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Arab J Geosci (2014) 7:5005-5020

DOI 10.1007/s12517-013-1158-0

ORIGINAL PAPER

Numerical modeling of presplitting controlled method


in continuum rock masses
Z. Aliabadian & M. Sharafisafa

Received: 17 April 2013 / Accepted: 14 October 2013 / Published online: 26 October 2013
# Saudi Society for Geosciences 2013

Abstract Controlled blasting techniques are used to control Recovery by this method is low as compared to other methods.
overbreak and to aid in the stability of the remaining rock Therefore, attempts have been made to develop controlled
formation. The less competent the rock mass itself, the more growth of crack in the desired directions. The control of
care has to be taken in avoiding damage. Presplitting is one of fractures in undamaged brittle materials is of considerable
the most common methods which is used in many open pit interest in several practical applications including rock
minings and surface blast designs. The purpose of presplitting fragmentation and overbreak control in mining (Fourney
is to form a fracture plane across which the radial cracks from et al. 1975; Fourney 1993; Kaneko et al. 1995). One way of
the production blast cannot travel. Presplitting should be achieving controlled crack growth along specific directions
thought of as a protective measure to keep the final wall from and inhibiting growth along other directions is to generate
being damaged by the production blasting. The purpose of this stress concentrations along those preferred directions. Several
study is to investigate the effect of presplitting on generation researchers have suggested a number of methods for achieving
of a smooth wall in a rock domain under blast process in fracture plane control by means of blasting. Fourney et al.
continuum rock mess. The 2D distinct element code was used (1978) suggested a blasting method which utilizes a
to simulate the presplitting in a rock slope (open pit mining). ligamented (continuous) split-tube charge holder. Nakagawa
The blast load history was applied as a function of time to et al. (1982) examined the effectiveness of the guide hole
inner wall of each blasthole. Important parameters that were technique by model experiments using acrylic resin plates
considered in the analysis were stress tensor and fracturing and concrete blocks having a charge hole and circular guide
pattern. The blast loading magnitude and blasthole spacing holes. Katsuyama et al. (1983) suggested a controlled blasting
were found to be very significant in the final results. method using a sleeve with slits in a borehole.
Mohanty (1990a, b) suggested a fracture plane control
technique using satellite holes on either side of the central
Keywords Controlled blasting . Presplitting Method .
pressurized hole, and demonstrated its use through laboratory
Continuum rock masses . Stress tensor
experiments and field tests in rock. Nakamura et al. (1992)
suggested a new blasting method for achieving crack control
by utilizing a charge holder with two-wedge-shaped air
Introduction cavities. Ma and An (2008) conducted a numerical study to
investigate the effective parameters in blast-induced fracture
Drilling and blasting continues to be an important method of propagation such as nearby to free face, preexisting stresses,
block production and block splitting. Drill and blast technique notched and guide hole, and presplit charge holders. They
has a disadvantage that sometimes it produces cracks in concluded that when the preexisting joint is parallel to the free
uncontrolled manner and also produces micro cracks in the face, the block behind the joint will be well fragmented due to
block as well as in remaining rock, if not carefully carried out. nearby the free face. When the preexisting joint direction is
normal to the free face, there is no damage in the block behind
Z. Aliabadian (*) : M. Sharafisafa
the joint. It justifies the presplitting technique, which is
Department of Mining and Metallurgical Engineering, Amirkabir
University of Technology, Tehran, Iran designed to prevent overbreak. They also showed that charge
e-mail: aliabadian2000@gmail.com holder is an effective way to control the initiation and
5006 Arab J Geosci (2014) 7:5005-5020

propagation of fractures. Two-slit charge holder can be used in 2011a). In another study, Sharafisafa and Mortazavi (2011b)
presplitting operation, while three-slit charge holder can be studied effect of a fault on wave propagation. This study
applied in smooth blasting where more fragmentation is demonstrated the effect of presence of a fault on extent and
desired at one side of the fractured plane. length as well as direction of fractures. A major discontinuity
Nakamura (1999) performed experimental model to such as a fault can arrest the fractures and consequently
examine the effectiveness of the guide hole with notches. Cho fracture plane cannot be generated in complete length, which
et al. (2004) performed experiments using a notched charge hole will result in incomplete presplitting blast. Rathore and
to visualize fracturing and gas flow due to detonation of Bhandari (2007) studied some effective parameters on fracture
explosives. Recently, model experiments using polymethyl growth by blasting method such as variation of explosive
methacrylate (PMMA) specimens and electric detonators were energy, hole stemming, blasthole liners, and so on. Their result
carried out to observe the propagation of cracks between two showed the variations of extent and direction of fractures with
charge holes in blasting (Nakamura et al. 2004). The variation of effective parameters. For example, they
applicability of the guide hole method using a circular hole concluded that by using notched hole with liner, crack was
having two notches between the charge holes was examined. developed in desired direction and damages were controlled in
Cho et al. (2008) used a numerical tool to study crack growth in extracted block and remaining rock.
notched hole and in models with guide holes. They also studied Line drilling involves drilling holes precisely along the
fracture processes in laboratory-scale blasting using PMMA. required break line at a spacing of two to four holes diameters,
Their study showed that predominant radial cracks propagate and then leaving a number of unloaded holes between the
along different directions with different distribution pattern and loaded holes. Line drilling is only used where very precise
the propagation direction affects the colinearity of the fracture wall control is needed, such as corners in excavations.
plane between the charge holes. They also showed that the When the rock is reasonably competent, smooth-wall
propagation velocity of the opening crack decrease as the blasting techniques can be used to take advantages in
applied fracture energy (Gf) increases. Sharafisafa and underground applications. Horizontal holes are charged with
Mortazavi (2011a) studied fracture plane control in continuum small-diameter, low-density decoupled cartridges strung
media using numerical distinct element modeling. They together and by providing good stemming at the collar of the
evaluated parameters which are effective in fracture propagation hole. Charges are fired simultaneously after the lifters. If the
in presplitting controlled blasting such as spacing between rock is incompetent, smooth-wall blasting may not be
blastholes and blast loading magnitude. Their study showed that satisfactory (Rossmanith and Uenishi 2008). Cushion and
these parameters are very significant in terms of length and presplitting blasting are the most commonly used methods,
pattern of generated fractures around the blastholes as well as with the main difference between the two beings that in cushion
linking between fractures forming a continuous crack. blasting, the final row holes are detonated last in the sequence,
Controlled blasting techniques produce the macrocrack in a while in preshearing, the final line holes are detonated first in
desired direction and eliminate microcrack in the remaining the sequence. Cushion blasting method is a control technique
rock. Macrocrack development in desired direction is required which is used to cleanly shear a final wall after production
for extraction of dimensional stone and at the same time there blasting has taken place. In cushion blasting method, the
is need to reduce microcrack development in the block and cushion holes are loaded with light, well-distributed charges.
remaining rock. Blasting techniques have been developed to The sole purpose of a cushion blast is to create a smooth, stable
control overbreak at excavation limits. Some techniques are perimeter. It offers no protection to the wall from the production
used to produce cosmetically appealing final walls with little blast (Cho et al. 2008). Presplitting consists of creating a plane
or no concern for stability within the rock mass. Other of shear in solid rock on the desired line of break. It is
techniques are used to provide stability by forming a fracture somewhat similar to other methods of obtaining a smoothly
plane before conducting any production blasting. On finished excavation, but the chief point of difference is that
permanent slopes for many civil projects, even small slope presplitting is carried out before any production blasting and
failures are not acceptable, and the use of controlled blasting even in some cases before production drilling (Fourney et al.
to limit damage to the final wall is often required. The 1978). Presplitting utilizes a detonation before the production
principle behind these methods is that closely spaced parallel blast in terms of lightly loaded and closely spaced drill holes.
holes drilled on the final face are loaded with a light explosive The purpose of presplitting is generating a fracture plane across
charge that has a diameter smaller than that of the hole (Cho which the radial cracks from the production blast cannot travel.
et al. 2008). There are four methods of controlled blasting, and Secondarily, the formed fracture plane may be smooth and
the one selected depends on the rock characteristic and the allow the use of steeper slopes with less maintenance.
feasibility under the existing conditions. The four methods are Presplitting should be thought of as a protective measure to
line drilling, cushion blasting, smooth-wall blasting, and keep the final wall from being damaged by the production
presplitting (also preshear) (Sharafisafa and Mortazavi blasting (Rossmanith and Uenishi 2008).
Arab J Geosci (2014) 7:5005-5020 5007

One of the most significant phenomenons in rock blasting


is fly rock. Fly rock is one of the most hazardous events in
Presplit holes
blasting operation of surface mines. Excessive propelling of
fragmented rock caused by the explosive energy is called fly Production holes
rock. Inadequate burden, improper stemming, deviation in
drilling, excessive powder factor, unfavorable geological
conditions (e.g., open joints, weak seams, cavities, etc.), too
much delay timing, and backbreak are considered the main
causes of the fly rock (Monjezi et al. 2012; Monjezi et al.
2011). Controlled blasting can prevent fly rock to occur as a
controlling the burden size, and rock fracturing during blast
operation have significant impact on rock fragmentation and
prevents generation of unfavorable rock dimensions.
The presplit theory is that two simultaneously fired holes
emit shock waves, which, when they meet within the web, place
the web in tension, causing cracks and shearing it. Figure 1
illustrates a diagram on how two initiated shock waves collide
each other and also shows generation of tensile zone. In
extremely weathered material, presplitting may have to be done
at very close spacing with a very small amount of explosive.
Presplit holes must be stemmed with an increased bottom charge
to move the toe (Lopez and Lopez 1995). After detonation in
presplit holes, generated waves from each hole propagate in a
spherical shape and cracks will be generated around holes.
Figure 2 shows a presplitting blast operation and rock
shearing and forming the fracture plane in presplitting
method. As can be seen from Fig. 2a, presplit blast leads to b
generating a fracture plane parallel to free face which is final
wall of temporary slope. Figure 2b illustrates a successful Fig. 2 Fracture patterns in the presplitting blast method; a location of
presplit blast with no damage in other directions. In order to presplit holes and production holes; b final fracture plane after presplit
operate a successful presplit blast, significant factors involved blast (Atlas Powder 1987)
in rock blasting should be considered and measured properly.
Understanding the blasting mechanism in rocks can be helpful largely depends on the spacing between blast holes and
in designing process of rock blasting. Blast-induced fractures explosive loading. Therefore, in this study, the spacing
are developed around blastholes in main three fractured zones. between blast holes and the explosive load are discussed as
These three zones are crushed zone, severely fractured zone, the governing parameters.
and incipiently cracked zone. Figure 3 illustrates a schematic In order to investigate the effects of significant parameters
representation of the three cracked zones around a blasthole. involved in presplitting blast method, numerical methods
In presplitting blast method, the main emphasis is placed on were applied in this study. Numerical methods are widely
incipiently cracks which are the major cracks in rock blasting used to model geomechanical structures both in open pit or
process. The developing of three blast zones in presplit holes underground mining as well as civil engineering applications.
The application of different numerical methods has significant
advantages such as nonlinear analysis, implementation of
different material behaviors, realistic simulation of geometric
dimensions, modeling static and dynamic loading as well as
hydraulic analysis, etc. Moreover, modeling of discontinuities
such as faults, joint sets, and bedding plane can be performed
easily in numerical methods. For instance, three dimensional
analyses of rock masses by means of different numerical
methods have been of interest in recent years (Ma et al. 2013;
Verma et al. 2011; Verma and Singh 2010). Furthermore, as
most of rock masses are naturally discontinuous and joints and
Fig. 1 Presplit principle (Hemphill 1981) faults present in rock formation, application of discrete element
5008 Arab J Geosci (2014) 7:5005-5020

Fig. 3 Schematic illustration of


processes occurring in the rock
around a blasthole, showing
formation of crushing zone,
fracture zone and fragment
formation zone (Whittaker et al.
1992)

method in geomechanics has become popular and widely used discretization within discontinuous deformation analysis
in recent years to better understand the discontinuous rock (DDA) framework. They focused mostly on block movement
masses (Sharifzadeh et al. 2013; Salari-Rad et al. 2013). The in jointed rock mass due to blast loading in surface operations.
more advanced application of numerical methods is dynamic In addition to providing a new fracturing modeling technique,
analysis and wave propagation through rocks and soils. the ability and correctness of the DDA method in the failure
Numerical methods can be used to study dynamic behavior of treatment of complex block systems in dynamic blast loading
rock masses subjected to earthquake and blast loading (Sazid were also verified in fracturing modeling examples. Xia et al.
and Singh 2012, Zhang et al. 2012). (2013) employed distinct element method for studying damage
There are some numerical tools available for blast prediction of tunnel subjected to adjacent excavation blasting.
modeling in rock masses; the most widely used being the They used VORONI joint model for simulation of rock mass
finite element method (FEM), boundary element method jointing pattern in a shallow tunnel in heavily jointed rock
(BEM), finite difference method (FDM), discrete element mass. They employed dynamic discrete element method for
method (DEM), etc. The efficiency of DEM in blasting and prediction of damage extent around underground structures
wave-fracture propagation was discussed in some studies. successfully in their study. Their study showed that, for a given
Khan (2012) employed rapid failure of a test rock specimen blasting load, the PPV and the rock damage extent decrease
under cylindrical tensile wave effect. The study concluded that with the excavation progress. Mortazavi and Katsabanis
the DEM can be efficient to solve dynamic problems of rock (2001) developed DDA_BLAST code that was modified
mechanics or to control chronologically stress–strain state DDA code describing the expansion of the blast chamber as
(SSS) of a material. Aliabadian et al. (2012) employed 2D a function of blast chamber volume and time. They used the
distinct element code to study the effect of in situ stresses and modified DDA code to further study block movement (fly
loading rate on blasting-induced fracture propagation. They rock) in a bench in jointed rock mass. They studied the effect
showed that the distinct element method can simulate the of different jointing patterns in a bench on block movement
fracture propagation and wave attenuation in dynamic during blast loading. They concluded that when the geological
analysis in good agreement with reality. Therefore, in the layers were dipping away from the bench face, less movement
present study, two-dimensional discrete element code which from the face occurred resulting in a higher muck pile profile,
is capable to simulate the responses of rocks subjected to increased likelihood of toe problems was observed, and less
either static or dynamic loadings is used. backbreak occurred because the strata was dipping into the
One of the most important issues of rock engineering is wall and had a higher stiffness with regard to the blast and
modeling and considering discontinuities. In numerical gravity loading. Also, when the geological layers were dipping
modeling, handling the discontinuities is a challenging task. toward the free face, more backbreak occurred, there was less
The existence of the discontinuities in rock masses has likelihood of toe problems because the rock mass was loose
significant influence on the responses to either static or and could be pulled off completely, and there was larger throw
dynamic loadings and renders the numerical simulations more of the burden and a flatter muck pile was formed as a result.
complicated (Cundall 1990; Hudson and Harrison 1997). The DEM, which was developed to model discontinuous
There have been some studies on dynamic fracturing of rock problems, has been recognized to be a more superior
using discrete element methods. Ning et al. (2011) studied alternative for studying the mechanical behaviors of fractured
blast-induced rock mass fragmentation via advanced rock masses (Hart 1993). The employed two-dimensional
Arab J Geosci (2014) 7:5005-5020 5009

Fig. 4 Overall view of the DEM


model

Y
S

10 m
X

D= 76 mm
Blasthole

20 m

commercial numerical code can simulate the responses of essential to investigate the fracture and fragmentation mechanism
discontinuous media subjected to either static or dynamic through numerical models so as to obtain a better understanding
loadings. The discontinuum is represented as an assemblage of the dominant parameters that control blast results.
of discrete blocks. The internal discontinuities are treated as The objective of the paper is numerical modeling of
boundary conditions between blocks, and large displacements presplitting controlled blasting method by using distinct element
along discontinuities and rotations of blocks are allowed. method. In the last decades, many efforts were placed to study
Individual blocks behave as either rigid or deformable rock fragmentation subjected to blast loading in experimental
material. Deformable blocks are subdivided into constant environment. Although the experimental method can present
strain triangle-shaped finite difference zones, and each zone some important results, they fail to present actual results as they
responds according to a prescribed linear or nonlinear stress– are associated with some limitations and simplifications such as
strain law (Hart 1993). Cho and Kaneko (2004) studied the sample scale, boundary conditions, rock type, the real amount of
influence of the applied pressure waveform on the dynamic explosive charge, confinement, etc. On the other hand, advanced
fracture processes in rock using finite element method, but numerical methods are able to consider all natural conditions.
their study just concentrated on rise and fall time influence on Moreover, these methods can present many effective parameters
fracture propagation and also the effect of free face on rock such as different stresses and strains as well as displacements in
breakage. Moreover, the application of finite element method any point in much less time. Based on our knowledge, DEM
in rock fracturing due to its limitation in fracture modeling is method has not been yet employed to investigate rock breakage
not a suitable way. On the other hand, DEM has been adopted in presplitting controlled method. Therefore, in this study, a
for fracture modeling in rock masses successfully and this comprehensive numerical modeling is presented to evaluate
method is able to model fracture propagation in rocks under the significant parameters effecting rock breakage in controlled
both static and dynamic modeling. blasting method in real scale.
In most blasting practices, empirical or semiempirical
techniques are used for blast design and fragmentation analysis.
These techniques are based on information obtained for certain
Numerical modeling procedure
range of rock types and blasting conditions and cannot be
generalized for all blasting conditions. With regard to the
Numerical methods are useful tools to build models of complex
limitations of empirical methods, numerical methods are viable
problems, which have complex geometry, loading condition,
tools to further understand and illustrate the fragmentation
and boundary condition. The rock–explosive interaction in
process. Application of numerical methods in blasting allows
for consideration of complex boundary conditions, material
Table 1 Rock mass properties used as input
nonlinearity, dynamic material behavior, geometric nonlinearity,
and complexity associated with blasting operations. It is the Parameter Density Bulk Shear Tensile Shear
intention of this paper to take advantage of the powerful (kg/m3) modulus modulus strength strength
numerical tool and simulate the significance of the presplitting (GPa) (GPa) (MPa) (MPa)
method. The rock mass fracturing pattern and stress distribution Value 3,160 52.4 39.6 18.8 44.16
through the rock mass are examined. At the same time, it is
5010 Arab J Geosci (2014) 7:5005-5020

Table 2 Model numerical properties (e-002)


2.40

Parameter Rounding Overlap Minimum Minimum


Length (m) Tolerance (m) contact edge
length (m) length (m) 2.00

Unbalanced forces (MN)


Value 0.001 0.0005 0.00568 0.002
1.60

multi-row blasting operations is an example of such problems. 1.20


Sophisticated codes enable handling of dynamic behavior,
complex geometries, and nonelastic material behavior.
Numerical methods can be used for parametric studies aimed 0.80

at analyzing the effect of critical parameters on the structure


response. It is the goal of this section to look into the effects of 0.40
important parameters involved in presplitting blast method.

0.00
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40
Modeling strategy and input data (e-002)
Time (second)
As pointed out in the previous sections, the goal of this work is Fig. 6 History of unbalanced force prior to dynamic analysis
to look into the effects of important parameters involved in
presplitting blast. Employing the DEM code, a 2D model of a effect from the intermediate principal stress being neglected.
typical block was constructed. Figure 4 illustrates an overall MC can be written as a function of (1) major and minor principal
view of the model. Identical holes of 76 mm in diameter and in stresses or (2) normal stress and shear stress on the fracture plane
0.5, 1, 2, 3, and 4 m in spacing were considered. Further (Jaeger and Cook 1979). The Mohr–Coulomb model is the
details of the blast geometry are shown on the figure. Since conventional model used to represent shear failure in soils and
the objective of the study was to look at the problem from rocks. Mohr–Coulomb material model can be used for modeling
stress/failure mechanism point of view, the Mohr–Coulomb plastic flow in rock and soil. The advantages of the MC failure
material model was used to model the rock mass behavior. criterion are its mathematical simplicity, clear physical meaning
All plastic models potentially involve some degree of of the material parameters, and general level of acceptance. This
permanent, path-dependent deformations (failure); a failure criteria is implemented in many of software which are
consequence of the nonlinearity of the stress–strain relations. used for geomechanical proposes. During the process of stress
The different models are characterized by their yield function, wave propagation, tensile stresses or shear stresses do occur and
hardening/softening functions, and flow rule. The yield cause rock material to fail in tension or in shear. The Mohr–
functions for each model define the stress combination for Coulomb criterion used in this study represents rock fracturing
which plastic flow takes place. These functions or criteria are in terms of shear and tensile fracturing.
represented by one or more limiting surfaces in a generalized The problem can be treated as a plane strain case, in which
stress space with points below or on the surface being the X- and Y-axis lie on the vertical plane with the origin at the
characterized by an incremental elastic or plastic behavior, center of the model.
respectively. The Mohr–Coulomb (MC) failure criterion is a In Fig. 4, S is the spacing between holes in different
set of linear equations in principal stress space describing the calculation models. All boundaries were considered as viscous
conditions for which an isotropic material will fail, with any boundaries (nonreflecting) to eliminate wave reflection. The

Fig. 5 Illustration of
displacement contours in the
model prior to dynamic loading
Arab J Geosci (2014) 7:5005-5020 5011

number of meshes and grid points used to discretize the model the stress wave loading phase and the subsequent gas
is 51,622 elements 29,574, respectively. This number of pressurization phase and throw was not considered.
element indicates a very fine element that allows one to model In order to estimate the generated pressure from the charge,
the fractures in a better pattern and to ensure the accuracy of experimental methods can be helpful. The magnitude of shock
numerical calculations. Triangular finite-strain elements were wave pressure is a function of velocity of detonation, density,
used to discretize the model. It should be noted that the number and charge's ingredients (Lopez and Lopez 1995). Although
of holes depends on the spacing between holes in the model and this relation is very complicated, the following equation can
Fig. 4 just shows an overall view of model. The rock type was estimate blast load:
assumed to be diorite (Paventi and Mohanty 2002). The
ρe : V D 2
materials properties are presented in Table 1. PD ¼ 432  10−6 ð1Þ
Some information relating numerical properties of the 1 þ 0:8ρe
model is presented in Table 2. The numerical procedure used
where PD is blast pressure (megapascal), ρ e explosive density
in this study is that first the model is built and material
(grams per cubic centimeter), and VD velocity of detonation
property and static boundary conditions as well as gravity
(meters per second). Putting the dynamite properties from
and in situ stresses are implemented into the model. Then
Table 3 in the above equation (Lopez and Lopez 1995):
the model is run in static condition to establish the stresses
and displacements prior to detonation. Figure 5 illustrates a 1:45  30002
view of displacement distribution within the model prior to the PD ¼ 432  10−6 ¼ 2; 610 MPa
1 þ 0:8  1:45
excavation of the blastholes and detonation.
As can be seen from Fig. 5, there is a uniform distribution of Gas pressure usually is considered half of the blast
displacement in the model indicating equilibrium state prior to pressure, e.g., (Lopez and Lopez 1995):
dynamic loading. Moreover, illustration of unbalanced forces 1
before dynamic loading can be useful to present equilibrium in PE ¼ PD ¼ 1; 305 MPa ð2Þ
2
the model. The unbalanced force is shown in Fig. 6.
Natural dynamic systems contain some degree of damping If the diameter of the explosive is equal to blasthole's
of the vibration energy such that the system would not oscillate diameter (coupled detonation), then there is no gap between
indefinitely when subjected to driving forces. DEM uses a blasthole and explosive and the related pressure can be
dynamic algorithm for the solution of mechanical problems. calculated as follows:
The damping in the numerical simulation should attempt to  r −qκ
h
reproduce the energy loss in the system when subjected to PW ¼ PE : ð3Þ
b
dynamic loading. Rayleigh damping is commonly used which
is approximately frequency-independent over certain range of where r h is hole radius (millimeters), b explosive radius
frequencies. Damping parameters are very important for DEM (millimeters), κ specific heat coefficient, and q shape factor
dynamic analyses. An important characteristic of DEM of explosive (2 for cylindrical charges and 3 for spherical
dynamic analysis is the reproduction of frequency- charges) (Bulson 1997). Therefore:
independent damping of materials at the correct level. For geo  21:2
media, natural damping is mainly hysteretic and difficult to 38
PW ¼ 1; 305 ¼ 1; 305 MPa
decide, but it commonly falls in the range 2.0–5.0 % of critical 38
damping. Herein, the fraction of critical damping of 0.02 is
specified in the present study for better results. Considering the 900
limitations of employed code in blast simulation and also the 800
complex nature of blast loading mechanisms, a simplified 700
approach was adopted for this analysis. With regard to the
Pressure (Mpa)

600
continuum nature of the analysis, the study was focused on
500

400

300
Table 3 Explosive charge properties used as input
200
Parameter Explosive Velocity of κ specific q shape P-wave 100
Density detonation heat factor velocity
(kg/m3) (m/s) (VOD) coefficient (C p ) (m/s) 0
0.00E+00 5.00E-05 1.00E-04 1.50E-04 2.00E-04 2.50E-04 3.00E-04
Time (s)
Value 1,450 3,000 1.2 2 5,764
Fig. 7 Dynamic pressure applying on the blastholes' wall
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Fig. 8 Variations of xx-stress at points around blasthole

On the other hand, applied dynamic pressure on blasthole's equations by Starfield and Pugliese (1968) and Duvall (1953)
wall is a function of time because of interaction between rock are widely used. According to Starfield's equation, generated
and generated shock wave. Many experimental equations dynamic pressure on the wall (P (t)) is a function of rock
have been presented to calculate this parameter, but presented density (ρ r ), explosive density (ρ e ), P-wave velocity (C p ),

Fig. 9 Variations of yy-stress at


points around blasthole
Arab J Geosci (2014) 7:5005-5020 5013

velocity of detonation (VD), and PW. The following equations demonstrates that firstly tensile stress develops around the
give P (t) and C p : blasthole and causes tensile fracturing of rock mass. Then
h pffiffi pffiffiffiffiffi i compressive stress leads to further development of rock mass
8ρr : C p
Pðt Þ ¼ PW: eð−Bt= 2Þ − eð− 2BtÞ & B ¼ 16338 breakage and results in excessive breakage of material and
ρr :C p þ VD: ρe
generation of crushed zone. Figure 6 shows the variations of
ð4Þ yy-stress at mentioned locations in Fig. 9. Similar to Fig. 8, the
stress magnitude in the crushed zone (closest point to the
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi blasthole) is about 116 MPa (compressive), while in the other
Cp ¼ ðK þ 4G=3Þ=ρ ð5Þ
points is about 26 MPa. Both figures indicate that stresses levels
Where K is the bulk modulus, G is shear modulus, and ρ is in the crushed zone are very high and when rock materials in
rock mass density. The explosive density (ρ e ) is 1.45 (g/cm3). the crushed zone undergo this stresses, excessive fragmentation
Therefore, for diorite: will occur. The severely fractured zone and crushed zone can be
distinguished with looking at Fig. 10. As can be observed from
C p ¼ 5764 m=s
h pffiffiffiffiffiffiffiffiffiffi i this figure, in the crushed zone, whole rock mass elements are
ð6Þ
Pðt Þ ¼ 2350 e−11552:7t − eð− 32676tÞ failed in a particular radius around the blasthole and there is no
distinct fracture. In the severely fractured zone, radial cracks are
Fig. 7 shows the graph drawn based on Eq. (6). initiated from the crushed zone and propagated radially, but in
As can be seen from Fig. 7, the peak pressure is about short lengths. A number of short fractures are generated in a
820 MPa. It was assumed that the explosive is of a shocky particular radius around the blasthole and beyond the crushed
type and delivers most of its energy in the form of stress wave. zone. These fractures cannot develop in long distances and do
It should be noted that as whole blastholes are detonated in the not contribute in major rock mass breakage. After severely
same time (0-ms delay), the shock wave generated from fractured zone, major cracks or incipiently fractures are
blastholes is continuous and shock waves propagate in all developed which are responsible for rock mass breakage.
directions without any time gap between them.
It should be mentioned that the shape of stress pulse
presented in Fig. 7 was used in first step of calculations which
were conducted to investigate the spacing effect between Numerical simulation results of spacing effect on fracture
holes. The second step of calculations was evaluating the plane generation
effect of the amount of pressure applied to blastholes with
the same rise and fall times. In order to better understand wave As outlined earlier, five models consist of five different spacing
propagation in presplitting method, plasticity indicators and between holes (S =0.5, 1, 2, 3, and 4 m) were conducted. All
velocity vectors were monitored as a function of stress wave
propagation/collision in each model and for comparing the
results; the monitored parameters were plotted at the same
time. Moreover, monitoring point's locations were considered
at points between holes as well as in locations lying parallel to
Y-axis around each hole.
The crushed zone is an area around blasthole (with
spherical shape in 3D and circle shape in 2D) that all elements
have failed in it and there are no radial cracks to be
distinguished. In the crushed zone, xx-stress and yy-stress
are very high and the combination of these two stresses leads
to fail all rock elements in a particular rang around the
blasthole. In this special situation, the following figures are
presented to demonstrate tangible difference between stresses
in crushed zone and intact elements (i.e., non-failed zones).
As can be observed from Fig. 8, in point located at the
immediate vicinity of the blasthole, the maximum value of
xx-stress is about 75 MPa and residual stress is about 43 MPa
(compressive stresses), while this stress decreases rapidly in
other points and the maximum and residual stress in other
points are about 20 and 10 MPa, respectively (compressive
stresses). Moreover, the red arrow in the left side of the figure Fig. 10 Difference between crushed zone and severely fractured zone
5014 Arab J Geosci (2014) 7:5005-5020

models have the same dimensions in width and length as blasthole's wall was conducted. Figure 11 illustrates velocity
presented in Fig. 3. Main difference in the models is number of vectors as wave front propagating in the rock mass in the models.
holes which depend on the spacing between blastholes. After As can be seen from Fig. 11, each model has different trend
static calculation, dynamic analysis of blast load applied on of wave propagation from others. In the cases of 0.5, 1, and

S= 0.5 m
S= 0.5 m

S= 1 m S= 1 m

-0.800 -0.400 0.000 0.400


(*10^1)

S= 2 m S= 2 m

S= 3m S= 3m

S= 4 m
S= 4 m

Fig. 11 Illustration of stress wave front at 0.2 ms (S: spacing) Fig. 12 Rock mass failure and crack propagation under blast loading
Arab J Geosci (2014) 7:5005-5020 5015

Table 4 Diameter of different cracked zones around the blastholes and crushed zone will be restricted just in close distances
having different spacing between blastholes
around holes. These fractures link in the plane between holes
Spacing Diameter of Diameter of Diameter of and lead to generate a fracture plane which is the desired
between crushed zone (cm) severely fractured incipiently cracked fracture plane. On the other hand, incipiently fractures
holes (m) zone (cm) zone (cm) generated from cracked zone are too short to form linked cracks
0.5 29.3 22.4 0
which means in these spacing, wave fronts interference is only
1 24.8 28.6 36
able to generate short cracks. Furthermore, initiated fractures
from crushed zone lead to damage to adjacent walls. Therefore,
2 18.1 38.9 95
if spacings are too long, a face that is generally rough in
3 14.1 39.5 114.3
appearance will result. In the cases with very large distance
4 12.85 40.2 119.8
between holes, generated wave front from each hole acts
similar to an individual blast in rock mass and complete
2 m in S, before 0.2 ms, the wave fronts from each hole collide fracture process zone around blastholes is generated which
one another and complicated interaction between wave fronts consists of crushed zone, severely fractured zone and
begins, whereas in the cases of 3 and 4 m in S, wave fronts incipiently cracked zone. This phenomenon means there is no
have not collided two wave fronts raised from adjacent constructive or unconstructive interference between stress
blastholes. These interactions between wave fronts lead to wave fronts and rock fracturing is limited around blastholes.
different fracture pattern of rock mass in each model. Therefore, initiated fractures from blastholes do not link
Figure 12 illustrates rock fragmentation and crack propagation together which means there is no fracture plane and
in five mentioned model. applicability of presplit blast is not fulfilled. As can be observed
As can be seen from Fig. 12, fracturing in each model has from Fig. 12 in the case of S =4 m, fracture plane is not
different trend from others which indicates effect of different generated and just longer fractures propagate around blasthole.
distance between holes. As mentioned earlier in Section 1, As mentioned earlier, different loading will result different sizes
dependent on distance between holes, different types of blast- of cracked zones. In Fig. 12, each model has different sizes of
induced fracturing are generated around holes. Once the cracked zones around the blasthole. Table 4 presents the results
spacing is too close, numerous fractures link in the plane of diameter of three different cracked zones, and Fig. 13
between holes and when the blast causes material breakage illustrates the graph drawn based on Table 4.
between holes, will fall out leaving half casts protruding from As can be observed from Table 4 and Fig. 13, crushed zone
the final wall. Moreover, the most yielded zones are crushed diameter decreases as the spacing increases, while the diameter
zones and other types of fractures such as severely fractured of severely fractured zone and incipiently fractured zones
zone and incipiently cracked zone are not generated. This increase when increasing the spacing. This trend indicated that
fracturing pattern indicates less damage to adjacent walls and hole spacing plays a very significant role in rock breakage. The
forms a straight fracture plane. This process can be seen in generation of crushed zone is not favored in rock blasting and it
Fig. 7 and in models with 0.5 and 1 m in spacing. Increasing the should be prevented as much as possible. On the other side, the
spacing leads to generate longer fractures as well as decreasing desired fractures are incipiently fractures which can extend to
crushed zone's area. If spacing is more than 2 m and less than linger distances and can result in generation of final presplit
4 m, severely fractured zone will be dominated fracture zone
Spacing (m)
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
0
140
incipiently
Diamater of cracked zone (mm)

120 cracked zone -25

100
-50
Stress (Mpa)

80 severely
fractured zone
60 -75

Sxx
40
-100 Syy
20
Crushed zone Sxy
-125
0
0 1 2 3 4 5
Blasthole Spacing (m) -150

Fig. 13 Illustration of diameter of different cracked zones around the Fig. 14 Histories of maximum stresses at halfway between two
blasthole in models with different blasthole spacings blastholes
5016 Arab J Geosci (2014) 7:5005-5020

20
stress) is about 2.9 MPa, whereas the maximum value of xx-
10
stress is approximately 122 MPa. These levels of stresses
indicate that S xx is the major stress and responsible for rock
0 mass fracturing. Looking at Fig. 11, 2-m spacing is the critical
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 spacing and spacings less than 2 m lead to higher rate of
Stress (Mpa)

-10 Spacing (m) energy delivery to the rock mass which cause to severely rock
breakage in the space between holes. This phenomenon was
-20 described earlier in the description of Fig. 12 which indicates
good agreement between stresses state and the rock breakage
-30
S xx pattern. Once the spacing is smaller than 2 m, higher amount
-40 S yy
of stress leads to generate crushed zone around holes that is
due to high and fast delivery of energy to the rock mass.
S xy
-50 Moreover, constructive interference of stress waves generated
Fig. 15 Histories of maximum stresses along blasthole center line from each hole leads to higher fragmentation locally. In the
case of 4-m spacing, maximum xx-stress, yy-stress, and xy-
plane. Too short spacing results in severely crushing the rock stress are about 10, 1.3, and 0.127 MPa, respectively. These
around blasthole and too long spacing results in damage to the magnitudes of stresses at halfway point between blastholes are
remaining wall. Therefore, in order to achieve the optimized disabled to induce plastic fracturing of rock mass. Therefore,
spacing, different analysis with different spacings should be initiated fractures from holes cannot link together to generate a
done for every type of rock mass to find the optimum spacing. continuous fracture plane.
The timestep considered for whole models is 10 ms to To further evaluate the issue, the variations of S xx, S yy, and
allow rock fractures to propagate in their final length and in S xy along blasthole center line parallel to Y-axis at a distance
order to be able to compare the results at the same time. In of 40 cm were measured and the results are presented in
order to evaluate the stress states and the role of these stresses Fig. 15. This figure shows crack evolution around blastholes
in rock mass breakage subjected to blast load, monitoring which depends on blasthole spacing.
point's locations were placed between holes to record stresses This figure indicates that the most significant stress
variations. Considering the paper scope, more meaningful component is the S yy with maximum magnitude in the spacing
parameters (e.g., xx-stress, xy-stress and yy-stress) were of 4 m. The trends shown in Fig. 8 indicate that propagation of
extracted and presented here to compare the differences in initiated fractures from blastholes are due to yy-stress
stresses state in each model. Figure 14 illustrates the variation component, and two other stresses (e.g., S xx and S xy) can
of S xx, S yy, and S xy at halfway points between two blastholes. contribute to further extension of fractures. Shear stresses are
As can be observed from Fig. 14, three graphs have the too low to fail the rock mass and do not have significant role in
same trend and increasing the spacing leads to decreasing the the rock mass fracturing. On the other hand, in the case of
stress level. On the other hand, there is a large difference spacing more than 1 m, there is an opposite trend between S xx
between xx-stress and other two stresses. The maximum value and S yy. Increasing spacing between holes causes a uniform
of yy-stress is about 17.85 MPa and for shear stress (e.g., xy- distribution of energy in the rock mass around blasthole and

Crushed zone

Final wall

Crushed zone

Fig. 16 Generation of final wall at close and large spacing


Arab J Geosci (2014) 7:5005-5020 5017

leads to generate a complete fracture process zone that an In order to investigate the stresses states at the points
unwanted damage to the adjacent wall of the blasthole will between holes, monitoring points were considered to record
result. In the early milliseconds of detonation, S yy causes
compressive fracturing of the rock mass and after these times
S xx causes tensile stress concentration at the tips of cracks
which will extend the cracks to longer lengths. Tensile stress
concentration at crack's tips leads to further propagation of
cracks to the undesired directions which means unwanted
fragmentation of the rock mass.
Fracture propagation is mainly dependent on spacing
between blastholes, so that final wall will be generated in
rough or flat. Figure 16 shows a schematic and numerical
illustration of fracture propagation and final wall generation at Blast load= 300 MPa
the cases with close and large spacings.
As can be observed from Fig. 16, if blastholes are
overloaded or spacing are too close, crushing of the blasthole
wall will result. If spacings are too long, a face that is generally
rough in appearance will result.

Effect of blast loading magnitude on fracture pattern


Blast load= 400 MPa
The dynamic responses of a rock mass to blast loading are
much affected by loading magnitude of the explosive charge,
which may influence the rock fracture pattern. In order to
investigate the effect of loading magnitude on the fracture
pattern, five pressure wave pulse with maximum pressures
equal to 300, 400, 500, 600, and 700 MPa, and the same rise
and fall times as shown in Fig. 6 were adopted in the
numerical simulation. These pressure wave pulses were
applied to a model with 4-m spacing to better illustrate rock Blast load= 500 MPa
fragmentation. The general model is same as Fig. 3. Figure 17
illustrates rock mass fracturing subjected to different blasts
loadings. As can be seen from Fig. 17, a higher loading
magnitude increases the number of fractures and causes the
intense stress release around the running fractures.
When the blast loading is less than 500 MPa, generated
fractures from the blastholes cannot link together to generate a
continuous fracture plane and fracture pattern is similar to
blasting in a single blasthole. When blast loading exceeds Blast load= 600 MPa
500 MPa, constructive interference of stress waves generated
from each hole leads to higher fragmentation locally. This
phenomenon occurs in points between holes and leads to link
incipiently fractures which create final fracture plane. As can
be seen from Fig. 17 in the case of 600 MPa, fractures are not
linked together entirely and linked fractures have not
generated a straight line which is unfavorable. When the blast
loading exceeds 600 MPa and reaches to 700 MPa, a perfect
fracture plane is generated that is main scope of presplit Blast load= 700 MPa
blasting performance. It should be noted that intensive blast
load leads to generate more fractures around hole which can Fig. 17 Illustration of rock failure subjected to five different blasts
damage rock mass around blasthole in unwanted directions. loading
5018 Arab J Geosci (2014) 7:5005-5020

Fig. 18 Variation of S xx, S yy, and Blast loading magnitude (Mpa)


S xy at halfway point between 0 100 200 300 400 500 600 700 800
blastholes 4

-2

Stress (Mpa)
-4

-6

-8

-10

-12 Sxx2
Series

-14
Syy3
Series
-16
Sxy1
Series
-18

stresses at these points. Figure 18 shows the variation of S xx, blasthole center, rock breakage is due to high values of yy-
S yy, and S xy at halfway points between two blastholes. stress. There is a dramatic increase in the magnitude of yy-
As illustrated in Fig. 18, there is a meaningful difference stress with increasing the blast loading. It means that yy-stress
between S xx and other two stresses. With increasing the is responsible for generating fractures in directions parallel to
applied pressure on blasthole's wall, the xx-stress increase y-axis. Therefore, the yy-stress component mainly leads to
gradually. The red graph shows two trends. Firs trend begins damage to rock mass in undesired directions. On the other
at 7.65 MPa and ends at 13.7 MPa, and the second trend hand, xx-stress and xy-stress have approximately remained
occurs between 13.7 and 16.3 MPa. In the first trend, rock constant and maximum value of xx-stress and xy-stress are
fracturing does not occur in this point, whereas in the second about 10 and 5.6 MPa, respectively.
trend, rock fracturing occurs. This means that to generate a
continuous fracture, 500 MPa is critical loading and blast
loading should be increased to more than this value. On the Summary and conclusions
other hand, yy-stress and xy-stress do not have significant
effect on rock breakage in this point which indicates that these The 2D dynamic distinct element method was employed to
stresses do not contribute to link fractures between holes. study the presplitting blast method. The rock mass was
Figure 19 illustrates the variation of S xx, S yy, and S xy at a considered to be a medium strength limestone typical of host
point along blasthole center line parallel to Y-axis at a distance rock in highway cuts in northern Iran. A Mohr–Coulomb
of 40 cm. In this figure, it is clear that at points along to material constitutive law was used to model the rock mass

Fig. 19 Histories of S xx, S yy, and 20


S xy along blasthole center line at a
distance of 40 cm 10

0
0 100 200 300 400 500 600 700 800
-10
Blast loading magnitude (Mpa)
Stress (Mpa)

-20

-30

-40

-50

-60 Sxx
Syy
-70
Sxy
-80
Arab J Geosci (2014) 7:5005-5020 5019

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