INTERACTIVE SCHEMATIC

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 UENR7476
April 2016

980G Wheel Loader

Hydraulic System
9CM1-1759
2KR1-3721
2SR1-650

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Brake 111-9040 E-4 1
Accumulator Gp - Ride Control 138-1292 E-5 2
Control Gp - Foot Brake 193-1448 E-3 3
Core AS - Hydraulic Oil Cooler 130-7955 B-7 4
Cylinder Gp - Auxiliary E-8 5
Cylinder Gp - Lift 111-8181 E-6 6
Cylinder Gp - Steering 115-1371 C-5 7
Cylinder Gp - Tilt (Left)
High-Lift: 124-6227
E-7 8
Logger: 124-0617
Standard: 112-5004
Cylinder Gp - Tilt (Right)
High-Lift: 124-6228
E-7 9
Logger: 124-0616
Standard: 112-5003
Filter Gp - Oil (Hydraulic) 1R-0722 A-8 10
Motor Gp - Hydraulic Fan 129-2413 B-7 11
Pump Gp - Implement, Hydraulic Fan 143-9722 A-9 12
Pump Gp - Pilot (Brake) 113-7750 B-8 13
Pump Gp - Secondary Steering 150-7585 A-6 14
Pump Gp - Steering 105-3635 B-8 15
Screen As 6E-5065 D-8 16
Switch AS - Pressure (Brake) (NOT SHOWN) 3E-7693 D-3 17
Switch AS - Pressure (Parking Brake Oil) (NOT SHOWN) 3E-6452 C-3 18
Tank Gp - Hydraulic 114-0892 A-8 19
Valve Gp - Accumulator Charging (Brake) 222-2367 D-4 20
Valve Gp - Brake Control (Service) 128-2993 E-3 21
Valve Gp - Breaker Relief 9T-0818 A-8 22
Valve Gp - Check (Hydraulic Oil Cooler Bypass) 130-5202 B-7 23
Valve Gp - Check (Ride Control) 9T-3096 E-5 24
Valve Gp - Check (Ride Control) 104-7108 E-5 25
Valve Gp - Check (Steering Quad) 111-7775 B-5 26
Valve Gp - Control (Parking Brake) 100-8941 D-3 27
Valve Gp - Diverter (Ride Control) 115-9328 D-5 28
Valve Gp - Diverter (Secondary Steering) 144-5330 A-6 29
Valve Gp - Main Control
1 Function: 116-7821 D-8 30
3 Function: 114-2788
Valve Gp - Pilot
Tilt and Lift: 142-3997 C-6 31
Tilt, Lift and Aux: 142-3998
Valve Gp - Pilot (Steering) 130-1246 B-6 32
Valve Gp - Relief (Auxiliary, Head) 4T-4934 E-8 33
Valve Gp - Relief (Auxiliary, Rod) 4T-4162 E-8 34
Valve Gp - Relief (Main) 114-2789 D-9 35
Valve Gp - Relief (Steering Cylinder Crossover) 9T-7419 B-5 36
Valve Gp - Relief (Steering Pump Backup) 9T-7418 B-4 37
Valve Gp - Relief (Tilt, Head)
Logger: 4T-4935 E-7 38
Standard: 4T-4932
Valve Gp - Relief (Tilt, Rod)
Logger: 4T-6103 E-7 39
Standard: 4T-4933
Valve Gp - Selector & Press Cont (Steering) (NOT SHOWN) 139-9571 B-6 40
Valve Gp - Shuttle 8J-6875 B-7 41
Valve Gp - Shuttle 141-1481 E-5 42
Valve Gp - Shuttle 4T-1860 B-4 43
Valve Gp - Solenoid (Ride Control) 3E-8574 E-5 44
Valve Gp - Steering 109-6532 B-5 45
TAP LOCATION

Tap Schematic
Description
Number Location
AA Tilt Rod End E-7
BB Tilt Head End E-7
CC Lift Head End E-6
DD Lift Rod End E-6
EE Implement Relief D-9
FF Implement Return D-6
GG Pilot Pressure D-7
HH Steering Pressure C-9
JJ Oil Cooler Return B-7
KK Implement Pressure B-9
LL Steering Relief A-6
MM Fan Relief A-7
NN Brake Accumulator Pressure D-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 9 8 7 6 5 4 3 2 1
(3) CONTROL GP
(8) CYLINDER GP (9) CYLINDER GP (6) CYLINDER GP (2) ACCUMULATOR GP FOOT BRAKE
TILT (LEFT) TILT (RIGHT) LIFT RIDE CONTROL (21) VALVE GP 193-1448
STANDARD: 112-5004 STANDARD: 112-5003 111-8181 138-1292 BRAKE CONTROL
(5) CYLINDER GP (44) VALVE GP 128-2993
LOGGER: 124-0617 AA LOGGER: 124-0616
AUXILIARY SOLENOID (RIDE CONTROL)
HIGH-LIFT: 124-6227 HIGH-LIFT: 124-6228
3E-8574
BB (42) VALVE GP
(33) VALVE GP (34) VALVE GP (39) VALVE GP (38) VALVE GP SHUTTLE
RELIEF (AUX., ROD) RELIEF (TILT, ROD) RELIEF (TILT, HEAD) 141-1481
E RELIEF (AUX., HEAD) E
4T-4934 4T-4162 STANDARD: 4T-4933 STANDARD: 4T-4932
(30) VALVE GP LOGGER: 4T-6103 LOGGER: 4T-4935 (25) VALVE GP
MAIN CONTROL CHECK
3 FUNCTION: 114-2788 (RIDE CONTROL)
1 FUNCTION: 116-7821 CC 104-7108
(1) ACCUMULATOR GP
(23) VALVE GP BRAKE (17) SWITCH AS
CHECK 111-9040 PRESSURE (BRAKE)
(RIDE CONTROL) 3E-7693
9T-3096 DD
(20) VALVE GP
ACCUMULATOR CHARGING
(BRAKE)
222-2367
NN
(27) VALVE GP
BRAKE
100-8941

EE
D FF D

(28) VALVE GP
(35) VALVE GP DIVERTER (RIDE CONTROL)
GG
RELIEF (MAIN) 115-9328
114-2789 (31) VALVE GP
PILOT
TILT AND LIFT : 142-3997
TILT, LIFT AND AUX : 142-3998

(16) SCREEN AS
6E-5065 (7) CYLINDER GP
STEERING (18) SWITCH AS
115-1371 PRESSURE (PARKING BRAKE OIL)
3E-6452

C C

(36) VALVE GP
RELIEF (STEERING CYLINDER
CROSSOVER)
9T-7419
HH

(32) VALVE GP
PILOT (STEERING) (45) VALVE GP
(13) PUMP GP (23) VALVE GP 130-1246 STEERING (43) VALVE GP
PILOT (BRAKE) CHECK (26) VALVE GP 109-6532 SHUTTLE
113-7750 (HYDRAULIC OIL CHECK (STEERING QUAD) 4T-1860
COOLER BYPASS) 111-7775 LINE PATTERNS
130-5202 Pressure Line

JJ Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group
B B
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component

(40) VALVE GP (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

(15) PUMP GP SELECTOR & PRESS CONT (STEERING) 138-1234 Part Number

STEERING (4) CORE AS 139-9571

KK 105-3635 HYD. OIL COOLER
130-7955 (11) MOTOR GP
(12) PUMP GP HYDRAULIC FAN (37) VALVE GP
IMPLEMENT, 129-2413 RELIEF (STEERING PUMP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HYDRAULIC FAN BACKUP) PILOT/BRAKE PUMP OUTPUT
143-9722 (41) VALVE GP STEERING PUMP OUTPUT
(14) PUMP GP LL 9T-7418
SHUTTLE SECONDARY STEERING PUMP OUTPUT
SECONDARY STEERING STEERING CIRCUIT
8J-6875 SUPPLY LINE
150-7585 AUXILIARY CYLINDER CONTROL CIRCUIT
IMPLEMENT CONTROL CIRCUIT
TILT CYLINDER CONTROL CIRCUIT
STEERING CYLINDER CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
DRAIN / RETURN LINE
(10) FILTER GP IMPLEMENT PUMP OUTPUT
FAN PUMP OUTPUT
OIL BRAKE CONTROL CIRCUIT
MM
A 1R-0722 ELECTRICAL CIRCUITS
A

(22) VALVE GP
BREAKER RELIEF (19) TANK GP (29) VALVE GP THIS SCHEMATIC IS FOR THE 980G WHEEL LOADER HYDRAULIC SYSTEM
9T-0818 HYDRAULIC DIVERTER (SECONDARY STEERING)
114-0892 MEDIA NUMBER: UENR7476
144-5330 SCHEMATIC PART NUMBER: 108-0135, CHANGE: 05, VERSION: -
SCHEMATIC PART NUMBER (BRAKE SYSTEM): 142-0726, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

HH 13 15 14 29 LL 41 37 7 EE 25 42 44 5 28 AA BB 8 CC DD FF GG

24
JJ

11 35

23 5

4
33

12
16

MM
34
KK

3 43 45 26 36 19 22 10 32 7 EE 2 5 30 31 38 39 9

13 15 HH 26 36 43 45 25 3 2 AA BB 8 9 CC DD FF GG

5
KK
33
MM
16
12
34

JJ 24

35
11
30
23
38
4
31

10 22 14 29 LL 7 19 41 EE 37 25 42 44 6 28 39
HYDRAULIC AND BRAKE CONTROL SYSTEM
VIEW ALL CALLOUTS

20 NN
27
1

21