Welding Cost Estimator GMAW

Description Value
Cost Per Foot C+L $1.4012

Description Value
Cost Per Hour $/ft x ft/hr $27.744

Blue = Input Paramter

Description Value
Consumables ©
Wire .035 ER70S-6 $/lb $1.00000
wire weight lb/in 0.000275
Shielding gas $/ft3 $0.1000
Shielding gas flow rate CFH ft /hr (CFH)
3
32.00
Shielding gas flow rate CFM ft3/min 0.53
incidentals cost/in (expand if necc) tips, liner etc $0.00
Wire Cost per inch (WFS x weight x $/lb)/TS $0.00710
Gas cost per inch (CFM x $/CF)/TS $0.00444
Total Cost per inch Wire+Gas+Incidental $0.01155
Total Cost per foot $/ft $0.1386

Description Value
Travel speed
travel speed IPM Inch/Min 12.000
Wire feed speed WFS Inch/Min 310.000
wire use per inch traveled lb/in 0.007
Deposition rate lb/hr 5.12

Description Value
Labor and overhead (L)
Labor + Overhead $/hr $25.00
Post weld operations $/hr $0.00
Labour Cost Per inch (L+O/60)/(TSxOF) $0.1052
Cost per minute $/min $0.42
Labor + Overhead $/ft 1.263

Description Value
Operating Factor

Wedding Budget Page 1 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $1.4012

Description Value
Cost Per Hour $/ft x ft/hr $27.744
Operating Factor Arc on time/hr 33%
Other
Operating Factor % On Time 33%

Description Value 0.0115

Total Cost
Consumables cost per inch $0.01
Labor + Overhead Cost Per inch $0.11
Travel Speed Inches per minute 12.00
Operating Factor Arc on time 0.33
Total Cost per inch C+L $0.12
Total Cost Per Foot $/FT 1.4012

Description Value
Heat Input
Voltage V 24.0
Amperage A 150.0
Joules Per Inch (VxAx60)/Travel S 18000

Consumables to Labor cost

Wedding Budget Page 2 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $1.4012

Description Value
Cost Per Hour $/ft x ft/hr $27.744
Consumables to Labor cost

Wedding Budget Page 3 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $1.3145

Description Value
Cost Per Hour $/ft x ft/hr $25.594

Blue = Input Parameter

Description Value
Consumables ©
Wire 316L $/lb $0.00000
wire weight lb/in 0.000000
Shielding gas $/ft3 $0.1000
Shielding gas flow rate CFH ft /hr (CFH)
3
18.00
Shielding gas flow rate CFM ft /min
3
0.30
incidentals cost/in (expand if necc) tungsten,etc $0.00
Wire Cost per inch /travel speed x price/lb $0.00000
Gas cost per inch flow rate x travel rate $0.00254
Total Cost per inch Wire+Gas+Incidental $0.00254
Total Cost per foot $/ft $0.0305

Description Value
Travel speed
travel speed IPM Inch/Min 11.800
Wire use inches/inch Inch/inch 0.000
wire use per inch traveled lb/in 0.000
Deposition rate lb/hr 0.00

Description Value
Labor and overhead (L)
Labor + Overhead $/hr $25.00
Post weld operations $/hr $0.00
Labour Cost Per inch (L+O/60)/(TSxOF) $0.1070
Cost per minute $/min $0.42
Labor + Overhead $/ft 1.284

Description Value
Operating Factor

Wedding Budget Page 4 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $1.3145

Description Value
Cost Per Hour $/ft x ft/hr $25.594

Blue = Input Parameter

Operating Factor Arc on time/hr 33%
Other
Operating Factor % On Time 33%

Description Value 0.0025

Total Cost
Consumables cost per inch $0.00
Labor + Overhead Cost Per inch $0.11
Travel Speed Inches per minute 11.80
Operating Factor Arc on time 0.33
Total Cost per inch C+L $0.11
Total Cost Per Foot $/FT 1.3145

Description Value
Heat Input
Voltage V 24.0
Amperage A 150.0
Joules Per Inch (VxAx60)/Travel S 18305

Consumables to Labor cost

Wedding Budget Page 5 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $1.3145

Description Value
Cost Per Hour $/ft x ft/hr $25.594

Blue = Input Parameter

Consumables to Labor cost

Wedding Budget Page 6 of 8

Horizontal GTAW time sec Distance In minutes IN/min
36 7.25 0.60 12.083
94 17.25 1.57 11.011
108 23.125 1.80 12.847
108 19 1.80 10.556

Vertical GTAW time sec Distance In Minutes In/min

88 17.75 1.47 12.102
92 18 1.53 11.739
99 20.25 1.65 12.273
Average Std Dev
11.624 1.036829

Average Std Dev

12.038 0.272535