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12/1/2011

Principals of
Secondary & Enhanced Oil Recovery
Dr. Tarek Ahmed
Tarek Ahmed & Associates Ltd
www.TarekAhmedAssociates.com
Tahmed@Mtech.edu

Professor Emeritus of Petroleum Engineering


Montana Tech of the University of Montana

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OUTLINE
1. Introduction and Review of Basic Reservoir Engineering
2. Stages of Oil Recovery
3. Factors to Consider When Planning an IOR
4. Introduction to Secondary Recovery Methods
5. Enhanced Oil Recovery Methods
6. Equations of State and Compositional Modeling
7. Simulation
8. Team project: Developing and the Nameless Field

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Segmented Stages of Oil Recovery

Three Stages:
1. Primary Recovery
2. Secondary Recovery
3. Tertiary (Enhanced) Oil Recovery

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Primary Oil Recovery:


describes the production of hydrocarbons under the natural driving mechanisms
present in the reservoir without supplementary help from injected fluids such as
gas or water.

Secondary Oil Recovery:


1. Refers to the additional recovery that results from the conventional
methods of water injection and immiscible gas injection.
2. Usually, the selected secondary recovery process follows the primary
recovery but it can also be conducted concurrently with the primary
recovery.
3. Before undertaking a secondary recovery project, it should be clearly
proven that the natural recovery processes are insufficient; otherwise
there is a risk that the substantial capital investment required for a
secondary recovery project may be wasted.

Tertiary (Enhanced) Oil Recovery:


is that additional recovery over and above what could be recovered by primary
and secondary recovery methods. Various methods of enhanced oil recovery
(EOR) are essentially
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Segmented Stages of Oil Recovery


Primary Recovery

Natural Flow Artificial Lift


Secondary Recovery
Improved Oil Recovery

Water Flood Gas Injection


(Pressure Maintenance)
(IOR)

Tertiary Recovery

Thermal Miscible Flood Chemical


EOR

• Steam • CO2 • Micellar-Polymer


• In-situ Combustion • Lean Gas • ASP
• Huff-and-Puff • LPG
• Polymer
• Hot Water •. N2
• SAGD • Air • Others
• Enriched Gas

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EOR Assessment & Approach


1. Screening & Field Selection
2. Cost estimates
3. “Go or No-Go”
4. Experimental program and qualitative simulation
5. Pilot Study, Tracer Survey, and monitoring program
6. economic evaluation
7. “Go or No-Go”
8. Matching pilot data and quantitative simulation
9. Decision making “Go or No-Go”
10. Full Field simulation and Implementation

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IOR/EOR questions

1- What is the anticipated phase behavior between reservoir fluid and injectant ?
2- What is “Sorm”?
miscible 3- what is the mobility of phases ?
4- will process be first contact or multi-contact?

1- What is the remaining oil saturation after H2O, i.e. Sorw ?


immiscible 2- what is Sorg to immiscible gas?
3- Aquifer? Gas cap? Size? Strength?

1- What is the design of the chemical slug to reduce σ? Sorm ?!!!


2- To what extend will chemical interact with clays in the formation through
adsorption?
chemical 3- what is the salinity of the reservoir water and how it will impact the
effectiveness of the slug ?
4- How will mobility control of the oil bank and chemical bank accomplished ?

1- What is the polymer concentration necessary to provide mobility the control?


polymer 2- What is % of the polymer slug that will be adsorbed on the reservoir rock ?

1- What are the anticipated thermal losses in the wellbore, to cap and base rock?
Thermal 2- Can the thermal front be controlled in the reservoir?

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Primary
5% OOIP

Primary
EOR Target 25% OOIP
45% OOIP
EOR Target
Secondary
90% OOIP
30% OOIP

Light Oils Heavy Oils

Target for different crude oil systems

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Residual Oil !!!!


What Does That Mean? and Why?

A. Wettability
B. Capillary Forces
C. Heterogeneity of the Reservoir

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Initial Reservoir Condition at Equilibrium

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Initial Reservoir Condition at Equilibrium

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Wettability

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Consider the Displacement in a Single Pore

Displacement in Multiple Channels

Gas displaces oil from


High permeability channels

Capillary forces cause water to


Move ahead faster in low permeability
channel

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Thread of the oil gets smaller at restricted points


A &B; where oil film subsequently breaks

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Target Setting for Recovery Factors


1) Tertiary EOR can Contribute by 7-15% Increase in Ultimate Recovery, i.e.
P+S+T ≈ 45-65%. However, Vast Majority of Fields are below 40%.

2) How realistic is Setting a Target for RF > 70%? Can we do Better ?

3) The Key: a More Proactive Longer-Term minded Reservoir


Management Approach; that includes:
a) Understanding the HEALTH and Behavior of reservoir by analyzing
Early production data
b) Identify boundaries, un-drained and upswept areas
c) Improve fluid distribution mapping (avoid Average So) throughout the
life of the Field
d) May Require New Techniques
e) Very Important that you Start Planning VERY EARLY
11/21/2011
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Timing to Start Injection!

Flow Rate

Tertiary
Secondary
Primary
Oil Recovery

? ? Time
Oil Recovery Categories
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For any IOR process, important issues to consider

A. Movable Oil or Residual Oil


B. Time to start project, secondary or Tertiary
C. Economics of the project
D. Given the reservoir rock and fluid properties; can the selected
process be used in the chosen reservoir, i.e. screening ?

Primary Secondary Tertiary

Rate

Time ? © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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First Step for


A Successful for IOR Flood

Performing a Screening Test

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Process Crude Oil Reservoir


N2 & Flue Gas >35° API So: >40%
Formation: SS or carbonate with few fractures
<0.4 cp h: Relatively thin unless formation is dipping
High Cm K: Not Critical
D: >6000 ft
T: Not Critical

High Pressure Gas >23° API So: >30%


Formation: SS or carbonate with min fractures
Injection <3 cp h: Relatively thin unless formation is dipping
High Cm K: Not Critical
D: >4000 ft
T: Can have a significant effect on MMP

Miscible CO2 >22° API So: >20%


Formation: SS or carbonate
<10 cp h: Relatively thin unless dipping
High C5-C12 K: Not Critical
D: MMP=f(D,T)

Chemical (ASP; >20° API So: >35%


Formation: SS preferred
micellar, …etc) <10 cp h: Not Critical
ASP: organic acid K: >10md
D: <9000 ft
groups in the oil are
T: < 200° F
need
Polymer >15° API So: >50%
Formation: SS but can be used in carbonates
<100 cp h: Not Critical
K: >10 md
D: <9000 ft
T: <200° F
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Questions and Issues


1. How much oil remains at the end of primary and where is it?
– Volumes remaining in selected patterns
– Sor in selected Flow patterns

2. What factors control or limit recovery?


– Reservoir quality (k,Φ, …etc)
– Field maturity (current pressure, free gas,…etc)
– Operational effectiveness (availability of H2O/gas, capacity of surface
facilities, handling water production,..etc)

3. How can we improve recovery?

4. Plans after Secondary? EOR? Timing?

5. Sorm ? (Sor)res = f [ (Sor)core , M, V ] ?

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Brief Review of
Reservoir Engineering

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What is the Original-Oil-in-Place? What Tools are Used?


1. A geological/petrophysical study is the key in
understanding and answering the question
2. Supplemented by mathematical formulations; that
include:
- Material Balance Equation “MBE”
- Decline Curves Analysis
- Type Curves Analysis

OOIP from Volumetric & MBE calculations !!!!!!!


are they the same?

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1- Material Balance Equation

GP Volume of Gas Cap


RP  m
Volume of Oil Zone
NP
Gas Cap
Unknowns:
N
m Oil
Zone
RP
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2- Decline Curves

b> 1 !!

When can be applied?

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3- Type Curves
?

qDd

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Where is the current Oil-in-Place?

1. How the CURRENT oil saturation is distributed in the


reservoir; i.e. available oil for IOR Process?

2. Knowing the distribution is the Key for a successful IOR


3. Project.

4. The objective is to target remaining movable oil

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Adjustments to the
Remaining Oil Saturation
To account for:
1. The water influx zone
2. The expansion of the gas cap
3. Combined effect of water influx & gas cap expansion
4. Shrinking of the gas cap
5. The gas migration to form a secondary gas cap

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Pore Volume “P.V” = 7758 A hΦ


 N Boi 
N Boi = (P.V) (1 – Swi) ( P.V )   
 1 S wi 

remainingoil volume So 
N  N  Bp o
So   N Boi 
pore volume  
 1 S wi 

 N p  Bo
So  1 S wi  1  
 N  Boi

However; how this oil saturation is distributed in the


reservoir?

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1- Oil Saturation Adjustment to Water Influx

 We W p Bw 
N  N  B p o   Sorw
So  1  S wi  Sorw 
 N Boi   We W p Bw 
    
 1 S wi  1  S wi  Sorw 

We W p Bw
P.V WIZ 
1 S wi  S orw

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2- Oil Saturation Adjustment Gas Cap Expansion

 Bg 
m N Boi  1
 Bgi 
P.V GIZ   
1  S wi  S org

  Bg 
 m N Boi   1 

N  N p  Bo    Bgi  S
 org
 1  S wi  Sorg 
 
So   
 N Boi   m N Boi   Bg 
       1

 1  S wi  1  S wi  Sorg   Bgi 

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3- Oil Saturation Adjustment to


Gas Cap Expansion & Water Influx
  Bg  
 mNBoi   1 Sorg 
N  N p  Bo  
B
 gi 


We Wp Sorw 
1 S wi  Sorg 1 S wi  Sorw 
 
 
So   
  Bg  
 mNBoi  1 
NBoi   Bgi  We W p Bw 
 
1 S wi 1 S wi  Sorg 1 S wi  Sorw 
 
 
 

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Oil saturation adjustment for shrinking gas-cap:


The volume of oil lost as a result of oil migration to the
gas cap can also be calculated from:
Bg
[ G pc B g  m N Boi (  1 ) ] S org
B gi
Oil Lost 
( 1  S wi  S gr ) Boa

Where:
Gpc= Cumulative gas production from the gas cap, scf
Bg= Gas FVF, bbl/scf

You Must Consider:


Migration of oil to the Gas Cap !!
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Oil saturation adjustment in


Gravity Drainage Reservoirs
Secondary gas cap
“Lost Residual Oil”

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So Adjustment for Gravity Drainage


Secondary gas cap pore volume; gives:
N Boi
[ N Rsi  ( N  N P ) Rs  N P R P ] B g  [ ]S gc
1  S wi
(P.V) SGC 
(1  S wi  S org  S gc )
Adjust the saturation equation to account for the migration of the evolved
gas to the secondary gas cap, to give:

N  N  Bp o  (P.V) SGC S org


So 
 N Boi 
   (P.V) SGC
 1  S wi 

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Important Comment

In these types of reservoirs, the gravity effects result in


much lower producing gas-oil ratios than would be
expected from reservoirs producing without the benefit
of gravity drainage. This is due to the upstructure
migration of the gas and consequent higher oil
saturation in the vicinity of the completion intervals of the
production wells which should be used when calculating
the oil relative permeability “kro”.

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FACTORS TO CONSIDER

The following reservoir characteristics must be considered


when determining the suitability of a candidate reservoir for
IOR flood:

1. Wettability
2. Fluid properties
3. Lithology and rock properties
4. Heterogeneity of the Reservoir
5. Reservoir depth
6. Fluid saturations
7. Reservoir Uniformity and Pay Continuity
8. Primary reservoir driving mechanisms

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1- Wettability
Wettability is one of the most important rock properties that must be
considered and accounted for when planning an IOR project.
Wettability significantly effects and controls the success or the
failure of the injection fluid. Waterflooding option is generally not
considered appropriate in Oil Wet Reservoir Systems

2- Fluid Properties
The physical properties of the reservoir fluids have pronounced effects
on the suitability of a given reservoir for further development by
immiscible fluid injection. The viscosity of the crude oil is considered
the most important fluid property that affects the degree of success of
an IOR project.
The oil viscosity has the important effect of determining the mobility
ratio that, in turn, controls the sweep efficiency.

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3- Lithology and Rock Properties


Reservoir lithology and rock properties that affect flood ability and success are:

Porosity
 Permeability (impact of thief zones)
 Clay content
 Net thickness

Tight reservoirs or reservoirs with thin net thickness possess water-injection problems
in terms of the desired water injection rate or injection pressure. The governing
relationship:
To deliver a desired
i
pinj  w injection rate

hk

The above relationship suggests that to deliver a desired daily injection


rate of iw in a tight or thin reservoir, the required injection pressure
might exceed the formation fracture pressure.

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4- Heterogeneity of the Reservoir


The reservoir existing directional permeability and orientation of
natural/induced fractures can be effectively utilized when selecting the
flooding pattern to improved the EUR. Efforts (conducting traditional well
testing, pulse testing, tracer surveys,…etc) should be placed to properly
characterize the heterogeneity of the reservoir as a first preliminary step in
design a waterflood project.

Ky Ky

Kx Kx
Ky >>> Kx
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Injection-well Hydraulic Fracture Orientation

Improves sweep efficiency

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5- Reservoir Depth
I. Maximum injection pressure will increase with depth. However, The
costs of lifting oil from very deep wells will limit the maximum economic
water–oil ratios that can be tolerated, thereby reducing the ultimate
recovery factor and increasing the total project operating costs.
II. a shallow reservoir imposes a restraint on the injection pressure that can
be used, because this must be less than fracture pressure. In waterflood
operations

There is a critical pressure (approximately 1 psi/ft of depth) that, if


exceeded, permits the injecting water to expand openings along fractures or
to create fractures. This results in the channeling of the injected water or the
bypassing of large portions of the reservoir matrix. Consequently, an
operational pressure gradient of 0.75 psi/ft of depth normally is allowed
to provide a sufficient margin of safety to prevent pressure parting.

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6- Fluid Saturations

In determining the suitability of a reservoir for waterflooding, a


high oil saturation that provides a sufficient supply of
recoverable oil is the primary criterion for successful flooding
operations. Note that higher oil saturation at the beginning of flood
operations increases the oil mobility (through Kro) that, in turn,
gives higher recovery efficiency.

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7- Reservoir Uniformity and Pay Continuity

Substantial reservoir uniformity is one of the major physical


criterions for successful waterflooding. For example:

I. Thief zone will cause rapid channeling, high WOR, and


bypassing will develop. This zone must be located and
shut off

II. These thief zones will contain less oil than the other layers,
and their flooding will lead to relatively lower oil recoveries
than other layers.

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8- Primary Reservoir Driving Mechanisms

Six driving mechanisms basically provide the natural energy


necessary for oil recovery:

I. Rock and liquid expansion


II. Solution gas drive
III. Gas cap drive
IV. Water drive
V. Gravity drainage drive
VI. Combination drive

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Driving Mechanism Oil Recovery Range

Rock & liquid expansion 3–7%

Solution Gas drive 5 – 30 %

Gas Cap 20 – 40 %

Water drive 35 – 75%

Gravity drainage <80%

Combination drive 30 – 60%

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I. SOLUTION GAS DRIVE

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II. GAS-CAP DRIVE

11/21/2011

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Size of the Gas Cap

Gas Cap

Oil
Zone

Oil recovery

Volume of Gas Cap


m
Volume of Oil Zone
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Managing Gas Cap Drive reservoirs

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III. WATER DRIVE

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IV. Gravity Drainage Drive

Factors that affect ultimate recovery from gravity drainage reservoirs


are:
1- permeability in the direction of dip
2- dip of the reservoir
3- reservoir producing rates
4- oil viscosity
5- relative
11/21/2011 permeability characteristics (lab does not consider it)
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To maximize the oil recovery by gravity segregation; Qo


should not exceed a Critical Maximum oil Rate to allow
gas migration

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What is the Maximum Oil Rate to Ensure


Counter Flow?
qo
Secondary gas cap
“Lost Residual Oil”

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Production should not exceed a critical maximum rate of


gravity drainage .The maximum rate of gravity drainage is
defined as the “rate at which complete counter-flow exists”
and mathematically by the following expression:
7.83x10 6 k k ro A (  o   g ) sin( )
qo 
o
This calculated value of “qo” represents the maximum oil rate that should not
be exceeded without causing the gas to flow downward.
Where:
qo = oil production rate, bbl/day
ρo = oil density, lb/ft3
ρg = gas density, lb/ft3
A = cross-sectional area open to flow, ft2
k = absolute permeability, md
α = dip angle.

Comment; can be unrealistic


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Class Problem:
An oil reservoir is produced under gravity drainage driving
mechanism with the following fluid and reservoir
characteristics:
Oil density = 49 lb/ft2
Gas density = 8 lb/ft2
Oil viscosity = 2.3 cp
Cross sectional area = 24,000 ft2
K= 120 md
Kro = 0.85
Dip angle = 60 degree

Calculate the maximum oil rate that should not be


exceeded for counter flow

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Reservoir Pressure and GOR Trends

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Understanding your Reservoir Driving


Mechanisms

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MBE is an Essential Tool; don’t forget to use

 cw S wi  c f 
N Boi 1 m    pi  p  W B G B

 
N Bt  Bti  Nm Bti Bg  Bgi / Bgi We W p Bw
   1 S wi 

inj w

inj ginj
1
A A A A A A
with:
A = Np [Bt + (Rp – Rsi) Bg]

DDI + SDI + WDI + EDI + WII+ GII = 1.0


Most efficient
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 

N Bt  Bti  Nm Bti Bg  Bgi / Bgi We W p Bw
1
A A A
A = Np [Bt + (Rp – Rsi) Bg]

We W p Bw
A

We W p Bw
A

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Parameters to Consider When Selecting


Optimum Time to Start an IOR Project
1. Reservoir oil viscosity
2. Cost of injection equipment.
3. Productivity of producing wells.
4. Effect of delaying investment
5. Oil saturation
6. Free gas

11/21/2011
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1- Reservoir oil viscosity.


Fluid injection should be initiated when the reservoir pressure reaches its
bubble-point pressure since the oil viscosity reaches its minimum value at this
pressure. The mobility of the oil will increase with decreasing oil viscosity,
which in turns improves the sweeping efficiency.

Rs

Bo

µo

pb
0
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Effect of oil viscosity on mobility ratio

λoil
µo
µob

pb k ro k rs
o  & w 
o s
Best :
s  o
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2- Cost of injection equipment.


at higher pressures, the cost of injection equipment increases. Therefore,
a low reservoir pressure at initiation of injection is desirable.

3- Productivity of producing wells.


A high reservoir pressure is desirable to increase the productivity of producing wells,
which prolongs the flowing period of the wells, decreases lifting costs, and may
shorten the overall life of the project.

4. Effect of delaying investment on the time value


of $$.
A delayed investment in injection facilities is desirable from this standpoint.

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5- Oil Saturation
The principal requirement for a successful fluid injection
project is that sufficient oil must remain in the reservoir
after primary operations ; e.g. starting waterflood at a
higher pressure.
High residual oil saturation after primary recovery is essential not only
because there must be a sufficient volume of oil left in the reservoir, but also
because of relative permeability considerations. A high oil relative
permeability, i.e., high oil saturation, means more oil recovery with less
production of the displacing fluid.

11/21/2011
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Distribution of the remaining So is a


MAJOR Problem
I. High So improved mobility; i.e. higher kro
II. High So required to develop an oil bank
III. High So required to improve sweep efficiencies

Questions:
A. Average Remaining Oil Saturation; What does it mean?
B. How you identify areas with high So?
C. How you select areas for infill drilling ?

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Pore Volume “P.V” = 7758 A hΦ


 N Boi 
N Boi = (P.V) (1 – Swi) ( P.V )   
 1 S wi 

remainingoil volume So 
N  N  B p o
So   N Boi 
pore volume  
 1 S wi 

 N p  Bo
So  1 S wi  1  
 N  Boi

How this oil saturation is distributed in the reservoir;


where is the Movable Oil?

MBE on a well-by-well basis !


However; Simulation is a key answer
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

6- Effect of Free gas saturation.

A. In water injection projects. It is desirable to have initial


gas saturation, possibly as much as 10%. This will
occur at a pressure that is below the bubble point
pressure (probably unrealistic)

B. In Miscible or Immiscible gas injection projects; zero


gas saturation in the oil zone is desired. This occurs
while reservoir pressure is at or above bubble-point
pressure.

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Effect of trapped gas on waterflood recovery

Free Gas
Free Gas SS
gi
gi

Initial Oil Soi

Initial Water Saturation Swi

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No trapped gas

Sorw Free Gas Sgi

Oil Bank Initial Oil Soi

Initial Water Saturation Swi

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With Trapped Gas

Trapped Gas Sgt


Shrw Free Gas Sgi

Oil Bank Initial Oil Soi

Initial Water Saturation Swi

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Sorw

Shrw

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a5
S gt  a1  a 2 S gi  a3 S gi2  a 4 S gi3 
S gi
a
S or  a1  a 2 S gt  a3 S gt2  a5 S gt3  5
S gt

Coefficients Equation (14-1) Equation (14-2)

a1 0.030517211 0.026936065

a2 0.4764700 0.41062853

a3 0.69469046 0.29560322

a4 -1.8994762 -1.4478797

a5 -4.1603083 x 10-4 -3.0564771 x 10-4

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Class problem

An oil reservoir is being considered for further


development by initiating a waterflooding project.
The oil–water relative permeability data indicate
that the residual oil saturation is 35%. It is
projected that the initial gas saturation at the start
of the flood is approximately 10%. Calculate the
anticipated reduction in residual oil, ΔSor , due to
the presence of the initial gas at the start of the
flood.

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The waterflood recovery can possibly be improved if a so-called


“optimum gas saturation” is present at the start of the flood.
This optimum gas saturation is given by:

0.001867 k 0.634Bo0.902
S 
g opt
 0.352 0.166
 So   S wi 
     1.152
 o   w 

(Sg)opt = Optimum gas saturation, fraction

So , Swi = oil and initial water saturations, fraction

o , w = oil and water viscosities, cp

k = Absolute permeability, md

Bo = Oil formation volume factor, bbl/STB

 = Porosity, fraction
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The above correlation is not explicit and must be used in conjunction


with the material balance equation (MBE). The proposed methodology of
determining (Sg)opt is based on calculating the gas saturation as a
function of reservoir pressure (or time) by using both the MBE and the
proposed expressions. When the gas saturation as calculated by the two
equations is identical, this gas saturation is identified as (Sg)opt.

0.001867 k 0.634Bo0.902
S 
g opt  0.352 0.166
 So   S wi 
     1.152
 o   w 

Pressure Bo o MBE

Psi BBL/STB cp So Sg = 1- So - Swi (Sg)opt

1925 1.333 0.600 0.700 0.000 --

1760 1.287 0.625 0.628 0.072 0.119

1540 1.250 0.650 0.568 0.132 0.122

1342 1.221 0.700 0.527 0.173


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But; there is a problem


Variable Bubblepoint Pressures !!!

Gas

Oil

11/21/2011
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Sg

 S o  Pore Volume   
 S gt Pore Volume 
  RS   
 Bo   Bg 
Rsnew 
So  Pore Volume
Bo

 S g  Bo   N p  Bo
RSnew  RS     So  1 S wi  1  
  N  Boi
 S o  Bg  
11/21/2011
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Again; Important Equations


(porevolume) (1  S wi )
N
Boi

N Boi
Pore Volume 
1  S wi

So 
N  N  B p o

 N Boi 
 
 1  S wi 

 N B
S o  (1  S wi ) 1  P  o Sg = 1 – So - Swi
 N  Boi

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Class Problem:
The Big Butte Field is a solution gas-drive reservoir that is under consideration
for a waterflood project. The volumetric calculations of the field indicate that the
areal extent of the field is 1612.6 acres. The field is characterized by the
following properties:
oThickness h = 25 ft
oPorosity = 15%
oInitial water saturation Swi = 20%
oInitial pressure pi = 2377 psi
Results from the MBE in terms of cumulative oil production Np as a function of
reservoir pressure are given below:
Pressure Np

Psi MMSTB

2377 0

2250 1.10

1950 1.76

1650 2.64

1350 3.3
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The PVT properties of the crude oil system are tabulated below:

Pressure Bo Rs Bg

psi Bbl/STB scf/STB bbl/scf

2377 1.706 921 --

2250 1.678 872 0.00139

1950 1.555 761 0.00162

1650 1.501 657 0.00194

1350 1.448 561 0.00240

1050 1.395 467 0.00314

750 1.336 375 0.00448

450 1.279 274 0.00754

Assume that the waterflood will commence when the reservoir


pressure declines to 1650 psi; find:
1- the pressure that is required to dissolve the evolved gas.
2- the pressure that is required to dissolve the trapped gas.
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Simulation is the key

I. Calculations should be performed for


several assumed times and the net
income for each case determined.

II. The scenario that maximizes the profit and


perhaps meets the operator’s desirable goal
is selected.

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Fundamentals of
Waterflooding

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Considerations & Requirements


When
Planning Onshore or Offshore IOR Project

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Considerations When Planning an


IOR Flood
1. Purpose of the flood
2. Onshore or Offshore
3. Defining the Aquifer
4. Permeability Consideration, kx,ky, and kz
5. Optimum Time to Start the Flood

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Consideration #1: Purpose for Onshore or Offshore; same:

A. Maintaining the reservoir pressure


B. supplementing partial/strong natural water drive !!!
C. Displacing oil

Offshore; What do you know about the reservoir?

Oil Oil

Aquifer
Aquifer

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Consideration #2: Offshore vs. Onshore Field Development

Onshore:
Discovery well is
tied back to the
nearest production
facilities and
Oil Rate
produced at high
rate at continuous
basis
Offshore:
Discovery well can
not produced at
continuous basis
since the offshore
production facilities
are not in existence

Time
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Offshore Appraisal Stage


“No Continuous Flow”

Oil Oil

Aquifer

Aquifer
Minimum information?
Major question deals with the aquifer
(strength, communication, etc)
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Onshore:
Discovery well is tied back to the nearest production facilities and
produced at high rate at continuous basis to provide a positive cash flow
from day one. The most important advantage; however, it permits to
observe and evaluate the reservoir under dynamic conditions.
Continuous production creates a pressure sink at the discovery well which
propagates radically and vertically throughout the formation. With
subsequent appraisal/development well is drilled, the conducting of DST
and RFT will provide with the degree of areal and vertical communications
that are ESSENTIAL in:

A. Planning a secondary recovery and scale of the process


B. Estimation of the strength of the natural driving
mechanism

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Offshore:
Appraisal wells can not produced at continuous basis since the
offshore production facilities are not in existence. Perhaps
adequate data may be collected with each appraisal well;
however, it might be the lowest quality because they are
collected under purely STATIC conditions. No adequate data
are collected under DYNAMIC CONDITIONS (few thousands
bbl during DST) to allow:

A. Degree of the areal and vertical communications within


the formation
B. Strength and type of the natural driving mechanism

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Consideration #3: The Aquifer Problem (Basel or Edge):

A. Degree of communication; radial and vertical


B. Degree of communication with Aquifer!!!
C. Strength of the Aquifer

Oil

Aquifer Aquifer
Aquifer
ϴ

Basel Waterflood Edge Waterflood


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Consideration #4: Permeability:

1. With high “K”, large oil accumulations can be developed with relatively
few wells; with more importantly fewer production platforms in offshore
reservoirs

2. Offshore Platforms usually have finite lifetime which leads to the fact that
maximizing oil recovery (function of “k”, tight or permeable) is required
before any significant mechanical deterioration occurs. Decision is
based on:

3. Value of remaining recoverable oil vs. cost of platform refurbishing


Selection of flood pattern and infill drilling locations are very strong
function of permeability distribution

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Consideration #5: Time to Initiate the Flood

A. Start the flood above Pb; at Pb or below Pb ?


B. Effect of oil viscosity on mobility ratio
C. Effect of trapped gas on waterflood recovery

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Effect of oil viscosity on mobility ratio

λoil
µo
µob

p displacingFluid w
M 
b displacedFluid o
Mobility Ratio “M”:
k rw S o
M wBT

k ro S wi
w
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Controlling Parameters for a


Successful IOR Process
The magnitude of the reduction and mobilization of residual oil saturation and
improving the sweep efficiency by any IOR process is controlled by the
following two major factors:

1) Capillary Number “NC” ; Question is: how to increase?

 k   p 
N   o 
c     L 
 

2) Mobility Ratio “M”, Question is: how to reduce it?

 displacing (k rw /  w )  k rw   o 
M     
 displaced (k ro / o )  k ro   w 

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

1) Effect of NC on residual oil saturation


1.0

( S or ) after Range of
Waterflood
( S or ) before

0
Critical Nc  k   p 
N   o 
c     L 
 

σ is the only practical way of increasing NC


Increase ∆p/L

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2) Effect of Mobility Ratio on Sweep Efficiency

 displacing (k rw /  w )  k rw   o 
M     
 displaced (k ro / o )  k ro   w 
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Flooding Patterns

I. Objective: provide the injection fluid with the


maximum possible contact with the crude oil system
II. Strategies: convert existing production wells to
injection wells, or drill “infill” injection wells
III. Factors that need to be considered:
– Reservoir heterogeneity and directional permeability
– Direction of formation fractures
– Availability of the injection fluid (gas or water)
– Desired and anticipated flood life
– Maximum oil recovery
– Well spacing, productivity, and injectivity
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Injection Wells Placement Requirements:


1. Take advantage of directional permeability,
fractures, dip,…etc
2. Provide sufficient fluid injection rate to yield the
desired production rate
3. Maximize recovery with minimum production of
the injected fluid
4. In most cases, require a minimum of new wells
(usually; the target field has been developed)

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Leases are divided into square miles and quarter square miles
5280 ft

Well Spacing
40-acre for oil wells
160-320 ac for gas wells

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Essentially four types of well arrangements are used in fluid


injection projects:

Irregular injection patterns


Peripheral injection patterns
Regular injection patterns
Crestal and basal injection patterns

106
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1- Irregular Injection Patterns


Could be caused by:
a) a planned, irregular pattern of vertical wells
b) irregular surface or subsurface topology
c) inclined wells
d) faulting
e) localized variations in porosity or
permeability

11/21/2011
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2- Peripheral Injection Patterns


In peripheral flooding, the injection wells are located at the
external boundary of the reservoir and the oil is displaced
toward the interior of the reservoir, as shown below

Producer

injector

108
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Forms of Peripheral and Central Flooding Patterns


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Characteristics of the Peripheral Flood:


1. Relatively small number of injectors compared with producers.
Generally yield maximum oil recovery with minimum produced
water.
2. Significant water Production can be delayed until only the last row
of producers remains.
3. Results from peripheral flooding are more difficult to predict than
other patterns.
4. For a successful peripheral flood, “k” must be large enough to
permit the movement of the injected water at the desired rate
over the distance of several well spacing from injection wells to
the last line of producers.
5. Because of the unusually small number of injectors compared with
the number of producers, it takes a long time for the injected
water to fill up the reservoir gas space. The result is a delay in the
field response to the flood
6. Injection rates are generally a problem because the injection
wells continue to push the water greater distances.
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3- Regular Injection Patterns


Due to the fact that oil leases are divided into square miles and quarter
square miles, fields are developed in a very regular pattern. A wide variety of
injection-production well arrangements have been used in injection projects.
The most common patterns are:

a) Direct line drive.


b) Staggered line drive.
c) Five spot.
d) Seven spot.
e) Nine spot.

111
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3- Regular Injection Patterns

Direct Line Staggered Line Drive Seven-Spot


Drive

The patterns termed inverted have only one injection well per
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A. Direct line drive.


The lines of injection and production are directly opposed to each other.
The pattern is characterized by two parameters:
a = distance between wells of the same type
d = distance between lines of injectors and producers.
B. Staggered line drive.
The wells are in lines as in the direct line, but the injectors and producers
are no longer directly opposed but laterally displaced by a distance of a/2.
C. Five spot.
This is a special case of the staggered line drive in which the distance
between all like wells is constant, i.e., a = 2d. Any four injection wells thus
form a square with a production well at the center.
D. Seven spot.
The injection wells are located at the corner of a hexagon with a production
well at its center.
E. Nine spot.
This pattern is similar to that of the five spot but with an extra injection well
drilled at the middle of each side of the square. The pattern essentially
contains eight injectors surrounding one producer.
113
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4- Crestal and Basal Injection Patterns


In Crestal Injection, as the name implies, the injection is through wells
located at the top of the structure. Gas injection projects typically use
a crestal injection pattern. Traditionally; a combination of Crestal and
Basal Injection (injection at the bottom of the structure) are used to
improve sweep efficiency. Many water-injection projects use basal
injection patterns with additional benefits being gained from gravity
segregation.

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SWEEP EFFICIENCIES
• Areal Sweep Efficiency “EA”
• Vertical Sweep Efficiency “EV”
• Displacement Sweep Efficiency “ED”

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Recovery Performance

Recovery Performance of an IOR Flood is based


On:
1. Displacement Efficiency “ED”
2. Areal Sweep Efficiency “EA”
3. Vertical Sweep Efficiency “EV”

Implicitly input to simulation models


in a form of a number of
“Zonation or layering system”
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Oil Recovery Equations for Any


IOR Process

Cumulative Oil Production:


NP = Ns EA EV ED

Recovery Factor:
RF=(NP /Ns) = EA EV ED

Volumetric Sweep Efficiency:


Evol = EA EV

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

The displacement efficiency ED


is the fraction of movable oil that has been
displaced from the swept zone at any given time or
pore volume injected. Because an immiscible gas
injection or waterflood will always leave behind
some residual oil, ED will always be less than 1.0.

S oi  S o
ED 
S oi

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The areal sweep efficiency EA


is the fractional area of the pattern that is swept by the
displacing fluid. The major factors determining areal sweep are:

a) Fluid mobilities
b) Pattern type
c) Areal heterogeneity
d) Total volume of fluid injected

Areal Sweep Efficiency:


A
Swept Area
“A”

A
EA 
T otalArea

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Ky
Kx

Line Drive

Ky
Kx
5-Spot

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The vertical sweep efficiency EV


is the fraction of the vertical section of the pay zone that is contacted by
injected fluids. The vertical sweep efficiency is primarily a function of:

a) Vertical heterogeneity
b) Degree of gravity segregation
c) Fluid mobilities
d) Total volume injection

Vertical Sweep Efficiency


A
EV 
Cross Section Area k1
k2
The problem is k3
AA
its defined by “the USER”;
5,10,…,25-layer system !!!! k4

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Volumetric Sweep Efficiency

Swept area

EA
Swept area

EV

Volumetric Sweep Efficiency = EA EV


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Displacement Sweep Efficiency

Areal Sweep Efficiency

Vertical Sweep Efficiency

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In general, reservoir heterogeneity has more


influence than any other factor on the
performance of a secondary or tertiary injection
project. The most important two types of
heterogeneity affecting sweep efficiencies (EV
and EA) are:

The Reservoir Vertical Heterogeneity; and


The Reservoir Areal Heterogeneity.

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Vertical Heterogeneity
“Stratification” is by far the most significant parameter influencing
the vertical sweep and in particular its degree of variation in the
vertical direction; i.e. permeability variation “V”

Water injected into a stratified system will preferentially enter the


layers of highest permeability (thief zone s are major problems)
and consequently, a significant fraction of the less-permeable zones
will remain unflooded.

Operators spend millions of dollars coring, logging, and drilling


appraisal wells, all of which permits direct observation of vertical
heterogeneity. Therefore, if the data are interpreted correctly, it
should be possible to quantify the vertical sweep “EV” quite
accurately; however; determining optimum number of layers for
simulation could be a problem (fine to coarse)
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Areal Heterogeneity
Areal heterogeneity includes areal variation in formation
properties and geometrical factors; such as:

1. position and nature of sealing faults


2. boundary conditions due to the presence of an aquifer
or gas cap.
3. direction of fractures
4. Principle axis of permeability “kx & ky”
5. Porosity, permeability, and net thickness variations

Areally, matters are much more uncertain since methods of


defining heterogeneity are indirect

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All three efficiency factors (i.e., ED, EA,


and EV) are variables that increase during
the flood and reach maximum values at
the economic limit of the injection project.

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Understanding Sweep Efficiencies


And Oil Recovery
Simple Equation: NP = Ns EA EV ED ; What is the problem
then?
ED , E A , EV are functionsof S s !!!

Swept area

EA
Swept area

EV
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I. DISPLACEMENT EFFICIENCY

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I. DISPLACEMENT EFFICIENCY
Displacement efficiency is the fraction of movable oil that has been recovered from
the swept zone at any given time. Mathematically, the displacement efficiency is
expressed as:

volumeof oil at startof flood  remainingoil volume


ED 
volumeof oil at startof flood

     S oi   S o 
Pore Volume  Soi   Pore Volume  So     
B
 oi  B
 o B  B 
ED    oi   o 
   S oi 
Pore Volume  Soi   
 Boi   Boi 

Assuming constant Bo
S oi  S o (1  S wi )  (1  S w ) S w  S wi
ED   ED 
S oi 1  S wi 1  S wi

average remaining oil &water saturation in the swept area


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Class Problem
A saturated oil reservoir is under consideration to be waterflooded
immediately after drilling and completion. Core analysis tests indicate
that the initial and residual oil saturations are 70 and 35%, respectively.
Assuming that Bo will remain constant throughout, calculate:

1- The displacement efficiency when the oil saturation is reduced


to 65, 60, 55, 50, and 40%

2- Maximum displacement efficiency that can be achieved during the


project life

3- The displacement efficiency under miscible displacement with an


estimated Sorm of 10%;

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Last example shows that ED will continually increase with


increasing water saturation in the reservoir. The problem, of
course, lies with developing an approach for determining
the increase in the average water saturation in the swept
area as a function of cumulative water injected (or injection
time), i.e:
S w  S wi
ED 
1  S wi
Buckley and Leverett (1942) developed a well established
theory, called the frontal displacement theory, which provides
the basis for establishing such a relationship. This classic
theory consists of two equations:

1. Fractional flow equation


2. Frontal advance equation
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Fractional flow equation


Based on:
1) Water Cut “fw”
2) Darcy’s Equation

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Rights Reserved

Water and Oil Cut

qw q
fw   w
qw  qo qt
f o 1  f w

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Darcy’s Equation
Ak   p 
q 
   x  p1 p2
 Ak
q x  p

L P2
 Ak
q 
0
x
 
p1
p L

 Ak
qL ( p2  p1 )

A k ( p1  p2 )
q
L

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Darcy’s Equation & Water Cut

Ak   p 
q   g sin  
  x  α
qo o  po
Oil Flow :    g o sin  
A ko x
qw  w  pw
Water Flow :    g w sin  
A kw x

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Developing the Fractional Flow Equation:

Step 1:
qw  w qo ow  po pw 
   
  g  w   o sin   
A kw A ko  x x 
Step 2:
Capillary Pressure : pc  po  pw
pc po pw
 
x x x
Step 3:
qw  f w qt and qo  1  f w qt

 k A   p 
1   o   c  g   sin   
  o qt   x 
fw   
ko  w
1
k w o
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 0.001127ko A   pc 
1   x  0.433  sin   

  q   
fw   o t 
k 
1 o w
k w o

Noting that the relative permeability ratios kro/krw=ko/kw and the total
flow rate qt is essentially equal to the water injection rate, i.e. iw = qt,

 0.001127k k ro  A   pc 
1  
  0.433  sin   
  o iw 
fw     x 
k 
1  ro w
k rw  o

the density difference ∆ρ= (ρw – ρo) in g/cm3

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FOCUS FOCUS FOCUS


 k A   p 
1   o   c  g   sin   
  o qt   x 
fw   
k 
1 o w
k w o

fo = 1 - fw

That is at ANY POSITION IN THE RESERVOIR,


i.e. ANY DISTANCE FROM THE INJECTION WELL
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Water, Gas, or Solvent Injection:

 0.001127k k ro  A   pc 
1  
  0.433  sin   
  o is   x 
fs   
k 
1  ro s
k rs  o

the density difference ∆ρ= (ρs – ρo) in g/cm3

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The effect capillary pressure is usually neglected


because the capillary pressure gradient is generally
small and thus,
 0.001127k k ro  A 
1   0.433 w   o sin   
  i 
fw   
o w

k ro  w
1
k rw  o

the density difference (ρw – ρo) in g/cm3

Similarly for ANY Type of Displacing Fluid:

 0.001127k k ro  A 
1    0.433 D   o sin   
  o iD 
fD   
k ro  D
1
k rD  o

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The shape of the water cut versus water saturation curve is


characteristically S-shaped, as shown below
Oil-Water Gas-Oil

71
12/1/2011

fo = 1− fw
The above expression indicates that during the displacement of oil by
waterflood, an increase in fw at any point in the reservoir will cause a
proportional decrease in fo and oil mobility. Therefore, the objective is to
select the proper injection scheme that could possibly reduce the water
fractional flow. This can be achieved by investigating the effect of:

1. the injected water viscosity


2. formation dip angle, and
3. water-injection rate on the water cut.

 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw  1 G
fw    
k ro  w k 
1 1  ro w
k rw  o k rw  o

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

In general; any influences that cause the fractional flow curve to shift
upward (i.e., increase in fw or fg) will result in a less efficient displacement
process. It is essential, therefore, to determine the effect of various component
parts of the fractional flow equation on the displacement efficiency:

i.e:
1. Water & Oil viscosities
2. Wettability fw
3. Injection rate iw
4. Updip or downdip injection
reason

 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw 
fw   
k ro  w
1
k rw  o
1 G Sw
 We need to increase G!
k 
1  ro w
k rw  o

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72
12/1/2011

We want to reduce fw
fw

α
Sw

 0.001127k k ro  A 
1   0.433 w   o sin   
  i 
fw   
o w

k ro  w
1
k rw  o

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

1- Effect of Water Viscosity


 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw 
fw   
k ro  w
1
k rw  o
µw = 0.5 cp
µw = 1 cp
µw = 2 cp

µw = 5 cp
µw = 10 cp

Objective is to reduce fw

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2- Effect of Oil Viscosity of fw


 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw 
fw   
k ro  w
1
k rw  o

Objective is to reduce fw

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© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

3- Effect of Wettability

Objective is to reduce fw

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4- Combined Effect of Wettability and Oil Viscosity


 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw 
fw   
k w
1  ro
k rw  o

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

5- Effect of Dip Angle & Injection Rate


 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw 
fw   
k ro  w
1
k rw  o

 sin   
1  X 
fw   iw  Sin(α) > 0
1 Y
a) Injection Well is Located Downdip:
sin(α) is positive when injecting downdip indicating a more efficient performance
is obtained. This improvement is due to the fact that the term [X sin(α)/iw] will
always remain positive, which leads to a decrease (downward shift) in the fw
curve.

Injection Rate:
The fractional flow equation also reveals that a lower water-injection rate iw is
desirable since the nominator {1 – [X sin(α)/iw]} will decrease with a lower
injection rate iw, resulting in an overall downward shift in the fw curve.

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b) Injection Well is Located Updip:


sin(α) is negative. When the oil is displaced downdip (i.e., injection well is located
updip), the term [X sin(α)/iw] will always remain negative and, therefore, the
numerator of fractional flow equation will be 1+[X sin(α)/iw ], i.e.:

 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw 
fw   
k 
1  ro w
k rw  o

 sin   
1  X 
fw   iw  Sin(α) < 0
1 Y

Injection Rate:
which causes an increase (upward shift) in the fw curve. It is beneficial, therefore,
when injection wells are located at the top of the structure to inject the water at a
higher injection rate to improve the displacement efficiency.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Sin(α) > 0

 sin   
1  X 
 iw 
fw 
1 Y

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Water Cut fw >1 !!!!! How and Why?

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Water Cut fw >1 !!!!!!!! How?


Counter Flow IN THE RESERVOIR
 0.001127k k ro  A 
1   0.433 w   o sin   
  o iw 
fw   
k 
1  ro w
k rw  o

Sin(α) < 0
Sin(α) < 0
 sin   
1  X 
 iw 
fw 
1 Y

C
1   
 iw  if
fw  iw is low (C/iw) > Y fw > 1
1 Y
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Class Problem
Use the relative permeability as shown in the next slide to plot the
fractional flow curve for a linear reservoir system with the following
properties:
Dip angle = 0
Absolute permeability = 50 md
Bo = 1.20 bbl/STB, Bw = 1.05 bbl/STB
ρo = 45 lb/ft3; ρw = 64.0 lb/ft3
Cross-sectional area A = 25,000 ft2
Perform the calculations for the following values of oil and water
viscosities:
µw = 0.5, 1.0, 5, and 10 cp with a constant µo = 5 cp

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Kr

Sw © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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12/1/2011

Class Problem:

The linear system in last example is under consideration


for a waterflooding project with a water injection rate of
1000 bbl/day.; which has the following characterization:
Absolute permeability = 50 md
Bo = 1.20 bbl/STB, Bw = 1.05 bbl/STB
ρo = 45 lb/ft3; ρw = 64.0 lb/ft3
Cross-sectional area A = 25,000 ft2

The oil viscosity is considered constant at 1.0 cp.


Calculate and PLOT the fractional flow curve for the
reservoir dip angles of: 10, 20, and 30, assuming:

updip displacement
downdip displacement
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Surface and Reservoir Water Cut


In waterflooding calculations, the reservoir water cut fw and the water–oil
ratio WOR are both traditionally expressed in two different units: bbl/bbl and
STB/STB. The interrelationships that exist between these two parameters
are conveniently presented below:

Qo = oil flow rate, STB/day qo = oil flow rate, bbl/day


Qw = water flow rate, STB/day qw = water flow rate, bbl/day
fws = surface water cut, STB/STB fw = reservoir water cut, bbl/bbl

WORs = surface water–oil ratio, STB/STB


WORr = reservoir water–oil ratio, bbl/bbl

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Surface and Reservoir Water Cut


In waterflooding calculations, the reservoir water cut fw and the water–oil
ratio WOR are both traditionally expressed in two different units: bbl/bbl and
STB/STB. The interrelationships that exist between these two parameters
are conveniently presented below:
1) Reservoir fwr – Reservoir WORr Relationship:
q
( w)
qw qo WOR r 1 f
f wr   f wr  WOR r   wr
q
q w  qo ( w )  1 1 1  f wr
WOR r  1 1
qo f wr

2) Reservoir fwr – Surface WORs Relationship


Q
( w ) Bw
qw Qw Bw Qo Bw WOR s Bo Bo f wr
f wr    f wr  WOR s  
1
qw  qo Qw Bw  Qo Bo Q
( w ) Bw  Bo Bw WOR s  Bo Bw ( 1) Bw (1 f wr )
Qo f wr

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3) Reservoir WORr – Surface WORs Relationship:

Q
( w ) Bw Bw
WOR r  WOR s (
Bo
qw Qw Bw
WOR r  
Q
 o ) WOR s  WOR r ( )
qo Qo Bo Bo Bo Bw

4) Surface fws – Surface WORs Relationship:


Q
( w)

Qw

Qo WOR s
f ws
Qw  Qo ( Qw ) 1 f ws 
Qo
WOR s  1

5) Surface fws – Reservoir fw Relationship:


Bo
f ws 
 1 
Bw   1  Bo
 fw 

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The fractional flow equation, as discussed in the previous


section, is used to determine the water cut fw at any point
in the reservoir, assuming that the water saturation at the
point is known. The question, however, is how to
determine the water saturation at this particular point.

The answer is to use the frontal advance equation. The


frontal advance equation is designed to determine the
water saturation profile in the reservoir at any give time
during water injection.

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Frontal Advance Theory

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Frontal Advance Equation


Buckley and Leverett (1942) presented what is recognized as the basic equation for
describing two-phase, immiscible displacement in a linear system. The equation is derived
based on developing a material balance for the displacing fluid as it flows through any
given element in the porous media:

Volume entering the element – Volume leaving the element = change in fluid volume

Consider a differential element of porous media, as shown below, having a


differential length dx, an area A, and a porosity φ. During a differential time
period dt, the total volume of water entering the element is given by:

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fw =qw/qt

Consider a differential element of porous media, as shown above, having a differential


length “dx,” an area “A,” and a porosity “ ”. During a differential time period “dt”, the
total volume of water entering the element is given by:

Volume of water entering the element = qt fw dt

The volume of water leaving the element has differentially smaller water cut “fw - dfw ”
and given by:

Volume of water leaving the element = qt (fw – dfw) dt

Subtracting the above two expressions gives the accumulation of the water volume
within the element in terms of the differential changes of the saturation dfw:
qt fw dt – qt (fw – dfw) dt = A (dx) (dSw)/5.615
Simplifying:
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82
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The Frontal Advance Equation

 5.615iw t   df w 
x Sw    
 dS 
  A   w  Sw
or :
 5.615Winj   df w 
x Sw     
  A   dSw  Sw

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Water Saturation at the Front “Swf”


Experimental core waterflood data confirmed that there is a distinct front, or
shock front, at which the water saturation abruptly increases from Swc to Swf.
Behind the flood front; there is a gradual increase in saturations from Swf up to
the maximum value of “1-Sor.” Therefore, the saturation Swf is called the water
saturation at the front or alternatively as the water saturation of the stabilized
zone.

1-Sor
Non-Stabilized Zone

Swf
Stabilized Zone
Swc
Swc

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Welge (1952) showed that by drawing a straight line from Swc (or from Swi if
it is different from Swc) tangent to the fractional flow curve, the saturation
value at the tangent point is equivalent to that at the front “Swf.” The
coordinate of the point of tangency represents also the value of the water
cut at the leading edge of the water front “fwf.”

Important to Remember:
fwf is the water cut at the front
(Leading Edge)

Important to Remember:
Swf is the water saturation
at the front (Leading Edge)

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Water Saturation Profile


From the above discussion, the water saturation profile at any given
time “t1” can be easily developed as follows:

Step 1. Ignoring the capillary pressure term, construct the fractional


flow curve, i.e. fw vs. Sw.

Step 2. Draw a straight-line tangent from Swi to the curve.

Step 3. Identify the point of tangency and read off the values of Swf
and fwf.

Step 4. Calculate graphically the slope of the tangent as (dfw/dSw)Swf.

Step 5. Calculate the distance of the leading edge of the water front
from the injection well by applying:

 5.615 iw t1   dfw 
x Swf     
 A   dSw  Swf
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Step 6. Select several values for water saturation “Sw” greater


than Swf and determine (dfw/dSw)Sw by graphically drawing a
tangent to the fw curve at each selected water saturation

Step 7. Calculate the distance from the injection well to each selected
saturation by applying:
  
x Sw   5.615 iw t1   dfw 
11/21/2011   A dS
  w  Sw© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Step 8. Establish the water saturation profile after t1, days by plotting
results obtained in step 7.

Step 9. Select a new time “t2” and repeat steps 5 through 7 to


generate a family of water saturation profiles as shown schematically
below

1-Sor

t1 tn
t2
Swf

Swc
Swc

Water saturation profile as a function of time and distance


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NOTICE
When constructing the water saturation
profile, it should be noted that there is
no water saturation with a value less
than Swf exists behind the water the
leading edge of the water bank.

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Important Approach:
Some erratic values of (dfw/dSw)Sw might result when
determining the slope graphically at different saturations. A
better way is determine the derivative mathematically by
recognizing that the relative permeability ratio (kro/krw) can be
expressed by:
k ro
 a eb Sw
k rw
Notice that the slope “b” in the above expression has a negative
value.
The above expression can be substituted in fractional flow
equation, to give:
1
fw 
  
1   w  a e b S w
 o 
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The derivative of (dfw/dSw)Sw may be obtained mathematically by


differentiating the above equation with respect to Sw, to give:

 
  w  a b e bSw
 df w   o   5.615iw t   df w 
   2 x Sw    
 dS 
 dSw  Sw    w  bSw    A   w  Sw
1    a e 
   o  

 
  w  a b e bSw
 5.615iw t 
( x) Sw     o 
  A     w  bSw
2

1    a e 
   o  

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Class Problem:
Given the following data is available for a linear-reservoir system:
Sw 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75

kro/krw 30.23 17.00 9.56 5.38 3.02 1.70 0.96 0.54 0.30 0.17 0.10

Oil formation volume factor “Bo” = 1.25 bbl/STB


Water formation volume factor “Bw” = 1.02 bbl/STB
Formation thickness “h” = 20 ft
Cross-sectional area “A” = 26,400 ft.
Porosity “” = 25%
Injection rate “iw” = 900 bbl/day
Distance between producer and injector “L” = 600 ft.
Oil viscosity “o” = 2.0 cp
Water viscosity “w” = 1.0 cp
Dip angle “” = 0
Connate water saturation “Swc” = 20%
Initial water saturation “Swi ” = 20%
Residual oil saturation “Sor” = 20%

Calculate and plot the water saturation profile after 60, 100, 120, 200 and 240 days.

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Understanding the Frontal Advance


Theory & its Applications

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1- at B.T:

 5.615 iw t BT   dfw  LA  dfw 


( x) Swf  L       P.V  iw t BT  
 A   dSw  Swf 5.615  dSw  Swf

 P.V   1
t BT  
2- Time to B.T:  iw 

 df w 
 
 dSw  Swf

WiBT  iw t BT 
P.V   ( P.V ) QiBT
3- Cum. Water Injected at B.T:  df w 
 
 dSw  Swf

WiBT 1
QiBT  
4- P.V Injected at B.T P.V   df w 
 
 dSw  Swf

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Class Problem:
Using the data given in last class problem, calculate:

time, to breakthrough
calculate cumulative water injected at breakthrough
calculate total pore volumes of water injected at B.T

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Average Water Saturation at B.T

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Average Water Saturation at B.T


let us exam the following important expression:
1
WiBT  ( P.V )  P.V  QiBT
 df w 
 
 dS w  Swf
If the tangent to the fractional flow curve is extrapolated to fw = 1 with a
corresponding water saturation of Sw*, then the slope of the tangent can be
calculated numerically as:
 df w  1 0
   *
 dS w  Swf S w  S wi
Combining the above two expressions,
gives:
 
WiBT  P.V  S w*  S wi  P.V  QiBT

Or:

 
WiBT  P.V  S wBT  S wi  P.V  QiBT
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One more time, Key Definitions

Important to Remember:
Average water Saturation
at B.T
Important to Remember: 2
   w  bSwf 
fwf is the water cut 1    a e 
  o  
at the front (Leading S wBT  S wi  
Edge)  w  bSwf
   a b e
 o

Important to Remember:
Swf is the water saturation at the
front (Leading Edge)
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There are two important points that must be considered when determining
average water saturation at SwBT and cumulative water injected at B.T :

Point 1. When drawing the tangent, the line must be originated from the
initial water saturation if it is different from the connate water
saturation.

2
   w  bSwf 
1    a e 
   o  
S wBT  S wi 
 w  bS
  a b e wf
 o 

Swf

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Point 2. When calculating cumulative water injected at B.T; the Areal


Sweep Efficiency EA and Vertical Sweep Efficiency EV must be
accounted for, as:

 
WiBT  P.V  S wBT  S wi E ABT EVBT

WiBT  P.V QiBT E ABT EVBT

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At Breakthrough
It should be noted that the average water saturation in the swept area
would remain constant with an average SwBT until breakthrough occurs. At
the time of breakthrough, the flood front saturation Swf reaches the
producing well and the water cut increases suddenly from zero to fwf. At
breakthrough, Swf and fwf are designated as SwBT and fwBT.

Average water saturation

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After Breakthrough
After breakthrough, the water saturation and the water cut at
the producing well gradually increases with continuous
injection of water. Traditionally, the produced well is
designated as well 2 and, therefore, the water saturation and
water cut at the producing well are denoted as Sw2 and fw2,
respectively.

1 2
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Waterflooding Performance
Performance Calculations are divided into two
Stages:

A. To Breakthrough
B. After Breakthrough

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Rights Reserved

Recovery Performance to Breakthrough


Step 1. Draw tangent to the fractional flow curve as originated from Swi and
determine:
1) Point of tangency with the coordinate (Swf, fwf) and slope of the line
  bS
  w  a b e wf
 df w


   o 
2
 dSw  Swf    w  bS 
1    a e wf 
   o  

2) Average water saturation at breakthrough by extending the tangent


line to fw = 1.0, or by applying:

2
   w  bSwf 
1    a e 
  o  
S wBT  S wi  
 w  bS
  a b e wf
  o 
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Step 2. Calculate pore volumes of water injected at breakthrough by


using:

1
QiBT   ( S wBT  S wi )
df w
( ) Swf
dS w

Or equivalently:

2
  w  bS 
1    a e wf 
  o  
QiBT  
 w  bS
  a b e wf

 o

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Step 3. Assuming EA and EV are 100%, calculate cumulative water


injected at breakthrough by applying:

WiBT  P.V  QiBT 


WiBT  P.V  S wBT  S wi  WP = 0

Step 4. Calculate the displacement efficiency at breakthrough by applying

S wBT  S wi
E DBT 
1  S wi

Step 5. Calculate cumulative oil production at breakthrough from

N  p BT  N S EDBT

Step 6. Assuming a constant water injection rate, calculate time to


breakthrough from :
WiBT
t BT 
iw
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Step 7. Select several values of injection time less than the breakthrough time,
i.e. t  tBT and set:
Winj = iw t
Qo = iw/Bo
WOR =0
Wp =0
iw t Winj
Np  
Bo Bo
Step 8. Calculate the surface water-oil ratio “WORs” exactly at breakthrough
by using

Bo
WOR s 
 1 
Bw   1
f
 wf 

It should be pointed out that ALL calculations abve are based on


the assumption that Sgi =0, EA and EV are 100%.

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Recovery Performance After


Breakthrough

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when the water saturation at the producing well reaches any assumed value
Sw2 after breakthrough, the fractional flow curve can be used to determine:

I. Producing water cut fw2


II. Average water saturation in the reservoir
III. Cumulative water injected in pore volumes, i.e. Qi

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Saturation around wellbore at the Production well


Sw2

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Performance after B.T:


Step 1: Assume a value of Sw2 greater than Swf and draw a tangent to fw
curve. the point of tangency corresponds to the well producing
water cut fw2, as expressed in bbl/bbl.

Step 2: The saturation at which the tangent intersects fw = 1 is the average


water saturation Sw2 in the swept area. Mathematically, the average
water saturation is determined from:
1  f w2
S w2  S w2 
 df w 
 
Or:  dSw  Sw2
2
   
(1  f w 2 ) 1   w  a e bSw 2 
   o  
S w2  S w2 
 w 
  a b e bSw 2
  o 
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Step 3: The reciprocal of the slope of the tangent is defined as the cumulative
pore volumes of water injected Qi at the time when the water
saturation reaches Sw2 at the producing well, or:
2
1    w  bSw 2 
Qi  1    a e  Remember, the “b”
 df w    o 
  is negative
  Qi  
 w 
 dSw  Sw2   a b e bSw 2
 o 

Step 4: The cumulative water injected when the water saturation at the
producing reaches Sw2 is given by:

Winj  P.V  (S w2  S wi ) E A EV  Bw WP

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Step 5: For a constant injection rate “iw” , the total time “t” to inject
“Winj” barrels of water is given by:

Winj
t
iw

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For Spreadsheet Calculations & Working Equations


2
  w  bS 
1 1    a e wf 
f w2     o  
 w  b Sw2 S wBT  S wi 
1   ae  w  bS
  a b e wf
  o   o 
2
   
(1  f w 2 ) 1   w  a e bSw 2 
   o  
Winj  P.V  ( S w2  S wi ) E A EV  WP S w2  S w2 
 w 
  a b e bSw 2
 o 
   
   2 
 1  1  1    w 
 a e bSw 2
 
        o 

 
   w  a b e  
bSw 2

   o   
Winj  ( P.V ) E A EV  ( S w 2  S wi )   
  w  
   a b e
bSw 2
  o  
 
 
 
 
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Class problem:

Using the data given in last class problem for the linear reservoir system,
calculate the following when the water saturation at the producing well
reaches 0.70 (i.e., Sw2 = 0.7):
a. reservoir water cut in bbl/bbl
b. surface water cut in STB/STB
c. reservoir water–oil ratio in bbl/bbl
d. surface water–oil ratio in STB/STB
e. average water saturation in the swept area
f. pore volumes of water injected
g. cumulative water injected in bbl

Assume that the areal and vertical sweep efficiency are 100%, i.e., E A =
1.0 and EV = 1.0.
Just in case its hard for you to go back; same data are shown next

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Sw 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75

kro/krw 30.23 17.00 9.56 5.38 3.02 1.70 0.96 0.54 0.30 0.17 0.10

Oil formation volume factor “Bo” = 1.25 bbl/STB


Water formation volume factor “Bw” = 1.02 bbl/STB
Formation thickness “h” = 20 ft
Cross-sectional area “A” = 26,400 ft.
Porosity “” = 25%
Injection rate “iw” = 900 bbl/day
Distance between producer and injector “L” = 600 ft.
Oil viscosity “o” = 2.0 cp
Water viscosity “w” = 1.0 cp
Dip angle “” = 0
Connate water saturation “Swc” = 20%
Initial water saturation “Swi ” = 20%
Residual oil saturation “Sor” = 20%

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Knowing you; I am sure you forgot


these relationships:

1) Reservoir fwr – Reservoir WORr Relationship:


q
( w)
qw qo WOR r 1 f
f wr   f wr  WOR r   wr
q
q w  qo ( w )  1 1 1  f wr
WOR r  1 1
qo f wr

2) Reservoir fwr – Surface WORs Relationship


Q
( w ) Bw
qw Qw Bw Qo Bw WOR s Bo Bo f wr
f wr    f wr  WOR s  
1
qw  qo Qw Bw  Qo Bo Q
( w ) Bw  Bo Bw WOR s  Bo Bw ( 1) Bw (1 f wr )
Qo f wr

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3) Reservoir WORr – Surface WORs Relationship:

Q
( w ) Bw Bw
WOR r  WOR s (
Bo
qw Qw Bw
WOR r  
Q
 o ) WOR s  WOR r ( )
qo Qo Bo Bo Bo Bw

4) Surface fws – Surface WORs Relationship:


Q
( w)
Qw Qo WOR s
f ws   f ws 
Qw  Qo ( Qw ) 1 WOR s  1
Qo

5) Surface fws – Reservoir fw Relationship:


Bo
f ws 
 1 
Bw   1  Bo
 f wr 

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Oil Recovery Calculations


The main objective of performing oil recovery calculations
is to generate a set of performance curves under a specific
water-injection scenario. A set of performance curves is
defined as the graphical presentation of the time-related oil
recovery calculations in terms of:
• Oil production rate, Qo
• Water production rate, Qw
• Surface water–oil ratio, WORs
• Cumulative oil production, Np
• Recovery factor, RF
• Cumulative water production, W p
• Cumulative water injected, W inj
• Water-injection pressure, pinj
• Water-injection rate, iw

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Waterflooding Performance
Before breakthrough occurs, the oil recovery calculations are simple when
assuming that no free gas exists at the start of the flood, i.e. Sgi = 0. The
cumulative oil production is simply equal to the volume of water injected and
no water production during this phase (Wp = 0 and Qw = 0).

Oil recovery calculations after breakthrough are based on determining ED at


various assumed values of water saturations at the producing well.
Assuming ; Sgi =0 ,EA ,EV = 100%; the specific steps of performing
complete oil recovery calculations are composed of three stages:

1) Data preparation
2) Recovery performance to breakthrough
3) Recovery performance after breakthrough

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Stage 1: Data Preparation


Step 1. Express the relative permeability data as relative permeability
ratio kro/krw and plot their values versus their corresponding
water saturations on a semi-log scale.

Step 2. Assuming that the resulting plot of relative permeability ratio,


kro/krw vs. Sw, forms a straight-line relationship, determine
values of the coefficients “a” and “b” of the straight line.
Express the straight-line relationship in the form as given

k ro
 a e bSw
k rw

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Step 3. Calculate and plot the fractional flow curve “fw”, allowing for
gravity effects if necessary, but neglecting the capillary pressure
gradient.

Step 4. Select several values of water saturations between Swf and (1- Sor)
and determine the slope (dfw/dSw) at each saturation. The numerical
calculation of each slope as expressed by the following Equation to
provide with consistent values as a function of saturation, or:


 ( w ) a b eb Sw 2
df w o
( )
dSw [1 (  w ) a e b S w 2 ]2
o

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Stage 2. Recovery Performance to Breakthrough

Step 1. Draw tangent to the fractional flow curve as originated from Swi and
determine:
1) Point of tangency with the coordinate (Swf, fwf) and slope of the line
  bS
  w  a b e wf
 df w  
 o
   2
 dSw  Swf    w  bSwf 
1
    
 a e 
   o  

2) Average water saturation at breakthrough by extending the tangent


line to fw = 1.0, or by applying:

2
   w  bSwf 
1    a e 
  o 
 
S wBT  S wi 
 w  bSwf
  a b e
 o 
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Step 2. Calculate pore volumes of water injected at breakthrough by


using:

1
QiBT   ( S wBT  S wi )
df
( w ) Swf
dS w

Or equivalently:

2
  w  bS 
1    a e wf 
  o  
QiBT  
 w  bS
  a b e wf

 o

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Step 3. Assuming EA and EV are 100%, calculate cumulative water


injected at breakthrough by applying:

WiBT  P.V  QiBT 


WiBT  P.V  S wBT  S wi  WP = 0

Step 4. Calculate the displacement efficiency at breakthrough by applying

S wBT  S wi
E DBT 
1  S wi

Step 5. Calculate cumulative oil production at breakthrough from

N  p BT  N S EDBT

Step 6. Assuming a constant water injection rate, calculate time to


breakthrough from :
WiBT
t BT 
iw
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Step 7. Select several values of injection time less than the breakthrough time,
i.e. t  tBT and set:

Winj = iw t
Qo = iw/Bo
WOR =0
Wp =0

iw t Winj
Np  
Bo Bo
Step 8. Calculate the surface water-oil ratio “WORs” exactly at breakthrough
by using
Bo
WOR s 
 1 
Bw   1
 f wf 

It should be pointed out that ALL calculations abve are based on


the assumption that Sgi =0, EA and EV are 100%.

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Recovery Performance After


Breakthrough

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Rights Reserved

DO NOT PANIC; let us have some good


“Mate”, below is ONLY a SUMMARY
Sw2 fw2 (dfw/dSw) S w2 ED Np Qi Winj t Wp WORs Qo Qw
SwBT fwBT  SwBT EDBT NPBT QiBT WiBT tBT 0   

            
            
            
(1 – Sor) 1.0         100% 0 
 1  f w2
1  ( w ) a b eb Sw 2 S w2  S w2  S w2  S wi
f w2 
 
df
( w )
o  df w  ED 
1   w  a e bSw 2 dSw [1 (  w ) a e b S w 2 ]2   1  S wi
 o   dSw  S w 2
o
1
Winj  P.V Qi  
Winj  S w2  S wi P.V  E A EV Winj
NP = Ns ED EA EVQi   dfw  Wp  t
 dS 
Bw iw
 w  Sw2

Bo iw
WOR s 
 1
Bw 

 1
Qo  Qw  Qo WOR s
 f w2 
Bo  Bw WOR s

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105
12/1/2011

Stage 3: Recovery Performance after Breakthrough:

The recommended methodology of calculating recovery performance


after breakthrough is based on selecting several values of water
saturations around at the producing well, i.e. S w2, and determining the
corresponding average reservoir water saturation for each S w2.

Step 1. Select 6 to 8 different values of Sw2 (i.e. Sw at the producer)


between SwBT and (1 – Sor) and determine (dfw2/dSw2) values
corresponding to these Sw2 points.

w
) a b eb Sw 2
(
df o
( w )
dSw [1 (  w ) a e b S w 2 ]2
o

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Step 2. For each selected value of Sw2, calculate the corresponding


reservoir water cut and average water saturation from:

1 1  f w2
f w2  S w2  S w2 
   df w 
1   w  a e bSw 2  
 o   dSw  S w2

Step 3. Calculate the displacement efficiency ED for each selected value of


Sw2.

S w2  S wi
ED 
1  S wi
Step 4. Calculate cumulative oil production Np for each selected value of
Sw2 from:

NP = Ns ED EA EV

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Step 5. Determine pore volumes of water injected “Qi” for each selected
value of Sw2 from
1
Qi 
 df w 
 
 dSw  S w 2
Step 6. Calculate cumulative water injected for each selected value of Sw2
by applying

Winj  P.V Qi

Notice that EA and EV are set equal to 100%

Step 7. Assuming a constant water injection rate iw, calculate the time
“t” to inject Winj barrels of water by applying

Winj
t
iw

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Step 8. Calculate cumulative water production “WP” at any time “t” from
the material balance equation which states the cumulative water
injected at any time will displace an equivalent volume of oil and
water, or:

Wp 

Winj  S w2  S wi P.V  E A EV 
Bw

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Step 9. Calculate the surface water-oil ratio WORs that corresponds to each
value of fw2 (as determined in step 2) from Equation
Bo
WOR s 
 1 
Bw   1
f
 w2 
Step 10. Calculate the oil and water flow rates from the following derived r
elationships:
iw  Qo Bo  Qw Bw

Introducing the surface water-oil ratio into the above expression, gives:

iw  Qo Bo  Qo WOR s Bw

Solving for Qo and Qw gives:

iw
Qo  Qw  Qo WOR s
Bo  Bw WOR s

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Step 11. Above calculations as described in Step 1 through 10 can be


organized in the following tabulated form:

Sw2 fw2 (dfw/dSw) S w2 ED Np Qi Winj t Wp WORs Qo Qw


SwBT fwBT  SwBT EDBT NPBT QiBT WiBT tBT 0   

            
            
            
(1 – Sor) 1.0         100% 0 
 1  f w2
1  ( w ) a b eb Sw 2 S w2  S w2  S w2  S wi
f w2 
 
df
( w )
o  df w  ED 
1   w  a e bSw 2 dSw [1 (  w ) a e b S w 2 ]2   1  S wi
 o   dSw  S w 2
o
1
Winj  P.V Qi  
Winj  S w2  S wi P.V  E A EV Winj
NP = Ns ED EA EVQi   dfw  Wp  t
 dS 
Bw iw
 w  Sw2

Bo iw
WOR s 
 1
Bw 

 1
Qo  Qw  Qo WOR s
 f w2 
Bo  Bw WOR s

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Class Problem
The data of previous class problem is reproduced here for convenience:

Sw 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75
kro/kro 30.23 17.00 9.56 5.38 3.02 1.70 0.96 0.54 0.30 0.17 0.10
fw 0.062 0.105 0.173 0.271 0.398 0.541 0.677 0.788 0.869 0.922 0.956
dfw/dSw 0.670 10.84 1.647 2.275 2.759 2.859 2.519 1.922 1.313 0.831 0.501

o = 2.0 cp w = 1.0 cp
Bo = 1.25 bbl/STB Bw = 1.02 bbl/STB
 = 25% h = 20 ft
Swi = 20% Sor = 20%
iw = 900 bbl/day (P.V) = 775,779 bbl
Ns = 496,449 STB EA = 100%
EV = 100%

Predict the waterflood performance to abandonment at a WORs of 45 STB/STB

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II. AREAL SWEEP EFFICIENCY

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II. AREAL SWEEP EFFICIENCY


The areal sweep efficiency EA is defined as the fraction of the total flood pattern
that is contacted by the displacing fluid. It increases steadily with injection from
zero at the start of the flood until breakthrough occurs, after which EA continues
to increase at a slower rate.

The areal sweep efficiency depends basically on the following three main factors:

1. Mobility ratio M
2. Flood pattern
3. Cumulative water injected Winj
4. Pressure distribution between injectors and producers
5. Directional permeability

If directional permeability trends can be identified, injection and production wells


can be arranged to take advantage of the trends to enhance areal sweep
efficiency.

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Mobility Ratio “M”


displacingFluid w
M 
displacedFluid o
k rw S
w  wBT

w
k ro S
o  wi

o
k rw S o
M wBT

k ro S wi
w

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Effect of M on Performance

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Viscosity Effect on
Conformance and Sweep
Efficiency
Production Production
well well

Sw Swi

Sw Polymer Flooding
With favorable M
Swi

Injection Injection
well well
displacingFluid k rw S wBT o
M  key
displacedFluid k ro S wi  w
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λdisplaced =kro/µo Swi


Swi
Crude Oil

Swi
Sw
λdisplacing =krw/µw
Sw Injected water Sw Swi

Figure 6-17. Viscous fingering in water flood


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Mobility Control is a
MUST
2- λ 1- λ
mobility of oil

3- λ

 displacing (k rw /  w )
M 
 displaced (k ro /  o )
M 1.0 ; if possible
k   o 
M   rw   
 k ro   w 
225
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Areal Sweep Prediction Methods


Methods of predicting the areal sweep efficiency are essentially divided
into the following three phases of the flood:
• Before breakthrough
• At breakthrough
• After breakthrough

Phase 1: Areal Sweep Efficiency Before Breakthrough :


The areal sweep efficiency before breakthrough is simply proportional
to the volume of water injected and is given by:

Winj
EA 
P.V S wBT  S wi 

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Phase 2: Areal Sweep Efficiency at Breakthrough

0.03170817 0.30222997
E ABT  0.54602036   0.00509693M
M eM
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Phase 3: Areal Sweep Efficiency After Breakthrough

Winj
E A  E ABT  0.633 log ( )
WiBT

Winj
E A  E ABT  0.2749 ln ( )
WiBT

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1
EA 
1 A
A  a1 ln M  a2   a3  f w  a4 lnM  a5   a6

COEFFICIENTS IN AREAL SWEEP


EFFICIENCY CORRELATIONS
Coefficient Five-Spot Direct Line Staggered Line
a1 -0.2062 -0.3014 -0.2077
a2 -0.0712 -0.1568 -0.1059
a3 -0.511 -0.9402 -0.3526
a4 0.3048 0.3714 0.2608
a5 0.123 -0.0865 0.2444
a6 0.4394 0.8805 0.3158

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III. VERTICAL SWEEP EFFICIENCY


EV

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Ev is based on Permeability Variation

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Impact of “V” on Recovery Factor

V=0.90

V=0.80

V=0.7
0

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Vertical Sweep Efficiency


The vertical sweep efficiency, EV, is defined as the fraction of the vertical
section of the pay zone that is the injection fluid. This particular
sweep efficiency depends primarily on:

(1) the mobility ratio and


(2) total volume injected.
As a consequence of the non-uniform permeabilities, any injected fluid will
tend to move through the reservoir with an irregular front. In the more
permeable portions, the injected water will travel more rapidly than in the
less permeable zone.

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METHODS OF CACULATING EV
• Stiles’ Method
• Dykstra & Parsons Methods

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The Dykstra–Parsons Method


Dykstra and Parsons (1950) correlated the vertical sweep efficiency with the following
parameters:
• Permeability variation V
• Mobility ratio M
• Water–oil ratio WORr as expressed in bbl/bbl

The authors presented their correlation in a graphical form for water–oil ratios of 0.1,
0.2, 0.5, 1, 2, 5, 10, 25, 50, and 100 bbl/bbl. Dykstra and Parsons’ graphical
correlation for a WOR of 50 bbl/bbl.

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(WOR  0.4) (18.948  2.499V )


Y
( M  0.8094V  1.137)10x

x  1.6453V 2  0.9735V  0.6891

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(WOR  0.4) (18.948  2.499V )


Y
( M  0.8094V  1.137)10x

x  1.6453V 2  0.9735V  0.6891

a5
EV  a1  a2 ln(Y )  a3 [ln(Y )]2  a4 [ln(Y )]3   a6 Y
ln(Y )

With the coefficients a1 through a6 as given by:

a1= 0.19862608 a2= 0.18147754


a3= 0.01609715 a4= -4.6226385x10-3
a5= -4.2968246x10-4 a6= 2.7688363x10-4

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FUNDAMENTALS OF
EOR

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EOR

Thermal Miscible Flood Chemical


1) Steam 1) CO2 1) Micellar-Polymer
2) In-situ Combustion 2) Lean Gas 2) ASP
3) Huff-and-Puff 3) LPG 3) Polymer
4) Hot Water 4) N2 4) Others
5) SAGD 5) Air
6) Enriched Gas

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Planning EOR Projects


 Evaluate production Data from the Primary/Secondary
 Laboratory PVT/Core Investigation
o Slim Tube
o Swelling
o Core Flood, Simulator matching
 Computer Modelling
oVarious operational schemes
oTiming of WAG/Miscibe Flood
oWell patterns,...etc
 Pilot Project (could delay field expansion; e.g. Prudhoe Bay)
 Data Acquisition During Pilot Flood
oSeparator testing
oCompositional analysis (breakthrough, vaporization)
oTracer survey (very important, layering system, thief zones,..etc)
oGOR,...etc

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Types of Displacement
A. Immiscible
B. Partial Miscible
C. Miscible
 First Contact Miscibility “FCM”
 Multiple Contact Miscibility “MCM”

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Controlling Parameters for a Successful


Secondary Recovery/EOR Process

The magnitude of the reduction and mobilization of


residual oil saturation by a secondary recovery or EOR
process is controlled by three major factors, these are:

1. Capillary Number “NC”


2. Mobility Ratio “M”
3. Viscosity-Gravity Ratio “G”

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1- Capillary Number NC
viscous force  k   p 
N  N   o 
c interfacial tensionforce c     L 
 
1.0

( S or ) after Range of Range of


Waterflood Miscible flood
( S or )before

0
Critical Nc NC

Mobilizing/Reducing the Residual Oil Saturation to Improve


Displacement efficiency is a Strong Function of NC
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Relative permeability curves for water and oil


used at high capillary numbers

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2- Mobility Ratio “M”


 displacing (k rw /  w )  k rw   o 
M     
 displaced (k ro / o )  k ro   w 

Designed to Improve Volumetric sweep efficiency


through λ; e,g.:
Polymer: improves λdisplacing & Steam: Improves λdisplaced
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3- Viscosity-Gravity Ratio “G”


 0.001127 k k ro  A 
1   0.433 s   o sin   
  o is  1 G
fs    
k ro  s k 
1 1  ro s
k rs  o k rs  o

fs
reason

Ss © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

M=20

M=386

fw
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CHEMICAL FLOOD
All chemical flood methods involve mixing chemical
with water prior to injection and, therefore, these
methods require reservoir characteristics and
conditions that very favorable to water injection ; i.e.:

o Low to moderate oil viscosity


o Moderate to high permeability
o Sufficient oil saturation for developing an oil bank

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Chemical EOR Methods Utilize:


– Polymers
– Surfactants
– Alkaline agents
– Combinations of such chemicals
• ASP (Alkali-Surfactant-Polymer)
flooding
• MP (Micellar-Polymer) flooding

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Chemical Floods -
CURRENT STATUS WORLDWIDE

Venezuela USA
Indonesia
India

France

China

Total Number of Projects: 27

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Chemical Floods -
PRODUCTION WORLDWIDE

France Indonesia

USA

China

Total oil production: 300,000 B/D

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Comments On Chemical Flood


o Very Sensitive to Oil Prices
o Highly influenced by Chemical Additive Costs
o High Upfront Investments create “the Management Fear
Factor” for the Technology’s Application despite the
Promise of Higher Returns
o EOR Chemical methods; in particular ASP, are PROVEN
TECHNOLOGIES that will Play a Key Role in the Very
Near Future in Mature and Water-flooded Reservoirs
o Current Energy Prices will Likely Lead to a Greater
Viability of Chemical Flood when compared to the Past
Two Decades
11/21/2011
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Applicability & Concerns


1. Chemical flooding is used for oil systems that are more viscous than those
oils recovered by gas injection methods but less viscous than systems that
can be economically recovered by thermal methods
2. Adequate injectivity is required since lower mobility fluids are unusually
injected in chemical floods
3. If previously flooded, the chemical flood candidate should have responded
favorably by developing an oil bank
4. Strong water-drive reservoirs should be avoided because the potential for
low remaining oil saturations
5. Gas cap reservoirs are ordinarily avoided since the mobilized oil might re-
saturated the gas cap
6. Formations with high clay contents are undesirable since clays increase
adsorption of the injected chemicals
7. Reservoir brines of moderate salinity with low amount of divalent ions are
preferred since high concentrations interact unfavorably with the injected
chemicals

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REASONS FOR FAILURE


A. Insufficient description of reservoir geology
 Permeability heterogeneities
 Excessive clay content
 High water saturation
 Bottom water or gas cap
 Fractures
B. Inadequate understanding of process mechanisms
C. Unavailability of chemicals in large quantities
D. Heavy reliance on unscaled lab experiments

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POLYMER FLOOD

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What is Polymer Flood?


Polymer flooding is viewed as an Improved Waterflooding
Technique since it does not typically recover residual oil that
has been trapped in pore spaces and isolated by water.
However, polymer flooding can produce additional oil over that
obtained from waterflooding by improving the sweep efficiency
and increasing the volume of reservoir that is contacted by the
injected fluid.

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Most EOR methods are directed to improve displacement


efficiency by reducing residual oil saturation. Polymer flood,
however, is designed to improve sweep efficiency by reducing
the mobility ratio “M” as defined by
 displacing  k rw   o 
M    
 displaced  k ro   w 

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Simplified Dykstra and Parsons Method

Fundamentals of Polymer Flood


Polymers when are added to water, even in low
concentrations, will:

a) increases its viscosity


b) reduce the effective permeability to water
resulting in a reduction in the mobility ratio.

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a) Polymer Viscosity

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λdisplaced =kro/µo

Crude Oil

Injected water

λdisplacing = krw /µw

Figure 6-17. Viscous fingering in water flood


11/21/2011
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Crude Oil Crude Oil

Polymer Solution
Injected Water

M >> 1 M≤1

Water flooding Polymer flooding

Figure 6-18. Comparison of viscous instability in water and polymer flood

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M 1/M EA at EA at 95% water


Breakthrough cut
10 .1 0.35 0.83
2 .5 0.58 0.97
1 1 0.69 0.98
.5 2 0.79 1.00
.25 4 0.90 1.00
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shear stress 
 app  
shear rate 

Shear Rate (Fluid Velocity)

Pressure difference (shear Stress)

Pseudoplastic Fluids – polymer solutions are generally classified as


pseudoplastic fluids under most fluid injection and reservoir conditions. These
types of fluids exhibit larger apparent viscosities when flowing at low velocities and
lower apparent viscosity when flowing at high velocities

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Oil
Apparent Viscosity

Polymer Solution

Water

Shear Rate (Flow velocity)

134
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Viscosity of the Polymer solution can be


controlled with addition of NacL
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1 n
 9n3 
 P  0.017543K   [150k w  (1  Sorw)] 2 ( ) n 1
 n 

Where:
µP = apparent viscosity of the polymer solution, cp
K = power-law coefficient from the viscometer experimental data cp (sec) n-1
n = power-law exponent
ᶲ = porosity, fraction
kw = permeability of water, md
sorw = residual oil saturation to water, fraction
v = superficial fluid velocity, ft/day

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Class problem
The viscometric and core flood data for a polymer flood are given below:
Core data:
kw = 17 md
ᶲ = 0.188
Sorw = 0.32
Polymer solution data:
Polymer concentration = 200 PPm
Viscosity of brine = 0.84 cp
K = 7.6 cp(sec)n-1
n = 0.67
Calculate and plot the polymer viscosity at the following superficial fluid velocity;
2.83, 5.67, 11.3, 17.0, 22.7, and 28.3 ft/day

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b) Permeability Reduction

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The Permeability Reduction is essentially caused by the retention of


polymer molecules in the reservoir rock. This is a combination of:

Adsorption of polymer molecules to surface of sand grains


entrapment of polymer molecules in the pore throat

The above combinations process it is not entirely reversible. Thus most of


the polymer (and the benefits it provides) remains in the reservoir long after
polymer injection is stopped and the field is returned to water injection. This
reduction in the water permeability is fairly permanent while the permeability
to oil remains relatively unchanged.

The amount of polymer adsorbed on the rock surface depends on:

o the type and size of the polymer molecules


o polymer concentration
o rock surface properties.

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Polymer Adsorption:

Polymer molecules adsorb on the rock surface


as a monolayer with the thickness equal to the
diameter of the polymer molecules. Once the
monolayer saturation level is reached, no more
adsorption will occur.

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A Core Flood is a MUST

The reduction in permeability is measured in


laboratory core flood and results are expressed
in two permeability reduction factors; these are:

Residual Resistance Factor “Rrf”


Resistance Factor “Rf”

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Residual Resistance Factor “Rrf”


Ref is a laboratory measured property that describes the
reduction of water permeability after polymer flood. Polymer
solutions continue to reduce the permeability of the aqueous
phase even after the polymer solution has been displaced by
brine. The ability of the polymer solution to reduce the
permeability is expressed in property that is called the residual
resistance factor and is defined as ratio of the mobility of the
injected brine before and after the injection of the polymer
solution; i.e.

w (before polymerinjection)
Rrf 
w (after polymerinjection)

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Resistance Factor “Rf”


The resistance factor “Rf” is a property that describes
the reduction in water mobility and is defined as the
ratio of the of the brine mobility to that of the polymer
solution; i.e.:

w k w /  w
Rf  
P k P /  P

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Modeling of Polymer Flood


Utilizes the following three functions:
1) Permeability Reduction Factor “Rk”
2) Viscosity Mixing Parameter “ω”
3) Effective Polymer and Water Viscosities “µe”
All numerical models will use the above three functions in every grid block
(location) to adjust:
a) Effective Permeability of the Polymer Solution “kP”
b) Effective Permeability of the Chase Water “kw”
c) Viscosity of the Polymer Solution “µPe”
d) Viscosity of the Chase Water “µwe”

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1- Permeability Reduction Factor “Rk”


 S  S  S   0.016S P C  w  
Rk 1.0  ( Rrf 1.0 )  w P wc    
 1  S orw  S wc   A 
P r 
 S P   k (k r ) S P  S w 
k p     
 
 S P  S w  Rk 
 S w   k (k r ) S P  S w 
k w     
 
 S P  S w  Rk 

AP= Polymer adsorption ,ugm/gm; SP= Polymer saturation


C= Polymer concentration, ppm; Φ = porosity
ρw= water density,lb/ft3; ρr= rock density, gm/cm3

11/21/2011 © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

2- Viscosity Mixing Parameter “ω”

 4 log[0.78  0.22 ( M )1/ 4 ]


M P &  1
w log(M )

3- Effective Viscosity
4
 Rf   0.78 0.22 
P  w   m    
 Rrf 
 ( w ) (  P )1/ 4 
1/ 4
 

 Pe  1P m &  we  1w m

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Polymer Injection Process

a) Slug of Polymer Solution


b) Buffer Zone
c) Chase Water

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11/21/2011
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Polymer Injection Process


Polymer floods are conducted by sequentially injecting:

a) injected a slug of polymer solution (approximately 25 to


50% of the reservoir pore volume)
b) fresh water buffer zone contains polymer with a decreasing
polymer concentration (a grading or taper)
c) chase water to drive the buffer zone, polymer slug and the
developed oil bank toward the production wells.

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Grading of the Buffer Zone:


Because the chase water-polymer mobility ratio is unfavorably, the chase
water tends to finger through the polymer slug and gradually dilute the
trailing edge of the slug. To minimize the effect of this unfavorable mobility
ratio, traditionally a fresh water buffer zone contains polymer with a
decreasing polymer concentration that separates the chase water from the
polymer slug.

The grading of the buffer zone solution is designed in a way


that the viscosity of leading edge of the buffer zone is equal to the viscosity
of the polymer slug; while the viscosity of the trailing edge of the buffer
solution is equal to the viscosity of the chase water.

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

Polymer flooding as a Secondary Recover Process


Production
Injection well
Well

Only Oil & Water Only Oil is


Are flowing flowing

Residual Oil

Oil Bank Oil Bank

Chase Buffer Polymer


Water Zone Slug
Water Bank Connate
water
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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12/1/2011

Polymer Performance
Polymer flooding can yield a significant increase in oil recovery as compared to
conventional water flooding techniques, as shown schematically below:

Oil Recovery

Water Flood

Time

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Polymer Flood -
FIELD PERFORMANCE
Sanand Field, India

125 650

100 620
EOR OIL
75 590
Projected

50 560

25 530

0 500
1989 1991 1993 1995

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Polymer Grading (Courtenay, France)

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Polymer Flood Oil Production(Courtenay, France

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Polymer Flood – FIELD PROJECTS


Project Flood Type Formation Polymer Rec., %OIP
1 Taber Manville South Secondary Sandstone PAA 2
2 Pembina " " " 0
3 Wilmington " " " 0
4 East Colinga " " Biopolymer 0
5 Skull Creek South " " PAA 8
6 Skull Creek Newcastle " " " 10
7 Oerrel " " " 23
8 Hankensbuettel " " " 13
9 Owasco " " " 7
10 Vernon " " " 30
11 Northeast Hallsville " Carbonate " 13
12 Hamm " Sandstone " 9
13 Sage Spring Cr. Unit A " " " 1.2
14 West Semlek " " " 5
15 Stewart Ranch " " " 8
16 Kummerfeld " " " 6
17 Huntington Beach " " " 4
18 North Stanley Tertiary " " 1.1
19 Eliasville Caddo Tertiary Carbonate " 1.8
20 North Burbank Tertiary Carbonate " 2.5

Simulator
• TA.exe (this is the driver program)
• TAREK.exe (The simulator)

Three Files are needed to run the simulator:


• TA.dat (Initialization File)
• TA.Sim (Simulation File)
• TA.out (Output File)

Be SURE to use Notepad when you open


TA.dat & TA.sim (Remember that PLEASE)
© 2006Tarek Ahmed & AssociEtes, Ltd. All Rights Reserved
292

146
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STEPS TO RUN THE MODEL


Step 1: Step 2:
1) Click on: TA.exe 1) Click on: TA.exe
2) Select: Initialization 2) Select: Simulation Run
Run 3) Open: TA.sim this file
3) Open: TA.dat with contains wells info
Notepad and Enter 4) Click on: Tarek.exe
Missing Reservoir Data (this is a MUST STEP)
4) Click on: Tarek.exe
(this is a MUST STEP)
© 2006Tarek Ahmed & Associates, Ltd.
11/21/2011
All Rights Reserved

Initialization File: TA.dat


! 3) Reservoir Model Grid Dimensions
! **********************************
10 10 1 ! x,y, and z blocks

! 4) x-direction Grid Block Lengths Each time you see


! ********************************* The Warning message;
you must enter some data
! Warning Warning Warning
! ^^^^^^^^^^^^^^^^^^^^^^^^^^^
! Please, enter below the x-direction grid dimension (length)
! for each grid block. 10 values MUST BE entered :
! *************************************************
10*300 You enter the data
! 5) y-direction Grid Block Lengths
! *********************************

! Warning Warning Warning


! ^^^^^^^^^^^^^^^^^^^^^^^^^^^
! Please, enter below the y-direction grid dimension (length)
! for each grid block. 10 values MUST BE entered :
! *************************************************
10*300 You enter the data

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Open the Following Files with EXCEL to Make Plots


(e.g. GasRec.dat, FieldQg.dat,…etc)

File Name Contents


--------------------- ---------------------------------------------
1- Summary.dat > History Matching info.& Well data
2- DailyQ.dat > Field Daily Flow Rates
3- OilRec.dat > Field Oil Recovery Factor
4- GasRec.dat > Field Gas Recovery Factor
5- FieldQg.dat > Field Monthly Flow Rates
6- WellQw.dat > Well Monthly Water Flow Rates
7- GasQ.dat > Field Total Daily Gas Flow Rate
8- WellQg.dat > Monthly Gas Flow Rates/well
9- Pmap.dat > Pressure Map
10- Sgmap.dat > Gas Saturation Map
11- Swmap.dat > Water Saturation Map

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved


295

Modeling a Polymer Flood


Compare with Waterflood
 Grid dimensions= 10 x 10 x 1
 Reservoir dimensions= ∆X=300 ft, ∆Y=300 ft, ∆Z=20 ft
 # of wells= 2 wells
 Depth to top= 5000 ft
 Start date= Jan 1, 1990
 Total Thickness = 20 ft
 Soi= 0.80
 Simulation time= 10000 days

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• Initial Pressure =3000 psia


• 30o API
• Temperature 150 oF Layer 1
• Gas gravity=0.65 Kx, md 20

• Sor = 0.30 Ky, md 20


Kz, md 1.
• Sgc = 0.02
ᶲ 0.20
• Swc = 0.20 h, ft 20
• GOR=200 scf/STB ∆Z, ft 20
• Model will calculate Pb
• Pressure at 5020 ft =3000 psi
• Pressure at 5000 ft =2995 psi
• Minimum Pwf = 300 psi

1 2 10
1
2
Layer 1
Kx, md 20
Ky, md 20
Kz, md 1.
ᶲ 0.20
h, ft 20
∆Z, ft 20
10

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Polymer Properties
3.00 ! Polymer viscosity
200.0 ! Polymer concentration ppm
0.7000 ! Polymer mixing parameter
10.000 ! Polymer adsorption; ugm/gm
2.400 ! Rock density, gm/cc
2.1600 ! Residual Resistance Factor
0.3000 ! Residual oil saturation

9.700 ! Power-Law K
0.770000 ! Power-Law n

Injection Rate = 350 bbl/day

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Surfactant Slug and Micellar


Solution Flood

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Oil Recovery Equation

ED can be Improved with


Alkali and Surfactant
ED = f (σ )

S o ( PV )
N P  E D E A EV
Bo

EA & EV
can be Improved
with Polymer
EA = f (λ )

© 2006Tarek Ahmed & Associates, Ltd. All


Rights Reserved

Surfactant Slug and Micellar Solution Flood


Oil recovery processes using surfactant are
classified as:

a)Surfactant-Polymer slug “SP”


b)Micellar-Polymer “MP”
c)Alkaline-Surfactant-Polymer “ASP”

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“SURFACTANTS”
a) Soaps or Soap-like substances
b) Contains two parts: “head” of the molecule is attracted to
and soluble in water ( Called “hydrophilic”); “tail” is attracted
to and soluble in oil (Called “Oleophilic”)
c) This dual attracting nature of these surfactants that enables
them to solubilize oil and water
d) One type of surfactants that is commonly used in the industry
is petroleum sulfonate. This chemical agent is produced from
hydrocarbons ranging from LPG to the crude oil itself. The
chemistry of the petroleum sulfonates are very complex and
traditionally they be described by their molecular weights
that vary widely from 350 – 550.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Surfactant Slug Injection Process


Preflush
the objective of the preflush is to condition the reservoir by injecting a brine
solution prior to the injection of the surfactant slug. The brine solution is
designed to lower the salinity of the reservoir existing water phase so that
mixing with surfactant will not cause the loss of the surfactant interfacial
property. The preflush solution volume is typically ranging from 50 to 100%
pore volume.
Surfactant slug
the volume of the surfactant slug ranges between 5 – 15% pore volumes in
field applications. Extensive laboratory studies show that the minimum the
minimum slug size is 5% pore volume in order to effective oil displacement
and recovery.
Mobility Buffer
the surfactant slug is displaced by a mobility buffer solution with varying
polymer concentrations between the slug and chase water. The mobility
buffer solution separating chase water and the surfactant slug prevents rapid
slug deterioration from the trailing edge of the surfactant slug. This process of
injecting and designing a mobility buffer solution is essential and integral
process in all chemical flooding techniques in order to minimize the chemical
slug size required for efficient and economical oil recovery.
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Rights Reserved

Production
Injection well
Well

Oil & Water Oil and Gas


Are flowing are flowing
Gas

Chemical Oil Bank Oil Bank


Slug

Chase Buffer (Micellar,


Surfactant,
Water Zone ASP)
Water Bank Connate
water

Figure 6-25. Chemical Flood as a Secondary Recover Process

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153
12/1/2011

Production
Injection well
Well

Oil & Water Only Water is


Are flowing flowing

Oil Bank Residual


Chemical Oil
Slug
Injected water
Chase Buffer (Micellar, Water Bank From
Surfactant,
Water Zone ASP) Water Flood

Figure 6-26. Chemical Flood as an EOR Process

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Micellar Flood
Is another variation of the surfactant slug process with various
labeled as:

Micellar solutions Flood


MaraFlood
 Micro emulsions Flood, etc.

The chemical slug essentially contains other chemicals that added to


it. The Micellar Solution is a type of surfactant solution slug that is
composed of the following five main ingredients:

a) Surfactant 4% to10%
b) Hydrocarbon 4% to 80%
c) Co-surfactant (alcohol) ≈4%
d) Electrolyte ≈1%
e) Water 10% to 92%

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I. Preflush Bank
In all types of chemical floods, often the composition of the
reservoir water phase has an adverse effect on the injected
chemical slug. Therefore, floods are traditionally started by first
injecting a preflush bank of water which is compatible with the
chemical slug solution and displaces the formation brine out of the
reservoir

II. Co-Surfactant
Because one of the main problems in any chemical flood process
is the adsorption of the chemical agent (surfactant) on the
surface of the porous media, the co-surfactant (alcohol) is
added to the solution slug to reduce adsorption of the surfactant
to the eservoir rock.
III. Electrolyte
The electrolyte is usually a SALT such as sodium chloride or
ammonium sulfate, is added to the Micellar solution to adjust and
control the changes in the viscosity of Micellar solution as it
contacts the reservoir water phase.
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Electrolyte

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Mobility Control and Design


The mobility is perhaps one of the most important controlling properties
that must be considered when designing a chemical or miscible injection
process. A properly designed chemical or miscible process must have a
solution slug with mobility that equal to or less than the mobility of the
stabilized displaced fluid bank; i.e.:

λslug < λdisplaced bank

The minimum total relative mobility is designated as the maximum


required mobility of the chemical slug. The viscosity of the chemical slug
is adjusted the concentration of polymer in the slug to achieve the
optimum solution mobility.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

100%

kro
krw

0%

k rw k ro

Total Relative Mobility w o
λw + λo

Minimum Total Mobility

0% Sw 100%

Figure 6-27. Total relative permeability vs. water saturation


© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Designing the Mobility Buffer Zone


I. Due to the unfavorable mobility between the chase water drive and the
mobility buffer solution, the drive water will penetrate and bypass the
mobility buffer and the chemical slug. Therefore, the volume of
mobility buffer must be large enough to protect the slug; usually will
require 50 to 100% of reservoir pore volume.

II. Using a polymer concentration grading of the mobility buffer solution


will decrease the rate of chase water penetration and improve the
economics of the process. Although different grading procedures
can be used, a semi-logarithmic relationship is a simple approach for
designing the buffer zone.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Chase Water Chemical


6 5 4 3 2 1
µ =1 cp Slug; µ =30
Graded Mobility Buffer µ of Chemical
30 X Slug
µ of
20
Batch #1

10
Viscosity
5.0

µ of
Batch #6
1.0 X
Chase 6 5 4 3 2 1
Water Batch #
Figure 6-28. Grading the Mobility Buffer
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© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

Class Problem
Given the following data; design a tapered buffer zone solution of 60% reservoir
pore volume Assume that 6 batches of equal volumes will be injected, i.e. each
10% reservoir pore volume.
Viscosity of the chemical slug “µslug” = 30 cp
Viscosity of the chase water “µChase” = 1.0 cp

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12/1/2011

30

X
10

X
Viscosity
X

X
Batch 6 Batch 5 Batch 4 Batch 3 Batch 2 Batch 1
1
7 6 5 4 3 2 1 0

Figure 6-29. Grading the Mobility Buffer for Example 6-5


© 2006Tarek Ahmed & Associates, Ltd. All
Rights Reserved

Micellar floods – Core Flood TESTS


“A MUST”
100
Henry S
Henry E & Henry W
80 119-R

60 Wilkins

40

Dedrick
20

0
0 2 4 6 8 10 12 14
Micellar Slug Size, %PV

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Micellar flood –
TYPICAL PERFORMANCE
1,000 10

Oil Cut

100 1

Oil Rate

10 0.1
Dec. 81 Dec. 82 Dec. 83 Dec. 84 Dec. 85
micellar
injection
© 2006Tarek Ahmed & Associates, Ltd. All
Rights Reserved

Micellar-Polymer Projects
Illinois basin

Chemical
Chemical
Cost per
Size, Pore Chemical Incremental Incremental Cost
Project Location BBL Pore
Acre Volume, BBL * Cost, $ Oil, BBL * Oil, Vp
Volume,
$/BBL
$/BBL

119-R IL 40 1,635,000 3,119,000 243,200 0.149 $1.91 $12.82


219-R IL 113 3,032,000 5,559,000 400,000 0.132 $1.83 $13.90
Salem IL 60 3,571,000 12,636,000 512,100 0.143 $3.54 $24.67
M-120 IL 407 16,575,000 14,385,000 1,387,400 0.084 $0.87 $10.37

Note that the chemical cost per incremental barrel of oil


produced varies from about
© 2006Tarek $10-
Ahmed $25 for
& Associates, micellar/polymer
Ltd. All
floods. Rights Reserved

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Applications of Micellar Flood


o API >20o
o Viscosity <35 cp
o So >35 %
oK >10 md
oT <200oF
o Depth See temperature
o Formation SS
o Thickness Not critical

11/21/2011 © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Micellar Oil Recovery


RF = ED (EA EV)
ED ≈ 90-100%

Issues and Concerns:

1) Costs
2) Adsorption
3) The difficulty of predicting Micellar flooding efficiencies
4) Laboratory studies bear little resemblance to the field
results because:
- improper scaling
- oversimplification of the reservoir

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Advantages
1. High displacement and areal sweep efficiencies
2. Generally speaking; where ever a waterflood has
been successful, Micellar flood may also be
applicable
3. In many cases where waterflooding was a failure
because of poor mobility relationships, Micellar could
be successful because of the required mobility
control.

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

Disadvantages
1. Main disadvantage is the large amounts of high cost
chemicals needed
2. Large expenditures must be made very early in the
life of the project; most of it during the first year
3. In a depleted waterflood reservoir, only water is
produced for ½ to 2 years depending upon Sor and
pattern size
4. Adsorption of surfactant and stability of the slug
under reservoir conditions
5. determining slug size
6. Injectivity problems

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Rights Reserved

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Alkaline-Surfactant-Polymer
“ASP”

© 2006Tarek Ahmed & Associates, Ltd. All Rights


Reserved

ASP Flood
The Alkaline-Surfactant-Polymer “ASP” technology uses similar
mechanisms as in the Micellar flood technique that is designed
to mobilize the residual oil. The ASP technology is essentially
based on combining:

A. interfacial-tension-reducing chemicals with


B. mobility control chemical to improve the overall
displacement efficiency and increase the incremental oil
recovery.

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The Alkali:
The technology relies on reducing the expensive surfactant concentration by
20 to 70 folds by adding the much lower-cost Alkali as one of the main
ingredients of the injected ASP slug.

The alkali has the natural ability to generate in-situ surfactants by


interaction with the residual oil if the oil contains natural organic acids; most
commonly are the naphthenic acids. Therefore, lowering the slug cost
significantly by reducing the amount of the required commercial surfactants.
The additional benefits of using sodium carbonate (alkali) include:

a) It reduces the adsorption of surfactant and polymer on the rock


b) It alters the wettability of the formation to become a “more water-wet”;
or to change the wettability from an oil-wet to a water-wet system

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

The design of an ASP flooding process must achieve three main


objectives:

1. propagation of the chemicals to contact and displace the residual oil


with 100% displacement efficiency
2. complete volumetric coverage of the area of the interest by controlling
the slug mobility through optimizing the polymer concentration in the
solution
3. injection of enough chemicals and slug size to account for retention
and slug breakdown by adsorption

Achieving these objectives is significantly affected by the design and


selection of the chemicals used in formulating the injected slug. The two
most common alkaline agents used for ASP flooding are:

1. Soda ash (Sodium Carbonate “Na2CO3”) and


2. Caustic soda (Sodium Hydroxide “Noah”).

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As in all types of chemical flooding techniques, ASP flood proceeds in the four
traditional distinct phases); these are:

a) Preflush:
Often the composition of the brine in a reservoir has an adverse effect on
the ASP solution. To correct this problem and separate the hard formation
brine from the slug, floods are started by first injecting a preflush bank of
water ahead of the slug. This preflush water, which is compatible with the
ASP solution, flushes the formation brine out of the reservoir.

b) ASP Slug:
The slug size can range from 15-30% pore volume. The slug formulation
is similar to that of the Micellar slug except that much of the surfactant is
replaced by the low-cost alkali so slugs can be much larger but overall
cost is lower. As the slug moves through the formation, it displaces 100%
of the oil contacted in a miscible type displacement; however; EA & EV
are controlled by the mobility ratio. A pre-determined amount of polymer
is added to the ASP slug to adjust its mobility to approach, or be less than,
the total mobility of the oil-water.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

c) Mobility Buffer:
A displacing solution is required to displace the ASP slug through the
reservoir. A favorable mobility between the displacing solution and the
ASP slug is also desired. If water is used as the displacing fluid, an
unfavorable mobility ratio might exist. This would result in reduced areal
sweep efficiency and in water fingering through the ASP slug – diluting
and dissipating the slug. To protect the slug, a mobility buffer of thickened
water is injected immediately behind the slug. This thickened water is a
solution of water and polymer. The viscosity of the polymer bank is
graded from high viscosity behind the ASP slug to a low value at the
trailing edge of the polymer bank. This grading is accomplished by varying
the polymer concentration in the solution. This graduated bank is less
costly and achieves a more favorable mobility ratio between the chase
water and the polymer bank. The minimum size of the polymer bank is in
the range of 50% of pore volume.

d) Chase Water:
The mobility buffer is displaced by chase water until the economic limit of
the project is reached.

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Rights Reserved

For a Successful ASP Flood


1) Core Flood is a MUST (Adsorption)
2) Fluid Composition for Identifying the Organic Acid Groups
3) Testing Reservoir Water For Proper Surfactant
4) Designing the Slug and Slug Volume
5) New Chemical Additives
6) Pilot Flood; We Need to Learn
7) Possibility of Using ASP as Secondary Recovery Process

Possibility of Using ASP (or any other EOR Process) as


Secondary Recovery Process; is gaining Momentum
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Rights Reserved

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Chemical Costs
A rough estimation of the chemical costs is listed below:

Surfactant Prices:
Prices range from: $0.36-$0.75 per active pound, or
$2.75 - $6.10 per barrel of injected solution.
Alkali Prices:
Prices range from: $0.06 to $0.15 per pound.

Polymer Prices:
Prices vary from: $1.15 per dry pound to a high of $1.45

As an alternative is to build a polymer mixing plant and purchase polymer at a lower cost per
pound; Polymer can be available from commercial suppliers in a self-contained polymer mixing
plant for an increase in the price per pound of polymer. This provides an economic benefit by
distributing the mixing plant costs over the duration of the polymer injection

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

How to Minimize The


Capital Cost and Environmental Impact ?

The Potential of Detecting and the Reuse of the


Chemicals in the Produced Oil

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Rights Reserved

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Field & Core Flood Tests

© 2006Tarek Ahmed & Associates, Ltd. All Rights


Reserved

ASP vs. MICELLAR FLOOD -


Lab Results – Mitsue Oil Core Floods

Micellar Flood ASP Flood


100 100
Slug 5% Buffer 50% Alkali 5%,Surfactant 10%,Polymer 60%
92% OIP
Oil Cut,%; Cum. Recovery,% OIP
Oil Cut,%; Cum. Recovery,% OIP

80 80
Soi 32% Soi 38% 80% OIP
60 60

40 40
Oil Cut Oil Cut
20 20

0 0
0 0.5 1 1.5 2 2.5 0 0.5 1 1.5 2 2.5
Pore Volumes Injected Pore Volumes Injected

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Industry Experience With


ASP Flood
Currently; there are several ongoing ASP floods with reported promising
responses; include:

1) The La Salina Field in eastern cost of Lake Maracaibo, Venezuela

2) The Viraj oil field of Cambay Basin in India

3) Flooding Test in Central Xing2 Area of Daqing Oilfield, China (2-pilots)

4) Major expansion underway in Daqing Oilfield, China

5) The White Castle Field, Louisiana, near-offshore Gulf of Mexico (Shell)

6) Maracaibo Lake, West Venezuela

7) 5 reservoirs in Argentina (Designed by SURTEK, Golden, CO)


© 2006Tarek Ahmed & Associates, Ltd. All
Rights Reserved

Tanner
Alkaline-Surfactant- Polymer Flood

Tanner Field
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Rights Reserved

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ASP Flood in the Tanner Field

Depth 8,750 ft
Temperature 175 °F
Pore Volume 2,528 Mbbl
Thickness 25 ft
Average Porosity 20%
Average Permeability 200 md
Oil API Gravity 21°
Oil Viscosity 11 cp
Water Viscosity 0.45 cp
Mobility Ratio 3.2

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Tanner Alkaline-Surfactant-Polymer Flood


Net Pay Isopach

ASP
Injection Well

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Reserved

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Tanner, Wyoming
Alkaline-Surfactant-Polymer Flood
Timeline History

Primary Production April 1991


Waterflood October 1997
Alkaline-Surfactant-Polymer Solution May 2000
Polymer Drive June 2002
Water Flush January 2005

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

Tanner Alkaline-Surfactant-Polymer Flood Radial


Coreflood Comparison
100
100
Caustic Soda
90
90
(%OOIP)
Recovery (%OOIP)

NaOH-ORS-41HF-Alcoflood 1275A Flood

80
80
%)
(Volume %)

70
70
Na2CO3-Petronate EOR 2094
Oil Recovery
Cut (Volume

-Alcoflood 1275A Flood


60
60
Soda Ash
50
50 Waterflood
Cumulative Oil
Oil Cut

40
40
Cumulative
Oil

30
30

20
20

10
10

00
0.0
0.0 1.0
1.0 2.0
2.0 3.0
3.0 4.0
4.0 5.0
5.0
Cumulative Produced Fluids
Cumulative Produced Fluids (PV)(PV)

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Tanner Alkaline-Surfactant-Polymer Flood


Injected Solution

1.0 wt% Caustic Soda


0.1 wt% active ORS-41HF
1000 mg/L Alcoflood 1275A

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
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Total Field Performance


ASP Flood
100.0 100,000
Waterflood Oil Cut
Monthly Oil Production (bbls)
Alkaline-Surfactant-
Polymer Flood
ASP
May 2000
% Oil Cut

calculated
continued
10.0 waterflood 10,000
oil cut

Oil Production
Waterflood

calculated
Primary continued
waterflood
oil rate

1.0 1,000
1991 1993 1995 1997 1999 2001 2003 2005 2007
Total Field Performance
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Well Performance
Tanner 24-30
100.0 100,000
Oil Cut
Alkaline-Surfactant-
Polymer Flood

Monthly Oil Production (bbls)


Waterflood

10.0 10,000
% Oil Cut

Oil Production

1.0
Primary 1,000

0.1 100
1991 1993 1995 1997 1999 2001 2003 2005 2007
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Well Performance
Tanner 24-30
100.0 100,000
Oil Cut
Alkaline-Surfactant-
Polymer Flood
Monthly Oil Production (bbls)

Waterflood

10.0 10,000
calculated
% Oil Cut

continued
waterflood
Oil Production oil cut

1.0
Primary 1,000
calculated
continued
waterflood
oil rate

0.1 100
1991 1993 1995 1997 1999 2001 2003 2005 2007
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Tanner Alkaline-Surfactant-Polymer Flood Production


Compared to Eight Minnelusa Waterfloods
100 ASP as
Secondary Recovery
Tanner

arrows indicate
start of ASP
for Tanner
May 2000
% Oil Cut

10
Field Comparisons
Camridge
Total Tanner Field
Tanner 24-30
Tanner 22-31
Average Waterflood

1
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
11/21/2011 Cumulative ©
Oil Produced
2006Tarek After Injection
Ahmed & Associates, Ltd. All Begins (Vp)
Rights Reserved

Tanner Alkaline-Surfactant-Polymer Flood


Recovery Summary through July 2005
Ultimate Oil Recovery 65.0 %OOIP
Primary and Waterflood 48.0 %OOIP
ASP Increment Recovery 17.0 %OOIP

Cost per Incremental Barrel


(Includes Chemical and Facilities) $4.49

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ASP PILOT – Daqing, China


100

Oil Rate
50

Oil Cut

20

10
1993 1994 1995 1996

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11/21/2011
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Tanner Alkaline-Surfactant-Polymer Flood


Conclusions

• Tanner Alkaline-Surfactant-Polymer flood


was technically and economically successful.

• 17% OOIP incremental oil

• cost of chemicals, plant, and design


- $5.85/ per incremental barrel
• rate of return - 71.2%
• payout – 2.5 years

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Shell Marmul Chemical


Flood
Polymer development and
surfactant trials

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

On-going ASP Pilot Flood in


the Viraj Oil Field- India
• Pre-flush: 200 m3/day for a week
• ASP Slug: 20% PV slug having a composition of 1.5
wt% alkali, 0.2 wt % surfactant, and 800 ppm
polymer.
• Mobility Buffer: Total 30 %PV of a series of graded
concentrations of polymer solution. 1st slug is
10%PV of 600ppm polymer solution; 2nd slug is
10%PV 400ppm, and 3rd slug is 10%PV of 200ppm
• Chase water: 60%PV of chase water

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ASP and Other EOR Projects in


Offshore Oil Fields
• Space and weight restrictions
• High capital cost and economics
• Large well spacing gives less detailed information
about the reservoir; especially degree of continuity
between wells
• Temperature limitations
• seawater-based process would require higher
concentration of polymer
• One of the Largest current offshore EOR projects is
N2; Cantarell Field in The Gulf of Mexico. It has been
very Successful at Increasing Oil Recovery

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

Current Offshore Applications


oLa Salina Field, Venezuela
oWill be the first offshore ASP Pilot in the World
oWill use existing platform instead of a barge
oSlug:
- Alkali: 0.75 wt% Soda Ash
- Surfactant: 0.1 wt%
- Polymer: 800 mg/L

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ASP in Carbonate Reservoirs

• Traditionally Applied to Sandstone; however; has


been Tested in Carbonate Formations at the
Laboratory Scale

• Recent Studies Indicate that ASP can Change the


wettability of the Carbonate minerals from Oil
Wet to Water Wet

• an ASP Flood is currently being tested at The


Mauddud Carbonate Reservoir in Bahrain

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Recent Developments
• New Surfactant - SS-6066 & SS-6066A showed
most promising performance in terms of
solubility, stability, and interfacial tension
• New “co-surfactant” to reduce adsorption-
ANTISORBTM1416
• Tested in the Chihuido de la Sierra Negra field,
Argentina

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Advantages of ASP Flood


1. It displaces all the oil it contacts
2. High displacement and areal sweep efficiencies
3. Mobility of the Slug can be optimized to
maximizing the volumetric sweep efficiency
4. Field operation is a little different from a water
flood except for additional of mixing and
filtering equipment.
5. If meets conditions and designing criteria; it can
recover additional 20% OOIP

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Disadvantages
1. Main disadvantage is the large amounts of high cost
chemicals needed
2. Large expenditures must be made very early in the
life of the project; most of it during the first year
3. In a depleted waterflood reservoir, only water is
produced for ½ to 2 years depending upon Sor and
pattern size
4. Degradation of chemicals at high temperature.
5. determining slug size
6. Injectivity problem
7. Not well suited for carbonate reservoirs

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Miscible Gas Flood

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Issues to Address Before


Miscible Gas Injection
Hard to determine:
1. Sor from core analysis might not be representative for the entire
reservoir.
(Sor)res = f [(Sor)core, M, V]
2. Determining the distribution of remaining oil is a challenge
3. Sorm is a key property for Simulation and Screening Studies
4. Slim Tube or Core Flood ?

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Miscible Gas Flood


The reduction of interfacial or surface tension between the displacing and
displaced fluids is one of the major keys that contribute to the success of
the miscible injection process.

In contrast to the definition of immiscibility, two fluids are considered


miscible when they can by mix together in all proportions and resulting
mixtures remain single phase. Because only one phase results from
mixtures of miscible fluids, there are no interfaces and consequently no
interfacial tension between fluids.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

It is apparent from the definition of capillary number “Nc”


that the interface between oil and displacing phase is
eliminated completely and the two phases become
miscible when σ ≈ 0

 k   p 
N   o 
1.0
c     L 
 

( S or ) after Range of Range of


Waterflood Miscible flood
( S or )before

0
Critical Nc
NC

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Impact of Remaining Residual Oil on Ultimate Recovery

Sor can be reduced to its lowest possible value with displacement efficiency
ED approaching 100%. This is essentially the objective of any form of
miscible displacements (e.g. chemical, gas, etc.). Therefore, classifying a
system as miscible or immiscible can have a substantial impact on ultimate
oil recovery by fluid injection. The ultimate oil recovery factor “RF” for any
forms of secondary or tertiary recovery processes is defined by:

RF = ED EA ED

They Key for a Sucessful EOR Project:

 k   p  S oi  S or
N   o 
c     L  ED 
  S oi

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Miscibility
There are two types of miscible displacements, these are:

First-contact miscible “FCM” displacement:


Displacements in which the injection fluid and the in-situ reservoir fluid form
a single phase mixture for all mixing proportions; e.g.:
I. Chemical Flood (Micellar, ASP,…etc)
II. LPG

Multiple contact miscible “MCM” displacement:


Processes in which the injected fluid and the reservoir oil are not miscible in
the first contact but miscibility could develop after multiple contacts (dynamic
miscibility). These processes are categorized into:

I. Vaporizing CO2 and lean gas drive; alternatively is called “high


pressure lean gas Injection”, e.g. CO2, N2, Air,…etc
II. Condensing rich gas drive, and
III. Combined vaporizing-condensing drive.

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First-Contact-Miscible “FCM”
Displacement

© 2006Tarek Ahmed & Associates, Ltd. All


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First-Contact-Miscible “FCM” Displacement


Some injection fluids mix directly with the reservoir crude oil in all proportions and
their mixtures remain single phase. This displacement process is classified as “first-
contact miscible displacement”. Liquefied petroleum gas products (LPG) such as
ethane, propane, and butane are the common solvents that have been used for first-
contact miscible flooding “FCM”, i.e. miscible with reservoir crude oils immediately
on contact. The LPG products are miscible with oil only as long as they remain in
the liquid state, i.e. when reservoir temperatures below their critical temperatures
and at pressures at or above their vapor pressures.
Ethane Propane N-Butane
T, oF P, psia T, oF P, psia T, oF P,psia
50 460 50 92 50 22
90 709 100 190 100 52
150 360 150 110
200 590 200 198
206 617 250 340
300 530
305 550

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183
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Production
Injection well
Well

Oil & Water Only Water is


Are flowing flowing

Oil Bank Residual


Chase LPG Oil
Water Gas Water Chase
Water Gas Slug
Gas

Water Bank
Injected water
From
Connate Water Water Flood

Figure 6-30. LPG Flood as an EOR Process

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Chase Gas is a PROBLEM !!!


Ethane Propane N-Butane
T, oF P, psia T, oF P, psia T, oF P,psia
50 460 50 92 50 22
90 709 100 190 100 52
150 360 150 110
200 590 200 198
206 617 250 340
300 530
305 550
LPG Slug

problem

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Chase Gas is a PROBLEM !!!


The chase gas must be miscible with the hydrocarbon slug to prevent
deterioration of the slug at the trailing edge.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved


11/21/2011

Industry Experience
LPG Flood
Parameter South Ward South Cuyama Johnson Field, Burkett Unit, Adena Field,
Field, CA Field, CA Neb. Kan. Colo.
Arco ARCO Marathon phillips Union

Depth, ft 2400-2500 4300 4580 2100 5560

Pattern 5-spot peripheral Entire field 5-spot 5-spot

Slug size 5% PV 5.4% PV 8.85% PV 6.5 % PV 9% PV

RF 37 % 33% 64%

bbl oil/bbl 1.5 3 5 0.75 0.6


C3

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Applications
• API >23o
• Viscosity <10 cp
• So >30 %
• k >not critical if uniform
• T Must need exceed 206 oF for C3
• Depth >2500 ft, restricted be temperature
• Formation SS or carbonate
• Thickness relatively thin

11/21/2011 © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Advantages
1. Displaces essentially all residual oil it contacts
2. Requires lower pressure than that is needed
for miscible gas injection; there; can be used
in shallower reservoirs
3. Can be used as secondary or tertiary method.

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Disadvantages
1. Areal and Vertical seep efficiencies are usually low
2. Sizing of the slug is difficult
3. Miscibility can be lost if the slug is dispersed and
dissipated as it moves through the reservoir; can’t
regain miscibility it back
4. Stability of the slug under reservoir conditions
5. determining slug size
6. Costs

© 2006Tarek Ahmed & Associates, Ltd. All


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Rights Reserved

Multiple-Contact-Miscible Displacement
“MCM”

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Dynamic Miscibility
The injected gas at a certain pressure can achieve miscibility after multiple
contacts with reservoir crude oil, this miscibility and is termed “(dynamic
miscibility). This dynamic displacement mechanism during the process is
described as the in-situ manufacture of a miscible slug. Miscibility is
achieved in this process by in-situ mass transfer “vaporizing “ or
“condensing” of components resulting from repeated contacts of oil with the
injection fluid.

This process of developing miscibility is as classified as “multiple contact


miscible displacement”. It should be pointed out that because mixtures in
the reservoir miscible region remain as a single phase, the wettability of the
rock and relative permeability lose their significance since there is no
interface between fluids. However, the mobility ratio has a significant effect on
the recovery efficiency simply because it is a strong function of the viscosity
ratio of the miscible solution and the displaced oil.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Ternary Diagram
A valuable approach for representing the phase behavior of multicomponent
hydrocarbon mixtures and their interaction with a displacing gas is the use of the
pseudo-ternary diagram. The components of the reservoir fluid are grouped into
three pseudocomponents located on the corners of the ternary plot. One possible
grouping that has been used frequently includes the following mixed components:
Component 1:
represents a volatile pseudocomponent and is composed of methane,
nitrogen and carbon dioxide located on the uppermost of the triangle,
Component 2:
represents a pseudocomponent that is composed of intermediate
hydrocarbon components such as ethane through hexane. The
component is located on the lower right corner of the plot. It should be
pointed out that sometimes CO2 is included with the intermediate
components
Component 3:
is essentially the heptanes-plus fraction “C7+” and is located on the lower
left corner of the plot.

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Each corner of the triangular CO2+ N2+C1


plot represents 100% of a
100%
given pseudocomponent,
progressive from 0% at the
opposite side of each corner to
100 % (usually with
incremental step size of 10%).

0
0

C7+
100% 0 C2-C6
100%
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Understanding and Use of the Triangular Diagram


CO2+ N2+C1
100%
B 90%

70%
y
z 50%
0%

C
A 20%

x 70%
10%
C7+ 90%
C2-C6
100% 100%
Bubble-point Curve
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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The Triangular Diagram


1. An area in the graph is surrounded by the curve “ACB” is called the
phase envelope and represents the phase behavior of mixtures with
varying combinations of the three pseudocomponents. For example,
point “Z” in Figure (6-31) represents a mixture that is composed of 50%
of “C1+N2+CO2”, 20% of “C2-C6” and 30% of C7+.
2. Any system of the three components whose composition is inside the
phase envelope, e.g. point z, will form two phases, a saturated gas
phase with a composition represented by point “y” and a saturated
liquid phase composition represented by point “x”. The dashed line
connecting points x and y and passing through point Z is called the tie
line.
3. The segment “AC” of the curve is called the bubble-point curve and
represents the composition of the saturated liquid, with the segment
“BC” is called the dewpoint curve representing the composition of the
saturated gas. The dewpoint curve joins the bubble-point curve at the
plait point (critical point) “C” which indicates that the compositions
and properties of the equilibrium gas and liquid are identical.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Identifying Type of Displacement


There are two additional principals must be recognized when representing
phase behavior relations with the ternary diagram:
A. If the coordinates of the overall composition “z” of a hydrocarbon mixture
place the mixture within the phase envelope, the mixture will form two phases
under the prevailing pressure and temperature; however, when placed
outside that phase envelope the mixture will exist as a single phase.
B. The ternary diagram as shown schematically on the next slide illustrates the
concept and the basic requirement for achieving first contact miscible “FCM”
displacements and identifies the multi-contact miscible “MCM” region. The
illustration shows two different mixtures of hydrocarbon gases and a crude oil
system at a constant pressure and temperature. These three hydrocarbon
systems are:
o Lean gas with a composition as represent by A
o Rich gas (LPG diluted with lean gas) as represent by point D.
o original oil in place with a composition represented by point B

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CO2+ N2+C1
100%

y
Tie Line
z
C

x
Oil B D
C7+ C2-C6
100% 100%

Figure 6-32. First and Multiple-Contact Miscible Regions


© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

The differentiation between FCM and MCM is based on whither the straight-line
connecting the composition of the injected fluid with that of oil will or will not cross the
phase envelope. However, the size of the phase envelope depends upon the pressure
and temperature. For a constant temperature, the size of the two phase region will
shrink with increasing the pressure, as shown schematically below. The illustration
suggests that first contact miscibility will be achieved at a pressure equal to P3. This
pressure is termed the minimum miscibility pressure “MMP”.
CO2+ N2+C1
100%
B 90%

A
P3>P2>P1
70%

P3 P2 P 0%
50%
1
C

A 20%

70%

C7+ 90% B 10%


C2-C6
100% 100%
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Vaporizing (High pressure) lean gas


Injection

© 2006Tarek Ahmed & Associates, Ltd. All


Rights Reserved

Vaporizing (High pressure) lean gas drive:

In vaporizing-gas drive process or high- pressure gas process,


the injected lean gas (e.g. methane, nitrogen, or flue gas) tends
to vaporize the intermediate components (ethane through
hexane) of the reservoir fluid and creates an in-situ miscible
hydrocarbon slug. In this displacement mechanism, miscibility
is achieved at the leading edge of the injected gas front. As the
injected high pressure lean gas contacts the original reservoir
oil, it vaporizes and enriched in intermediate components.

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Basic Concept of the


Vaporizing Gas Injection
G

Multiple (Infinite) Contact Miscibility


© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

C1 Multi-contact Miscible
Gas Injection

C1

C7+ C2 – C6

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193
12/1/2011

C
Critical Point

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

High Pressure Lean Gas Injection


“ Methane, Nitrogen, Air, Flue Gas”

a lot of
water

Miscible zone formed by gas


becoming enriched with C2-Cn

Oil Sor
Gas
(C1, N2,..etc) Bank
Water from
H2O flood
Connate Water

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C1

a lot of
water
C7+ C2 – C6

L = f (Pinj, zi, yinj, Sstart, ..etc)

Oil Sor
Gas Bank
(C1, N2,..etc) Water from
H2O flood
Connate Water

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Nitrogen Injection

195
12/1/2011

Industry Experience
With Lean Gas

1. Block 31 Field: Crane County; Texas. Ultimate


RF 60%
2. Fairway Field, Texas: Ultimate RF 50%
3. Hawkins Field, Texas

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

Essential Laboratory Tests


For Any Types of Gas Injection

1. Flow Assurance Tests


2. Slim Tube Test
3. Swelling Tests (Very important to match)
4. PVT Tests (Differential, CCE,…etc.)

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Advantages Of
Lean Gas Injection
1. Although it does not remove all Sor from the
contacted area; Sor is reduced to a very low value
2. Less expensive than others
3. The miscible front regenerates itself if it is lost at
any point
4. Lean gas is used from the start to finish;
eliminating the difficult determination of slug
size

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11/21/2011
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Disadvantages Of
Lean Gas Injection
1. Crude oil characteristics must be ideal for
the process to work (rich in CM)
2. Requires high injection pressure; high
compression costs
3. Gravity segregation can exit in highly
permeable reservoirs.
4. The oil should be under-saturated

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Air Injection

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Air Injection in Light Oil !!!!!


an Emerging Technology
A. The main idea; O2 in the Injected Air will
React with a Fraction of the Reservoir Oil at
an Elevated Temperature to Produce CO2.
B. The Resulting Flue Gas (mainly N2 and CO2)
will Mobilize the Oil to Production Wells
C. Gas-Oil Mixture may be Immiscible, Partly
Miscible, or Completely Miscible

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Air Injection in Light Oil !!!!!


an Emerging Technology
A. The application of the In-Situ Combustion “ISC” is associated
with the existence of high T> 660-1120 oF front; i.e. it creates a
heat wave, however; the Air Injection Process “AIP” does not
B. Air injection can be viewed as a conventional gas injection
process
C. low temperature oxidation “LTO” can occur at 150 oF< T< 200
oF and consume all O to Generate flue gas.
2
D. Flue gas comprises of 10-14% CO2 and rest being N2

E. Does NOT suffer from ANY constraint on supply; as in the case


of CO2

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11/21/2011
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Consumption of O2
20%
Flue gas:
air 85% N2
O2 13% CO2
2% CO

N2
CO2 Oil
N2 O2, CO2, CO &
Original
air CO, Sor, H2O C2-Cn ? H2O
Oil
&
Oil Bank
H2O
H2O

Reaction Zone

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Air Injection In
Light Oil Reservoirs !!!
 A total consumption of 7 to 10% of the
remaining oil in place can be expected to
maintain a propagation of the in-situ
oxidation process
 The generated flue gas and steam can:
o Vaporize oil components
o displace the oil at near miscible conditions
o increase oil swelling
o reduce oil viscosity

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

Industry Experience with


Air Injection

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12/1/2011

Incremental Oil Recovery


Based on Field Experience
in Hydrocarbon miscible flood:
o Horizontal Flood ≈ 12-15%
o Vertical Flood ≈ 20-30%
in Air Injection:
o Horizontal Flood ≈ 6-10%
o Vertical Flood ≈ 15-20%

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

GOM Experience- 3 BSTB


CO2, N2, Air !!!!
(MMP)Air, N2 = 7500 psi Air, N2
200 Miles from Shore
CO2 Pipeline!!!

CO2

(MMP)CO2 = 3500 psi

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Pilot Air Injection


Handil Field, Indonesia “TOTAL”

o Air injection started 2005


o OOIP = 6 MMSTB
o RF by H2O = 26%
o Central processing facilities with a 3MMMscf capacity
o Laboratory data suggests:
 Auto-ignition occurred at 275 oF
 Stable front displacement at 518 oF
 Flue gas: 13% CO2, 3% CO, and 84% N2
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Oil Recovery
BP’s Thermal Model
Scenario Total Time NP RF Cum GOR
Years MMSTB % Scf/STB
Depletion 35 15.43 9.14 -
H2O flood 5 years of depletion 77.07 45.68 -
After depteion 30 years of air injection

Air inj 35 years from start 95.80 56.78 2388


Of production
Secondary air recovery 5 years of depletion 93.11 55.19 2402
30 years air injection
Tertiary air injection After 5 years depletion and 83.71 49.61 1509
22.5 years of H2O flood
7.5 years air injection
Teriary air injection After 5 years depletion and 85.73 50.81 1882
10 years of H2O
20 years air injection

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Field h, Depth, ft T, oC Pinj Φ μ K, md Q o, Air/oil ratio


m % cp b/D/well scf/bbl
W. Hakberry 10 3000-12000 94 - 27 0.9 300 - -
LA

Sloss 6 6200 94 3600 11 0.8 190 480 16900


Nebraska

Buffalo red- 6 9500 104 4400 17 0.5 5 600 12000


river unit
MPHU
Buffalo - 8500 102 4400 19 0.5 18 2500 10000

Madison CAPA - 8600 99 4400 11 0.5 10 - 20000

Other Fields:
- North sea-Ekofisk; is being considered
- Handil Field, Indonesia, Started 2005
- Wilson basin- N&S Dakota. Started in 1979
- Romania and Russia
11/21/2011 © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Deepwater GOM Experience


VIP Compositional:
• Split to 45 components- Lumped into 16
Components
• Excellent Match with Swelling Test
• IOR (RF)N2&Air = 69%
• IOR (RF)CO2 = 54%

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Rich Air Injection !!!

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Rich Air Injection


Another Emerging Technology

1. Rich Air Injection has Received Considerable Attention


Recently due to several Successful Light-Oil Air Injection
and the Building of Massive N2 Generation Plants for
Offshore EOR
2. Rich Air contains 30% to 40% O2
3. The logic Arises from the Fact that whenever Nitrogen is
Manufactured; Waste gas, Rich in O2, is Produced
4. When Injected; the Generated Combustion Product Gas
is Richer in CO2
5. Can also be used in Heavy Oil and Low Permeability
Reservoirs
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Screening Air Injection


Prospects
o μo < 10 cp
o Φ > 15%
o No fracturing and NO FREE GAS or Gas Cap
o T > 140 oF
o K > 10 md
o h > 10 ft
o API > 35o
o So > 50%
© 2006Tarek Ahmed & Associates, Ltd. All
11/21/2011
Rights Reserved

Advantages
1. An alternative for water injection due to low injectivity
2. reduction in μo, generation of steam and hot water, miscible
effects owing to the vaporized light-oil ends
3. The miscible front regenerates itself if it is lost at any point
4. Injected air/gas is used from the start to finish; eliminating the
difficult determination of slug size
5. Produced Gas can contain 2 gallons of NGL/Mscf
6. The generated flue gas and steam can:
- Vaporize oil components
- displace the oil at near miscible conditions
- increase oil swelling
- reduce oil viscosity

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Disadvantages
1. Potential problems related to: corrosion,
oxygen production (safety)
2. At high temperature; potential of producing
H2S
3. Might require a pilot test to evaluate risks
and uncertainties
4. Injection well head must be equipped with
dual injection lines; one for air injection and
other for purge water (or N2) line.
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11/21/2011
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Lean Gas
MMP Correlations

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Correlation #1:

MMP = 9433 – 188x103 F + 1430x103 F2


With
F = I/(MC7+ T2.5)
Where
I = concentration of intermediates, MOL%
T = temperature, °F
MC7+ = molecular weight of C7+

Correlation #2:

MMP = 5568 eR1 + 3641 cR2


With:
R1 = 792.06 [C2 – C5] / W
R2 = 2.158x106 [C1]5.632 / W
Where:
W = Mc7+ T 0.25
T = temperature, °F
C1 = mole fraction of methane
C2 – C5 = mole fraction of C2 – C5
11/21/2011
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Correlation #3:

For API < 40:


MMP = 80.14 + 35.35 H + 0.76 H2
Where:
H  M c07.88
 T
0.11
/ [(C2  6 ) 0.64 (C1 ) 0.33 ]

For API > 40:

MMP = -648.5 + 2619.5 H – 1347.6 H2

Where:

H  M c07.48
 T
0.25
(C2  C6 ) 0.12 (C1 ) 0.42 ]

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Class problem:
The Nameless Oil Field under consideration for miscible displacement
by lean gas injection. Estimate the MMP using all available correlations

11/21/2011
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Class problem; Estimation with EOS:


The Nameless Oil Field under consideration for miscible displacement
by different types of gas injection; these are:

1. 100% C1
2. 100% N2
3. 80% C1 & 20% CO2

Using the PVT simulator:


a) Tune EOS to match saturation pressure of 1936 psig
b) Perform DE, CCE , and Separator Tests on original oil
composition
c) Perform Swelling test on each type of gas injection
d) Estimate the MMP EOS for each type of gas

Separator Test:
1st Stage Separator: 28psig & 130 oF
Stock Tank: 0psig & 60 oF
11/21/2011
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Nameless Field
API=40.1 & T=247 oF

Pb= 1936 psig

1sr Stage Separator: 28psig & 130 oF


Stock Tank: 0psig & 60 oF

11/21/2011
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

PVT from EOS


1. Driver Program: Butte.exe
2. Simulator: Montana.exe
3. Two files:
– PVTall.dat
– PVTall.out

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PVAall.dat
With Notepad; open PVTall.dat to enter composition,…etc:

&RDW Psat=1936
Temp=247
CO2=0.25
N2=0.88
C1=23.94
C2=11.67
C3=9.36
iC4=1.39
nC4=4.61
iC5=1.50
nC5=2.48
C6=3.26
C7plus=40.66
MWC7plus=196
spgrC7plus=0.8494
&end
11/21/2011
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Separator Data
&separator Tsep1=130
Psep1=28
Tsep2=-1
Psep2=-1
Tsep3=-1
Psep3=-1
Tsep4=-1
Psep4=-1
Tsep5=-1
Psep5=-1
Tsep6=-1
Psep6=-1
Tsep7=60
Psep7=0
Tscrub=-1
Pscrub=-1
&end

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Injection Gas Composition for


Swelling & MMP Tests
! Description of the Injection Gas
! ----------------------------------------------
! Enter the composition of the injection gas after
! the equal sign (=) :

&INJ CO2inj=0.0
N2inj=0
C1inj=0.8
C2inj=0
C3inj=0
iC4inj=0
nC4inj=0
iC5inj=0
nC5inj=0
C6inj=0
C7inj=0
&end
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Rich Gas (Condensing) Gas


Injection

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CO2+ N2+C1
100%

G
0
0

C7+ L
100% 0 C2-C6
100%
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Swelling and Slim Tube


Tests
“A MUST TESTS”

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Associates, Ltd. All Rights
Reserved.

212
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Types of Gas Displacement


1) Immiscible
2) Partial Miscible
3) Miscible

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Swelling Test
Injection gas (Psat)new
Psat P i.e. Pb or Pd

Original Fluid
(gas or oil) @ Original Fluid Original Fluid
saturation Vt + +
(Vsat)orig Pressure Psat
(Vsat)new
Injection Gas Injection Gas

Hg Hg Hg

A B C

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Swelling Test
Injected
Gas
Swollen
Oil
Oil

(Vsat)new /(Vsat)original

CO2
C1

Psat CO2
Swollen C1
Volume

Scf/bbl Scf/bbl
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

5000

4800
New saturation pressure

4600

4400

4200

4000

3800

3600

3400

3200

3000
0 500 1000 1500 2000 2500 3000

scf/bbl of Fluid

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relative volume vs. volume of gas injected


2.6

2.4

2.2
swelling ratio, (Vsat)new/(Vsat)orig

1.8

1.6

1.4

1.2

1
0 500 1000 1500 2000 2500 3000

scf/bbl of Fluid

429

Slim Tube Test

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Associates, Ltd. All Rights
Reserved.

215
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Modeling of Miscible Gas Injection


With Black Oil Simulator
Based on Three Functions:
1) Miscibility Function “σ”
2) Viscosity Mixing Parameter “ω”
3) Miscible Phase Relative Permeability “krm”

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
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1- Miscibility Function “σ”

P  Pvap

MMP  Pvap
if :
RF   0 , immiscible; i.e. P  Pvap
0    1, Partial; i.e. Pvap  P  MMP
  1, miscible; i.e. P  MMP

immiscible Partial miscible miscible

Pvap MMP

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1- Miscibility Function “σ”


P  Pvap

MMP  Pvap
if :
P  Pvap ;   0 , immiscible Displacemnet
Pvap  P  MMP 0    1, PartialMiscible Displacement
P  MMP   1, Miscible Displacement.

11/21/2011
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

2- Viscosity Mixing Parameter “ω”



M o
s
4 log[0.78  0.22 ( M )1/ 4 ]
 1 
log( M )
4
 0.78 0.22 
m    
 ( s ) (  o )1/ 4 
1/ 4

 oe   o1  m &  se   1s   m

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3- Miscible Phase Relative Permeability “krm”

 S S   Sg 
k rm   o orm  k row    k rg
1  S w  S orm  1  S w  S orm 

 S S 
(k ro ) eff  (1  ) k ro    o orm  k rm
1  S w  S orm 
 Sg 
(k rg ) eff  (1  ) k rg    k rm
1  S w  S orm 

11/21/2011
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

CO2 Injection

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Physical Properties of
CO2

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You must account for the solubility of CO2 in the Water


(loss of volume )“Problem During WAG Flood”

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CO2 Drive Mechanisms


A number of mechanisms take place that may initiate oil displacement when CO2 is
injected into an oil reservoir. CO2 may create a miscible front and hence miscibility
is initiated by extraction of significant amounts of heavier hydrocarbons from C5
through C30, or at different reservoir conditions, CO2 saturates the reservoir fluids
to an extent where the swollen crude is miscible with the trailing CO2 and may
resemble enriched gas drive. This combination of mechanisms enables a portion of
the remaining trapped oil to be mobilized and produced.

The miscible-like recoveries achieved by CO2 were a multiple-contact vaporization


drive mechanism in which CO2 strips intermediates from the liquid until the
composition is rich enough to be miscible with the original oil.

Several laboratory experiments on reservoir fluids using CO2 as the displacing


phase have concluded that more than one mechanism (vaporizing and
condensing) is possible for a CO2-reservoir fluid system and that reservoir
temperature and displacement pressure determine the type of mechanism
(vaporization, condensing or vaporizing/condensing) that will control the
displacement process.

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Regardless of how CO2 is injected into the reservoir, oil displacement by CO2
injection relies on a number of mechanisms related to:

The phase behavior of CO2 – crude oil mixtures


Reservoir temperature
Reservoir pressure
Crude oil composition

the dominant displacement characteristics for a given CO2 displacement fall into
one of the five regions based on P & T:

Region I – Low pressure applications


Region II – Intermediate pressure, high temperature applications
Region III – Intermediate pressure, low temperature applications
Region IV – High pressure applications
Region V – High pressure, low temperature (liquid) applications

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Co2 Application Regions:


Region I – Low pressure applications
Region II – Intermediate pressure, high temperature applications
Region III – Intermediate pressure, low temperature applications
Region IV – High pressure applications
Region V – High pressure, low temperature (liquid) applications
Region 5

Region 4

Region 1

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Low Pressure Applications “Region I”


At reservoir pressure below 1000 psia (Region I), the major effects of CO2 injection
on oil recovery appear due to the solubility of CO2 in the crude oil with the following
adding benefits:
a) Swells the oil
b) Reduces oil viscosity significantly
c) Contributes to internal solution gas drive
d) Increases injectivity

Region I

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Intermediate Pressure, High Temperature (>122°F) “Region II”


The CO2 displacement process in this region exhibits:
a) oil swelling
b) viscosity reduction and increased injectivity
c) Vaporizing the crude oil.

Region II

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Intermediate Pressure, Low Temperature (<122°F) “Region III”

The CO2 displacement process in this region exhibits:


a) extract the crude’s heavy ends forming CO2 rich liquid mixtures
b) Multiple liquids exist in this region

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

High Pressure Miscible Applications “Region 4”


At high reservoir pressures (>2000 to 3000 psia ) as represented by Region
4, CO2 may vaporize significant quantities of crude oil so rapidly that multiple-
contact miscibility occurs in a very brief time period and over a very short
reservoir distance

Region 4
Miscible Displacement Region

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Applications:
The CO2 miscible process is applicable to a high
percentage of reservoirs. Required conditions are as
follows:

1. Crude oils with gravities above 25 deg API


2. Pressures starting at above 1500 psi and ranging
upward, with 6000 psi being a practical upper limit.
Prospective reservoirs must be of sufficient depth that
they can be operated above the pressure needed for
miscible displacement without parting the formation.

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Extensive Network of CO2 Pipelines in The U.S.

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Injection Manifold

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<< Injection Well


Injection Pressure = 1400 psi

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Production Well >>


Back pressure held at
400 psi – wells flow
without artificial lift

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Denver Unit Production / Injection History


CO2 miscible flood developed by Shell

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Advantages
1. CO2 provides an efficient low pressure miscible displacement for many
reservoirs. The displacement efficiency is high, with the oil saturation
above 5% of pore volume in the contacted area.
2. Under some reservoir conditions, the density of CO2 is close to that of
crude oil and approaches that of water. This greatly minimizes the
effects of gravity override.
3. CO2 is two to four times as viscous as methane or Nitrogen over the
usual range of pressures. This favorable viscosity; as compared with
other types of gases, will improve sweep efficiency over that of the
hydrocarbon miscible gas methods.
4. The miscible front, if it is lost, regenerates itself for CO 2 as it does with
the lean gas process.

11/21/2011
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Disadvantages
1) CO2 generally is not readily available.
2) Suffers from viscous fingering
3) Gravity override could be a problem
4) Possible Early Gas Breakthrough
5) CO2 with water forms carbonic acid which is highly
corrosive. Special metal alloys and coatings for facilities
are needed.
6) Where alternate injection of CO2 and water is to be used,
dual injection systems are required – one for CO2 and the
other for water.

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Estimation of MMP

© 2006Tarek Ahmed & Associates, Ltd. All


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Based on Numerous
Laboratory & Field Data
A. Extraction/Vaporizing Hydrocarbon
Components from the Crude Oil by CO2
occurs when ρCO2 ≈ 0.25-0.35 gm/cm3
B. Miscibility occurs when ρCO2 > 0.42 gm/cm3

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Proposed Methodology
Step 1: Using the reservoir and specific gravity of the gas; calculate the Z
Factor as a function pressure
Step 2: Plot P/Z vs.P on a Cartesian (regular) scale
Step3: Calculate P/Z that is required to produce a gas density of
0.42 gm/cm3 from:
P Ma

Z 0.42 (62.4) R T

Step 4: Enter the generated plot in step 2 with P/Z and determine the
corresponding pressure value on the x-axis; to give the MMP

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All Gas Properties are Correlated in Terms of:


1) specific gravity of the gas “ γg”:
  gas 
 g =  
  M a  0.5  0.75
  air @ SC 28.96

2) Pseudo-critical Properties; “ppc” and “Tpc”:

2
T pc = 168 + 325  g - 12.5  g
p pc = 677 + 15.0  g - 37.5  2g
3) Pseudo-reduced Properties; “ppr” and “T pr”:

p T
Ppr = & T pr =
Ppc T pc
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

p pc = 677 + 15.0  g - 37.5  g


2

T pc = 168 + 325  g - 12.5  g


2

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correction factor
Real Gas EOS
gas constant 10.73

pV = Z n R T
called “ number of moles” gas density
volume, ft3

m m p Ma
pV = Z RT g   , lb / ft 3
V Z RT
Ma
g
gas gradient  , psi / ft
144

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Approximation of Compressibility Factors

0.274 p 2pr 3.53 p pr


Z 1 0.8157T pr
 0.9813T pr
10 10

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

Class Problem:
A slim tube test on a crude oil sample with pure CO 2
indicated an MMP of 3500 psia at 200 oF. Further
assessments of the field temperature suggested that the
temperature is better represented as 150oF. Estimate the
MMP at 150 oF

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

235
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1- Extrapolate Vapor Pressure (EVP) Method:


The method suggests that the vapor pressure curve of CO2 can be extrapolated
and equated with the minimum miscibility pressure to estimate the MMP for low
temperature reservoirs (T<120°F); as given by:

 2015 
EVP 14.7 exp 10.91  
 255.372  0.5556T 

Temperature T in °F.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

2- Petroleum Recovery Institute “PRI”:


The PRI proposed equating the MMP with the vapor pressure of CO2 when
the system temperature below Tc of CO2. For temperatures greater than Tc;
they proposed the following expression:

MMP = 1071.82893 10b

With the coefficient “b” as defined by:

b = [2.772 – (1519/T)]

where MMP is in psia and T in °R.

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3- Yellig and Metcalfe:


From their experimental study, the authors proposed a correlation for
predicating the CO2 MMP’s that uses the temperature “T” as the only
correlating parameter. The proposed expression is given below:

MMP = 1833.7217 + 2.2518055T + 0.01800674T2 – 103949.93/T

If the bubble point pressure of the oil is greater than the predicted MMP,
then the CO2 MMP is set equal to the bubble point pressure.

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4- Alston’s Correlation:
The author presented an empirically derived correlation for estimating the
MMP’s for pure CO2 – oil systems. Alston and co-workers used the
temperature, oil C5+ molecular weight, volatile oil fraction, and intermediate oil
fraction, as the correlating parameters. The MMP for pure CO 2 – oil systems
is given by:

MMP = 0.000878 T 1.06 [Mc5+]1.78 [Xvol/Xint]0.156

Where:
Mc5+ = molecular weight of oil pentane and heavier fractions
Xint = mole fraction of intermediate oil components (C2 – C4, CO2 and H2S)
Xvol = mole fraction of the volatile (C1 and N2) oil components
T = system temperature in °F

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

5- National Petroleum Council (NPC):


The NPC proposed an empirical correlation that provides rough estimates
of the pure CO2 MMP’s. The correlation uses the API gravity and the
temperature as the correlating parameters as shown below:

Gravity MMP
(°API) psi
< 27 4,000
27 to 30 3,000
> 30 1,200
Reservoir Temperature Correction

T Additional Pressure
(°F) (psi)
< 120 0
120 to 150 +200
150 to 200 +350
200 to 250 +500
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6- Croquist:
The proposed empirical equation was generated from a regression fit on
58 data points. Croquist characterizes the miscibility pressure as a
function of T, molecular weight of the oil pentanes-plus fraction, and the
mole percentage of methane and nitrogen. The correlation has the
following form:

MMP = 15.988 TA
With:

A = 0.744206 + 0.0011038 MC5+ + 0.0015279 Υc1


Where:
T = Reservoir temperature, °F
Υc1 = mole percentage of methane and nitrogen

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Class problem:
The Nameless Oil Field under consideration for miscible displacement
by CO2 gas injection. Estimate the MMP using:
a) all available correlations
b) PVT Simulator

11/21/2011
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Nameless Field
API=40.1 & T=247 oF

Pb= 1936 psig

11/21/2011
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CO2 Huff & Puff !!!


• High So
• Thick h
• Soak Intervals 2-4 Weeks
• High Injection Volume
• Maximum of 3 Cycles

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Foam-Assisted WAG
an Old Technology
1. Despite the favorable characteristics of CO2; it
suffers from:
Viscous fingering
gravity override
Possible Early Gas Breakthrough
2. Foam Treatment (surfactant Solution) for Mobility
Control has the Potential to Improve Gas Sweep
3. The North Sea Snorre Field is the World’s Largest
Application of Foam (F-A-WAG)

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Screening Criteria

EOR OAPI Viscosity SO Formation h k Depth T, Compositio


cp % Type ft md ft OF n

CO2 >22 <10 > 25 SS or NC NC >2500 NC High %


carbonat of
e C5 to C7
ASP 20- <35 >35 SS NC >50 <9000 80- Some
35 200 organic
acids

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

WAG Flood

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What is WAG?
The Water-Alternating-Gas “WAG” injection was originally proposed as a
method to improve sweep of gas injection, mainly by using the water to control
the mobility of the displacement and to stabilize the front.

Because the microscopic displacement of the oil by gas is normally better than
by water, the WAG injection combines the improved displacement efficiency of
the gas flooding with an improved macroscopic sweep by water injection. This
has resulted in improved recovery as compared to a pure water injection

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Classification of WAG

• Traditional Miscible WAG Injection


• Traditional Immiscible WAG Injection
• Simultaneous Water and Gas injection “SWAG”
• Hybrid WAG Injection (large volume of gas is
injected followed by a number of small slugs of
water and gas)

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.
Miscible WAG Injection.
It is difficult to distinguish between miscible and immiscible WAG injections. In
many cases a multicontact gas/oil miscibility may have been obtained, but much
uncertainty remains about the actual displacement process. Miscible projects are
mostly found onshore, and the early cases used expensive solvents like propane,
which seem to be a less economically favorable process at present. Most of the
miscible projects are repressurized in order to bring the reservoir pressure above
the minimum miscibility pressure (MMP) of the fluids. Because of failure to
maintain sufficient pressure, meaning loss of miscibility, real field cases may
alternate between miscible and immiscible gas during the life of the oil production.
Most miscible WAG injections have been performed on a close well spacing, but
recently miscible processes have also been attempted even at offshore type well
spacing.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Immiscible WAG Injection.


This type of WAG process has been applied with the aim of improving frontal
stability or contacting unswept zones. Applications have been in reservoirs where
gravity-stable gas injection cannot be applied because of limited gas resources or
reservoir properties like low dip or strong heterogeneity. In addition to sweep, the
microscopic displacement efficiency may be improved. Residual oil saturations are
generally lower for WAG injection than for a waterflood .Sometimes the first gas
slug dissolves to some degree into the oil. This can cause mass exchange
(swelling and stripping) and a favorable change in the fluid viscosity/density
relations at the displacement front. The displacement can then become near-
miscible.

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Miscible WAG with CO2

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Hybrid WAG Injection.


When a large slug of gas is injected, followed by a number of small slugs of water
and gas, the process is referred to as hybrid WAG injection

Simultaneous Water and Gas injection “SWAG”


SWAG injection has been tested in a few reservoirs.

Water Alternating Steam Process (WASP).

Production Well
Water
Two Injectors

Gas \or Steam)

Pilot WAG- Middle East

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Factors Affecting the WAG Process


1. WAG Parameters:
 Cycling frequency, based on Length or Volume!
 Slug size
 WAG ratio
 Injection rate
2. Reservoir Heterogeneity
 Stratification (gas channeling)
 Anisotropy
3. Rock Wettability
4. Fluid Properties
5. Miscibility Conditions
6. Gas Trapped
7. Water Blocking
8. Cross Flow
9. Sor
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

WAG Injection Pattern

• Onshore Fields:
- 5-spot with close well spacing is widely used
- Line-Drive pattern

• Offshore Fields:
- Drilling new wells is extremely expensive and therefore fixed
injection pattern is seldom used

- Current industry trend rely on the use of horizontal WAG


injection wells placed near the bottom of the formation with
sidetracked production wells (GOM K2)

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Displacement Mechanism

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1- Initial Reservoir Condition


Analogy to a set of Tanks connect by pipe.

Rock Pores Water Pore Throat

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2- Oil Migration

Swi Soi

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3- Waterflooding
Swi Sw Sorw Soi

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4- Gas Displacement
Pinj > MMP
Swr Sorm Sw Sorw
Sorm.

Miscible Front

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5- Waterflood

Sgr Sgt

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Permeability Hysteresis & Trapped Gas


Optimum WAG Ratio
Crossflow
Diffusion and Dispersion

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WAG Flood
Gas Relative Permeability Hysteresis during
1
A-B: 1st gas cycle
B-C: 1st water cycle
F-D: 2nd gas cycle
D

B
Krg

0 A C E
0 Sgc (Sgt)C (Sgt)E 100
Gas Saturation

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250
12/1/2011

Optimum WAG Ratio

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Optimum WAG Ratio “WGR”


injectedwater f opt
WGR  
injectedgas 1 f opt B
1 1

f f
f opt f opt

0 0
0 1 0 A 1
Saturation Saturation
Optimum WAG Ratio in Optimum WAG Ratio in
Secondary Floods Tertiary Floods
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Injectivity Concerns
1. As shown by the drawing to
the right, it is not possible
to entirely displace an
existing fluid from the
pores. Each new fluid being
injected has less space open
for flow.
2. Asphaltene and flow
assurance

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Modeling of WAG
&
Miscible Gas Injection

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Rights Reserved

252
12/1/2011

Miscible Gas Injection

 Reservoir dimensions= ∆X=500 ft, ∆Y=500 ft


 Depth to top= 8300 ft
 Grid dimensions= 7x7x3
 Start date= Jan 1, 1990
 Total Thickness = 100 ft
 Soi= 0.70
 Simulation time= 5000 days

1. Initial Pressure =4000 psia


2. Swi=0.20
3. 45o API
4. Temperature 160 oF
5. Gas gravity=0.65
6. Sor = 0.35
7. Sgc = 0.05
8. Swc = 0.20
9. Sorm= 0.10
10. GOR=573 scf/STB
11. Model will calculate Pb
12. Pressure at 8400 ft =4000 psi
13. Pressure at 8300 ft =3980 psi
14. Minimum Pwf = 300 psi

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Layer 1 Layer 2 Layer 3


Kx, md 500 50 200
Ky, md 500 50 200 Wells Location:
Kz, md 50 50 25 Well Type Column Row Layer
Producer: 1 7 3
ᶲ 0.30 0.30 0.30
Injector 7 1 1
h, ft 20 30 50
∆Z, ft 20 30 50
Soi 0.80 0.80 0.08

x-direction (columns) 7
1
1
y-direction (rows) 1
7
2

MMP 3200.00
Pvap 1700.00
µgas 0.020
ω 0.620
Sorm 0.10000
Water Blocking 0.000

a) minimum oil flow rate, STB/day =0


b) maximum oil flow rate, STB/day =12000 STB/day
c) Total Fluid Voidage Rate in bbl/day=0

Production Scenario:
One Production well producing for 2 years
WAG Cycle after two years
Each cycle is one year
Water injection rate is 12000 STB/day
Gas Injection Rate is 12000 Mscf/day
Total Simulation Time 5000 days

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Thermal Recovery Process

© 2006Tarek Ahmed & Associates, Ltd. All


Rights Reserved

Thermal recovery Methods


Heat is applied to:

• Reduce oil viscosity


• Increase So and improve Kro
• Create distillation and thermal cracking of
the oil

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

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12/1/2011

THERMAL RECOVERY
In general, thermal recovery techniques is
divided into three categories:

1)Cyclic steam stimulation


2)Steamflooding
3)In-situ combustion.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Cyclic steam stimulation:


The Cyclic Steam Stimulation method, also known as “Huff-and-Puff” or
“Steam Soak” and is applied to heavy-oil reservoirs to improve recovery
during the primary production phase. The process consist of three stages:

1. Injection
2. Soaking, and
3. Production

In the initial stage, steam is injected into a well at a relatively high injection
rate for approximately one month. At the end of the injection period, the well
is shut-in for a few days (approximately 5 days) to allow “steam soaking” to
heat the oil in the area immediately around the wellbore. The well is then put
on production until it reaches the economic flow rate and at this point, the
entire cycle is repeated. The steam injection and soak may be repeated four
to five times or until the response to stimulation diminishes to noneconomic
level. In general, the process can be quite effective, especially in the first few
cycles.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Stimulating the well by the Huff-and-Puff process significantly improves oil


rate by two means:

1. Removing accumulated asphaltic and/or Paraffinic deposits around the


wellbore resulting in an improvement of the permeability around the
wellbore (i.e. favorable skin factor)
2. Radically decreases the oil viscosity which in turns improves oil mobility
and well productivity
3. Increase the thermal expansion of the oil which impacts the oil
saturation and its relative permeability.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Estimation of the Oil Rate

 o  
cold
[ ln(r / r )  S
e w cold
] 
(q )  (q )  
o hot o cold  (  ) [ ln(rhot / r )  S ]  ( ) [ln(r / rhot )  S ] 
 o hot w hot o cold e cold 

5.615iinj
rhot 
  h  1  ( S or ) steam  S wi 

The above expression shows the increase in the well productivity is attributed to
the combine reduction in oil viscosity and skin factor.

After several applications of steam cycling process, the huff and puff application is
converted to a steam flooding project.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Steam flooding:
In steam flooding, high-temperature steam is injected into a reservoir to heat
the oil. The oil expands, becomes less viscous and partially vaporizes,
making it easier to move to the production wells. Steamflooding is generally
used in heavy oil recovery to overcome the high viscosity that inhibits
movement of the oil.

Steam flooding is a pattern drive is a process similar to waterflooding in that a


suitable well pattern is chosen and steam is injected into a number of wells
while oil is produced from adjacent wells with Most steamfloods are
traditionally developed on ±5-acre spacing. The recovery performance from
steam flooding depends highly on the selected flooding pattern, pattern size,
and reservoir characteristics. The Steam flood project typically proceeds
through four phases of development; these are:
1) Reservoir screening
2) Pilot tests
3) Fieldwide implementation; and
4) Reservoir management

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Large scale steam injection in California

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12/1/2011

Most reservoirs that are subject to successful Huff-and-Puff operations


are considered good candidates for steam flood. The process involves
continuous injection of system to form a steam zone around the injector
that continues to advance in the reservoir with injection. In typical steam
drive projects, the injected fluid contains 80% steam and 20% water, i.e.
steam quality of 80%. The majority of the steam drive field applications
are typically conducted jointly with the Huff-and-Puff Process where the
process is conducted on producing wells, particularly when the oil is too
viscous to flow before the heat from the steam injection wells arrives.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

As steam moves through the reservoir between the injector and producer, it creates
five regions each with the associated temperature and oil saturation profiles:

Ts

Temperature

Steam Solvent
Hot water Bank Cold Oil Bank Original Reservoir Tr
Zone Bank
Fluid Zone

80

So, % Steam Solvent X Soi


Zone Bank
Hot water Bank Cold Oil Bank Original Reservoir
Fluid Zone
Sor X
A B C D E
0
Distance from injection well to producing well

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Steam Zone “Region A”


As the steam enters the pay zone, it forms a steam saturated zone around with a
temperature that is nearly equal to that of the injected steam. A typical temperature
profile for the steam flood is shown by the upper curve of Figure 6-4. The profile
shows the gradual transition from the steam temperature at the injection well to the
reservoir temperature at the producing well. Due to the high temperature in Region
A, the oil saturation is reduced to its lowest saturation.This drastic reduction in the
oil saturation is attributed to the following:
1. Significant improvement in oil mobility by reducing viscosity
2. Steam distillation and vaporization of the lighter component in the crude oil. In
the steam zone, the hydrocarbon recovery by steam is greater for lighter oils
because they contain a greater fraction of steam-distillable components.

Ts

Temperature

Steam Solvent Tr
Hot water Bank Cold Oil Bank Original Reservoir
Zone Bank
Fluid Zone
A B C D E
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Hot Condensate Zone “Regions B&C”


The hot condensate zone can be divided into a solvent bank”B” and hot water bank
“C.” As the steam zone moves away from the injector, its temperature drops due to
the heat loss to the surrounding formation and at some distance from the injection
well, the steam and some of the vaporized hydrocarbon vapor condense to form
the Hot Condensate Zone, i.e. Region B and C. The hot condensate zone can be
described as a mix of solvent bank (condensed hydrocarbon fluid bank) and hot
water bank. In this hot condensate zone, the solvent bank extracts additional oil
from the formation to form a miscible hydrocarbon-slug drive that is miscible with
the initial oil in place. This miscible displacement contributes significantly to the
ultimate oil recovery process by steam injection.

Ts

Temperature

Steam Solvent Tr
Hot water Bank Cold Oil Bank Original Reservoir
Zone Bank
Fluid Zone
A B C D E
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Oil Bank “Region D”


As the mobilized oil is displaced by the advancing steam and hot water
fronts, an oil bank with higher oil saturation than the initial saturation is
formed in Region D. The zone is characterized by a temperature profile
ranging from the hot condensate zone temperature to that of the initial
reservoir temperature.

Ts

Temperature

Steam Solvent Tr
Hot water Bank Cold Oil Bank Original Reservoir
Zone Bank
Fluid Zone
A B C D E
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Reservoir Fluid Zone “Region E”


Region “E” essentially represents that portion of the reservoir that has
not been affected or contacted by the steam. The region contains the
reservoir fluid system that exists at the initial reservoir condition in terms
of fluid saturations and original reservoir temperature

Ts

Temperature

Steam Solvent Tr
Hot water Bank Cold Oil Bank Original Reservoir
Zone Bank
Fluid Zone
A B C D E

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Steam Recovery Mechanisms


Under stem injection, the crude oil is recovered under several combined
recovery mechanisms, all with different degree of contribution and
importance. Essentially, there are five driving mechanisms that have been
identified as the main driving forces, these are:

1) viscosity reduction and


2) thermal expansion and swelling of the oil
3) Steam distillation
4) Solution Gas drive
5) Miscible displacement

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Figure 6-5 illustrates the contribution of each mechanism to the overall recovery by
steamflooding of heavy oil.

80

Oil Recovery, %
Viscosity Reduction
20

Waterflood at reservoir
Temperature

0 200 300 400

Temperature, OF
Figure 6-5. Contribution of steamflooding mechanisms to oil recovery
© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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Steam Assisted Gravity Drainage “SAGD”


Steam assisted gravity drainage “SAGD” is based on the use steam injection,
coupled with horizontal well technology, to assist the movement of oil to a
production well by means of gravitational forces. The procedure utilizes a pair
of parallel horizontal wells, one at the bottom of the formation and the other is
placed about 10 to 30 feet above it. The wells are vertically aligned with each
other with their length in the order of 3,500 feet

Steam
Production injection
well well

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Steam Chamber

Figure 6-12. Schematic illustration of the SAGD concept


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SAGD Process:
Initially, the cold heavy oil is essentially immobile. Therefore, an initial preheating stage
is necessary to create a uniform thermo-hydraulic communication between well pair. In
this start-up period, steam is injected in both wells to preheat the reservoir between the
wells. This steam circulation process in both, the injector and producer, continues, for
approximately 2-4 months to enhance the oil mobility by reducing its viscosity. Once
mobility has been established, steam is injected continuously into the upper well only.
With the continuous injection of the steam, the steam rises to the top of the formation
forming a “steam chamber” that grows vertically and horizontally. The injected steam will
reach the chamber interface, heating the surrounding cold oil sand. The condensate
and heated oil drain by gravity and flow towered the horizontal well near the base of the
reservoir in countercurrent to the rising steam. It should be noted that since the flow
path of oil and steam are separate, the displacement process is slow. However, the
fingering problem that is traditionally associated with steamflooding is essentially
eliminated and, thereby, improving the oil recovery efficiency by SAGD.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Formation Top

Heated oil
Flows to well
Heated oil
Flows to well
Steam flows into
Interface and condenses

Steam Chamber

Injection Well

Production Well

The steam chamber expansion process and associated drainage flow are
shown schematically in Figure 6-13.

Figure 6-13. Schematic illustration of the SAGD mechanism

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In-situ combustion "Fire-flood"


The in-situ combustion process is commonly used to recover heavy oil that is too
viscous to be produced by conventional means. The fireflood is generally maintained
by igniting air to create a combustion zone that moves through the formation toward
production wells. The intense heat forms zones of steam and vaporized oil that move
in advance of the combustion zone toward production wells, where the oil, water, and
gases are brought to the surface and separated.

The process is initiated by continuous injection of air into a centrally located injection
well. Ignition of the reservoir crude oil can either occur spontaneously after air has
been injected over some length of time of it requires heating. Chemical reaction
between oxygen in the injected air and the crude oil generate heat even without
combustion. Depending on the crude composition, the speed of this oxidation process
may be sufficient to develop temperatures which ignite the oil. If not, ignition can be
initiated by:

a) Downhole electric heaters


b) Preheating injection air, or
c) following air injection with oxidizable chemicals

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Forms of In-Situ Combustion


There are three forms of in-situ combustion processes, these are:

1. Forward combustion
2. Reversed combustion
3. Wet combustion

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Forward Combustion

Figure 6-14. In situ combustion Process. (Courtesy Bartlesville Energy Technology Center , DOE)

Air Production well

Coke

Burned Steam &Light Hot Water Oil Bank


Region Hydrocarbons

Burning Front
Combustion
Temperature

Steam
Temperature Water
Plateau Temperature Reservoir
Temperature
Burned zone

Distance
Figure 6-15. In situ combustion Temperature Zones
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Reverse Combustion
The reserve combustion technique has been suggested for application in
reservoirs that contain extremely viscous crude oil systems. The reverse
combustion process is first started as a forward combustion process by injecting
air in a well that will be converted later to a producer. After establishing ignition
and burning out a short distance in the oil sand, the well is put on production and
air injection is switched to another adjacent well. The air injection in the adjacent
well displaces the oil toward the producing well passing through the heated zone
while the combustion front travels in the opposite direction towards the air injection
well. However, if the oil around the air injection well ignites spontaneously, the air
(i.e. oxygen supply) is stopped and the process reverts to a forward combustion
scheme.
These conditions require special, high-cost tubular to protect against high
temperatures and corrosion. More oxygen is required to propagate the front
compared to forward combustion, thus increasing the major cost of operating an
insitu combustion project.

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Wet Combustion “COFCAW”


Heat utilization in the forward combustion process is very inefficient due to the fact
that air has a poor heat carrying capacity. Only about 20% of the generated heat
during the forward combustion scheme is carried forward ahead of the combustion
front where it is beneficial to oil recovery. The remaining heat is stored in the
burned zone and is eventually lost to the cap and base rock of the pay zone.
Several variations of the in-situ process have been proposed to utilize this lost heat.

Water may be injected simultaneously or alternately with air resulting in better heat
distribution and reduced air requirements. In the burned zone, injected water is
converted to superheated steam which flows through the flame and heats the
reservoir ahead. This is called COFCAW process (combination of forward
combustion and waterflood).

As the superheated system mixed with air reaches the combustion front, only the
oxygen is utilized in the burning process. Upon crossing the combustion front, the
superheated steam mixed with nitrogen from the air and flue gas consisting mainly
of CO AND CO2. This mixture of gases displaces the oil in front of the combustion
zone and condenses as soon as its temperature drops to about 400℉. The length
of the steam zone is determined by the amount of heat recovered from the burned
zone upstream.
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Equations of State
&
Compositional Modeling

537

Components Lumping
The term “lumping” or “pseudoization” then denotes the reduction in the
number of components used in equation of state calculations for reservoir fluids.
This reduction is accomplished by employing the concept of the pseudo-
component. The pseudo-component denotes a group of pure components
lumped together and represented by a single component with a Single Carbon
Number (SCN).

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12/1/2011

There are essentially two main problems associated with “regrouping” the original
components into a smaller number without losing the predicting power of the equation
of state, these are:

How to select the groups of pure components to be represented by one pseudo-


component each.

What mixing rules should be used for determining the physical properties (e.g. pc, Tc,
M, γ and ) for the new lumped pseudo-components

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

Lumping Scheme

N g  Int[1  3.3 log( N  n)]


Ng= Optimum Number of Multiple-Carbon-Number groups
N = Number of carbon atoms of the last component in the hydrocarbon system
n =Number of carbon atoms of the first component in the plus fraction, i.e. n = 7 for C 7

The molecular weights “MI” separating each MCN group are calculated
from the following expression:

M N  I / Ng
M I  M C7 ( )
M C7
MN+ = Molecular weight of the last reported component in the extended analysis of the
hydrocarbon system
MC7 = Molecular weight of C7
I = 1, 2, …, Ng

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Class problem
Given the following compositional analysis of the C7+ fraction
in a condensate system, determine the appropriate number of
pseudo-components forming in the C7+.
Component zi Mi
C7 0.00347 96
C8 0.00268 107
C9 0.00207 121
C10 0.001596 134
C11 0.00123 147
C12 0.00095 161
C13 0.00073 175
C14 0.000566 190
C15 0.000437 206
C16+ 0.001671 259

Lee’s Mixing Rules:


zi
Defining: z i 
*
L

z
iL
i

L
L
zi* M i
 L   [ z i* i ]
L
M L   z i* M i  L  M L / [ ]
iL iL i iL

L L
z * M i Vci
pcL   [ z i* pci ]
L
TcL   [ z i* Tci ]

VcL  [ i
iL ML
]
iL
iL

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Class problem
Using Lee’s mixing rules, determine the physical and critical properties of the four
pseudo-components in last Example

Group I Component Mi zi zI
C7 96 0.00347
1 C8 107 0.00268 0.00822
C9 121 0.00207
C10 134 0.001596
2 C11 147 0.00123 0.002826
C12 161 0.00095
3 C13 175 0.00073 0.002246
C14 190 0.000566
C15 206 0.000437
4 C16+ 259 0.001671 0.002108

The Peng-Robinson EOS

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Rights Reserved

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The Peng-Robinson EOS


RT a  (T )
p 
V  b V ( V  b )  b (V  b )

R 2 Tc2 R 2 Tc2
a  0.45724  a
pc pc
R Tc R Tc
b  0.07780  b
pc pc

T 2
 (T )  [1  m(1  )]
TC

m = 0.3796 + 1.54226  - 0.2699 2

545

The Peng-Robinson EOS


and Mixing Rules
RT [a  (T ) ]m
p 
V  bm V ( V  bm )  bm (V  bm )
C C
(a  ) m   x
i j
i xj ai a j  i  j (1 kij )
C
bm  x b
i
i i

Z RT
V
p
Z 3  (1  B ) Z 2  ( A  3 B 3  2 B ) Z  ( A B  B 2  B 3 )  0

(a ) m p bm p
A & B
( RT ) 2 RT

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12/1/2011

Imagine that you can calculate OIL VOLUME


From:

PV=ZnRT

Z 3  (1  B ) Z 2  ( A  3 B 3  2 B ) Z  ( A B  B 2  B 3 )  0

Z n RT
V
p

547

Problems Associated with Equations of State

 Severely Underestimate Density and Overestimate


Volume
 Finding the Correct Z-Factor Root

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PR EOS

Z 3  (1 B ) Z 2  ( A  3 B3  2 B ) Z  ( A B  B 2  B3 )  0

overestimates the
Z-factor

pM Z RT
 V
Z RT p

1
V

Most Cubic equations of state grossly:


overestimate liquid volumes “V ”
and
underestimate Liquid densities “ρ”

1
V

Solution : Volume Translation “c”
Simply; a Volume Correction Factor

n
VLCorr  VLEOS   xi ci
i 1
n
VvCorr  VvEOS   yi ci
i 1

275
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Problems Associated with


Equations of State

2. Finding the Correct Z-Factor Root; through


the concept of:
“Gibbs Free Energy Function & FUGACITY”

Fugacity
The fugacity “f” may be looked upon as a
vapor pressure modified to correctly represent
the escaping tendency of the molecules from
one phase into the other, at equilibrium:

fiv  fi L 1 i  n

Assume for now that we know


how to calculate the fugacity

552

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Gas
ZV, nV & yi

f iV
Overall System
Zi, nt
T
f iL
Liquid

ZL, nL & xi

553

Gibbs Free Energy Function


g*
The normalized Gibbs energy function g* is defined in terms of the
Composition of the system and the individual component fugacity
in the system:

n
g *
gas   yi ln( f i v )
i 1
n
g *
Liquid   xi ln( f i L )
i 1

554

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Finding the Correct Z-Factor Root

Assume that a liquid phase with a composition of xi has multiple Z-factor roots; the
middle root is discarded automatically and the remaining two are designated as ZL1
and ZL2. To select the correct root; calculate the normalized Gibbs energy function
using the two remaining roots; i.e.:

n
g Z* L1   xi ln( f i L )
i 1

n
g Z* L 2   xi ln( f i L )
i 1

the correct root is chosen as the one with the lowest normalized
Gibbs energy function g*.

555

Phase Splitting and Stability


Gibbs Free Energy Function
n
Stable-single Phase g Z*  Z
i 1
i ln[ f ( Z )] 2-Phase system

P, T
P, T
g*L
g*
g*V

x Z y
Z 3-Phase system False V & L
Violate
Tangent-Plane criteria
P, T
P, T

g*

XLi XL2 yi XLi yi


556

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Fugacity
The fugacity “f” may be looked upon as a vapor pressure
modified to correctly represent the escaping tendency of
the molecules from one phase into the other, at
equilibrium:
fiv  fi L 1 i  n

fi 1  p RT 
ln(   n  dV  ln ( Z v )
v
i )  ln( ) 
yi p R T V i Vv 

fi 1  p R T 
ln(iL )  ln( )
xi p R T 
V
ni
 L
V
 dV  ln ( Z L )

iL f f y
Ki   ( i ) /( i )  i
iv
xi p yi p xi
557

Fugacity coefficient Φi , Fugacity fi


and Equilibrium Ratio Ki
fi 1  p R T 
ln(iv )  ln( 
)   dV  ln ( Z v )
yi p R T V  ni V v 
f 1  p R T 
ln(iL )  ln( i )     dV  ln ( Z L )
xi p R T V  ni V L 
iL
Ki  v
i

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Flash Calculations

Given: Solve for:


Ki and Zi nV, nL, xi, and yi

zi ( K i  1)
 n (K
P
f (nv )  0
i v i  1)  1
Gas
nV & yi
nL = 1 - nv
zi
Given T
Zi, Ki
xi 
n L  nv K i Liquid

zi K i n L & xi
yi   xi K i
nL  nv K i
559

Flow diagram of the K-Value determination by EOS


Given:
zi, P, T
pci T
Assume KAi
Ki  exp[5.37(1  i )(1  ci )]
K  Ki
A p T
i

yi , nV Xi , nL
Perform flash
calculations

ZV , ΦVi Calculate Ki ZL , ΦLi

  0.0001 n
 Ki 
Test for
convergence   K
i 1 
 1  
A
No, set K  Ki
i
A
i 
where   0.0001
  0.0001 Yes

Solution; gives:
Ki, xi, yi, nL, nV, ZL, ZV
560

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From K-Value Flow Diagram

P&T

Gas
Z V nV R T
V
ZV, nV & yi V 
p

Overall System
Zi, nt

Liquid Z L nL R T
L
V 
ZL, nL & xi p

561

The fluid phases; i.e. liquid and gas, can be described within the framework of the
equation of state (EOS) while the precipitated pure solid phase is described by an
additional equation that is derived from the Flory-Huggins solubility model.

Let “s” represents the solid phase in equilibrium with the two fluid hydrocarbon
phases, liquid “L” and vapor “v”. The thermodynamic basis for phase equilibrium
conditions states that the fugacity “fi” for each component i in entire system is the
same in all phases. In a mixture of “n” components, let the asphaltene component
be the n–th component. When the vapor, liquid, and solid phases coexist at
equilibrium, the following thermodynamic equilibrium conditions must be satisfied.

f iV  f i L
f nV  f nL  f ns

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

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Vapor “yi” i=1,2,…, nA+ Kis  0, i  1,.., n A


ynB+ = 0 snB 1
  
s
K nB
xnB xnB

Liquid “xi” i=1,2,…, nA+, nB+

Kis  0, i  1,.., n A
snB 1
 
i= nB+ s
Solid “si” K nB
xnB xnB
nt = n v + n L + n S
563

Three Phase Flash Calculations


The component and phase material balance constraints state that for one mole
of feed ; i.e. nt=1, with composition zi; can be distributed into three phases:

Vapor phase with composition yi and nv moles


Liquid phase with composition xi and nL moles
Solid phase with composition si and ns moles

The material balance can then be written as:

ni  nv  ns 1
ni xi  nv yi  ns si  zi
 xi   yi   si   zi 1.0
Combining the above relationships and introducing the equilibrium ratio; give

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

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n
 z ( K i 1) 
f (nv , ns )    n (K 1)  (K
i i v i
s  0
i 1) 1

n
zi ( K is 1) 
g (nv , ns )    s  0
i 1  nv ( K i 1)  ns ( K i 1) 

These two relationships can be solved tentatively for the number of moles
of the vapor phase nv and solid phase ns. The phase composition can
then be determined from:

zi
xi 
1 nv ( K i 1)  ns ( K is 1)
yi  xi K i
s
snB  xnB K nB

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

TUNING OF
EQUATION OF STATE

© 2006Tarek Ahmed &


Associates, Ltd. All Rights
Reserved.

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12/1/2011

Why do we TUNE EOS ?


Why EOS in NOT predictive ?
• The Plus Fraction C+
• Methane C1
• Mixing Rules

First Problem !
a, b, and α(T) of the Plus Fraction!
T
 (T )  [1  m (1  ) ]2
R 2 Tc2 R Tc  TC 
aC    a bC   b
pc  pc 
m  0.3796  1.54226 C   0.2699 C2 

TC , pC , and ω of the C+ ! ?
• Ωa+ and Ωb+ same as for pure components ! ?

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R 2 Tc2 R Tc 
aC    a bC   b
pc  pc 

Methane; is another problem

Problems when
T>Tc
TC = -116 OF

T >>> -116 oF

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The Traditional Methodology of


Tuning EOS
• Extending the C7+ to C45+ or more
• Lumping into 3-5 pseudo fractions, e.g. F1, F2,…, F5
• Adjusting ( pC & TC )C1 & C+ Fractions ; or
• Adjusting (Ωa & Ωb) C1 & C+ Fractions
• Binary interaction coefficient kC1 – C+
• Adjusting volume correction parameters “ci”

Adjusting  a &  b to *a & *b ; means :

 *  b 
TC*   *a  TC
 b  a 

  b2 *a 
p  
*
C  pC
 ( b )  a 
* 2

Risky approach

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DO NOT:
• Adjust Critical Volume “Vc”,
• Adjust Acentric factor w, very risky
• Regress on CCE (very misleading
approach)

574

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STEP 1
# Original kij Ωa Ωb c
Component
1 N2
 *  b  2 CO2
TC*   *a  TC
 b  a  3 C1 x x x x
4 C2
  b2 *a 
pC*    pC 5 C3
 ( b )  a 
* 2
6 i-C4
7 n-C4
8 i-C5
Most important components;
9 n-C5
WHY?
10 C6
1. Undefined
11 F1 x x x x
2. System is Characterized
12 F2 x x x x
by these Fractions
13 F3 x x x x

575

STEP 2 STEP 3 STEP 4


# Component kij Ωa Ωb c # Component kij Ωa Ωb c # Component kij Ωa Ωb c
1 N2+C1 x x x 1 N2+C1 x 1 N2+C1 x

2 CO2+C2 x x 2 CO2+C2 2 CO2+C2

3 C3 3 C3 3 C3+ i-C4 n-C4 x x

4 i-C4 4 i-C4 n-C4 x x 4 i-C5 n-C5+ C6 x x

5 n-C4 5 i-C5 n-C5 x x 5 F1 x

6 i-C5 6 C6 6 F2 x

7 n-C5 7 F1 x 7 F3 x

8 C6 8 F2 x

9 F1 x 9 F3 x

10 F2 x

11 F3 x

576

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The Nameless Gas Field


Project #1
• Rock and fluid properties:
Porosity=0.12
Reservoir dimensions: ∆X=300 ft, ∆Y=300 ft, ∆Z=20 ft
 Thickness= 20 ft
Grid dimensions= 50 x 50 x 1
Kx=0.8 md, Ky=10.0 md, Kz = 0.8md
T = 120 deg F
Gas Gravity = 0.65
Critical gas saturation=0.02
Critical water saturation=0.25
Initial water saturation=0.25
Pressure @5020 ft (bottom of the formation) = 3500
Total Simulation time: 7200 days

Objectives:
maximize gas recovery
Stimulate wells © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved.

Reservoir Simulation

© 2006Tarek Ahmed & Associates, Ltd. All


11/21/2011
Rights Reserved

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12/1/2011

The Nameless Gas Field


x-direction (columns)
1 14 35 50
1

16

Rows
32

50

© 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

Project #2: SPE Comparative Study


Odeh’s Gas Injection Project

© 2006Tarek Ahmed & Associates, Ltd. All


11/27/2011
Rights Reserved

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Project #3: SPE Comparative Study


Horizontal Well Simulation

© 2006Tarek Ahmed & Associates, Ltd. All


11/27/2011
Rights Reserved

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11/27/2011 © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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11/27/2011 © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

11/27/2011 © 2006Tarek Ahmed & Associates, Ltd. All Rights Reserved

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12/1/2011

Team project
Big Texas Oil Field
 Total area= 1290 acres
 Reservoir dimensions= ∆X=300 ft, ∆Y=300 ft, ∆Z=20 ft
 Maximum # of wells= 8 wells
 Depth to top= 5000 ft
 Grid dimensions= 25 x 25 x 5
 Start date= Jan 1, 1990
 Total Thickness = 100 ft
 Soi= 0.70
 Simulation time= 7200 days

• Initial Pressure =4500 psia


• 35o API
• Temperature 150 oF
• Gas gravity=0.65
• Sor = 0.35
• Sgc = 0.02
• Swc = 0.30
• Sorm= 0.05
• GOR=500 scf/STB
• Model will calculate Pb
• Pressure at 5100 ft =4500 psi
• Pressure at 5000 ft =4496 psi
• Minimum Pwf = 300 psi

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Layer 1 Layer 2 Layer 3 Layer 4 Layer 5


Kx, md 60 50 30 20 10
Ky, md 60 50 30 20 10
Kz, md 6 5 3.0 2 01
ᶲ 0.15 0.13 0.12 0.11 0.10
h, ft 20 20 20 20 20
∆Z, ft 20 20 20 20 20

1 x-direction (columns) 2
1 0 1
y-direction (rows)

20

Objectives:
• Maximize Oil Recovery
• Compare Water Injection with Gas Injection
• Drill Horizontal injectors /producers and:
test completion in Layer 1,2,3,4, and 5
Effect of horizontal well orientation
document the difference in RF
• Stimulate Wells
• Miscible Displacement
• Document your Team Results Graphically
• Team Presentation

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Suggestions & Comments


• Always start with a BASE run; i.e. only producers;
compare the subsequent field development runs
with the base
• On layers completion: notice that shutting off
layers does not stop flow across layers

298

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