VA Max. Approx. 2VA Max.
Output 4 to 20mA DC 4 to 20mA DC
Load Resistance 600 Ω Max. 600 Ω Max.
Operating Temperature 0 to 50˚C 0 to 50˚C
Material ADC12 ABS
Cable Entry 2-G1/2
-
1-JIS F 15a (G1/2)
Protection IP20 -
Connected sensor PL892 PL892, PL300

33
Application
Water Level Monitor at Dam

Differencial Level Monitor at Reservoir

DA8500

90 to 132/180 to 264V AC, 50/60Hz


24V DC
Approx. 4VA Max.
0 to 5V DC
-
-10 to 50˚C
SPC
-

IP20
L892

34
MODEL PLD HYDROSTATIC PRESSURE LEVEL MONITOR

Features Advantages
• High accuracy by digital compensation 1. Protected against lightning surge
• Protected against lightning surge Model PLD is provided with integral lightning
• Body of sensor is interchangeable arrester and surge absorber to protect against
lightning surge.
General Description 2. Humidity/Dew immunity
The PLD series, hydrostatic liquid level monitor, Internal circuit is fully potted to avoid humidity or
is comprised of a sensor and converter. This dew.
combination allows measuring of depth up to 100
meter. The PLD series are ideal for use in water
reservoirs, rivers, dams, deep wells, water gates,
and tanks. The body of PLD is interchangeable.
When the sensor is damaged by direct lightning,
it can be easily replaced at site. Moreover, the
replacement cost can be saved by using existing
cable.

Operational Description
The sensor converts liquid pressure into
current signals proportional to the liquid level.
A semiconductor transducer and a Hastelloy
C-22 diaphragm for PLD120 series and FPM/
FKM diaphragm for PLD420 series are employed
to achieve accuracy and durability. In order to
compensate for atmospheric pressure the cable
contains a hollow “breathing” tube. Internal circuit
is fully potted to provide immunity from humidity and
condensation.
An integrated lightning arrestor protects the
sensor from damage caused by lightning surges
and storm activity.

35
Surge Protection
To protect the PLD from damage caused by
lightning or electrical surges, the shield of the cable
shall not be grounded. The shield wire in the cable
is internally connected with the transducer housing.
Thus, without any external grounding, the shield
wire is already grounded through the water and the
grounded tank.
When lightning struck to the cable, the large
electric current flows from the shield wire to the
ground through the housing, the water and the
tank. This induced current may generate differential
voltage between the positive and the negative
signal wire or between the positive and the negative
signal wire or between the signal wire and the
housing. The Zener Diode should suppress it and
the Button Arrester should discharge it by flashing
to change it into light energy.

Technical Note
Do not connect to loop power system. The supply
power on the loop power may be decreased, and
PLD may be malfunctioned.

Open angle control of the rever gate Deep well monitoring with
Terminal box

Flange mounting for indoor tank

36
Specifications
Model PLD120 PLD130 PLD420/PLD4300*
Description Standard High Accuracy Waste water
Drawing

Measuring Range 4m, 10m, 35m, 100m 4m, 10m 4m, 10m, 35m, 100m
Supply Power 14 to 30V DC 18 to 26V DC
Output 4 to 20mA DC
Operating Temperature 0 to 50˚C
Accuracy ±0.2% F.S. ±0.1% F.S. ±0.2% F.S.
Lightning Protection 13kV (1.2/50us), 6.5kA (8/20μs)
Material Body 316SS
Diaphragm Hastelloy C-22 FPM/FKM
Cable PVC
Weight - - 304SS, 3kg
Protection IP68
Cable Length 15 meter (100m Max.)
Separation distance 1km Max. 100m Max.
*PLD420 and PLD430 need junction box of PLD4300.

Converter
Model PL2500 PL2510
Drawing

Supply Power 85 to 264V AC, 50/60Hz 24V DC ± 10%


Power Source 24V DC
Power Consumption Approx. 3VA (at 20mA output) Approx. 3VA (at 20mA output)
Input 4 to 20mA DC (2-wire)
Output 4 to 20mA DC
Amplification 1 to 5 times
Load Resistance 550 Ω Max.
Operating Temperature -10 to 50˚C
Protection -
Material PBT
Mounting 35mm DIN rail
Connected sensor PLD120, PLD130

37
PLD430/PL4300* PLD120-11-□02
High Accuracy for Waste Water Munhall Pump

4m, 10m 4m, 10m


18 to 26V DC 14 to 30V DC
4 to 20mA DC (Resistive)
0 to 50˚C
±0.1% F.S. ±0.2% F.S.
13kV (1.2/50us), 6.5kA (8/20μs)
316SS
FPM/FKM Hastelloy C-22
PVC
304SS, 3kg
IP68
15 meter (100m Max.)
100m Max 1km Max.

PL1100

100 to 240V AC, 50/60Hz


24V DC
Approx. 20VA
4 to 20mA DC (2-wire)
4 to 20mA DC
-
600 Ω Max.
0 to 50˚C
IP20
SPCC
2×M6 screw mounting
PLD120-11-□02

38
MODEL PK PRESSURE LEVEL TRANSMITTER

Features Operational Description


◦ Flat face to avoid residual liquid The diaphragm at the center of flange, FPM/FKM
◦ Plastic flange to achieve light weigh for plastic flanges and Hastelloy C-22 for metal
◦ Wide variety of flange materials to suit specific flanges, detects the liquid pressure in proportional
application to the liquid level. The semiconductor pressure
◦ No need for Teflon film sheet due to the plastic sensor converts the pressure into current signal,
flange of high corrosive resistance and outputs 4 to 20mA DC. In order to compensate
◦ Easy start-up with no adjustment or setting for atmospheric pressure, the housing has a vent to
automatically correct the detection errors caused by
General Description the change in atmospheric pressure.
Model PK series, pressure level transmitter, is
integral type of continuous liquid transmitter. The
measuring depth is selected by 0 to 4m or 0 to 10m.
The material of flange is available with PP, PVC,
CPVC, 304SS, and 316SS to suit many of specific
application such as waste water, chemical, purified
water, and so on. Model PL2500 is available to
connect with PK series to supply 24V DC power.

39
Specifications
Model PK120S PK120S6 PK120P PK120V PK120HV
Description 2-wire 2-wire
Drawing

Mounting JIS10K50A JIS10K50A Equivalent


Measuring Range 4m, 10m
Supply Power 24V DC ±10%
Output 4 to 20mA DC
Load Resistive 500 Ω Max.
Operating Detection Face 0 to 70˚C
Temperature Housing 0 to 50˚C
Accuracy ±0.5% F.S.
Material Flange 304SS 316SS PP PVC CPVC
Diaphragm 316LSS FPM/FKM
Housing PVC
Cable Entry G3/4 equivalent
Protection Housing IP65
Wetted part IP68
Connected Converter PL2500, MP2000

Converter
Model PL2500 MP2000
Drawing

Supply Power 85 to 264V AC, 50/60Hz 100 to 240V AC ±10% 50/60Hz


Power Source 24V DC 24V DC
Power Consumption Approx. 3VA (at 20mA output) Approx. 20VA Max.
Input 4 to 20mA DC (2-wire) 4 to 20mA DC
Output 4 to 20mA DC 4 to 20mA DC
Amplification 1 to 5 times -
Load Resistance 550 Ω Max. 600 Ω Max.
Operating Temperature -10 to 50˚C -5 to 50˚C
Material PBT ABS
Mounting 35mm DIN rail Panel mounting, In conjunction with DIN43
700-96×96 (Panel cut-out: 92mm×92mm)

40
MODEL LA AIR BUBBLER LEVEL MEASUREMENT SYSTEM

Features General Description


• Can be used with highly viscous liquids The LA series air bubbler is simple and proven
• 4 to 20mA output level measurement system for dirty wastewater
• On site or remote displays treatment. The bubble tube is the only component
• Easy maintenance in contact with the liquids.
• No moving parts The control unit consists of pressure elements, a
needle valve, V/I converter and indicator. Even if
Application sludge or suspended solids become clogged in the
The LA is ideal for measuring drainage, night soil bubble tube, they can be blown out by operating
or sewage water with high viscosity and suspended the bypass valve. There are two kinds of bubble
solids. tube, an easily installed flexible PVC hose and a
304SS pipe which can withstand high temperature.
The LA is ideal for measuring drainage, night
soil or sewage water with high viscosity and/or
suspended solids.

Operational Description
The LA system operates by bubbling a small
flow of air from a submerged dip tube and then
measuring the resulting air back pressure. Pressure
increases proportion to depth of measured liquid
until air is forced out the bottom. At this point,
pressure stabilizes and the pressure is measured by
the control unit. The pressure signal is converted to
4-20mA DC output. The field indicator is provided
by the converter.

41
Specifications

42
MODEL FR20 & OLV-20 MAGNETIC FLOAT
LEVEL SENSOR

Operational Description
These level sensors contain hermetically sealed
reed switches in the stem and a permanent magnet
in the float. As a float rises or falls with the level of
liquid, the reed switch activates by the magnet in the
float.

Applications
The FR20 and OLV-20 have numerous industrial,
machinery and process control applications that
include some of the following:
Control
In processing petrochemicals, iron, steels,
chemicals and food
Original Equipment Manufacturing
As a reliable component in boilers, hydraulic
equipment, air conditioners, etc
Semiconductor Manufacturing
As a non-contaminating pump control for pure
water
Automatic Planting Machinery
As a level control in corrosive plated environments

Selecting the Correct Series


The FR20 series offer a wide range of choices
in floats, mounting configurations, materials, and
number of switch points, while the OLV-20 series
offer smaller dimensions, shorter maximum length
Features and lower cost.
• Custom manufactured to user specifications 1. Determine whether an FR20 or OLV-20 series are
• Switch points are field-adjustable (FR series) required.
• Reliable 2. Select the required material for the stem and
• Wide choice of materials floats.
• Long switch life 3. Select the required mounting type.
• Durable float 4. Determine the number of actuation levels
required.
General Description 5. Determine where the actuating levels should be.
The FR20 and OLV-20 custom level sensors are Distances are measured from the inner surface of
engineered and manufactured to meet demanding the mounting to the end of the stem.
customer applications for liquid level sensing. 6. Determine switch operation - normally opened (up
Available in a wide range materials and mounting ON, down OFF) or normally closed (up OFF, down
types, these sensors are appropriate in most ON).
liquids. The FR20 series is available in lengths up to
3900mm with a variety of mounting configurations. Conformity and Approval
The OLV-20 series is physically smaller and has a CE (Low Voltage Directive)
maximum total length of 500mm. The FR20 and OLV-20 series without housing is in
Interface of two immiscible liquids can be conformity of EN61010-1: 2nd edition (2001).
detected by FR series. The difference of SG is RoHS Directive
required more than 0.1 for SS float, 0.2 for plastic The FR20 and OLV-20 series with material of
float. 304SS, 316SS, and 316LSS, but without housing,
can be in conformity of RoHS Directive.
NK (Marine Approval)
The FR20 and OLV-20 series are approved to
suite ship building regulation by Nippon Kaiji
Kyokai who is a ship classification foundation in
Japan, but limited application.

43
Ordering Information

Ordering Information

44
Specification

FR20 Series Float Types

45
Switch Rating
15VA reed switch 220VA reed switch
Max. Capacity 15VA 15W 220VA 55W
Max. Current 1A AC 1A DC 1A AC 0.5A DC
Max. Voltage 264V AC 200V DC 220V AC 110V DC

46
Specification

OLV-20 Series Float Type

47
Switch Rating
Max. Capacity 50VA 50W
Max. Current 0.5A AC 0.5A DC
Max. Voltage 300V AC 300V DC

48
MODEL FR51□ EXPLOSION PROOF MAGNETIC
FLOAT LEVEL SENSOR

General Description
The FR51 □ series are made specifically for point
level detection of flammable liquids in containers.
This series are approved as flameproof construction
(d2G4) by Technical Institute of Industrial Safety
(TIIS), Japanese Ministry of Labor.
Available in a wide variety of materials and
mounting types, the FR51 □ series are appropriate
for use in flammable liquids.
The FR51 □ series features a reliable, accurate
mode of operation. The stem contains a
hermetically sealed reed switch; the float rises or
falls with the level of the liquid, the reed switch is
activated by the permanent magnet inside of float.

Ordering Information

Features
• Custom made to user specifications
• Flameproof as d2G4 by TIIS
• Wide variety of materials
• Up to 5 switch points

49
Specifications

FR51 Series Float Types

Switch Rating
Max. Capacity 110VA 33W
Max. Current 0.5A AC 0.3A DC
Max. Voltage 220V AC 110V DC

50
MODEL OL, LS, SH, FH MINIATURE LIQUID
LEVEL SENSOR

Features Conformity
• Compact size Hygienic standards of Food, additives, etc. by
• Low cost Japan Food Research Laboratories, see the page 6
• Reliability/long switch life for details.
• Can be used in a wide range of liquids Some of sensors are conformed by RoHS
• Perfect solution for standard assembly parts of directive. Six materials such as Lead, Mercury,
mass-produced equipment Hexavalent Chromium, Polybrominated Biphenyls,
Polybrominated Diphenyl Ethers, and Cadmium are
General Description not contained to these products.
These miniature liquid level sensors are designed
for reliable operation in small tanks and containers. Applications
Their rugged design and careful engineering make Typical applications include automatic vending
them the perfect solution for OEM and large volume machines, photocopiers, small collection tanks,
applications. miniature pumping stations, pilot plants and similar
small-system applications.
Operational Description • Controlling delivery of plating liquid
These level sensors contain hermetically sealed Nickel plating liquid is used for surface treatment
reed switches in the stem and a permanent magnet of electronic parts. The liquid is automatically fed
in the float. As the float rises or falls with the level of into a plating bath with the OLV-2P detecting the
the liquid, the reed switch activates by the magnet upper and lower levels.
in the float. The operation of the switch, normally • Coffee extraction control
open or normally close, is easily changed by The OLV-5UN is mounted in the feeding water
removing a retainer and inverting the float. tank to detect the lower limit of the hot water. The
OLV-5UN is suitable for food and pharmaceutical
applications because the float joints are plasma
welded and the surface is buffed smooth.
• Hot water control
The high temperature version of OLV-5 is the
perfect solution for automatic water boiler tank to
keep it always full. The wetted parts of OLV-5 are
316LSS float and 316SS stem/retainer, and it can
withstand up to 120˚C.

51
Switch Rating (Max. Resistive Load)

Product Summary Protection For Electrical Surges:


OLV-2A: Designed for water applications. 1. Over voltage
OLV-2P: Use in chemicals, food and portable water. Reed switches are not designed for the direct
switching of inductive loads such as motors,
OLV-2F: Designed for applications involving
contactors, solenoid valves, and so on. They are
corrosive chemicals and solvents.
susceptible to damage from over voltage. DO
OLH-3: Use in water only, horizontal mounting, NOT EXCEED THE CONTACT RATINGS. Contact
O-ring seal provided. should be wired to miniature relays, suppressors
OLH-10: Use in chemicals, food and potable water, or similar devices. We recommend the use of our
horizontal mounting. relay unit model RE7000.
LS1 □ P: Suitable for standard assembly parts of 2. Over current
mass-produced water application equipment. The switching lamps or stray capacity from long
cable length may produce surge current, and the
LS1 □ R: Suitable for standard assembly parts
reed switch may be welded. Contact should be
of mass-produced lubricating and hydraulic oil
wired to our relay unit model RE7000.
applications equipment.
OLV-5 & OLV-5UN: Use in most of liquids. Technical Notes
28×27mm plasma-welded 316LSS float with 316SS 1. The sealing compound over the lead wire egress
stem. will keep moisture, but is insufficient to prevent
OLV-5UN is a UL recognized component. water penetration. Please install in good location
FH30 & FH50: Continuous operation at 120˚C or apply suitable sealant.
for FH30 and at 200˚C for FH50. Both models 2. If there is surface wave motion, use a time-delay
withstand steam cleaning and sterilization. relay to dampen the switch action.
SH10: Horizontal mounting from outside container. 3. The switch should be located away from strong
316 stainless steel construction. magnetic fields such as those produced by
OLV-25S/90: Horizontal mounting from inside motors or solenoid values.
container. 4. Max. Allowable impact is 10G. Shocks greater
than 10G may damage the switch.
5. Max. Pull load of lead wire is 19.6N. Exceeded
pulling during installation may damage the switch.

52
Specifications

53
54
MODEL FM, HM SIDE-MOUNTED FLOAT SENSOR

Features General Description


• Simple installation The FM series, side-mounted level sensors, are
• Durable Float manufactured specifically for level detection in
• Stainless steel construction clean liquids such as oils, water and chemicals.
• Reliability/Long switch life They are designed for horizontal mounting in a tank
or vessel through flanged or threaded connections.
Approval To suit many different level sensing situations, a
FM-11 is approved by NK (Japanese marine wide variety models are available.
engineering classification), Approval No. 97 FV
705B. The specifications are the same except the
maximum switch rating, 50VA 0.5A 240V AC or 50W
0.5A 240V DC.

Specification
Model FM-11 FM-12
Description Standard Double contact
Drawing

Mounting JIS5K40A
Switch Rating 50VA 0.5A 300V AC, 50W 0.5A 300V DC Max. (Resistive)
Operating Temperature -10 to 120˚C
Maximum Pressure 2.5 MPa
Material Mounting 304SS
Shaft and Float 316SS
Housing ADC12
Cable Entry G3/4
Protection IP44
Minimum S.G. 0.7
Life Expectancy 1×107 Min. Operation

55
Operational Description Technical Note
The FM series contain a hermetically sealed reed To protect the reed switch against electrical
switch within the stem or flange and a permanent surges, we recommend the use of our relay unit
magnet in the end of the shaft. As the float rises or model RE7000. Please see the RE for details.
falls with the liquid level, the magnet activates the
reed switch. Changing the mounting orientation can
reverse switch action. They work well as high or low
level alarm or control for light-duty applications.
The FM series can be used in any non-hazardous
tanks or vessels. However they can be used in
hazardous location by connecting with intrinsic
safety barriers. (Local approval for the combination
system use of Intrinsic Safety standard is required.)

Switching Level

FM-13 FM-14 FM-16 HM-10


Thread mounting Long stem Interface detection Micro switch

200 14 (104)
120 (23)
32 4-φ15
Holes
φ130
φ155

A
Max. 140
φ64

(56)

R1-1/2 JIS5K40A JIS5K65A


50VA 0.5A 300V AC, 50W 0.5A 3 00V DC Max. (Resistive)
-10 to 120˚C -10 to 80˚C -10 to 120˚C
2.5 MPa 3 MPa
304SS 304SS
316SS 316SS, Epoxy resin
ADC12 ADC12
G3/4
IP44
0.7 0.72 to 1.0* 0.65
1×107 Min. Operation 1×105 Min. Operation
*Middle S.G. of two liquids, the difference of SG is recommended more than 0.2.

56
MODEL FS WIDE DIFFERENTIAL FLOAT SENSOR

General Description
The Model FS is a simple float sensor designed
for top mounting in open tanks or vessels. The FS
can be installed by bulkhead, screw-in or flange
mounting. Control range is adjustable from 60mm
to 1500mm. This sensor is designed for use as
a reliable component in hydraulic units, boilers,
magnetic cooling equipment, irrigation systems,
etc. The model FS is an economical solution for
emptying and filling control.

Operational Description
The model FS consists of a micro-switch operated
by a vertical rod and float mechanism. The float
freely moves between upper and lower stoppers
which are fixed on the rod at the customer’s
requested points. As the liquid level rises, the float
moves up until it reaches to the upper stopper. The
rod will then be pushed up by the buoyancy of
float, and the micro switch will be operated. When
the liquid level falls, the float moves down until it
reaches to the lower stopper. Then the rod will
be fallen down by the weight of the float, and the
micro switch operation will be reversed. A spring
mechanism attached to the rod is designed to
provide mechanical hysteresis. During the float
traveling on the rod, the operating state of micro
switch is held until the float reaches the upper or
lower stoppers.
The stoppers on the rod can be adjusted to obtain
desired switching range, and the 5A rated, single-
pole, double-throws switch makes the model FS
suitable for either empty or full operations.

Installation Notes
Installation of the model FS is extremely simple
and easily accomplished. When installing the
switch, the following points should be noted:
1. The spring operation tension is factory set, but
may require adjustment on site, especially if the
length of the operating rod is changed. Correct
Features
operation should be checked and the spring
• Direct pump control
tension adjusted if necessary.
• Adjustable ON/OFF switching levels
2. It is important that the shaft and rod be mounted
• Unaffected by magnetic fields
so that their axis is truly vertical.
• Simple installation

57
Specification
Model FS-2S
Drawing

Application Open Tank


Mounting Equivalent JIS5K50A t=2
Contact rating 1 SPDT, 250V 5A AC, 125V 0.6A DC (Resistive)
Operating Housing 0 to 55˚C
Temperature Wetted parts 0 to 80˚C
Life expectancy 4×105 Operations
Material Float 304SS
Rod 304SS
Stopper 304SS
Flange 304SS
Bellows Neoprene (Option: Silicon)
Housing Phenol (Cover: Polypropylene)
Cable Entry G3/4
Protection IP42
Minimum S.G. 0.85
Operating differential *60mm to 850mm (at L=1000mm)
*The maximum hysteresis is 60mm, when the float is fixed by two stoppers.

Ordering Information

58
MODEL FC CABLE SUSPENDED FLOAT SENSOR

Features Operational Description


• Usable in corrosive liquids The FC consists of a float on a stem with a reed
• Mounts in limited overhead space switch inside the stem. As the float rises or falls with
• Stable in turbulent liquids the level of the liquid, the reed switch is activated by
• Adjustable switch points a permanent magnet in the float.
• Reliability/Long switch life
Technical Note
General Description To avoid personal injury and protect the switch for
The FC series guard floats are designed for use electrical surges, connect the float to our relay unit
in applications where the actuation level is too deep Model RE7000 or similar devices.
for our model FR (Max. 3.9 meter), where overhead
space is limited, or where there is surface wave
motion. The PVC or Polypropylene float and SCM
cable are compatible with a wide range of corrosive
liquids. The float is protected from turbulence and
motion by a PVC guard. The switch operating levels
are easily adjusted by altering the height of the
cable fixing point. The switch operations, NO or
NC, are easily changed by inverting the float.
A number of float units can be used together
to give multiple level switch points in one flanged
holder. Each float can be easily assembled on site
and the switch operating points are adjusted by
desired length of cable.

59
Specifications

Contact Rating

60
MODEL FT CABLE SUSPENDED FLOAT SENSOR

Chemical Resistance
The ABS covered float and PVC cable are
compatible with a wide range of liquids. However,
there are some liquids that may damage these
materials.
ABS can be quickly damaged by the following
liquids:
• Aromatics (benzene, toluene, xylene) cause the
float to dissolve.
• Esters and ketones cause the float to swell.
Features PVC cable can be used with the following
• Usable in a wide range of liquids cautions:
• Available NO or NC contacts • Oils, especially vegetable oils and fats, tend to
• Adjustable switch points absorb the plasticizer of PVC cable. Consequently
• Reliable/Long switch life the cable stiffens.
• Easy installation If necessary, alternative SCM cable is available
with FT-3A and FT-3B. In general, the resistibility
General Description depends on concentration, duration of immersion,
The FT series cable suspended float sensors presence of suspended solids and/or corrosive
are designed for high or low level indication. The gasses and temperature. Although these cable
FT series are miniature switch actuated design suspended floats are designed for long life, we
ideally suited to operate pumps, valves and similar recommend that they are replaced at adequate
equipment used in the sewage or municipal intervals.
wastewater treatment plant. A high capacity micro
switch in the ABS float provides a reliable long life Technical Notes
level control. • The FT-3 is ideal for direct pump control, with 2A
A number of float units can be used together 250V AC switch rating. For PLC and DCS usage,
to give multiple level switch points in one flanged we recommend to use the FT-2, with 0.1A 125V
holder. Each float can be easily assembled on site AC rating.
and the switch operating points are adjusted by • SCM cable is available with FT-3A and FT-3B.
altering the length of the cable. • To avoid personal injury and protect the switch for
electrical surges, connect the float to our relay unit
Operational Description Model RE7000 or similar devices.
The buoyant float is weighted on one side. As
the liquid rises, it tilts in a fixed direction to operate Ordering Information
the micro switch, which uses a movable iron ball to
actuate the switch.

61
Specifications
Model FT-2 FT-3 FT-5*1 FT-7*1 FT22/FT33/FT55/FT77
Drawing

Operation Characteristic

Operating Temperature -10 to 50˚C


Maximum Pressure 200 kPa
Allowable Impact 500 m/s2
Minimum S.G. 0.9 0.8
Operational FT-□A Up ON, 100±15 Up ON, 186±40
Characteristic FT-□B Down ON, 80±10 Down ON, 123±20
FT-□C SPDT SPDT
Cable Length 6 meter (Max. 20 meter)
Life Expectancy 2×105 Operations
Material Cable φ8.1, PVC*2
Float ABS
Housing ABS
Flange PVC
Weight 3kg, PVC (build in steel)
Rope PE
Mounting JIS10K100A (4 holes)
Cable Entry G3/4
Protection IP45*3
Maximum Detection Points 6
*1 FT-5/FT-7 are only available for maintenance and repair parts of FT55/FT77.
*2 SCM (2-core) cable is optionally available.
*3 IP65 is optionally available.

Contact Rating

62
MODEL FQ CABLE SUSPENDED FLOAT SENSOR

Operational Description
The Model FQ contains a hermetically sealed
reed switch, a permanent magnet, and a movable
weight.
As the liquid level rises and falls, the movable
magnetized weight slides up and down inside the
float and acts upon an encapsulated reed switch.
The float tumbles at its upper and lower limits. In
this way the reed switch changes state at the upper
limit and remains in this state until the lower limit is
reached and it changes state again.

Chemical Resistance
The ABS covered float and PVC cable are
Features compatible with a wide range of liquids. However,
• One float gives a latched signal between two there are some liquids that may damage these
different levels materials.
• Differential and switch level points are easily field ABS can be quickly damaged by the following
adjustable liquids:
• Unique “tumbling” action eliminates chatter • Aromatics (benzene, toluene, xylene) cause the
• Works in dirty liquids float to dissolve.
• Reliability/Long switch life • Esters and ketones cause the float to swell.
• Easy installation PVC cable can be used with the following
cautions:
General Description • Oils, especially vegetable oils and fats,
The FQ-6 and FQ-8 cable suspended float tend to absorb the plasticizer of PVC cable.
sensors are designed to provide the control signals Consequently the cable stiffens.
for a differential pump control system. These top If necessary, alternative Hypalon cable is
mounting sensors are suitable for use in a wide available with FQ-8. In general, the resistibility
variety of open tanks or vessels. The control depends on concentration, duration of immersion,
differential in the FQ-6 is adjustable from 270mm presence of suspended solids and/or corrosive
to 1000mm and FQ-8 is adjustable from 330mm gasses and temperature. Although these cable
to 4000mm. The ABS covered float and the PVC suspended floats are designed for long life, we
cable make them ideal for most pump control recommend that they are replaced at adequate
applications. intervals.
A number of float units can be used together
to give multiple level switch points in one flanged Technical Note
holder. Each float can be easily assembled on site To avoid personal injury and protect the switch for
and the switch operating points are adjusted by electrical surges, connect the float to our relay unit
altering the length of the cable. Model RE7000 or similar devices.

Contact Rating Switch Action


Up ON: FQ-6, FQ-8, FQ-8T
Down ON: FQ-6B, FQ-8B

63
Specifications
Model FQ-6 FQ-8 FQ66 FQ88
Drawing

Operating Temperature*1 -10 to 50˚C


Maximum Pressure 200 kPa
Minimum S.G. 0.7 0.9
Cable Length 6 meter (Max. 20 meter)
Life Expectancy 1×105 Operations
Allowable Inpact 100 m/s2 500 m/s2
Material Cable φ6.5, PVC φ8.1, PVC
Float PP (Float cap ABS) ABS
Housing ABS
Flange PVC
Weight Gray iron casting (Black painting) 3kg, PVC (build in steel)
Rope PE
Mounting JIS10K100A (4 holes)
Cable Entry G3/4
Protection IP45*2
Maximum Detection Points 6
*1 FQ-8T (High Temp. Version) is available up to 70˚C.
*2 IP65 is optionally available.

UP ON Actuation DOWN ON Actuation UP ON Actuation DOWN ON Actuation




Switch Actuation Angle Switch Actuation Angle


A˚: 35˚ to 70˚, B˚: -30˚ to -70˚ A˚: 11˚ to 33˚, B˚: -13˚ to -39˚
Control Width Control Width
FQ-6: 0.27 to 1m FQ-8: 0.33 to 4m
FQ66: Normally set by 270 ± 30mm, if not specified. FQ88: Normally set by 330 ± 30mm, if not specified.

64
MODEL FP PNEUMATIC LIQUID LEVEL SENSOR

Features
• Low cost: Requires only a standard 1/2” pipe in a
material compatible with the liquid
• Simple installation: Requires only a G1”
connection at the top of the tank
• Reliable: The FP employs a minimum of moving
parts. The diaphragm moves a maximum of 2mm.
No moving parts are in contact with the liquids
• Long life expectancy: The FP is designed for over
200,000 operations

General Description
The FP series pneumatic liquid level sensor is a
diaphragm actuated sensor. They are designed for
use in high viscous liquids.
The FP series cover the wide range of
applications. The FP-1A, with a neoprene
diaphragm, is for general usage. The FP-1S, with a
Viton diaphragm, is for corrosive atmosphere. The
FP-3, with neoprene diaphragm, is for cost effective.
The explosion proof, FP510, is also available, which
is approved as flameproof construction (d2G4)
by Technical Institute of Industrial Safety (TIIS),
Japanese Ministry of Labor.

Specifications

65
Operational Description Technical Notes
The SPDT micro switch in the FP is actuated by 1. Pipe coupling shall be airtight by applying a
compression of a captive air column in the detecting sealing compound in paste form. Do not use a
pipe beneath the diaphragm. seal tape.
2. For low level detection, switch operating position
may rise if the detecting pipe soaks long in liquid
because pressurized air in the pipe is gradually
dissolved into liquid.
3. For high viscous liquid, we recommend to cut the
tip of the pipe at a slant or use the bigger pipe
than usual 1/2”.

66
MODEL FE ELECTRODE LEVEL SENSOR

Operational Description
A typical system consists of three major
components, an electrode holder, the electrodes,
and a relay unit.
The electrode holder serves as a mechanical
support for the electrodes and electrically insulates
them from the tank. The electrodes are vertically
mounted to the holder, above the liquid, with their
lower ends positioned at the required actuation
levels. The relay unit provides the voltage and
current required (8V, 5mA AC Max.) for sensing as
well as suitable relay outputs.

Applications
The FE series can be used in any suitable,
conductive liquids. Applications involve both alarm
point detection and pump valve control. Since the
FE series contain no moving parts, it is very reliable
and can be used in tanks where mixers or other
Features moving equipment would damage ordinary float
switches or level detectors.
• Usable in a wide range of liquids
• Up to 6 points detection Electrode Selection
• Safe low voltage and small currents Material Model
• Switch points easily adjusted in field 316SS FE2 FE22 FE72 FE82
• Simple to install and adjust large terminal NW0001,0665*1 FE3B FE23B FE73B FE83B
enclosure for wiring
NW0276*2 FE3C FE23C FE73C FE83C
General Description Titanium FE4 FE24 FE74 FE84
The FE series of level sensors are designed for Carbon FE5 FE25 - -
point level indication of conductive liquids. Used in *1 NW0001,0665 is equivalent with HastelloyB®
conjunction with one or more RE7000 relays, the FE *2 NW0276 is equivalent with HastelloyC®
can reliably detect up to 6 separate levels in tanks
up to 6 meter deep. Model CE, cable suspended The electrode material can be selcted according to
electrode level sensor, is available for deep wells the liquid.
with the cable length 6 meter standard and 20 meter • 316SS: Water, Ammonia, Caustic soda, etc.
maximum. • NW0001,0665: Hydrochloric acid, etc.
Operating levels can be easily changed in the • NW0276: Low temp. Hydrochloric acid, Sulfuric
field by cutting the length of the electrodes. The acid, etc.
material of electrode is selected from 316SS, • Titanium: Seawater, High temp. & concentrated
NW0001 0665, NW0276, and Titanium for the Nitric acid, Ferric chloride, etc.
chemical compatibility. • Carbon: Hydrochloric acid, Sulfuric acid, etc.
67
Specifications
Model FE2 series FE22 series FE7 series FE8 series
Description Standard with SS flange Thread mounting Thread mounting
Drawing

Max. Poles 7 6 4 6
Mounting JIS10K100A (4 holes) JIS10K100A G2 G2
Operating -20 to 50˚C -20 to 100˚C -20 to 60˚C -20 to 50˚C
Temperature Option 150˚C Max.
Maximum Pressure Atmospheric 1 MPa Atmospheric
Material Housing ABS ABS or 304SS PF (304SS cover) PVC
Mounting PVC* 1
304SS* 1
PF (304SS cover) PVC
Electrode 316SS, NW00010665 (Hastelloy B*3 equivalent), NW0276 (Hatelloy C*3 equivalent), Titanium
Insulation Tube Polyolefin*1
Cable entry G3/4
Protection IP45*2 IP43*2
*1 Other materials are available.
*2 IP65 is optionally available.
*3 Hastelloy is resistered name of manufacturer.

68
MODEL CE CABLE SUSPENDED ELECTRODE LEVEL SENSOR

Features Application
• Easy to install for the large tanks or vessels The CE series can be used in any suitable
• 20 meter Max. cable length conductive liquids. Applications involve both alarm
• Switch points easily adjusted in field point detection and pump valve control. Since
• Up to 6 detection points the CE series contain no moving parts, it is very
reliable and can be used in tanks where mixers or
General Description other moving equipment would damage ordinary
The CE is designed for use in large tanks or float sensor or other level detector. The CE series
vessel where the FE series can not be used due consist of cable, body, and electrode, and electrode
to the limitation of electrode length. Used in is electrically insulated by the cable and body.
conjunction with one or more RE7000 relays, the Therefore, CE can be installed at the slop wall and
CE can reliably detect up to 6 separate levels in through the pipe.
tanks up to 20 meter deep. The PVC body, the PVC
cable, and selectable electrodes are compatible Operational Description
with a wide range of liquids. The material of When the tips of electrode are touched by the
electrode is selected from 316SS, NW0001,0665, conductive liquids, the current is passed between
NW0276, and Titanium for the chemical electrodes. When the liquid level is decreased from
compatibility. If necessary, alternative SCM cable is the point of electrodes, the current is not passed
available. between electrodes. The relay is opened or closed
by the block or unblock of current.
Electrode Selection
Material Model
Single Point Multiple Point
316SS CE-5 CE55
NW0001,0665*1 CE-6 CE66
NW0276*2 CE-7 CE77
Titanium CE-8 CE88
*1 NW0001,0665 is equivalent with HastelloyB®
*2 NW0276 is equivalent with HastelloyC®

69
Specifications
Model CE series
Drawing

Operating Temperature -20 to 50˚C


Maximum Pressure 200 kPa
Cable Length 6 meter (Max. 20 meter)
Material Cable 6.5, PVC
Body PVC
316SS, NW00010665 (Hastelloy B*1 equivalent),
Electrode
NW0276 (Hastelloy C*1 equivalent), Titanium
Housing ABS
Flange PVC
Weight PVC
Rope PE
Mounting JIS10K100A (4 holes)
Cable Entry G3/4
Protection IP45*2
Maximum Detection Points 6
*1 Hastelloy is rsistered name of manufacturer.
*2 IP65 is optionally available.

Specifications
Model RE7000
Drawing

Supply Power 90 to 132V/180 to 264V AC, 50/60Hz


Power Consumption Approx. 1.5VA Max.
Relay Contact 1 SPDT, 240V 5A AC, 30V 5A DC (Resistive)
Power Source 8V 5mA AC
Operating Resistance 4 kΩ or less
Release Resistance 15 kΩ or more
Operating Temperature 0 to 50˚C
Operating Humidity 85%RH Max.
Indication Green LED for power states
Red LED for relay states
Separation Distance 1km Max.
Use CVV-S 0.75mm2 cable
Mounting 11-pin base, plug-in type
Base is optional and must be ordered separately.

70
MODEL MT ELECTRICAL CONDUCTIVITY LEVEL SENSOR

Operational Description
When AC power is applied to a pair of isolated
electrodes, without liquid between them, no current
is delivered. When there is liquid, it becomes a part
of electrical circuit and a current is delivered.
When liquid contacts the electrode, MT directly
detects the resistance and compares it with the
value set in the relay unit to determine the liquid
presence, then sends signals to amplifier, causing
the relay to give output signals.

Features
• Stable operation with build up of scum and slurry
• High durability Applications
• Easy operation of relay unit Model MT system can be used in any suitable
• Easy maintenance conductive liquids. Applications involve both alarm
point detection and pump valve control. Since MT
General Description system contain no moving parts, it is very reliable
Model MT system is a conductance actuated and can be used in tanks where mixers or other
control system utilizing the electrical conductivity moving equipment would damage ordinary float
of the liquid to carry a small current which when sensor or other level detectors.
sensed, activates the appropriate controls. The MT system is very reliable to use in Waste water,
multi-points probe has the capability to control Sewage water, Fresh water, and Conductive liquids.
several pumps and alarms, as well as indication of Manhole pump control is one of biggest application
levels, using discrete set points. for MT system.

71
Specifications
Sensor
Model MT10/1 MT10/3 MT10-Z
Drawing

Number of detection point 1 3 6


Operating Temperature 0 to 80˚C
Material Cable φ 6.5, PVC φ8.1, PVC φ6.5, PVC
Body PE PE/PVC PE
Electrode 316SS

Relay Unit
Model RE9000
Drawing

Supply Power 100 to 240V AC, 50/60Hz or 24V DC


Power Consumption Approx. 7VA Max. for 240V AC, 7W Max. for 24V DC
Relay Contact 240V 5A AC (resistive)
Power Source 12V AC (1mA Max.)
Detection Sensitivity 1 kΩ , 4 kΩ , 20 kΩ , 80 kΩ ,
Operating Temperature -10 to 60˚C
Indication Green LED for power states
Yellow LED for relay 1 states
Red LED for relay 2 states
Separation Distance 500m Max.
Mounting 35mm DIN rail or 2 x M3 screw

72
MODEL LZ LEAKAGE OIL SENSOR

• Oil leak detection for oil refinery, petrochemical,


cogeneration, and power plant

• Oil leak detection for storage tank of crude oil and


refined oil in oil refinery plant

Hydraulic Power Plant

Oil detection in leakage water


In rare case, oil is leaked
from inlet valve.
So, lead detector shall be
installed for safety.

Features Operational Description


• Strong for buildup Model LZ detects impedance between electrode
• Strongly built sensor and earth ground. When the electrode is in water,
• Excellent maintainability impedance is low. But when the electrode is
• Easy to replace from existing sensor covered by oil, impedance is increased and output
signal.
General Description
Model LZ is designed to detect the leakage oil in Application
sump pit, pit in oil retaining wall, pump yard, and • Oil leak detection for oil refinery, petrochemical,
etc. Since Model LZ contains no moving parts, it cogeneration, and power plant
is very reliable and durable. The construction is • Oil leak detection for storage tank of crude oil and
very simple, so it is easy to maintain. The principle refined oil in oil refinery plant
of operation is to detect the impedance between
Electrode and earth, so Model LZ is not affected by
the conductive build up.

73
Specifications
Model LZ10
Drawing

Sensitivity 7mm ± 3mm (Thickness of oil slick)


Operating Temperature -20 to 50˚C
Maximum Pressure Atmosheric
Material Body Formed polystyrene with urethane coating
Electrode 304SS
Cable PVC, dia 6.5 × 6m (VCTF 2 × 0.5mm2)
Protection IP67

Model LZ1100
Drawing

Supply Power 100 to 120/200 to 240V AC ±10%


Power Consumption Approx. 3VA (at 100V AC)
Output Signal No-voltage relay (SPDT), 250V 3A AC, 30V 3A DC (Resistive)
Operating Temperature -20 to 60˚C
Maximum Humidity 85 %RH
Material Body ABS
Separation Distance 2000m Max.
Protection IP20
Mounting 11-pin socket*1 (11PFA equivalent)
*1 11-pin socket can be mounted on DIN rail.

74
MODEL OX OPTICAL INTERFACE SENSOR

General Description
Model OX optical interface sensor consists of a
sensing probe and a separate electronic converter.
Sediments, suspended solids, and interface of
Features immiscible liquids are detected by using an infrared
• Optimizes sludge discharge control transmission operating principle. By transmitting the
• No influence from ambient light infrared light with pulse modulation, a strong beam
• Eliminates build up and fouling of probes goes through build up and fouling on the probe
• Durable construction surfaces. Ambient light is electrically disregarded
• Ideal for corrosive liquids by using a special frequency.
The sensing probe is submersible and the PVC
housing, PP sealing connector, and FEP covered
Wiring probes are compatible with a wide range of liquids.
Special PVC cable lengths are 20 meters. The
detecting level can be easily adjusted by altering
the height of the cable fixing point.
The electronic converter has a switch selectable
High or Low fail-safe mode for relay safety. An
adjustable 0.5 to 10 seconds switching delay is
provided in order to avoid transient on/off signals.

Operational Description
The OX consists of two element probes. A beam
transmits from one which has a built in infrared
emitting diode to the other which has a built in
photo detector. When the probes are immersed
into medium, the infrared beam transmission
is decreased. This damping is detected and
converted into an electric relay output.

75
Specifications

Converter

76
MODEL CG NEW CAPACITANCE POINT LEVEL SENSOR

General Description
Conventional Radio Frequency and Admittance
sensors are typically used as inexpensive solutions
for point level detection, but they are often times
unreliable. The model CG provides reliable,
simple, and cost effective point level detection of
liquids, solids, and adhesive conductive medium.
Sophisticated application with fluids, operation
conditions that requires periodical re-calibration
with conventional simple sensors due to the
deviation of working conditions like Fluid’s chemical
configuration, Humidity, Temperature, Resistance
value factor, build up can not normally be covered
with conventionally simple capacitance level
sensors.
Our new model CG can work well both to simple
fluids, difficult fluids, and sophisticated environment
due to the patent pending circuitry.

Operational Description
The model CG consists of an oscillation circuit
and a detection circuit. Both circuits synchronize at
a constant 1.4MHz frequency in the air,
f1=1/2 π LC.
Features The frequency of detection circuit is changed
• One push adjustment by parameter from the air to in the medium by taking in the
• Various function by microprocessor capacity of the medium, f2=1/2 π L(C+ΔC).
• LCD for operation check The oscillation circuit automatically follows
• Improved function for material build up to synchronize with the frequency of detection
• Outstanding reliability circuit. When the resonance frequency shifts to the
• No need to adjust in actual liquid detection set point, the relay is energized.

77
Key Features and Benefits
• Patent circuitry
The CG consists of an oscillation circuit and a detection circuit, and the frequencies of these two circuits
are automatically synchronized. This function provides Free from Initial Calibration, Wide Sensitivity Range,
Resist Build up Problem, and Highly Stable Detection.
• One push adjustment by parameter
Adjustment can be easily done by using 4 push button switches to select parameters and enter setting
values. Without the tester or tool needed, the configuration error due to personal difference will be avoided.
• Improved function for material build up
Unlike the traditional sensors which utilize the change in voltage, the CG series detect the change in
frequency caused by the change in capacitance value, resulting in minimizing the affection by build up
• No need to adjust in actual liquid
When the application condition and the device model are the same, the sensor operates successfully with
the same parameter values.

Specifications
Model CG-1NH CG-2NH CG-1FH CG-2FH
Drawing φ114
(76) (152)
(109)

Hex.29
R 3/4

φ21.7
L
50

φ20
100

Mounting G3/4* JIS5K25A*


Supply Power 100 to 240V AC ±10%, 50/60Hz
Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Programmable between 0.0 to 25.5 seconds
Operating Housing -25 to 60˚C
Temperature Electrode -25 to 60˚C
Maximum Pressure 1 MPa
Maximum Humidity 95% RH
Sensitivity Dielectric constant 1.2 Min.
Capacitance between electrode 1.0 pF Min.
Only Resistance between electrode 10 kΩ Min. (L=250)
Material Housing ADC12
Electrode 304SS
Insulator PE
O-ring FPM/FKM
Cable Entry G1/2
Protection IP65
Fail safe High or Low by program
Length of Electrode 250mm Standard, 2000mm Max.
*Other size of mounting, R or NPT, is optionally available.

78
MODEL KRV CAPACITANCE LEVEL SENSOR

Features Operational Description


• No adjustment required When the electrode is in free air, the oscillation
• High sensitivity with dielectric constant as low as circuit synchronizes with the detection circuit. When
1.1 the electrode is in the medium, the synchronization
• Ignores coatings and build up between the oscillation circuit and the detection
• Detects solids, liquids, and interface of two circuit breaks with the capacitance of the medium
immiscible liquids being taken in. This difference is then converted into
the relay output.
General Description
The KRV series of capacitance sensors are Sensitivity Settings for Applications
designed for point level detection of liquids, solids, • “A” sensitivity: 0.5PF to 5PF, ∞ to 100kΩ
powder, or interface between two immiscible liquids. For solids and liquids ( ε s 1.1) such as Aluminum
Radio Frequency sensors are typically used to powder, Calcium carbonate, Cement, Fly ash, Ink,
detect liquids, but have a difficult time with solid Paint, Plastic resin, etc.
or powder materials. The KRV series overcome • “B1” sensitivity: 2PF to 5PF, 100kΩ to 50kΩ
this limitation by having a parallel LC circuit on its For solids and liquids ( ε s 2.2) such as Coffee
oscillator and five switch selected sensitivity ranges. powder, Feed, Flour, Oil, Starch, etc.
The KRV series easily detect solid and powder • “B2” sensitivity: 5PF to 10PF, 50kΩ to 30kΩ
materials such as plastic powder/pellet, fly ash, For solids and liquids ( ε s 3.0) such as Grain,
carbon black, and similar substances. Sand, Sugar, Water, etc.
The KRV series reliably detect the interface • “C” sensitivity: 200PF to 1000PF, 2kΩ to 200Ω
between two immiscible liquids, oil and water as an For liquids and slurry ( ε s 50) such as
example. The KRV can be set to operate in water Dehydrated cake, Drainage, Night soil, Sewage,
but not in oil. Additionally, the KRV will ignore heavy Slurry, etc.
oily build up on its electrode. • “D” sensitivity: 4000PF to 50000PF, 500Ω to 2Ω
For liquids ( ε s 90) such as Chemical slurry,
Quicklime (liquid), etc.
Note: Normally, NOHKEN will set the proper
sensitivity range before shipment in accordance
with your specified medium when ordering.

79
Technical Information of Fluoro Plastic Wiring
• PTFE: Teflon® 4F (Poly Tetra Fluoro Ethylene),
operating temp. 200°C Max.
• FEP : Teflon® 4-6F (fluorinated Ethylene
Polypropylene), operating temp. 200°C Max.
• ETFE: Tefzel® (Ethylene Tetra Floro Ethylene),
operating temp. 150°C Max.
• ECTFE: Halar® (Ethylene Chloro Tri Fluoro
Ethylene), operating temp. 150°C Max
• PVDF: Kynar® 2F (Poly VinyliDene Fluoride),
operating temp. 120°C Max.

Ordering Information

80
MODEL KSV FOR CONDUCTIVE MEDIUM

Features Operational Description


• Ignores heavy conductive build up The electrode of the KSV is a part of the
• Single probe/Mechanically strong oscillation circuit. When the electrode is in the free
air, the oscillation is stopped. When it is in medium,
General Description the oscillation is restored by measuring capacitance
The KSV series of capacitance sensors are made of medium and the relay is energized.
specifically for point level detection of conductive
medium. Applications include water, chemical Applications
solutions, acid based slurries, conductive granules,
and sticky liquids. • Liquids (except for oil): Water, Caustic soda,
Hydrochloric acid, nitric acid, Sulfuric acid, etc.
Build up is one of the most common problems
for capacitance sensors. Conventional Radio • Sticky conductive medium: Drainage, Dehydrated
cake, Night soil, Sewage, Sludge, Slurry, etc.
Frequency sensors solve this problem by using a
guard probes (the second or third element to the
electrode). But this complicated probe construction
tends to make probes easily broken, particularly
if twisted in agitated containers. Consequently,
conventional RF sensors are installed vertically and
limited to a fixed length, foamed in one piece.
The KSV series have overcome this limitation
by using the series resonance circuit and a single
electrode. This circuit corrects for conductive
build up by measuring its resistance. The single
electrode can be mounted in virtually any position
and is available with a number of standard
mountings.

81
Ignores Heavy Conductive Buildup
The characteristics of the KSV circuit are defined by: When a conductive resistance builds up forms on the
① ωb> ω c: Oscillation stops (The electrode is in the air.) electrode, ω b increases as R falls ( ③ ). This means ω
② ωb< ω c: Oscillation starts (The electrode is in the b> ω c so that oscillation cannot start ( ① ).
medium.) When actual medium level is covering the electrode,
③ ωb=1/(C+ C)・R ω b decreases by taking in C( ③ ). This means ω b< ω
 ωb: Frequency when the electrode is coated or c so that oscillation starts and the relay energizes.
covered by the medium. In this way, by taking resistance of conductive build
 ωc: Adjusted frequency when the electrode is in the air. up and canceling capacitance of that, the KSV prevents
C : The stray capacitance of the electrode. false relay trips.
C: The capacitance of the medium. Value of capacitance and resistance of sensitivity are
R : Resistance of the medium. shown on Table 1.
Table 1

Ordering Information

82
Specifications
Model 1NH 1FH 2NH 2FH
Description Standard
Drawing

Mounting R3/4 JIS5K25A R3/4 JIS5K25A


Supply Power KRV 100 to 120V AC, 200 to 240V AC or 24V DC
KSV 100/200, 110/220, 120/240V AV or 24V DC
Power KRV Approx. 2.5VA Max.
Consumption KSV Approx. 2.2VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Detection KRV Adjustable between 0.5 to 10 seconds
Time Delay KSV Not provided
Operating Housing -10 to 55˚C
Temperature Electrode -20 to 60˚C
Maximum Pressure 1 MPa
Maximum Humidity 85% RH
Material Housing ADC12
Electrode 304SS*
Insulator PTFE*
O-ring FPM/FKM*
Cable Entry G1/2
Protection IP65
Length of Standard 250mm
Electrode Option 50 to 4000mm
*Other materials are available.
*Specification of products shall be changed by the application and operational condition.

Technical Note
• The heat resistive type is optionally available up to 400˚C.
• Form detection and insulated tube types are optionally available.

83
3NH 3FH 4NH 4FH
Heavy duty Heavy duty Heat proof

R1 JIS5K25A R1 JIS5K25A
100 to 120V AC, 200 to 240V AC or 24V DC
100/200, 110/220, 120/240V AV or 24V DC
Approx. 2.5VA Max.
Approx. 2.2VA Max.
1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Adjustable between 0.5 to 10 seconds
Not provided
-10 to 55˚C -10 to 55˚C
-20 to 60˚C -20 to 180˚C
1 MPa
85% RH
ADC12
304SS*
PTFE*
FPM/FKM*
G1/2
IP65
250mm
50 to 4000mm

84
Specifications
Model 5FH 6FH 7FH 8FH
Description Flash probe Wire extension Pipe type Stick proof type
Drawing φ114
(76)

(154)
(111)
4-φ15
Holes

14
φ105
φ130

L
φ35

φ20

20
Mounting JIS5K50A JIS5K50A JIS5K50A JIS5K50A
Supply Power KRV 100 to 120V AC, 200 to 240V AC or 24V DC
KSV 100/200, 110/220, 120/240V AV or 24V DC
Power KRV Approx. 2.5VA Max.
Consumption KSV Approx. 2.2VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Detection KRV Adjustable between 0.5 to 10 seconds
Time Delay KSV Not provided
Operating Housing -10 to 55˚C
Temperature Electrode -20 to 60˚C
Maximum Pressure 1 MPa 500 kPa 100 kPa 1 MPa
Maximum Humidity 85% RH
Material Housing ADC12
Electrode 304SS* C3604BD 304SS*
Insulator PE* FEP (Pipe) FRP
O-ring FPM/FKM*
Cable Entry G1/2
Protection IP65
Length of Standard 65mm 1000mm 250mm
Electrode Option 5 to 500mm 500 to 10000mm 50 to 4000mm
*Other materials are available.

85
9NH 9FH 25FH
Special type High Sensitivity

R1 JIS5K50A JIS5K50A
100 to 120V AC, 200 to 240V AC or 24V DC
100/200, 110/220, 120/240V AV or 24V DC
Approx. 2.5VA Max.
Approx. 2.2VA Max.
1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-A: Normally Open contact
C-B: Normally Closed contact
Adjustable between 0.5 to 10 seconds
Not provided
-10 to 55˚C
-20 to 60˚C
1 MPa
85% RH
ADC12
304SS*
PTFE*
FPM/FKM*
G1/2
IP65
250mm
50 to 4000mm

86
Special type of sensor

Specifications
Description 2 points detection 3 points detection 4 points detection
Drawing

Application
Multi points detection by one sensor
Adaptive Model of PCB KRV, KSV, KRS (The shape of housing is different for separation type.)
Mounting JIS5K50A JIS5K80A JIS5K100A
Material Housing ADC12
Electrode 304SS
Insulator PE (Option: PTFE, Ceramic, etc.)
Maximum Pressure 1 MPa
Operation Temp. (Electrode) -20 to 60˚C
Power Supply 100V, 200V AC ±10% 50/60Hz (KRV: 100-120/200-240V AC ±10% 50/60Hz)
KRV: approx. 2.5VA, KRV: approx. 5.6VA, KRV: approx. 6.6VA,
Power Consumption
KSV: approx. 2.4VA KSV: approx. 3.8VA KSV: approx. 5.6VA
Relay Output 250V 3A AC, 30V 3A DC (Resistive)
Insulation Resistance 100 Ω or more, 500V DC
Withstand Voltage 1500V AC, 1 Minute
Vibration Proof 10 to 55 Hz (Amplitude 1.5mm)
Maximum Humidity 85% RH

87
Sanitary Flange Slide Flange Pipe line A Pipe Line B Horizontal mounting

Detection point No space at the top


Foods & Beverage Detect liquid inside of pipe
changeable of tank
KRV, KSV, KRS, KST, KRT, KRE65, KSD, KRD, KUV, KUD
Sanitary 1.5S JIS5K50A JIS5K80A
ADC12
304SS
PE (Option: PTFE, Ceramic, etc.)
1 MPa - 1 MPa
-20 to 60˚C
100V, 200V AC ±10% 50/60Hz (KRV: 100-120/200-240V AC ±10% 50/60Hz)
Approx. 4VA (KRV . KRE65: approx. 2.5VA, KSV . KUV: approx. 2.2VA)

250V 3A AC, 30V 3A DC (Resistive)


100 Ω or more, 500V DC
1500V AC, 1 Minute
10 to 55 Hz (Amplitude 1.5mm)
85% RH

88
MODEL KRE, KRD, KSD INTRINSIC SAFETY CAPACITANCE
LEVEL SENSOR

Features General Description


• Usable in hazardous location For application in hazardous area, the KRE, KRD,
• Up to 200 meters separation distance and KSD series are recommended. Model KRE
• Adjustable at remote safe location and KRD system are approved as intrinsically safe
of i3aG5 and Model KSD system is approved as
Approvals intrinsically safe of i3nG5 by Technical Institute of
i3aG5 for KRE and KRD system Industrial Safety (TIIS), Japanese Ministry of Labor.
i3nG5 for KSD system The remote amplifier of these systems can be
mounted up to 200 meters away from sensor. All
Technical Notes: field adjustments are made at remote safe location.
1. Since these systems are approved as the KRE6000 is outdoor use, and KRE6200, KRI and
complete assembly, place your order for the KSI is indoor use.
sensor and the amplifier together. Recommended cable for KRE is RG62A/U which
2. Return these systems to NOHKEN for repair and/ can not be shorten or extended at site. Therefore,
or replacement, when modification, disassembly, separation distance has to be informed, when
or replacement of parts is needed. you order. The 3-core shielded cable of CVVS-
3C is recommended for KRD and KSD. This cable
can be shorten or extended at site. Therefore, it
is convenience for you when you do not know the
separation distance.

89
Ordering Information

90
Specifications

91
92
Compact Type of Sensor

Specifications
Model 1N 1F 1N
Description Standard Compact
Drawing

Adaptive Model of PCB KSC, KRC, (KRC-1N/1F for RoHS)


Mounting R3/4 JIS5K25A R3/4
Material Housing ADC12
Electrode 304SS
Insulator PE
Operation Housing -20 to 50˚C
Temperature Electrode 60˚C Max.
Maximum Pressure 1 MPa
Maximum Humidity 85% RH
Power Supply 24V DC (±10%)
Power Consumption 0.8W Max. without load, (RoHS product: 0.9W Max. without load)
Output Voltage output: 1V DC or less, 22V DC or more / NPN Transistor output, 100mA Max
Delay Timer Adjustable between 0.5 to 10 seconds
Protection IP65
Cable entry G1/2
Length of electrode 250mm 150mm

93
2N 2F 2N 9F 9FPT
Standard Compact Special Sanitary Heat proof Sanitary

KSC, KRC, (KRC-1N/1F for RoHS)


R3/4 JIS5K25A R3/4 ISO 2"
ADC12
304SS
PE
-20 to 50˚C
60˚C Max. 150˚C Max.
1 MPa 100 kPa
85% RH
24V DC (±10%)
0.8W Max. without load, (RoHS product: 0.9W Max. without load)
Voltage output: 1V DC or less, 22V DC or more / NPN Transistor output, 100mA Max
Adjustable between 0.5 to 10 seconds
IP65
G1/2
250mm 150mm 70mm 80mm

94
MODEL KSV-9N- □□□ COMPACT CAPACITANCE
LEVEL SENSOR

Features
• Compact and light weight, but integral
construction
• NPN open collector can be directly connected to
the relay output
• Operational indicator is provided
• Easy to adjust sensitivity by adjusting knob
• PR2100-7U is a Power Relay Unit for KSV-9N
series Ordering Information
• 2-SPST relay output and self-holding control are
available by using PR2100-7U

General Description
KSV-9N series are designed to use in small tank
and suitable for the built-in level sensor of small or
mass production devices. This sensor can detect
general application of both liquids and solids. The
option of plastic covered probe is available for
conductive medium such as aqueous solution, grain
and sugar contained moisture, metal power and so
on.

Description of Model Number


Electrode Stainless Steel Probe Type Plastic Covered Prove Type
Length of L2 20mm 100mm 20mm 100mm
Length of L1 Model Number Model Number Model Number Model Number
150mm KSV-9N-111 KSV-9N-113 KSV-9N-111M KSV-9N-113M
300mm KSV-9N-121 KSV-9N-123 KSV-9N-121M KSV-9N-123M
600mm KSV-9N-141 KSV-9N-143

95
Specifications
Sensor
Model KSV-9N-□□□
Drawing

Mounting R1
Supply Power 24V DC ±10%
Current Consumption Approx. 21mA Max.
Output NPN Open Collector
Oscillation Frequency Approx. 600 KHz
Operating Temperature -10 to 70˚C (Get rid of dew)
Maximum Pressure 1.57 MPa Max. for electrode
Maximum Humidity 95% RH
Sensitivity 0 to 20 pF for standard, 0 to 100 pF for low sensitivity
Material Electrode 304SS
Plug 304SS
Insulator POM
Cover POM
Nut POM
Protection IP67
Length of Electrode 150mm, 300mm, 600mm
Controller
Model PR2100-7U/S
Drawing

Supply Power 100/110/200/220V AC ± 10%, 50/60 Hz


Power consumption Approx. 4VA Max.
Relay Contact 2 SPST, 200V 2A, 12V 10mA DC (Resistive)
Power source 24V DC 35mA
Operating Temperature -10 to 40˚C
Maximum Humidity 85% RH Max.
Indication Red LED for relay states
Mounting 11-pin base, plug-in type
Material ABS
Protection IP40
Base is optional and must be ordered.

96
MODEL VL12, 22, 32 NEW VIBRATION LEVEL SENSOR

Feature
• New principle of operation and probe construction
(Patent)
• Fail safe switch is provided
• Withstand up to 150˚C (180˚C in option)
• Less subject to build up and dead stock

Operational Description
(Patent Principle and Construction)
The vibration rod of new VL series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration.
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
and coil. When the vibration rod is covered with
solids or powdered material, the current flowing
to the lead wire is increased by damping of the
back electromotive current. The amplifier detects
the shifting of current level, and converts to output
signal.

General Description Ordering Information


Model VL is designed to detect powders,
solids, granular material including such very
light powders as instant coffee, powdered
milk, iron oxide, and toner for use in
medium and/or large sized hopper. There
are several versions available to meet a
variety of hopper/silo operations. Model
VL12, standard type, is used for high and
low level detection. For low level detection
in large silos, model VL12-G is available
with a protected shield to protect from the
lateral load on the probe. Model VL22, pipe
extension type, is suitable for high or low
alarm in large silos with top mounting. Pipe
extension up to 2500mm for Plug mounting
and 4000mm for Flange mounting are
available. Model VL32, cable extension type,
is also suitable for high or low alarm with a
flexible PVC coated cable available in length
up to 6000mm.

97
Specifications
Model VL12N VL12F VL22N VL22F VL32F
Description Standard Pipe Extension Cable Extension
Drawing

Measuring Object Powder, Granular material, Pellets and Underwater sediments


Mounting R1 JIS5K50A R1-1/4 JIS5K50A JIS5K50A
Supply Power 100 to 120V AC, 200 to 240V AC 50/60Hz
Power Consumption Approx. 5VA or 3W Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Operating Housing -20 to 60˚C
Temperature Vibration rod -20 to 150˚C (180˚C option) -20 to 70˚C
Maximum Pressure 2 MPa (Except a mounting part) 1 kPa
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm3 Min.
Vibration Frequency Approx. 300 to 500Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS* PVC
Cable Entry G3/4
Protection Housing IP65 IP65
Vibration rod IP68 IP65
Fail safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
*The material of 316SS is optionally available.

Wiring Description of Fail-safe Function

98
MODEL VLS12, 22, 32 SEPARATED VIBRATION LEVEL SENSOR

General Description Features


The remote controller system is available for • Remote controller system
severe vibration on hopper or high ambient • Self-diagnostic function
temperature. Model VLS2200 remote controller • 200m Max. separation distance provides isolation
can be mounted up to 200 meter away from the from severe vibration or high temperature on
sensor Models VLS12, 22, 32. All field adjustments hoppers
are made at the VLS2200 controller. VLS12 is a • New principle of operation and vibration rod
standard type with length of 270mm fixed. VLS22 construction (Patent)
is a pipe extension version up to 2500mm for plug • Less subject to build up and dead stock
mounting and 4000mm for flange mounting. VLS32
is a cable extension version up to 6000mm from top Ordering Information
mounting.

Operational Description
The vibration rod of new VLS series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration.
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
and coil. When the vibration rod is covered with
solids or powdered material, the current flowing
to the lead wire is increased by damping of the
back electromotive current. The controller detects
the shifting of current level, and converts to output
signal.

99
Specifications
Sensor
Model VLS12N VLS12F VLS22N VLS22F VLS32F
Description Standard Pipe Extension Cable Extension
Drawing

Measuring Object Powder, Granular material, Pellets and Underwater sediments


Mounting R1 JIS5K50A R1-1/4 JIS5K50A JIS5K50A
Operating Housing -20 to 60˚C
Temperature Vibration rod -20 to 150˚C (180˚C option) -20 to 70˚C
Maximum Pressure 2 MPa (Except a mounting part) 1 kPa
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm3 Min.
Vibration Frequency Approx. 300 to 500Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS* PVC
Cable Entry G1/2
Protection Housing IP65 IP65
Vibration rod IP68 IP65
*The material of 316SS is optionally available.
Amplifier
Model VLS2000
Drawing

Supply Power 100 to 120V AC/200 to 240V AC 50/60Hz or 24V DC option


Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Environmental Temperature -20 to 60˚C
Maximum Humidity 95% RH
Material ADC12
Cable Entries G1/2 with two of I.D. 9 bushing and one of I.D. 10 bushing
Protection IP54
Fail Safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
Yellow LED for Detection status

100
MODEL VL612,622 & VL6200 INTRINSIC SAFETY VIBRATION LEVEL SENSOR

Operational Description
The vibration rod of new VL series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration.
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
and coil. When the vibration rod is covered with
solids or powdered material, the current flowing
to the lead wire is increased by damping of the
back electromotive current. The controller detects
the shifting of current level, and converts to output
signal.

Feature
• Ex ia Ⅱ CT5
• Self-diagnostic function
• 200m Max. separation distance
• New principle of operation and vibration rod
construction

General Description
VL612, 622 and VL6200 are intrinsic safety
version of vibration sensor. Model VL6200 amplifier
can be mounted up to 200 meter away from the
sensor Models VL612, 622. All field adjustments are
made at the VL6200 amplifier. VL612 is a standard
type with length of 270mm fixed. VL622 is a pipe
extension version up to 2500mm for plug mounting
and 4000mm for flange mounting. Safety barrier is
required to connect between sensor and amplifier.

101
Specifications
Sensor
Model VL612N VL612F VL622N VL622F
Description Standard Pipe Extension
Drawing

Measuring Object Powder, Granular material, Pellets and Underwater sediments


Mounting R1 JIS5K50A R1-1/4 JIS5K50A
Operating Housing -20 to 60˚C
Temperature Vibration rod -20 to 60˚C
Maximum Pressure 2 MPa (Except a mounting part)
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm3 Min.
Vibration Frequency Approx. 300 to 500Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS*
Cable Entry G3/4
Protection IP65
IP68
*The material of 316SS is optionally available.
Amplifier
Model VL6200
Drawing

Supply Power 100 to 120V AC/200 to 240V AC 50/60Hz


Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 250V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Environmental Temperature -20 to 60˚C
Maximum Humidity 95% RH
Material ADC12
Cable Entries G1/2 with two of I.D. 9 bushing and one of I.D. 10 bushing
Protection IP54
Fail Safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status
Yellow LED for Detection status
Note:
1. The specification as below is based on combination of sensor and amplifier, not include safety barrier.
2. The safety barrier must be connected between sensor and amplifier for Intrinsically Safe.
3. MTL 728+(Cooper Industries plc) is recommended, prepared in locally.

102
MODEL VC SMALL VIBRATION LEVEL SENSOR

General Description
The vibration sensor, Model VC12 is used for level
detection of solids, fine powder, granular, pellets
and sediments under the liquids such as sludge
and sand. The output signal from the sensor is
used for the alarm and/or control of electromagnetic
switch. When the detection pipe is covered by
solids, relay inside of housing is operated.

Operational description
(Patent Principle and construction)
The vibration rod of new VC series is constructed
by using the electro magnet and the permanent
magnet. When the electro magnet is energized,
the electro magnet and permanent magnet are
attracted and repulsed. This movement makes
vibration
The construction of vibration probe is similar
to the motor. When the motor is energized by
the battery, the back electromotive current is
generated by the influence of permanent magnet
Features and coil. When the vibration rod is covered with
◦ Suitable to detect powder and grain in a small or solids or powdered material, the current flowing
middle hopper to the lead wire is increased by damping of the
◦ Operating temperature up to 150˚C as standard back electromotive current. The amplifier detects
◦ Not affected by the temperature change this shifting of current level, and converts to output
◦ Accepts a wide range of input voltage signal.

103
Specifications
Model VC12N VC12F
Drawing

Measuring Object Powder, Granular material


Mounting R3/4 JIS5K50A FF
Supply Power 100 to 240V AC 50/60Hz
Power Consumption Approx. 5VA (100V AC)
Relay Output Non-voltage relay contact (SPDT)
250V 3A AC / 30V 3A DC
Detection Time Delay Approx. 3 to 5 seconds for covered
Approx. 3 to 5 seconds for free
Operating Housing -20 to 60˚C
Temperature Vibration rod -20 to 150˚C
Maximum Pressure 2 MPa (Except a mounting part)
Concentrated load 0.55 kN Max. (at the tip of detection pipe)
Maximum Humidity 95% RH
Sensitivity Bulk density of 0.2g/cm3 Min.
Vibration Frequency Approx. 900 to 1100 Hz
Material Housing ADC12
Vibration rod 304SS
Cable Entry G3/4
Protection Housing IP65
Vibration rod IP68
Fail safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status

Ordering Information

104
MODEL VF FLAT FACE VIBRATION LEVEL SENSOR

Features General Description


◦ Suitable for low level detection of middle or large Vibration level sensor VF is to detect presence
hopper of powder and granular material at a desired level
◦ Wide range of sensitivity setting to send signals utilized for alarm output or control
◦ Fail safe switch is provided of electromagnetic switches. The vibration plate
◦ Accepts a wide range of input voltage at the tip of sensor is inserted in the tank to detect
the presence of measuring object. Whit minimum
inserted length and no mechanical moving parts,
VF can achieve high durability.

Operational Description
The vibration plate has a magnet inside it,
and when the pulse magnetic field produced by
the electromagnet is applied, the magnet starts
vibrating, causing the plate itself to vibrate. The
vibration frequency changes when the plate is
covered by medium or exposed, and causes
the change in voltage at the electromagnet. The
voltage change is detected and converted to
electric signals to indicate the medium presence at
the detection point.

105
Specifications
Model VF10-65 VF10-80 VFS10-65 VFS10-80 VFS1000
Separation
Description Integral
Sensor Amplifier
Drawing

Measuring Object Powder, Granular Material


Mounting JIS5K65A JIS5K80A JIS5K65A JIS5K80A
Supply Power 100 to 240V AC ±10% 50/60Hz
Power Consumption Approx. 4VA (100V AC) Approx. 2.5VA (100V AC)
Relay Output Non-voltage relay contact (SPDT)
250V 3A AC / 30V 3A DC
Detection Time Delay Approx. 2 second for turn on
Approx. 2 seconds for turn off
Operating Housing -20 to 60˚C
Temperature Vibration rod -20 to 100˚C
Maximum Pressure 100 kPa (Static pressure)
Maximum Humidity 95% RH Max.
Sensitivity Bulk density of 0.2g/cm3 Min.
Material Housing ADC12
Detection part 304SS, Silicone
Cable Entry G3/4 3×G1/2
Protection Housing IP65 IP54
Detection part IP68
Fail safe High or Low by switch
Indication Green LED for Power status
Red LED for Relay status

Ordering Information

106
MODEL VH10, 20 VIBRATION LEVEL SENSOR

Operational Description
The vibration reed is welded on two
sustention pipes in order to stabilize the
vibration mode. Two piezo-electric elements
are mounted on the vibration reed. One
provides vibration and the other detects
damping of vibration. When the vibration
reed is covered by material, the piezo-electric
element detects damping of vibration. The
electronic circuit detects the damping and
converts into relay output.

Features Ordering Information


• For very low bulk density 0.02g/cm 3
to
0.20g/cm3
• Uses solid state piezoelectric vibration
principle for detecting material level
• Provides relay output when material contacts
probe and dampens vibration

General description
The VH series are designed for using very
low density powder or material such as fibers,
perlite, diatomaceous earth, toner, carbon
black, white carbon, expanded polystyrene,
etc. VH10 is a compact version used for high
and low level detection. VH20 is suitable for
high alarm in large silos. Pipe Extension up to
2500mm for N model and 4000mm for F model
are available.

107
Specifications
Model VH10NH VH10FH VH20NH VH20FH
Description Standard Extension tube
Drawing

Mounting size R1 JIS5K50A R1-1/4 JIS5K50A


Supply Power 90 to 132V AC, 180 to 264V AC 50/60Hz
Power Consumption Approx. 5VA Max.
Relay Output 1 SPDT, 240V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Approx. 1 second for covered
Time Delay Approx. 5 seconds for free
Operating Housing 0 to 60˚C
Temperature Vibration rod -20 to 80˚C
Maximum Pressure 1 MPa
Maximum Humidity 95% RH
Sensitivity Apparent density of 0.02g/cm3 Min.
Vibration Frequency Approx. 550 Hz
Material Housing ADC12
Vibration rod 304SS*
Extension 304SS*
Cable Entry G3/4
Protection Housing IP65
Vibration rod IP68
Indication Green LED for Power status
Red LED for Relay status
*Other materials are available.

Wiring Example of powder with low apparent density


Medium Apparent density
Perlite 0.02 to 0.5
White carbon 0.03 to 0.05
Ultrafine particle of anhydrous
0.04 to 0.06
silica
Fluorite 0.08 to 0.12
Micro titanium dioxide 0.08
Silicon nitride whisker 0.1
Diatomaceous earth 0.1 to 0.15

108
MODEL VM

Features Operational Description


• Simple and Compact design The detection rod vibrates by installing piezo-
• Ideal for small hoppers electric element and acceleration pick-up mounted
• Wide sensitivity range from 0.2g/cm3 detection rod at the tip of the internal detection
• Patented principle and probe construction. rod. The piezo-electric element provides vibration
and the acceleration pick-up detects damps in the
General Description vibrational amplitude. Covered with solids dampens
The VM series is designed for use in small vibration of the detection rod. The electronic circuit
hoppers up to 2 meter in height. This compact level detects the damping of these vibration and converts
sensor is suitable for bulk handling bins, hoppers, into the relay output.
feeders, etc. It helps prevent hopper overflow,
empty holding tanks, and plugged chutes. Ordering Information

109
Specifications
Model VM41, 42, 49
Drawing

Mounting G3/4 or NPT3/4


Supply Power VM41 90 to 132V AC 50/60Hz
VM42 180 to 264V AC 50/60Hz
VM49 24V DC
Power Consumption Approx. 2.5VA or 1W Max.
Relay Output 1 SPDT, 240V 3A AC, 30V 3A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Detection Approx. 3 seconds for covered
Time Delay Approx. 3 seconds for free
Operating Housing -20 to 60˚C
Temperature Vibration rod 0 to 60˚C
Maximum Pressure 1 MPa
Maximum Humidity 85% RH
Sensitivity Apparent density of 0.2g/cm3 Min.
Vibration Frequency Approx. 500Hz
Material Housing ADC12 and ABS
Vibration rod 304SS
Cable Entry G3/4
Protection Housing IP65
Vibration rod IP68
Fail safe High or Low by switch
Indication Red LED for Relay status

110
MODEL VP11 VIBRATION LEVEL SENSOR

Features Operational Description


• Low-cost piezoelectric vibratory level sensor The sensor utilizes a piezoelectric vibration
• Easy to use 26mm proximity style housing element to create a specific vibration frequency.
• Not affected by moisture, humidity, or temperature If the vibration diaphragm is vibrated for pulse
variations vibration frequency, the reverberant vibration is
• Standard transistor output occurred. When the material covers the sensor,
• Relay output optional with PR2100/2200 more reverberant vibration is dampened for a
given length of time. The damping of reverberant
General Description vibration is detected by a piezoelectric element,
The VP 11N is a single point level sensor and processed through a comparator circuit. The
designed for low-cost, solids state indication and sensitivity is set by the volume of damping for a
control of powder levels in a small hopper or bin. given length of time.
The VP works best in granular and powdered AC voltage with relay output is optionally available
materials of medium to high bulk density. It is by using our power relay unit, Model PR2100 or
especially useful in applications for detection of high PR2200.
and low level. The VP is an excellent replacement
of mechanical rotary paddle level controls that are
prone to failure. An example is the high level control
in a plastic resin feed hopper used in injection
molding. The sensor must not be exposed to high
temperatures or excessive abrasion.

111
Specification
Model VP11N VP11F
Drawing

Measuring Object Powder, Granular material


Mounting G3/4 ISO 1-1/2S
Supply Power 24V DC
Current Consumption Approx. 20mA DC Max.
Relay Output NPN open collector100mA DC Max. Residual voltage 1V Max.
Detection Time Delay Approx. 3 seconds
Operating Temperature -10 to 60˚C
Maximum Pressure 500 kPa
Maximum Humidity 95% RH
Sensitivity Aparent density of 0.2g/cm3 Min.
Material Body 304SS
Diaphragm 316SS
Fastener Brass
Cable φ3×2000mm (3×0.2mm3), PVC
Protection IP55
Indication Green LED for Power status
Red LED for Relay status
Orange LED for Detected recovery

Data of measuring object (For reference)


Apparent Repose Detection
Sample name Shape Sensitivity Characteristic of sample
density angle point
Plastic pellet 0.8 Cylindroid 35˚ Middle 10mm
Rice 0.9 Oval 30˚ Middle 10mm
Rice under water 0.4 Oval 30˚ Middle 10mm
Fine power
Instant coffee 0.5 40˚ Middle 10mm
or granuler
Fine power
Powder suger 0.4 to 0.8 45˚ Middle 25mm Adhesive, Low flowability
or granuler
Fine power
Flour 0.5 to 0.7 45˚ Middle 25mm High adherability with moisture
or granuler
Aluminium
0.15 35˚ High 35mm Adhesive, Low flowability
hydroxide

Apparent Repose Detection


Sample name Shape Sensitivity Characteristic of sample
density angle point
Shampoo 1.08 Syrup 60 P Middle 10mm Adhesive
Rinse 1.03 Paste 35 P Middle 10mm Low flowability
Honey 1.01 Syrup 120 P Middle 15mm Adhesive
Mayonnaise 0.95 Paste 140 P Low 5mm Low flowability
*1 The center of adjustable range for sensitivity volume is 12 o’clock.
High sensitivity: 1 to 3 o’clock. Middle sensitivity: 10 to 1 o’clock. Low sensitivity: 8 to 10 o’clock.
*2 In case of using VP to detect aluminium hydroxide, pay attension to the environmental condition and
mounting.
*3 The meaning of "P" at viscosity is Poise.

112
MODEL R7 ROTATING PADDLE SENSOR

Features General Description


The R7 series of miniature rotating paddle
• Miniature size sensors are designed for use with plastic molding
• Simple torque adjustment or injection machines and extruders. It can also be
• Reliable design designed into equipment such as grain processing
• Easy maintenance and repair machines and granulating equipment. These
• Low cost products are the most compact units of their type
Conformity and are deigned to provide reliable services.
CE marking for R7-Z standard type There are two standard versions of the R7, the R7-X
series for indoor use, and the R7-Z for outdoor use.
The R7-XL/ZL is a custom made long shaft version
up to 1000mm. The R7-XT is designed to resist
temperatures up to 120°C.
Specifications
Model R7-Z R7-ZL
Description CE marked Extension, CE marked
Drawing

Mounting G3/4
Supply Power 24, 100, 110, 120, 200, 220, 240V AC 50/60Hz
Power Consumption Approx. 1.5VA Max.
Contact Rating 1 SPDT, 250V 3A AC/30V 4A DC (Resistive)
C-NO: Normally Open contact
C-NC: Normally Closed contact
Operating Housing -10 to 45˚C
Temperature Detection part -10 to 70˚C
Material Housing ADC12 and ABS
Mounting part Brass (galvanized)
Spindle 304SS
Paddle PC or 304SS
Seal Part NBR, PTFE
Cable entry G1/2
Cable -
Protection IP65
Motor Rotation 1rpm (50Hz) or 1.2rpm (60Hz)
Life Expectancy 1×105 Operations (Micro switch)

113
Operational Description Ordering Information
When the power is applied to an R7
sensor, a motor powers a revolving shaft
to which a paddle is mounted. When the
material level inside the container reaches
the revolving paddle, the paddle rotation is
halted then the motor itself starts rotating
around the shaft and activates an isolated
SPDT micro switch. This removes power
from the motor so that it stops rotating
and an alarm signal is provided. When the
material level falls below the paddle, the
motor resets and the micro switch restores
the revolving action.

Technical Note
Detection torque can be easily adjusted
on site by changing the spring position.
The R7 has four torque setting (see chart
below). The standard setting is “B”. Adjust
to “A”, if there is a slight vibration on the
hopper. Adjust to “C” or “D”, if the load is
small.

R7-X R7-XL R7-XT


Standard Extension Heat Resistive

G3/4
24, 100, 110, 120, 200, 220, 240V AC 50/60Hz
Approx. 1.5VA Max.
1 SPDT, 250V 3A AC/30V 4A DC (Resistive)
Yellow-Red: Normally Open contact
Yellow-Blue: Normally Closed contact
-10 to 45˚C
-10 to 70˚C -10 to 120˚C
ADC12 and PC
Brass (galvanized)
304SS
PC or 304SS
NBR, PTFE
-
5-core cable, 300mm (φ10.5 VCTF, 0.5mm2)
IP40
1rpm (50Hz) or 1.2rpm (60Hz)
1×105 Operations (Micro switch)

114
MODEL RB ROTATING PADDLE SENSOR

Features
• Simple torque adjustment
• Easy maintenance and repair

Application
• Powder: Cement, Coal dust, Glass powder,
Gypsum, Lime powder, Carbon, Iron powder,
Sand, Flour, Sugar, etc.
• Granular: Plastic pellet, Fertilizer, Cereal, etc.
• Block: Coal, Lime stone, Coke, Aggregate, Ore,
etc.

Technical Note
Detection torque can be easily adjusted on site
by changing the spring position. The RB has four
torque setting. The standard setting is “B”. Adjust
to “A”, if there is a slight vibration on the hopper.
Adjust to “C” or “D”, if the load is small.

Specifications
Model RB20F RB21FT
Description Standard Heat Resistive
Drawing

Measuring Object Powder, Granular material, Pellet


Mounting JIS5K65A (t=5) JIS5K65A (t=6)
Supply Power 100, 110, 200, 200V AC 50/60Hz
Power Consumption Approx. 4W Max.
Contact Rating 1 SPDT, 250V 5A AC, 30V 5A DC (Resistive)
C-H: Normally Open contact
C-L: Normally Closed contact
Operating Housing 0 to 45˚C
Temperature Detection Part 0 to 50˚C 0 to 180˚C
Maximum Pressure 20 kPa
Material Housing ADC12
Flange Steel 304SS
Shaft 304SS
Paddle 304SS
Seal Part NBR, PTFE
Cable Entry G1/2
Protection Housing IP55
Detection Part IP45
Motor Rotation 1rpm (50Hz), 1.2rpm (60Hz)
Life Expectancy 5×105 Operations (Micro switch)

115
General Description
The RB series of rotating paddle sensors are
designed to use in the application such as coal,
limestone, ore, and etc, where our R7 series can
not be used. Moreover, RB can also be used in the
application of powder and solid detection by changing
the detection torque.
The RB20 series are standard type. The RB21
series are custom made for heat resistive, extension,
and long shaft. The maximum operation temperature
is up to 250˚C. The extension type is up to 1000mm,
and long shaft is up to 3000mm at vertical mounting.
Operational Description

When the power is applied to an RB sensor, a


motor powers a revolving shaft to which a paddle
is mounted. When the material level reaches the
revolving paddle, the paddle rotation is halted then
the motor itself starts rotating around the shaft and
activates an isolated SPDT micro switch. This removes
power from the motor so that it stops rotating and an
alarm signal is provided. When the material level falls
below the paddle, the motor resets and the micro
switch restores the revolving action.

RB21FL/FLV RB21FBV
Pipe Extension Shaft Extension

Powder, Granular material, Pellet


JIS5K65A (t=6) JIS5K65A (t=5)
100, 110, 200, 200V AC 50/60Hz
Approx. 4W Max.
1 SPDT, 250V 5A AC, 30V 5A DC (Resistive)
C-H: Normally Open contact
C-L: Normally Closed contact
0 to 45˚C
0 to 50˚C
20 kPa
ADC12
304SS Steel
304SS
304SS
NBR, PTFE
G1/2
IP55
IP45
1rpm (50Hz), 1.2rpm (60Hz)
5×105 Operations (Micro switch)

116
MODEL MWS MICROWAVE LEVEL SENSOR

Features Applications
• Non-contact sensing • Garbage level detection in Garbage Incineration
• High penetration, 60m operation range Plant
• Unaffected by adverse environments • Flow/Non-flow detection of Cement, Sugar,
• Simple beam alignment Firebrick, Wood chip, etc
• Selectable detection mode, Block or Unblock • Slab position in a hot oven of an iron plant
• Adjustable on delay timer • High level detection of pig iron for the car at iron
plant
General Description • Presence/absence detection in a plastic bottle,
The MWS-ST/SR-11 microwave sensor is a Carton box, etc
level sensor consisting of a transmitter (MWS-
ST-11) and a receiver (MWS-SR-11) installed face Technical Advantages
to face. The transmitter emits a continuous, low • High Penetration
power microwave beam towards the receiver 24 GHz high frequency is not attenuated by dust,
and an output relay is released when the beam is moisture, or vapor, and easily penetrates process
obstructed. build-up on antenna, firebrick, refractory etc.
The sensor has wide application across all areas • No Angle Adjustment Required
of industry where highly reliable, non-contact level Approx. 30 degrees beam spread prevents
detection is required. The sensor is generally used misalignment.
for process control by monitoring presence or • On delay timer
absence of products, flow or non-flow conditions On delay time, adjustable 0.1 to 10 seconds,
and point level detection in bins and silos. The prevents instantaneous detection of falling
sensor may also be used as a proximity sensor for material whist filling.
detection of vehicles such as dump trucks and rail • Safety of Microwaves
cars. Complies with FFC Title Rule 15 and OSHA
exposure specification stated in Section 1910.97.

117
Specifications

TRANSMITTER RECEIVER

118
MODEL AF10 ACOUSTICAL FLOW SENSOR FOR SOLIDS

Features Applications
• Acoustic noise sensor for equipment maintenance The AF10 works best in granular and powdered
requirements and solid flow sensing in pipes materials that are hard. The rattle of conveyed
• Works in audible sound frequencies of 8 to 16kHz material on the pipe wall would convey audible
• Easy to install by strap or screw to pipe or bearing noise through the pipe wall to the transducer. The
• Selfcontained with 24 to 264VAC or DC power and AF10 can also be affixed to motor or machine
1 SPST relay output bearings and can be adjusted to provide an alarm
• Offset, gain and time delay adjustments with (4) when excessive noise from the bearing occurs.
LED indicators Calibration will require an audible noise source
comparable to a faulty bearing.
General Description
The AF10 is a selfcontained acoustical sensor
that detects the audible noise made by powders or
grains in a pipe or conveyor. It may also be used to
detect audible noise on mechanical equipment for
preventive maintenance.

Operational Description
The solid state sensor detects acoustical
vibrations by a piezoelectric pickup. If the audible
vibrations exceed a Gain setting limit, a relay
output occurs. Because sound is transmitted
very effectively by a metal or plastic pipe, this is
especially suitable for pneumatic conveying. A lack
of sound indicates a plugged pipe.

119
Specification
Model AF10
Drawing

50
0.5 42 (107)
80

On indication Turning on a red LED


Sensitivity Adjustment By OFFSET and GAIN Trimmers
Output fanction Detect switch
Detection Time Delay ON delay, approx. 0.1 to 7 seconds
OFF delay, approx. 0.1 to 7 seconds
Power supply 24 to 264V DC, AC (50/60 Hz)
Output Relay contact
Contact rating 240V 2A AC, 30V 2A DC (Resistive)
Wthstand voltage 1500 V AC 1 min. (Between Line terminal and Output terminal)
Insulation resistance 500 V DC more than 100 MΩ (Between Line terminal and Output terminal)
Power consumption Approx. 2.5 VA (at 100V AC)
Vibration proof 100 m/s2 (60 to 2000 Hz)
Operating Temperature -10 to 70˚C
Maximum Humidity 85% RH
Protection IP54
Material ABS, PC
Installation Attaching band or metal fixtures (Option)
Cable entry G1/2

Wiring

120
MODEL MP 2000 CONTINUOUS PROPORTIONING
CONTROLLER

121
Specifications

Wiring

122
MODEL RE RELAY UNIT

Features
• Low cost relay for switching larger loads and
alternating pumps
• Plug-in mounting
• Use with any of NOHKEN single point level
sensors when switching loads or control functions
are required
• Isolated 5A relay contact

General Description
Model RE7000 is a control relay for switching
higher currents and voltages than those a reed
switch can cover. The RE7000 is designed that
may be used in combination to provide a variety
of control function, including multiple alarms and
alternating pumps.

Specifications

123
Wiring Example

1. Wiring Diagram for High or Low Level Alarm

2. Wiring Diagram for Latching

3. Wiring Diagram for Latching with High and Low Level Alarm

124
Typical Applications

To choose the right products for your specific


processes, we introduce some of our knowledge for
your reference.
Our successful solutions are specifide on this
catalog for:

• Beer
• Cement
• Iron & Steel
• Plastics
• Sugar
• Water Treatment
• Garbage Incineration Plant
• Semiconductor
• Manufacturing Process
• Thermal Power Station
• Biogas Plant

125
BEER TYPICAL APPLICATIONS

, CG-6FH
, CG-5FH

(H) KRV-6FH, CG-6FH


(L) KRV-2FH, CG-5FH
KRV-2FH
KRV-2FH, CG-2FH

KRV-2FTAH is recommended for


foam detection of ⑦ wort pan.
The utilizing a φ 50mm plate, the
probe surface area is expanded to
detect foam easily.

, CG-6FH

Larger Tank: MS210S


MS360S
MS380SFeature: High accuracy
± 1mm or ± 0.1% F.S.
Working Temperature of MS200S
is up to 80˚C, but it withstands
CIP (Clean-In-Place) of 90˚C
during 10 times each week and
during 30 minutes each cycle.
Working Temperature of MS360S,
MS380S is up to 150˚C.

126
CEMENT

127
IRON & STEEL

128
129
Model: PLD120
(Titanium body and
FPM coated diaghragm)
Features: • High corrosive
compatibility
• High accuracy

130
PLASTICS

131
132
SUGAR

133
134
Water Treatment

135
136
Garbege Incineration Plant

137
138
Semiconductor Manufacturing
Process/Etching System

139
Thermal Power Plant

140
Biogas Plant

141
142
FLANGE COMPARISON TABLE (mm)

■JIS Flange (JIS B2220 : 2004)

f (in case of Raised Face flange)


For nominal width 1 1
For nominal width 11/4 to 5 2

Nominal
pres. JIS 5K (kg/cm2) JIS 10K (kg/cm2)
Nominal
width D C g t n-h Bolts D C g t n-h Bolts
1B 25A 95 75 59 10 4-12 M10 125 90 67 14 4-19 M16
1-1/4B 32A 115 90 70 12 4-15 M12 135 100 76 16 4-19 M16
1-1/2B 40A 120 95 75 12 4-15 M12 140 105 81 16 4-19 M16
2B 50A 130 105 85 14 4-15 M12 155 120 96 16 4-19 M16
2-1/2B 65A 155 130 110 14 4-15 M12 175 140 116 18 4-19 M16
3B 80A 180 145 121 14 4-19 M16 185 150 126 18 8-19 M16
3-1/2B 90A 190 155 131 14 4-19 M16 195 160 136 18 8-19 M16
4B 100A 200 165 141 16 8-19 M16 210 175 151 18 8-19 M16
5B 125A 235 200 176 16 8-19 M16 250 210 182 20 8-23 M20

■ASME (ANSI) Flange (ASME B16.5-2003)

Nominal
pres. 150Lb 300Lb
Nominal
width D C g t f n-h Bolts D C g t f n-h Bolts
1B 25A 110 79.4 50.8 12.7 2 4-16 M14×L55 125 88.9 50.8 15.9 2 4-19 M16×L65
1-1/4B 32A 115 88.9 63.5 14.3 2 4-16 M14×L55 135 98.4 63.5 17.5 2 4-19 M16×L70
1-1/2B 40A 125 98.4 73.0 15.9 2 4-16 M14×L65 155 114.3 73.0 19.1 2 4-22 M20×L75
2B 50A 150 120.7 92.1 17.5 2 4-19 M16×L70 165 127.0 92.1 20.7 2 8-19 M16×L75
2- /2B
1
65A 180 139.7 104.8 20.7 2 4-19 M16×L75 190 149.2 104.8 23.9 2 8-22 M20×L85
3B 80A 190 152.4 127.0 22.3 2 4-19 M16×L75 210 168.3 127.0 27.0 2 8-22 M20×L90
3- /2B
1
90A 215 177.8 139.7 22.3 2 8-19 M16×L75 230 184.2 139.7 28.6 2 8-22 M20×L95
4B 100A 230 190.5 157.2 22.3 2 8-19 M16×L75 255 200.0 157.2 30.2 2 8-22 M20×L95
5B 125A 255 215.9 185.7 22.3 2 8-22 M20×L85 280 235.0 185.7 33.4 2 8-22 M20×L110

■DIN Flange (DIN2527)

Nominal
pres. PN 6 (kg/cm2) PN 10 (kg/cm2)
Nominal
width D C t n-h Bolts D C t n-h Bolts
DN25 100 75 14 4-11 M10 115 85 16 4-14 M12
DN32 120 90 14 4-14 M12 140 100 16 4-18 M16
DN40 130 100 14 4-14 M12 150 110 16 4-18 M16
DN50 140 110 14 4-14 M12 165 125 18 4-18 M16
DN65 160 130 14 4-14 M12 185 145 18 4-18 M16
DN80 190 150 16 4-18 M16 200 160 20 8-18 M16
DN100 210 170 16 4-18 M16 220 180 20 8-18 M16
DN125 240 200 18 8-18 M16 250 210 22 8-18 M16

143
NPT, National Pipe Taper Straight Thread
(ANSI B1, 20.1)

Sanitary Ferrule (OSS/JIS-B2210)

144
R thread (JIS B0203)
(External and Internal Taper)

145
G Series (Parallel Pipe) Thread (JIS B0202)

146
147
148
149
150
151
152
153
Philosophy of Nohken
1. Management Concept
•Deliver customers’ satisfaction
•Creative Endeavors
•Respect for all personnel
humanity
Every NOHKEN employee engages
in our corporate activities with this
philosophy in mind.

2. Corporate Mission
We provide the best products,
broad-based expertise, current
solutions and quick support to
provide customers’ satisfaction.

3. Quality Policy
All personnel should ensure
perfect understanding of the
requirements of society or
customers to satisfy them. When
customers request, we supply
them safe and right products and
reliable services.

4. Warranty
NOHKEN INC. warrants that all
equipment is free from defects resulting
from faulty workmanship, defective
material or faulty design for one year
from date of original factory shipment.
This warranty is in lieu of and
excludes all other warranties of
merchantability or fitness for a
particular purpose. NOHKEN shall
not be liable for modification, misuse
or abuse, repair attempted by
unauthorized parties, direct or
consequential damage or loss or
expense resulting from the improper
installation or the use of defective
equipment.

154

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