CAPABILITY ANALYSIS

Machine Number: Checked by: Date:

Mach. Name: Controller: Unit/Cell:
Axis: Direction: Tolerance req.: 0.01000
1. Warm up the machine
2. Select an axis and a direction
3. Position / affix reference block (s) on the table
4. Position / affix mag-base / indicator on head or table
5. Move head out to a distance beyond typical work zone 0 A B C
6. "Zero out" indicator and controller -----------------------------> |___|___|___|
7. Move head out to a distance beyond work zone again
8. Bring head up to indicator until controller reads zero
9. Record indicator reading
10. Repeat step 9 for the next 9 readings
11. Validate initial zero indicator
12. Perform test on all axes for minus and plus directions
NB NB Indicator needle should be at 10 to 15 degrees to face to be inspected.
Indicator rod should be less than 3 inches

Cycle Specified pos. Actual pos. Difference

1- 0.00000 0.00100 0.001000
0.00000 0.00100 0.001000
0.00000 0.00200 0.002000
2-

3-

4-

5-

6-

7-

8-

9-

10-

Total 0.004000
Average (accuracy) 0.001333 <====
Stray test (avg * 3.267) 0.004356
% of tolerance is over 25% Std. dev. (repeatability) 0.000577 <====
====>>> UNACCEPTABLE 6s (or axis capability) 0.003464 Max:
TAKE ACTION ! % of Tolerance 35% 25%

File name = 388225405.xls, sheet = CAPABIL Date printed = 05/26/2018 10:43:09