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KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : AUTOMOTIVE TECHNOLOGY

COURSE NAME : CHASIS II

CODE NAME : MTA 2033

LEVEL / SEMESTER : 2 SEMESTER 2

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 5.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PREREQUISITE : -

CORE REQUISITE : -

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COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)

The person who is competent in this Course Outcomes shall be able to detect auditory defect, malfunctions of components and
smooth performance and operational electric power steering and assign the required repair job. Upon completion of this
competency unit, students will be able to:
 Setup Scan Tool
 Operate Scan Tool Electric Power Steering Diagnosis
 Replace Electric Power Steering Components

COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)

Vehicle steering diagnostic is a scope of competency to ensure steering is responsible for providing optimal ride comfort and
handling performance.

The competency includes setup scan tool to perform steering diagnose, operate scan tool electric power steering diagnosis, and
replace electric power steering components in accordance with manufacturer specification.

The outcome of this competency is to detect auditory defect, malfunctions of components and smooth performance and operational
electric power steering and assign the required repair job.

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CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : CHASIS II (ELECTRIC POWER STEERING)

CODE NAME : MTA 2033

C
O C LE PE
N O AR RF
T N NI O
AT N R
CE G M
T N ST AN
T AN CE
H S DA CR
O T RD IT
U A (R ER
R N EL IA
S D AT /
A ED AS
( R KN SE
TD O SS
R ( W M
A W LE EN
I O DE T
N R GE CR
I K / IT
N RE ER
G A LA IA
C TE
DT D
U I SK
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ILLS / ATTITUDE / SAFETY /


VITIES)
RATION) ENVIRONMENTAL)

RELATED KNOWLEDGE ASSESSMENT CRITERIA


1. SETUP SCAN
TOOL 1.1 Job control board 1.1 Determine electrical power steering
1.2 Special tools, scan tools, equipment diagnosis requirements in accordance
15 HOURS and parts with job order.
1.3 Ignition system 1.2 Interprete and understanding of job
1.4 Diagnostic socket / connector location control board in accordance with
1.5 Type of scan tools connector customer requirements.
1.6 Scan tools operating procedure 1.3 Determine of tools, equipment, SST,
scan tools and parts selected and
prepared at work area in accordace
with job order.
RELATED SKILLS 1.4 Determine locating of diagnostic
socket / connector visually in
1.1 Obtain job order accordance with job requirements.
1.2 Interpret job control board 1.5 Perform selecting and preparing of
1.3 Select tools, Special Service Tools type of scan tools connector at work
(SST), scan tools, service equipment area in accordance with manufacturer
and parts specification.
1.4 Switch off ignition system
1.5 Locate diagnostic socket / connector 1.6 Carry out connecting of scan tools
1.6 Select type of scantools connector physically to the hub in accordance
(refer to brand of vehicle) with manufacturer specification.
1.7 Connect scan tools 1.7 Perform switch on and operate the
1.8 Switch on scan tools scan tools in accordance with
1.9 Switch on ignition system manufacturer specification.
1.8 Perform switch on the ignition system
physically.

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ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:

Systematic in organising work activities.

Safety:

i. Adhere to safety precaution in


operating scan tool and replacing
electric power steering.
ii. Adhere to company’s safety and
policy.
iii. Use relevant Personal Protective
Equipment (PPE).
iv. Occupational safety & health act 514
1994

Environmental:

i. Practice Reuse, Recycle and Reduce


(3R).
ii. Environmental Quality act 127 1974

CONTACT HOURS LEARNING STANDARD (RELATED


CONTENT STANDARD PERFORMANCE CRITERIA /
(TRAINING KNOWLEDEGE / RELATED SKILLS /
(WORK ACTIVITIES) ASSESSMENT CRITERIA
DURATION) ATTITUDE / SAFETY / ENVIRONMENTAL)

RELATED KNOWLEDGE ASSESSMENT CRITERIA

2. OPERATE SCAN 2.1 Fundamentals of power steering 2.1 Adhere procedure selecting and
TOOL ELECTRIC  Functions operating of electric power steering
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POWER  Types of component system in scan tools accordance with


16 HOURS STEERING 2.2 Power steering OEM schematic manufacturer specification.
DIAGNOSIS diagram 2.2 Determin selecting of electric power
2.3 Type of scan tool system such as: steering in scan tools visually
 On Board Diagnosis (OBD) accordance with manufacturer
 On Board Diagnosis II (OBDII) specification.
 Controller area network bus 2.3 Interprete system data print out with
(CAN BUS) OEM service manual in reference to
2.4 Vehicle brand and model manufacture specification.
2.5 Electric power steering diagnosis
operation
2.6 Scan tool printing procedure

RELATED SKILLS

2.1 Select type of scan tool system


2.2 Verify vehicle brand and model
2.3 Select electric power steering mode
in scan tools
2.4 Read vehicle system data in scan
tools
2.5 Print out system data from scan tools
2.6 Interpret system data with service
manual

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:

Systematic in organising work activities.

Safety:

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i. Adhere to safety precaution in


operating scan tool and replacing
electric power steering.
ii. Adhere to company’s safety and
policy.
iii. Use relevant Personal Protective
Equipment (PPE).
iv. Occupational safety & health act 514
1994

Environmental:

i. Practice Reuse, Recycle and Reduce


(3R).
ii. Environmental Quality act 127 1974

CONTACT HOURS LEARNING STANDARD (RELATED


CONTENT STANDARD PERFORMANCE CRITERIA /
(TRAINING KNOWLEDEGE / RELATED SKILLS /
(WORK ACTIVITIES) ASSESSMENT CRITERIA
DURATION) ATTITUDE / SAFETY / ENVIRONMENTAL)

RELATED KNOWLEDGE ASSESSMENT CRITERIA

3. REPLACE 3.1 Layout of electric power steering 3.1 Identify and prepare checklist of
ELECTRIC 3.2 Fundamentals of electric power malfunctioning of electric power
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POWER steering components such as: steering motor and control module
24 HOURS STEERING  Steering motor components in accordance with
MOTOR AND  Control module manufacturer specification.
CONTROL  Sensors 3.2 Carry out installing of new electric
MODULE. power steering components kit in
3.3 Functions electric power steering accordance with manufacturer
3.4 Electric power steering motor and specification.
control module replacing procedure 3.3 Compile and submit diagnostic and
3.5 Technical report writing : replace report according to the service
 Format such as computerised and repair manual
or manual
 Content / information
 Submission procedure

RELATED SKILLS

3.1 Identify malfunctioned electric power


steering motor and control module
components
3.2 Replace electric power steering motor
and control module components
3.3 Prepare diagnostic and replace report

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:

Systematic in organising work activities.

Safety:

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i. Adhere to safety precaution in


operating scan tool and replacing
electric power steering.
ii. Adhere to company’s safety and
policy.
iii. Use relevant Personal Protective
Equipment (PPE).
iv. Occupational safety & health act 514
1994

Environmental:

i. Practice Reuse, Recycle and Reduce


(3R).
ii. Environmental Quality act 127 1974

CORE ABILITY

CORE ABILITY

SILA RUJUK LAMPIRAN A : JADUAL PEMETAAN NOSS DAN KSKV

SILA RUJUK LAMPIRAN B : JADUAL PEMETAAN NOSS DAN CORE ABILITY

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Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)


1. Vehicle 1:10
2. Job order sample 1:5
3. Electric power steering components condition sample. 1:5
4. Electric power steering diagnose procedure sample. 1:5
5. Warranty term & condition sample. 1:10
6. Tools, equipment and parts. 1:5
7. Consumable material/parts guideline and references. 1:5
8. Workplace setup requirement. 1:5
9. Tools setup and arrangement procedure. 1:5
10. Safety and security protecting materials. 1:5
11. Manufacturer SOP sample. 1:5

References

REFERENCES

1. BOSCH, Automotive Terminology, Published by SAE in 1998, ISBN 0-7680-0338-5.


2. Jose Luis Leyva, Learn Automotive Terminology in 2015, ISBN 9-781503-225725.
3. BOSCH, Automotive Handbook, Published by Bosch in 1996, ISBN 1-56091-918-3.
4. Lenz, Cozzarini, Emissions and Air Quality, Published by SAE in 1999, ISBN 0-7680-0248-6.
5. Owen Coley, Automotive Fuels Reference Book, Published by SAE in 1995, ISBN 1-56091-589-7.
6. Eric Chowanietz, Automobile Electronics, Published by SAE in 1995, ISBN 0-7506-1878-7.
7. Tom Denton, Automotive Electric and Electronic system fourth edition, ISBN 978-0-08-096942-8.
8. Thomas D. Gillespie, Fundamentals of Vehicle Dynamics, Published by SAE in 1999, ISBN 1-56091-199-9.

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9. Michael Plint, Anthony Martyr, Engine Testing Theory and Practice, Published by SAE in 1999, ISBN 0-7680-0314-8
10. Ellis Johnson, Tires and Handling, Published by SAE in 1996, ISBN 1-56091-752-0.
11. Rudolf Limpert, Brake and Design Safety, Published by SAE in 1999, ISBN 1-56091-915-9.
12. BOSCH, Diesel-Engine Management, Published by SAE in 1999, ISBN 0-7680-0509-4.
13. Bernard Challen, Diesel Engine Reference Book 2nd Ed, Published by SAE in 1999, ISBN 0-7680-0403-9.

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