Professional Documents
Culture Documents
01 Eng
Maxtrak Introduction
The aim of this manual is to provide Our Dealer network Original Build data is used throughout the preparation of
with a comprehensive publication covering Spare parts for this manual number. Components are often Plant Serial
the 1000 & 1300 Maxtrak Crushing plant. The manual is Number dependant, Dealers / Distributors must however
intended to incorporate all design changes from the Proto- be aware Machines do become modified in the field. In ac-
type machine to those manufactured upto March 2003 Circa cordance with Best Practice use of plant serial numbers is
Serial Numbers recommended when operating this manual .In event of dif-
1000 Maxtrak QM019689 ficulty please contact BL-Pegson Ltd providing Page & Item
1300 Maxtrak QM018539 reference together with plant Serial Number.
The publication is presented in CD format configured for Manual is published in English Language only. Repeat cop-
electronic view utilising Adobe Portable Document Format ies of the CD are available to order at a Net Dealer price of
(PDF) compatible with Acrobat 5.0 (PDF 1.4). Earlier ver- £175.00 per Copy . Bound Hard Copy Laminated A4 format
sions of Acrobat may not allow full access to the publica- are available to order at a Net Dealer price of £ 275.00 per
tion. CD includes appropriate Soft Wear package as a sepa- copy. Foreign language copies may be provided subject to
rate folder. quotation and specific order.
The manual is divided into 10 Component sections each Confidential data is included intended for use between
covering a logical sub-division of the plant. Finning UK Ltd Dealers & BL-Pegson ltd. Consequently the manual must
publications containing non-CAT parts for Powerpacks & not be copied or transmitted to any third party without the
CAT Publication covering C9 & C12 engines has been incor- express permission of BL-Pegson ltd. The Document is in-
porated in this issue within their respective section. tended to receive periodic revision to reflect anticipated &
ongoing plant development. We reserve the write to amend
Extensive use of Digital imagery is made throughout the the contents of this manual without notice
manual together with drawings to show the arrangement
& function of the various components so their layout may Whilst every care is taken to ensure that the information
in this manual is correct no liability can be accepted by the
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 1
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng
Introduction
Maxtrak
Read this manual carefully & familiarise ALL relevant per- ©Copyright to CAT & Finning UK Ltd publications re-
sonnel with the arrangement of the plant together with main the property of CAT & Finning Ltd Respectively.
parts available from BL-Pegson ltd.
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 2
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng
Service Components
Maxtrak
O i l Fi l t e r El e me nt 2481-0049 1
Suct i on Fi l t e r El e me nt 2531-5150 1
Suct i on Fi l t e r El e me nt 2589-1074 1
Fi l t e r El e me nt 2589-5277 1
Fi l t e r El e me nt 2589-5125 1
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 3
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng
Plant Handing
Maxtrak
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 4
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng
Section Identification
Maxtrak
Section 1 :- Feeder Section 2 :- Metal Detector Section 3 :- Crusher Section 4 :- Powerpack Section 5 :- Product
Conveyor Conveyor
Section 1
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 5
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 6
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 7
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 8
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue.01 Eng
Section 1 :- Feeder
Conveyor
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 1
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Drive Group 1 -7
Tail Section 1 -9
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 2
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Metal Detector :-
Refer To Section 2
Tail Section
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 3
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Nut 2217-0005
Nut 2217-0005
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 4
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
13
12
10
12A
11
13 12
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 5
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
12 Screw 2226-0809
Items 12 & 13 are Supplied Complete with Stiffeners &
Washer Bright 2210-0016 12 Fixings . Parts Must However be Ordered in Accordance with
Nut 2217-0004
the Full Detail Supplied on Page 1-5
Bolt 2232-1129 4
Nut 2217-0005 4
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 6
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Bo l t 2232-1355 2232-1355
14
Was her Bri ght 2210-0023 2 2210-0023 2
15 Nut 2217-0011 2217-0011
17A
17B
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 7
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
20
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 8
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
23 Te ns i one r LH AX818/110/1
23A 1
Te ns i one r RH AX818/110/1X
Not i l l us t rat e d
Bo l t 2232-1203
Nut 2217-0007
23 22 21 Bo l t 2232-1203 2232-1275
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 9
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
24
28
24 25 26 27 20 29
21 30 31
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 10
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 11
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
31 Si de Ski rt AX848/92/1 2
1000 Maxtrak Plant :- QM0012964 T hrough QM017499
QM017743 T hrough QM017773, QM018001 T hrough QM019143
30 Rear Ski rt AX857/21/2 1
31 Si de Ski rt AX857/21/1 2
1300 Maxtrak Plant :- QM 015435 T hrough QM017958 ;
QM018175 T hrough QM018539
30 Rear Ski rt AX860/41/2 1
31 Si de Ski rt AX860/41/1 2
Conveyor Belt
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 12
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
1 1 1
1
2
2
Nut 2217-0003
2 : - Ce nt re
2489-1062 1 2489-1063
Rol l e r
Compl e t e Se t 2495-3014 1 2495-3015 1
1 : - W i ng Rol l e r 2489-1065 2 2489-1073 2
Fi xi ng Cl a mp 2489-3004
Nut 2217-0003
2 : - Ce nt re
2489-1065 1 2489-1071 1
Rol l e r
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 13
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Maxtrak Bearings
Plant Serial Number Item 19 Item 19A Plant Serial Number Item 22 Item 22A
1000 Maxtrak 1000 Maxtrak
QM012262 Through QM 017419 QM012300 Through QM012787 2421-0011
2421-2008S
QM017773 Through QM017773 QM013454
QM018001 Through QM019143 1000 Maxtrak
1300 Maxtrak N/A QM012262 2530-2013
2421-2010
QM015435 QM012358 Through QM013238
2421-0011S
1300 Maxtrak QM013455 Through QM017419
QM016218 Through QM017958 2421-2010S QM017743 Through QM017774
QM018175 Through QM018539 QM018001 Through QM019143
1300 Maxtrak
QM015435 Through QM016495
2421-0011S 2530-2013
QM016779 & QM016780
QM016806
1300 Maxtrak
QM016729
QM016781 2421-0011S 2530-2016
QM016964 Through QM017958
QM018175 Through QM018539
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 14
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Maxtrak Variations
Acce s s Pane l AX857/2/3 1 Plant :- QM016218 T hrough QM017958 ; QM018175 T hrough QM018539
1 Drum Scrape r & Pl ough
Bo l t 2232-1047 21 AX860/111/1 1
2 Support
Was he r 2210-0013
Plant :- QM015435
St ri nge r Se ct i on AX860/5/1 1
St ri nge r Se ct i on AX860/112/1 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 15
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Maxtrak Variations
Plant :- QM015435
Bo l t 2232-1125 4
29
Was he r Pl ai n 2210-0017 8
Nut 2217-0005 4
Bo l t 2232-1125 4
29
Was he r Pl ai n 2210-0017 8
Nut 2217-0005 4
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 16
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng
Section 2 :- Metal
Detector
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Control Station 2 -4
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
1
4 3
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
4 5
10
6
5 11
12
13 14 15
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Nut 2217-0004
Nut 2217-0004
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Section 3 :- Crusher
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Wedge Ring 3 -10 & 3 -11 Adustment Cylinders Circuit 3 -31 & 3 -32
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Backing
A Item "A" Concave "B" Mantle
PEGBAK Release Agent
XC & C Chamber Profile 1000 Automax & 1000 Autosand
Chamber Part Number Qty Part Number Qty Part Number Qty Part Number Qty
"XC"
603/9053E
B Extra Coarse
"C"
603/9107E
Coarse
1 603/9106E 1 2144-0001 9 2144-0002 1
"MC"
603/9052E
Medium Coarse
A "AS"
603/9071E
Autosand
MC Chamber Profile
1300 Automax & 1300 Autosand
Chamber Part Number Qty Part Number Qty Part Number Qty Part Number Qty
"MC"
603/1416E
B Medium Coarse
1 605/1248E 1 2144-0001 22 2144-0002 2
"AS"
603/1407E
Autosand
Burning Ring 603/1244 1
A Optional Components
Accelerator 2144-0003 1
AS Chamber Profile
Paddle Mixer 2144-0004 1
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Countershaft
Seal
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
3
5 1
6 2
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
2144-0001 5
Pe gback
2144-0001 11
Re l e as e Age nt 2144-0002 1
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
" A S " O pt i o n
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Wedge Ring
Maxtrak
2123-2001 2
10 Seal 2500-5004B 1 Bo x
10
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
18
15
16
17
13
12
14
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
14 15 16 15
17
12
13
Labyri nt h St ri p 2152-9050 11
14
Labyri nt h St ri p 2152-9050 15
15 Seal 2500-5006B 1 Bo x
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Main Shaft
Maxtrak
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Main Shaft
Maxtrak
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
24
27
29
25
27
29
28
26
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
24
25
27
29
28 26
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
30 30
31
32
32
33
33
35 34
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Loct i t e 2147-0001 1
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 19
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Maxtrak Seal
36
37
39 38
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 20
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Seal
Maxtrak
2152-9050 N/A 11
36 Labyri nt h St ri p
N/A 2152-9050 15
36 Rot ary Seal Ri ng 40mm
603/9094 N/A
Throw
Rot ary Seal Ri ng 45mm
37 N/A 605/1250 1
Throw
Rot ary Seal Ri ng 49mm
603/9006 N/A
Throw
38 Pi s t on Ri ng 603/9079MCD 603/1339MCD 1
39
" O " Ri ng 307/12 307/9 1
Not Il l us t rat ed
37
38
29
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 21
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Cone Head
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 22
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
We a r P l a t e 603/936 603/1236 1
40
Screw 2226-0889 4
41 41 Mant l e Nut Pl ug 603/915 603/1215 1
Screw 2230-1220 4
42 42
Was her 2211-0010 4
43
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 23
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Cone Head
Maxtrak
44 46 49
45
47
48 Pi s t on Ri ng 603/955MCD 603/1255MCD
48 1
"O" Ri ng 307/1 307/3
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 24
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
CounterShaft
Maxtrak
50
51
56 52
58 59
60
61
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 25
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
CounterShaft
Maxtrak
50 53 52 55
51 54
58
57
60
59
62
56
55 61
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 26
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Maxtrak
Count ers haft Hous i ng 603/9004 603/1422 1 Item 26 & 61 Gear & Pinion Note :-
Screw 2230-1358 6 Gear & Pinion are Machined to Form a
N/A MATCHED Tooth Profile & are only Supplied
Was her Spri ng 2211-0014 6
56 as a Pair
Screw 2230-1414 8
N/A
Was her Spri ng 2211-0016 8
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 27
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
64
63
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 28
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Bo l t 2232-1353 2232-1429
63
Was her Spri ng 2211-0014 2211-0016 2
63 64 Nut 2215-0020 2215-0022
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 29
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Hydraulic System
Maxtrak
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 30
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
67 66 67 65
72
68
69
70
68
Note :-
Crushers Uses Two of the Hydraulic
Adjustment Cylinder Circuit Illustrated
71
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 31
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
72 Reducer 2520-1257 12
1000 Maxtrak 1300 Maxtrak
73
Loct i t e 2147-0024 1
Not Il l us t rat ed
69 Hos es & Fi t t i ng Ki t 603/B14HY D/A 603/B10HY D/A 1
71
70
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 32
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Cylinder Pins
Maxtrak
Uppe r Frame Pi ns
72 Pi n 603/9100 320/25 6
75
72 75 72A
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 33
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
80 Te e Fe mal e 2564-7101F 1
“C”
77 78 79
81
79
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 34
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
2521-1800 3/4BSP F R2A STR x STR 3/4BSP F R2A STR x STR 200 2 2564-7101A 190 11
2521-1806 N/A 3/4BSP F R2A STR x STR 500 4 2564-7101B Hyd Hos e 1/4 ST/ST N/A 120 1
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 35
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
84 90
91
83 86 92
93 94 95
82 85 84
87A 89
87 88
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 36
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
2589-5304 1
86 Pre s s ure Swi t ch Not e :- Machi ne s Manufact ure d from June
2003 wi l l us e Swi t ch 2589-5301
87 Pre s s ure Swi t ch 2589-5303 1
88 Ne e dl e Val ve 2589-5266 2
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 37
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Liniear Indicator
Maxtrak
Bo l t 2232-1029
Nut 2215-0013 1
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 38
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
103 107
109
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 39
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
103 107
106 105
108
104
109
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 40
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
105
106A 107
A
B
105
106
108
106
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 41
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 42
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 43
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Lubrication Tank
Maxtrak
QM017960
2581-8138
QM018031
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 44
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Lubrication Tank
Maxtrak
118 120 121 123 & 123 A 120 121 123 & 123 A 124
116
122
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 45
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Lubrication Tank
Maxtrak
130
123
129
123A
128
127
124
125
126
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 46
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
109 Lubrication Unit 2581-8125 2581-8139 2581-8129 2581-8138 109 Lubrication Unit 2581-8125 2581-8139 2581-8129 2581-8138
110 Res ervoir & Lids 2589-2062 2589-2088 122 Thermos t at 2589-2090
111 Junct ion Box 2589-2063 123 2538-7001 N/A 2538-7002 N/A
Flow Met er
112 Level Indicat or 2589-2031 123A N/A 2589-2102 N/A 2589-2102
114 Filler/Breat her Cap 2589-2002 1 125 Speed Sens or 2576-9005 N/A 2576-9005 N/A
115 Plain Solid Plug 2510-3849 126 Mot or Mount Plat e 2589-2065 1
116 Bulls Eye Glas s 2589-2060 127 Suct ion St rainer 2589-1074
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 47
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Alternative Components
Maxtrak
1000 Crusher
Crusher Serial Number Item Description / Notes Qty
Part Number
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 48
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe
This safety data sheet has been prepared in accordance with the requirements of EC Directive
881379/EEC and 91/1 55/EEC (and other related directives) and provides information relating to
the safe handling and use of the product.
3. HAZARD IDENTIFICATION
R36/38 Irritating to eyes and skin
R43 May cause sensitisation by skin contact.
MSDS_IE 1 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Skin
It is irritating and sensitising to the skin. Prolonged exposure to the skin may cause dermatitis.
MSDS_IE 2 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Ingestion
This product is considered to below toxicity having an acute oral LD50 (rat) >2000mg/kg by analogy to other similar
products.
UN Number None
Air (IATA) Not Classified
Sea (IMO) Not Classified
Road (ADR)/Rail (RID) Not Classified
Labeling Irritant
Information
MSDS_IE 3 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Loctite Corporation,
International Health and Regulatory Affairs,
Tallaght Business Park,
Whitestown, Dublin 24,
Ireland.
MSDS_IE 4 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe
This safety data sheet has been prepared in accordance with the requirements of EC Directive
881379/EEC and 91/1 55/EEC (and other related directives) and provides information relating to
the safe handling and use of the product.
3. HAZARD IDENTIFICATION
Harmful in contact with skin and if swallowed.
R34 Causes burns.
May cause sensitisation by skin contact.
MSDS_IE 1 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Skin
Causes burns to skin. This product may cause sensitization by skin contact.
MSDS_IE 2 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Ingestion
Harmful by ingestion. May irritate the digestive tract. Ingestion of large quantities may cause damage to liver or kidneys.
UN Number 2735
Air (IATA) Polyamines, Liquid, Class 8, Corrosive, Pkg. Grp. II
Sea (IMO) Polyamines, Liquid, Class 8, Corrosive, Pkg. Grp II EmS
8-05 MFAG 320.
Road (ADR)/Rail (RID) Polyamines, Liquid, Class 8, Corrosive, Pkg. GrpII, Item
No.53 ~(b)
Contains Aminoethylethanolamine
N-aminoethylpiperazine Triethylene tetramine
Labelling Corrosive
Information
R phrases R21/22 Harmful in contact with skin and if swallowed.
R34 Causes burns.
R43 May cause sensitisation by skin contact.
S phrases S24 Avoid contact with skin.
S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with
plenty of soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
Voluntary Labelling
MSDS_IE 3 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Loctite Corporation,
International Health and Regulatory Affairs,
Tallaght Business Park,
Whitestown, Dublin 24,
Ireland.
MSDS_IE 4 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe
This safety data sheet has been prepared in accordance with the requirements of EC Directive
881379/EEC and 91/1 55/EEC (and other related directives) and provides information relating to
the safe handling and use of the product.
3. HAZARD IDENTIFICATION
Flammable.
Harmful by inhalation
Irritating to eyes and skin
MSDS_IE 1 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe
MSDS_IE 2 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Skin
Contact with skin will cause irritation. Solvent may remove essential oils from the skin making it susceptible to attack from
other chemicals.
Eyes
Contact with the eyes will cause irritation
Ingestion
Swallowing may cause irritation of mouth, throat and digestive tract, diarrhoea and vomiting.
UN Number 1263
Air (IATA) Paint related material, Flammable Liquid, Class 3, Packaging Grp. III
Sea (IMO) Paint related material, Class 3.3, Packaging Grp. III, Label No.3
Road (ADR)/Rail (RID) Paint related substance, Flammable, n.o.s., Class 3, Item No.5, o(C)
Labelling
Information
Flammable
R phrases R10 Flammable.
R20 Harmful by inhalation
R36/38 Irritating to eyes and skin
S phrases S16 Keep away from sources of ignition - No smoking
S24 Avoid contact with skin
S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with
plenty of soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
Voluntary Labelling N/A
MSDS_IE 3 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe
Loctite Corporation,
International Health and Regulatory Affairs- Europe
Tallaght Business Park,
Whitestown,
Dublin 24,
Ireland.
Tel: +353-1-4046444
Fax +353-1-4510806
MSDS_IE 4 of 4
Components Manual Issue.01 Eng
Section 4 :- Powerpack
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 1
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 2
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Ordering Information
Maxtrak
The Powerpack Unit is manufactured in the United Kingdom specifically Engine block components are contained in the separate CAT
to meet the operational perimeters of the plant and must be supplied Publications.
with Original OEM replacement parts. The Powerpack will contain items, A hard copy of CAT 3306, C9 & C12 Parts Manual as appropriate is
which may not be familiar to your regional OEM Engine Manufactures provided with each plant . 3306 Powered units are supported by a Hard
service centres. In These circumstances Replacement May be obtained copy Only. A copy of CAT PDF file covering C9 & C12 Engine is included
through BL Pegson Ltd by using the Generic Powerpack part number as a supplementary folder as a component of this publication. 3306
listed under: - Version is not available
2481-0079 Acoustic Canopy Part: - 1000 Maxtrak 3306 Engine After sales support for the Engine is normally available through the
2481-0080 Acoustic Canopy Part: - 1000 Maxtrak C9 Engine Engine manufacturers regional authorised dealer(s) who should be
2481-0081 Acoustic Canopy Part: - 1300 Maxtrak C12 Engine contacted in the first instance.
Parts are identified using the supplementary Finning PDF folders Engine Arrangement & Serial numbers MUST be confirmed at time of
contained as a component of this manual. Part required is identified by a placing order for Engine Parts. Transactions effected without a serial
page & item reference number, which MUST be confirmed at time of number are performed entirely at Dealers / Customers risk.
enquiry together with Engine Arrangement & Serial numbers.
Clutch Components
Hydraulic Clutch: - Hydraulically activated clutch units do NOT form part
of the Powerpack supply. Components are not generally available
through The Powerpack OEM regional distribution network . BL Pegson
ltd has developed in conjunction with Clutch Supplier’s a range of
Maintenance kits featuring popular service components.
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 3
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak
BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number R eference Parts Page Number R eference Parts Page Number
QM012262 Through QM012964 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14
QM013169 Through QM013237 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM013454 Through QM013456 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM013457 Through QM013950 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14
QM013951 & QM013952 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM014135 Through QM014191 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM014232 Through QM014405 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM014444 Through QM014629 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM014730 Through QM014774 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 4
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak
BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number
QM015078 Through QM015313 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14
QM015476 t hrough QM015750 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM015947 & QM015948 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14
QM015949 & QM015950 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM016228 Through QM016231 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
QM016233 & QM016234 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 5
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak
BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number
QM016280 Through QM016324 2480-0040 15597A00 4-10 & 4-11 2451-1004 4-13
QM016326 Through QM016336 2480-0040 15597A00 4-10 & 4-11 2451-1004 4-13
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 6
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak
BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 7
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak
BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 8
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak
BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 9
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
AX848/16/1 AX860/43/1 2
Engi ne Support Bracket
AX848/16/2 AX860/43/2 2
Bo l t 2232-1353
Nut 2217-0011
2 1
1 2
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 10
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Powerpack Ancillaries
Maxtrak
Is ol at or Swi t ch 2481-0070
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 11
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
3306 Engine C9 Engine C12 Engine 3306 Engine C9 Engine C12 Engine
Item Item
B L Pegson Part Number B L Pegson Part Number
Engine Part s Manual :- Arabic 2481-0014 Fuel Filt er Element :- Primary 2481-0047 2481-0052
Engine Part s Manual :- Danis h 2481-0088 Fuel Filt er Element :- Secondary 2481-0048 2481-0053
Engine Part s Manual :- Dut ch 2481-0040 2481-0059 Oil Filt er Element 2481-0049
Engine Part s Manual :-Englis h 2481-0057 2481-0041 2481-0058 Airfilt er Element :- Primary 2481-0050 2481-0054 2481-0067
Engine Part s Manual :-Finnis h 2481-0063 Airfilt er Element :- Secondary 2481-0051 2481-0055 2481-0068
Engine Part s Manual :-French 2481-0015 2481-0042 2481-0060 PTO Pulley ( Pump Drive) 2443-1582
Engine Part s Manual :-German 2481-0016 2481-0043 2481-0061 Taperlock Bus h ( Pump Drive Pulley) 2443-8709
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 12
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Clutch Installation
Maxtrak
13
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 13
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 14
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 15
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 16
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng
Maxtrak Drive
5 2432-2445
Key 1
5A
6
Swivel Nut 2520-6124
16 1
Adaptor 90Deg Swept 2520-6563
18 Pulley AX801/14 2
14
18
15
17
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 17
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
OEM BL - PEGSON
SPECIFICATION 15507AOO
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.
Finning works closely with your OEM manufacturer to provide a complete Power Pack for the
installation. Many of the parts detailed in this manual are manufactured in the United
Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by the local
Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.
Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These parts
can only be ordered from your OEM Parts Manager. In case of difficulty, contact Finning (UK)
Ltd. Power Systems - Industrial OEM Group, for assistance.
e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.
IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with your
local Caterpillar dealer. Failure to do so will result in extensive delays and frustration while
cover is established.
Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This can
be found under the engines tab, then select service & support followed by the engine
warranty registration link.
Your Caterpillar engine is equipped with factory fitted attachments that are supported by
your local Caterpillar dealer. In the construction of the Power Pack "wear items", "controls",
"instrumentation" are mainly Caterpillar parts, identified by part number format "1N1234" or
"123-1234".
Your local Caterpillar dealer can be located using the website www.cat.com
Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure accuracy,
Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index
Section
A. Canopy Enclosure
D. Base
F. Exhaust System
I. Change Level
Diagram 1
L
Left And Right Are Denoted By Viewing
RADIATOR
Index
Canopy A
15507A00 Maxtrak
15507A00 Canopy
Canopy A
15507A00 Maxtrak
15507A00 Canopy
Engine Hardware 1 B
15507A00 Maxtrak
15507A00Engine Hardware 1
Engine Hardware 1 B
15507A00 Maxtrak
15507A00 Base
Base D
15507A00 Maxtrak
15507A00 Base
Air Cleaner E
15507A00 Maxtrak
15507A00 Exhaust
Exhaust F
15507A00 Maxtrak
15507A00 Exhaust
Control Panel G
15507A00 Maxtrak
BLACK
BLUE
4W2065 EARTH
OIL BLUE
PRESSURE WHITE
WATER
TEMPERATURE 4W0483
ORANGE
24 WAY PLUG
ORANGE 13
BLACK BLACK TACHO PICK-UP
BLACK BLUE TACHO PICK-UP 1
ORANGE EARTH TACHO PICK-UP
2
15507A00 Maxtrak
BLACK 3
BLUE OIL SENDER
VOLTMETER WHITE WATER SENDER 14
Wiring Control Panel
BULLET
CONNECTOR
RED M
(NORMALLY CLOSED)
20
RED
RED OVERRIDE
RELAY ENERGISE
SWITCH
SOLENOID F
RED 20 A FUSE
OVERRIDE M M
(9W1077)
(9D3721) 20 F BULLET
ORANGE CONN
RED
SEE NOTE A
START
SWITCH
PINK
NOTES:-
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE
GREY BLACK WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON
RED 0v PANEL), AND ADD N/C SWITCH (24V 5A)
30 A WARNING!!
YELLOW 0v VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
16 A INCREASES!!
0v
20 20 16A 25 mm DIA PMA
MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR
1 BLACK
(PIN) (SOCKET)
BLUE 2 RED
BLACK 6
PURPLE/ORANGE
3
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
CUT SCREEN WIRE BLUE SENDER OIL PRESS
302010 C
NC
NO
SCREENED 2 CORE BLUE SWITCH
122-1522
CAT
WATER TEMP
WHITE SENDER CONNECTOR
GN5926 6 1
24 WAY SOCKET 2 WHITE
WATER
13 ORANGE/PURPLE 3 BLACK TEMP
5 RED SWITCH
1 NO C NC
2 5N8857
3 PURPLE
14 PURPLE
16 BLACK 5
18 ORANGE BLACK/ORANGE 4
RACK
FUEL LEVEL SOLENOID ENERGISE
SENDER TO RUN
2W8198
6T3670
GASKET 7
514733 PINK
7 BLACK/PURPLE
BLACK/GREY
15 GREEN 3 BLACK YELLOW
4 BLACK
BLACK/GREEN
RED
RED/ORANGE
17 2 BLACK
ORANGE/PURPLE
5
PURPLE
BLACK
6 PINK STARTER
BLACK
MOTOR
20 RED
KEY ISOLATOR
SWITCH 7N718
BLACK
CONDUIT TO ENGINE
BLACK/ORANGE
BLACK
0000465E 1
RED 175
RED
2
BROWN 1
Excite
8
RED PURPLE ALTERNATOR
F M
ISOLATION SOLENOID
(ENERGISE TO RUN) BATTERY SENSING M
3P4358 4
FLYING LEADS
3 3 DENOTES WIRES RUN WITHIN
YELLOW
5 GREY
LOOM AND NOT TO
1 CONNECTOR. NUMBERS SHOW
RED 8 BROWN EACH END.
2 BLACK
4 BLACK/YELLOW
6 BLACK/GREY
6 WAY SOCKET
12mm RING
THESE WIRES ARE RUN WITHIN THE LOOM ORANGE/PURPLE 12mm RING
ONLY AND NOT TO THE CONNECTOR POS 1
CAT CONNECTOR
(NUMBERS SHOW EACH END) RED
15507A00 Maxtrak
PURPLE/ORANGE
POS 2 6
BLUE OIL
10mm RING 175A FUSE
5mm RING SENDER
Wiring Conduit Layout
RELAY
3 BLACK/GREEN
ORANGE 7
5mm RING
YELLOW + GREY 5mm RING 8mm RING
6mm RING
ON SAME 8mm RING RED/ORANGE 4 BLACK/PURPLE
(LINKED) 8mm RING 5mm RING ETR
8 SOLENOID
BLACK+BLACK/ORANGE
RED + BROWN
ON SAME 5mm RING 2 OFF PURPLE
ON SAME 8mm RING SPECIAL
(LINKED) ON SAME 5mm RING
(LINKED) TACHO PLUG
5
SPIRABAND
0000041M SPIRABAND
PANEL 24 WAY PLUG ALTERNATOR
6 WAY PLUG 8
BROWN
5mm RING
(EXCITE)
Base Section D
Fuel Feed & Return Pipe/Adapter was 3/4 to 3/8 BSP (23/07/01)
Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres
Change Level
Oil Filter Bracket I
15507A00 Maxtrak
Change Level
Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk
OEM BL - PEGSON
SPECIFICATION 15597AOO
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.
Finning works closely with your OEM manufacturer to provide a complete Power Pack
for the installation. Many of the parts detailed in this manual are manufactured in the
United Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by
the local Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.
Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.
e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.
Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the
engine warranty registration link.
Your Caterpillar engine is equipped with factory fitted attachments that are supported
by your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".
Your local Caterpillar dealer can be located using the website www.cat.com
Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure
accuracy, Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index
Section
A. Canopy Enclosure
D. Base
F. Exhaust System
I. Change Level
Diagram 1
L
Left And Right Are Denoted By Viewing
RADIATOR
Index
Canopy A
15597A00 Maxtrak
15597A00 Canopy
Canopy A
15597A00 Maxtrak
15597A00 Canopy
Engine Hardware 1 B
15597A00 Maxtrak
15597A00 Base
Base D
15597A00 Maxtrak
15597A00 Base
Air Cleaner E
15597A00 Maxtrak
15597A00 Exhaust
Exhaust F
15597A00 Maxtrak
15597A00 Exhaust
Control Panel G
15597A00 Maxtrak
BLACK
BLUE
4W2065 EARTH
OIL BLUE
PRESSURE WHITE
WATER
TEMPERATURE 4W0483
ORANGE
24 WAY PLUG
ORANGE 13
BLACK BLACK TACHO PICK-UP
BLACK BLUE TACHO PICK-UP 1
ORANGE EARTH TACHO PICK-UP
2
15597A00 Maxtrak
BLACK 3
BLUE OIL SENDER
VOLTMETER WHITE WATER SENDER 14
Wiring Control Panel
BULLET
CONNECTOR
RED M
(NORMALLY CLOSED)
20
RED
RED OVERRIDE
RELAY ENERGISE
SWITCH
SOLENOID F
RED 20 A FUSE
OVERRIDE M M
(9W1077)
(9D3721) 20 F BULLET
ORANGE CONN
RED
SEE NOTE A
START
SWITCH
PINK
NOTES:-
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE
GREY BLACK WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON
RED 0v PANEL), AND ADD N/C SWITCH (24V 5A)
30 A WARNING!!
YELLOW 0v VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
16 A INCREASES!!
0v
20 20 16A 25 mm DIA PMA
MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR
1 BLACK
(PIN) (SOCKET)
BLUE 2 RED
BLACK 6
PURPLE/ORANGE
3
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
CUT SCREEN WIRE BLUE SENDER OIL PRESS
302010 C
NC
NO
SCREENED 2 CORE BLUE SWITCH
122-1522
CAT
WATER TEMP
WHITE SENDER CONNECTOR
GN5926 6 1
24 WAY SOCKET 2 WHITE
WATER
13 ORANGE/PURPLE 3 BLACK TEMP
5 RED SWITCH
1 NO C NC
2 5N8857
3 PURPLE
14 PURPLE
16 BLACK 5
18 ORANGE BLACK/ORANGE 4
RACK
FUEL LEVEL SOLENOID ENERGISE
SENDER TO RUN
2W8198
6T3670
GASKET 7
514733 PINK
7 BLACK/PURPLE
BLACK/GREY
15 GREEN 3 BLACK YELLOW
4 BLACK
BLACK/GREEN
RED
RED/ORANGE
17 2 BLACK
ORANGE/PURPLE
5
PURPLE
BLACK
6 PINK STARTER
BLACK
MOTOR
20 RED
KEY ISOLATOR
SWITCH 7N718
BLACK
CONDUIT TO ENGINE
BLACK/ORANGE
BLACK
0000465E 1
RED 175
RED
2
BROWN 1
Excite
8
RED PURPLE ALTERNATOR
F M
ISOLATION SOLENOID
(ENERGISE TO RUN) BATTERY SENSING M
3P4358 4
FLYING LEADS
3 3 DENOTES WIRES RUN WITHIN
YELLOW
5 GREY
LOOM AND NOT TO
1 CONNECTOR. NUMBERS SHOW
RED 8 BROWN EACH END.
2 BLACK
4 BLACK/YELLOW
6 BLACK/GREY
6 WAY SOCKET
12mm RING
THESE WIRES ARE RUN WITHIN THE LOOM ORANGE/PURPLE 12mm RING
ONLY AND NOT TO THE CONNECTOR POS 1
CAT CONNECTOR
(NUMBERS SHOW EACH END) RED
15597A00 Maxtrak
PURPLE/ORANGE
POS 2 6
BLUE OIL
10mm RING 175A FUSE
5mm RING SENDER
Wiring Conduit Layout
RELAY
3 BLACK/GREEN
ORANGE 7
5mm RING
YELLOW + GREY 5mm RING 8mm RING
6mm RING
ON SAME 8mm RING RED/ORANGE 4 BLACK/PURPLE
(LINKED) 8mm RING 5mm RING ETR
8 SOLENOID
BLACK+BLACK/ORANGE
RED + BROWN
ON SAME 5mm RING 2 OFF PURPLE
ON SAME 8mm RING SPECIAL
(LINKED) ON SAME 5mm RING
(LINKED) TACHO PLUG
5
SPIRABAND
0000041M SPIRABAND
PANEL 24 WAY PLUG ALTERNATOR
6 WAY PLUG 8
BROWN
5mm RING
(EXCITE)
Base Section D
Fuel Feed & Return Pipe/Adapter was 3/4 to 3/8 BSP (23/07/01)
Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres
Change Level
Oil Filter Bracket I
15597A00 Maxtrak
Change Level
Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk
Power Pack-Non CAT Parts Manual
OEM BL - PEGSON
SPECIFICATION CAW0009
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.
Finning works closely with your OEM manufacturer to provide a complete Power Pack for
the installation. Many of the parts detailed in this manual are manufactured in the United
Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by the local
Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.
Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.
e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.
Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the engine
warranty registration link.
Your Caterpillar engine is equipped with factory fitted attachments that are supported by
your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".
Your local Caterpillar dealer can be located using the website www.cat.com
Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure accuracy,
Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index
Section
A. Canopy Enclosure 1 (Left Hand Side)
H. Exhaust System
J. Change Level L
RADIATO
Left and Right are denoted by viewing the Power Pack from the
drive shaft. See diagram 1.
Shaft
R
Section A
Canopy 1
CAW0009
11
14
10
13
2
8
1
9
4
5 7
CAW0009 Canopy
Section B
Canopy 2
CAW0009
10
11 1
5 2
4 3
CAW0009 Canopy
Section C
Engine Hardware 1
CAW0009
8 1 1 1 1
2 3 6 7
6 1
0
1
1
1
1
3
2
9
3
1
4
Item No. Qty. Part No. Description
1 1 Pulley Spacer
2 1 Pulley
3 8 8T7950 M10 x 180 Hex Set Bolt
4 8 6V5839 M10 Washer
5 1 4N2571 Fan
6 6 0L1352 3/8 x 3 1/4" Hex Set Bolt
7 6 6V5839 M10 Washer
8 1 Fan Guard
9 1 CAC Lower Pipe
10 1 7E8629 Hump Hose
11 2 144O367 Clamp
12 1 7E8630 Hump Hose
13 6 9X2201 Clamp
14 1 5P1471 Breather Pipe Length 300 CM
15 1 Flexible Fuel Lines
16 1 5P-6442 Vent Hose Length70 CM
17 2 1P4278 Clamp
Engine Hardware 2
CAW0009
3 17 16 11 9
10
15
4
5 1
6
2
18
14
13 15
Base 1
CAW0009
5
6
2 7
9
1
10
11
CAW0009 Base 1
Section F
Base 2
CAW0009
6
8
5
4
9 3
CAW0009 Base 2
Section G
16 15
11
1 12
2 10
13 7
14 8
9
3
Exhaust
CAW0009
11
10
13
1
7
2
5 3
CAW0009 Exhaust
Section I
Battery
CAW0009
CAW0009 Battery
Section I
Fuse Bracket
CAW0009
7 1
4
8
10
11
Control Panel
CAW0009
7 6 5 7
4 3 3 4
8
12
9
13
10
14
11
15
16 17
Control Panel
CAW0009
CAW0009 Wiring
ORANGE 150/ ORANGE NOTES:-
A
WARNING!!
ORANGE 150/ ORANGE VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE
B RUN INCREASES!!
ORANGE 150/ ORANGE
C 4 METRE LONG LOOM
25mm DIA PMA CONDUIT
HD16 -3 -96S
RED RED
3
HEATER C/B. ( C9 ONLY )
BLACK
RED 4
HEATER
RELAY
105A
TO FRONT
RED
C9 ONLY PANEL
RED
1
CAW0009
324 - 65S2
CUSTOMER SUPPLY C/B. BLACK
2
RED
Engine Loom
60A
RED
BATTERY ISOLATOR
SWITCH 7N718
RED
(KEY 8H5306)
ALTERNATOR C/B.
STARTER
RED MOTOR +VE SWITCHED
80A BLACK
RED
RED
UNSWITCHED
ORANGE
ECM SUPPLY C/B.
ELECTRONIC
ORANGE
EARTH STUD.
ORANGE
15A
RED
BLACK
SMMS PINK
YELLOW
BLACK
BLACK
RED
COOLANT
ORANGE (167)
LEVEL SENSOR A A
BLACK DT04 - 3P
WHITE (E452)
- + C C
FIT DIODE
1W 9070 75A BROWN (T993)
B B
BLACK / GREEN
RED
ALTERNATOR
RED FUEL LEVEL
SENDER
BLACK
GREEN
2
DTO6 - 2S
YELLOW
1
CAW0009 Wiring
Section I
Section I
Link Lead
CAW0009
7 A
6 B
26 C
24 D
13 E
39 F
30 G
29 H
27 J
2 K
12 L
28 P
14 M
33 N
36
15
8
A
11
C
9
B
1
31
32 A A
C C
B B
A
C
A C B
B
A C B 2 1
CAW0009 Wiring
Section J
Change Level
CAW0009
Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres
OEM BL - PEGSON
SPECIFICATION CAW0002
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.
Finning works closely with your OEM manufacturer to provide a complete Power Pack
for the installation. Many of the parts detailed in this manual are manufactured in the
United Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by
the local Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.
Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.
e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.
Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the
engine warranty registration link.
Your Caterpillar engine is equipped with factory fitted attachments that are supported
by your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".
Your local Caterpillar dealer can be located using the website www.cat.com
Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure
accuracy, Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index
Section
A. Canopy Enclosure 1 (Left Hand Side)
H. Exhaust System
J. Change Level L
RADIATOR
Left and Right are denoted by viewing the Power Pack from the
Shaft
drive shaft. See diagram 1.
R
Section A
Canopy 1
CAW0002
15
10
16
8
1
9 7
6
3
17 4
18
CAW0002 Canopy 1
Section B
Canopy 2
CAW0002
4
1
3 2
CAW0002 Canopy 2
Section C
Engine Hardware 1
CAW0002
5
16
6
17
7
15
10
11
14
9
18
19
Engine Hardware 2
CAW0002
2
4
5
15 8
16 9
10
Item No. Qty. Part No. Description
1 1 Radiator Support Frame
2 1 Radiator
3 1 CAC Upper Pipe
4 16 9X2201 Clamp
5 4 7E8630 Hump Hose
6 1 CAC Lower Pipe
7 1 3R1317 Hose Elbow
8 1 Lower Water Hose
9 1 4N7431 Hose
10 4 8T6675 Clamp
11 1 5P1251 Shunt Hose Length 160 CM
12 2 8T4983 Clamp
13 1 5P6442 Hose Vent Length 100 CM
14 2 1P4278 Clamp
15 12 0S1585 Engine Mount 3/4" X 1 1/4"UNC Hex Set Bolt
16 12 2M0849 Washer
Base 1
CAW0002
7
6
CAW0002 Base 1
Section F
Base 2
CAW0002
12
5 10
6 11
10
3
4
4
Item No. Qty. Part No. Description
1 1 Valve / Filter Bracket
2 1 Drain Socket 1 1/4" BSP
3 1 Drain Plug 1 1/4" BSP
4 2 Pump Position Bracket
5 2 Pump Support Bracket
6 4 Pump Tensioning Bolts
7 8 M12 X 40 Hex Set Bolt
8 8 M12 Nyloc Nut
9 16 M12 Washer
10 8 M16 Washer
11 1 Oil Drain
12 1 Water Drain
CAW0002 Base 2
Section G
15
1
16
10
2 11
12
13
14
7
8
3 9
Exhaust System
CAW0002
13
7
1
11
12 2
6 4
CAW0002 Exhaust
Section I
Battery
CAW0002
3
4
CAW0002 Battery
Section I
Fuse Bracket
CAW0002
7
1
8
4
10
Control Panel
CAW0002
7 6 5 7
4 3 3 4
8
12
9
13
10
14
11
15
16 17
Control Panel
CAW0002
CAW0002 Wiring
ORANGE 150/ ORANGE NOTES:-
A
WARNING!!
ORANGE 150/ ORANGE VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE
B RUN INCREASES!!
ORANGE 150/ ORANGE
C 4 METRE LONG LOOM
HD16 -3 -96S 25mm DIA PMA CONDUIT
RED RED
3
HEATER C/B. ( C9 ONLY )
RED
BLACK
HEATER 4
RELAY
105A
TO FRONT
RED C9 ONLY PANEL
RED
1
324 - 65S2
CAW0002
60A
RED
BATTERY ISOLATOR
SWITCH 7N718
RED (KEY 8H5306)
ALTERNATOR C/B.
STARTER
RED MOTOR +VE SWITCHED
80A BLACK
RED
RED
UNSWITCHED
ORANGE
ECM SUPPLY C/B.
ELECTRONIC
ORANGE
EARTH STUD.
ORANGE
15A
RED
BLACK
SMMS PINK
YELLOW
BLACK
BLACK
RED
COOLANT
ORANGE (167)
LEVEL SENSOR A A
BLACK WHITE (E452) DT04 - 3P
- + C C
FIT DIODE
1W 9070 75A BROWN (T993)
B B
BLACK / GREEN
RED
ALTERNATOR
RED FUEL LEVEL
SENDER
BLACK
GREEN
2
DTO6 - 2S
YELLOW 1
CAW0002 Wiring
Section I
Section I
Link Lead
CAW0002
7 A
6 B
26 C
24 D
13 E
39 F
30 G
29 H
27 J
2 K
12 L
28 P
14 M
33 N
36
15
8
A
11
C
9
B
1
31
32 A A
C C
B B
A
C
A C B
B
A C B 2 1
CAW0002 Wiring
Section J
Change Level
CAW0002
Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres
Section 5 :- Product
Conveyor
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
Stringer Underside 5 -7
Drive Group 5 -8
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
Drive Group
Lower Section
Transition Section
Tail Section
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
1 AX801/16/1 1
Spray Bar Bracket
1A AX801/16/2 1
1A
2 Head Drum AX848/8 AX815/117 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
1300 Maxtrak
10 10A
9 9A
8 8A
6A
12 10 11 9 8 7 6 6
2
3A
1000 Maxtrak
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
Stringer Underside
Maxtrak
13
Bo l t 2232-1125
14 Was he r Bri ght 2210-0017 2/Brkt
13
Was he r Spri ng 2211-0008
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
23 22 5 21 20 4 19
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
27 26 32A 25 24
28 29 30 29 28
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
1300 Maxtrak
32A
Impact Point Is Fitted as First Fitt to the Following Plant Serial
Numbers
QM016325
QM016729
QM016964 Through QM017960
31
QM018539
32A
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
35
56
36
Nut 2217-0005
Bo l t 2232-1203 4
34
35 Was he r Spri ng 2211-0010
Nut 2217-0007
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
40 39 37 38 45
44A
46 45
41
50 48 47
42 49 46
43 44 56
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
Nut 2215-0016
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
55
53
54 Be l t 2360-0062/24.0 2360-0050/24.0 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
2
2 2
1 1 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
Maxtrak Bearings
It e m 16 &
1300 Ma xt ra k :- Pl a nt Se ri a l Numbe r It e m 17 It e m 49
49A
Tail Drum Bearing
Q M015435 2530-2013 2421-2010 2421-0011S
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
Maxtrak Options
Item Description / Notes Part Number Qty Item Description / Notes Part Number Qty
Chas s i s Conveyor Guard Chas s i s Conveyor Guard
AX860/35/1 AX860/127/1
(Left Hand) 1 (Left Hand) 1
Angl e Support AX860/35/3 Angl e Support AX860/127/3
24 Bo l t 2232-1125 24 Bo l t 2232-1125
4/ 4/
Was her Spri ng 2211-0008 Was her Spri ng 2211-0008
Support Support
Was her Bri ght 2210-0017 Was her Bri ght 2210-0017
Was her Bri ght 2210-0017 Was her Bri ght 2210-0017
Chas s i s Conveyor Guard Chas s i s Conveyor Guard
AX860/35/2 AX860/127/2
(Ri ght Hand) 1 (Ri ght Hand) 1
Angl e Support AX860/35/3 Angl e Support AX860/127/3
27 Bo l t 2232-1125 27 Bo l t 2232-1125
4/ 4/
Was her Spri ng 2211-0008 Was her Spri ng 2211-0008
Support Support
Was her Bri ght 2210-0017 Was her Bri ght 2210-0017
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 1
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Section 6:- Plant Hydraulic Equipment 6 -1 Bank Valves General Notes 6 -14
Hydraulic Components 6 -11& 6 -12 Steel Pipes & Pipe Clamps 6 -26
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 2
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
E E
H
K M
L J
P
N
R
F G
B B C
D
A
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 3
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Product Conveyor
Motor Line
U W
S
T
Clutch
Return Filter
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 4
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty
Hydraul i c Tank : -Refer t o
A AX848/17 1 S 2553-2023 Adapt or & Ori fi ce Pl ug 1
Page 6-6 & 6-7
B Pumps :- Refer t o Page 6-8,6-9 & 6-10 & 6-12 2 T 2553-2020 Res t ri ct or 1
Pres s ure Fi l t er :- Refer t o Page 6-8,6-9 & U 2553-2018 Cont rol Val ve 1
C 2
6-10 & 6-12
W 2589-5264 Pres s ure Swi t ch 1
D Cool er :- Refer t o Page 6 - 13
X 2553-2019 Rel i ef Val ve 1
E Track Mot ors :- Refer t o Page 9- 5
2538-0055 Guage & Hos e 56 Bar 1
F 3 Bank Val ve :- Refer t o Page 6-15& 6-16 1
Tool s 2538-0056 Guage & Hos e 250 Bar 1
G 4 Bank Val ve :- Refer t o Page 6-15,6-17& 6-18 1
2538-0058 Guage & Hos e 600 Bar 1
H Feeder Mot or :- Refer t o Page 1-7
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 5
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
2
2
3
3
1
5
6 6
5 7 4
8
4
7
1
9
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 6
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
2531-5151 Fi l t er El ement 1
3
2538-0053 Guage 1
2580-8007 "O" Ri ng Ki t 1
2531-5155 Suct i on Fi l t er 1
2531-5150 Fi l t er El ement 1
7
2538-0054 Guage 1
2580-8009 "O" Ri ng Ki t 1
9 2552-6561 QR Coupl i ng 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 7
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
10
11
F 13 12 12 13
Clutch Oil Flow
Control
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 8
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
10
12
13 12 13 R
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 9
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
12 11 10
13
Clutch Oil Flow
Control
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 10
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
U V
X
S
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 11
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
T Res t ri ct or 2553-2020
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 12
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
N/A
QM013952
QM014231 & QM014232
QM014443 & QM014444 1
1000 Maxt rak
QM014629 Through QM014730
QM014933 Through QM015044 2592-2002 2592-9004
QM015078 Through QM017419
QM017743 Through QM017773
QM018001 Through QM018187
QM018941 Through QM019143
QM017957
QM018291
2592-2004 2592-9006 2592-9005
QM019145
QM019689
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 13
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Row A
Bank Valves
BL-Pegson Ltd recommend any repair to the Bank
valve is performed by Danfoss approved service
centre who maintain the necessary clean
operational environment and specialist tooling.
Before removal, both the Bank Valve & the
surrounding areas must be cleaned and hoses /
pipe end blanked off to prevent contamination.
Row B
For customers operating in remote areas a range
of components are available from BL-Pegson Ltd
through the local dealer. Each segment of a bank
valve is identified through a simple Alpha Numeric
grid system as illustrated. Row C
E “NO” PS
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 14
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
F:- Bank Valve 2550-9010 G;- Bank Valve 2550-9011 G:- Bank Valve 2550-9013
1000 & 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak
Refer to Page 6-15 Refer to Page 6-16 Refer to Page 6-17
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 15
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
R ow A R ow B R ow C
Valve Section
Part No Seals Part No Seals Spool Part No Seals
PS:- Pump Side N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Row A
1 :- LH T rack 2550-6004 2550-9019 2550-9023
2 :-Product
2550-9017 2550-9025 2550-6913 2550-6010 2550-9018
Conveyor
2550-6006 2550-6008
3:- Cone
2550-9031
Powerpack
Row B
Bolt Kit & Seals 2550-9037
T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002
Row C
PS 1 2 3 E
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 16
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
R ow A R ow B R ow C
Valve Section
Part No Seals Part No Seals Spool Part No Seals
Row A PS:- Pump Side N/A N/A 2550-8002 2550-9034 N/A N/A N/A
2 :- Feeder
2550-6005 2550-6009
Conveyor
2550-9017 2550-9025 2550-6010 2550-9018
3:-Fold 2550-6011 2550-9030
2550-6008
Row C T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002
PS 1 2 3 4 E
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 17
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
R ow A R ow B R ow C
Valve Section
Part No Seals Part No Seals Spool Part No Seals
Row A
PS:- Pump Side N/A N/A 2550-8002 2550-9034 N/A N/A N/A
2 :- Feeder
2550-6005 2550-6009
Conveyor
2550-9017 2550-9025 2550-6010 2550-9018
3:-Fold 2550-6011
2550-6008
Row B 4:- Cone 2550-9030
Lubrication 2550-6006
Motor
PS 1 2 3 4 E
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 18
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Hos e 11 1/4R2AT 3/8Fe mal e Nut / 90SJIC 2600 Hos e 30 1/4R2AT ST / 90S 620
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 19
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 20
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 21
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 22
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 23
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 24
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Hose R eference
Hose T ype Insert T ype Length mm
Number
2527-0054 3/8R2AT ST / ST 5500
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 25
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Pi pe Cl amp Ki t s
2512-5020 11
28mm Twi n Cl amp
2512-5020 17
2512-5018 8
25MM Twi n Cl amp
2512-5018 4
2512-5014 14
19MM Twi n Cl amp
2512-5014 5
15 16 16 15
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 26
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
16
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
Not e :- AX848/23 Cyl i nders are Mount ed ont o t he Chas s i s a Under Deck Level . Thes es Cyl i nders are arranged t o Act upon t he Lower
Sect i on of Rear Support St rut
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 27
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng
Section 7 :- Electrical
Equipment
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Electrical Data 1300 Maxtrak 7 -10 Product Conveyor Motion Control 7 -27
R R C ITC 7 -17
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Powerpack Control
9 6 7 9
Panel Refer to Section 4
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
10 11
12
Powerpack Control
Panel Refer to Section 4
13
17 18 17 16 15 14
19
Display Unit Style Data
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
10 5 16 12 11
13
Powerpack Control
Panel Refer to Section 4
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Knob 2683-2113
14 1
Pot e nt i ome t e r 2683-2109
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
1000 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM012262 Mk1 Mk1
QM012958 MK3
2686-0020
QM012964
7-11 & 7-14 7-17 & 7-18
QM013169
QM013454 & QM013455 MK3 MK3
QM014065 9088
QM014135
QM013237 & QM013238
MK3 2686-0025
QM014283
QM013490
QM013951
MK4 7-14 MK4 9088
QM014191
QM014516 2686-0023
QM013456 & QM013457
QM014405 MK5 7-11 & 7-14 MK5 9088
QM014773 Through QM014775 7-24 & 7-25
QM013950 Through QM013952
QM014231 & QM014232
QM014443 & QM014444 7-19 & 7-20
QM014629
QM014933
QM015044
QM015077 & QM015078 MK6 7-12 & 7-15 MK6 9088 2686-0031
QM015313
QM015431
QM015749 & QM015750
QM015947 THrough QM015950
QM016230
QM016232
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
1000 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM015474
QM015476
QM016228 & QM016229 MK7T MK7T
QM016231
QM016233 & QM016234
QM015475
QM015477
QM016007 & QM016008
QM016185
QM016240 & QM016241
MK7_1 MK7_1
QM016336 Through QM016339
QM016774 & QM016776
QM016807 7-12 & 7-15
QM017051
QM017297
QM016190 9088 7-24 & 7-25 2686-0034 7-19 & 7-20
QM016264
QM016280
QM017183
MK8 MK8
QM017298 & QM017299
QM017317
QM017414 Through QM017419
QM017743 Through QM017749
QM016728
MK9 MK9
QM018002 Through QM018005
QM017300
QM017302
QM017305
MK10 7-13 & 7-16 MK10
QM017754
QM018001
QM018026 Through QM018029
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
1000 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM017755
MK10 2686-0037
QM018187 MK10
QM018944 & QM018945 MK10 2686-0038
QM017303 & QM017304
MK10A 2686-0037
QM018185 & QM018186
QM017772 Through QM017774
QM017957 7-13 & 7-16 9088 7-24 & 7-25 7-19 & 7-20
QM018941 MK10A MK10A 2686-0038
QM019142
QM019144 & QM019145
QM018030 MK10A 2686-0034
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
1300 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM015435
Mk7T Mk7T 2686-0031
QM016325
QM016218 Through QM016223
MK7_1 MK7_1
QM016263
QM016224 7-12 & 7-15
QM016265
QM016495 Mk8 Mk8
2686-0034
QM016779 & QM016780
QM016806
QM016729
QM016781 MK10
QM018175 9088 7-24 & 7-25 7-19 & 7-20
MK10
QM017309 MK10 2686-0037
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
20 21 22 20 21 22
23
25
24
24 26 26
Control Panel Typical Internal View Mk1 Through 3 Control Panel Internal View Mk5
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
20 21 22 23 20 21 22 27 23 28 26
26
25 24 25 24
Control Panel Typical Internal View Mk 7T
Control Panel Typical Internal View MK6 Through MK 9
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
23 28 20 29 22 21 27 28
26
25 24
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
MK1 T hrough 3 Control Panel Components MK4 & Mk5 Control Panel Components
1000 Maxtrak 1000 Maxtrak
Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
20 Heavy Dut y Rel ay 2683-2114 2 20 Heavy Dut y Rel ay 2683-2114 2
11 Pi n Rel ay 2683-2106 11 Pi n Rel ay 2683-2106
21 21
Rel ay Bas e 2683-2106A Rel ay Bas e 2683-2106A
8 Pi n Rel ay 2683-2107 8 Pi n Rel ay 2683-2107
22 22
Rel ay Bas e 2683-2107A Rel ay Bas e 2683-2107A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2176 2683-2176
Breaker 20 A To Sui t Breaker 20 A To Sui t
Si ngl e Pol e Ci rcui t Panel Panel
2683-2177 Si ngl e Pol e Ci rcui t
Breaker 16 A 2683-2177
Breaker 16 A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
23 2683-2178 23 2683-2178
Breaker 6 A Breaker 6 A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2179 2683-2179
Breaker 4A Breaker 4A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2180 2683-2180
Breaker 2A Breaker 2A
24/34 RRC Dri ver :- Modul e Refer t o Page 7-18 1 24/35 RRC Dri ver :- Modul e Refer t o Page 7-20 1
25 PLC Uni t :- Refer t o Page 7-21 1 25 PLC Uni t :- Refer t o Page 7-21 1
26 DC/DC Power Convert er 2683-2175 1 26 DC/DC Power Convert er 2683-2175 1
27 27
Engi ne Ant i Crank Rel ay 2683-2145 1 Engi ne Ant i Crank Rel ay 2683-2145 1
Not Il l us t rat ed Not Il l us t rat ed
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
MK6 Control Panel Components MK7T T hrough MK9 Control Panel Components
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
11 Pi n Rel ay 2683-2106
21
Rel ay Bas e 2683-2106A
8 Pi n Rel ay 2683-2107
22
Rel ay Bas e 2683-2107A
Si ngl e Pol e Ci rcui t
2683-2176
Breaker 20 A To Sui t
Si ngl e Pol e Ci rcui t Panel
2683-2177
Breaker 16 A
Si ngl e Pol e Ci rcui t
23 2683-2178
Breaker 6 A
Si ngl e Pol e Ci rcui t
2683-2179
Breaker 4A
Si ngl e Pol e Ci rcui t
2683-2180
Breaker 2A
24/35 RRC Dri ver :- Modul e Refer t o Page 7-20 1
29 Ti mer 2683-2108 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Maxtrak R R C ITC
30
33
31
32
24/34
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
R R C Components
Maxtrak
R R C Unit 2686-0020 Green Band 1000 Maxtrak Only R R C Unit 2686-0025 T rack Control Kit :- EU 1000 Maxtrak Only
System Obsolete Contact BL-Pegson Ltd R egarding R eplacement
Spares Available as listed
Item Part Number Description / Notes Qty
Item Part Number Description / Notes Qty 30 2686-0017 Charge r Pl ant Mount e d
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
R R C Teleradio
Maxtrak
38
39
24/35 38A
24/35 36 37 2686-9028
36A
24/35 24/35
2686-9003 2686-9024
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 19
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
R R C Components
Maxtrak
R R C Unit 2686-0023 & 2686-00031 T rack Control Kits 1000 Maxtrak Only R R C Unit 2686-0037 T rack Control Kit
Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 20
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
P.L.C. Unit
Maxtrak
40
Item 44 : - PLC Processor & Memory Module Ordering
Data
PLC Processor Unit is Programmed Specifically for
44 Individual Plants & for Operation with a Compatibly
41
Programmed Display Unit Item 10. Plant “ QM” Serial
Number and Style of Display i.e. 19 or 18 Together with
Plant Control System Model Data Contained on the
43 Reverse of Display Unit as Indicated on Page 7-3 & 7-4
45 MUST be advised at time of Enquiry & Confirmed at
time of Order.
42
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 21
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Miltronics
Maxtrak
48
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 22
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Crusher Control
Maxtrak
49 51
52
52
50
54 53
Linear Indicator 55
Crusher Control System illustrated is intended to Operate with
VRVT Linear Transducer Part 2666-9006. The Transducer is
Supplied with a Unique loose Chip for installation onto EM1
Board. Transducer & Chips Must NOT be Mixed.
System is Utilised on Early Machines identified By Control
Panel Serial Number plate Mounted on Inside of Panel Front
Door.
B/372/3/PEG
B/412/PEG
56
B/437/PEG
B/517/PEG
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 23
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
49 49 59
51
52
52 50
54 53 55
58 57
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 24
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
50 4 Pol e Pl ug 2695-0082B 7
59 Di ode 2695-0082K 1
57 Fus e l i nk 2695-0082I 2
58 Vari s t or 2695-0082J 4
59 Di ode 2695-0082K 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 25
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
62 62
To QM016338
QM016788 Through QM017297
QM017300 Through QM017744
QM017746 Through QM017773
1000 Maxt rak
QM018001 Through QM018027
QM018029 Through QM018187
QM018941 Through QM019143
To QM017958
1300 Maxt rak QM018175
QM018301
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 26
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
To QM017754
1000 Maxt rak
63 QM018001 Through QM018028
To QM016495
1300 Maxt rak QM016779 Through QM016806
QM018175
QM016729
1300 Maxt rak QM016964 Through QM017960
QM018301 Through QM018539
65
Speed Sens or As s embl y 2366-0400
65 1
Cabl e for Speed Sens or 2683-2151
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 27
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7A - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Section 8 :- Plant
Items
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Feed Hopper
Guards
Maintenance Platform
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
1A 1
2A
3A
2 3 4 6 5 2B & 2C 3B 4 6 5A 5B
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
8A
10A
8
8B
8C
10
10B 9
11 11A
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Feed Hopper
Maxtrak
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
Cl amp AX848/21/2 1
Nut 2217-0005
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Ite m De scription / Note s 1000 Maxtrak Q ty Ite m De scription / Note s 1000 Maxtrak Q ty 1300 Maxtrak Q ty
Nut 2217-0009
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
12D
12E
Part Number
Bo l t 2232-1203 2232-1203
12D
Was he r 2210-0019 8 2210-0019 8
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Barge Boards
Maxtrak
Part Number
Bo l t 2232-1125 2232-1125
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Barge Boards
Maxtrak
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Plant Boxes
Maxtrak
18
26 18 28
17
19
24
16
20
25
23
22 21 19 27
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty 1300 Maxtrak Qty
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Maxtrak Buffer
Cover Pl at e AX857/33/3 2
29 Bo l t 2232-1090 N/A
1000 Maxtrak
Was her Spri ng 2211-0007 4/Cover
Bo l t 2232-1214
30 31 Was her Spri ng N/A 2211-0010
2/Pl at e
Was her Bri ght 2210-0019
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Bo l t 2232-1210
N/A 1/SQ
Was her 2210-0019
Was her
Nut 2217-0007
33
Cone Support Bracket AX848/18/1 AX860/23/2 2
Bo l t 2232-1210
N/A 1/SQ
32B Was her 2210-0019
Was her
32A
Nut 2217-0007
Bo l t 2232-1126 4/Mount
33
Was her 2210-0019
8/Mount
Nut 2217-0005
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
37 38
39
36 35
34
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
34 34A 34B
QM012262,QM012300 QM012964 T hrough QM015435 T hrough
Plant Serial Number
QM012787,QM012958 QM019689 QM018539
Part Number
Bo l t 2232-1201 2232-1201
34E 34E N/A
Was he r 2210-0019 3 2210-0019 3
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 19
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
35F
35E
35B
38B
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 20
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
QM012262,QM012300 QM012964 T hrough QM015435 T hrough QM012262,QM012300 QM012964 T hrough QM015435 T hrough
Plant Serial Number Plant Serial Number
QM012787,QM012958 QM019689 QM018539 QM012787,QM012958 QM019689 QM018539
Part Number Part Number
Lower Plat form Frame AX848/42/2 1 AX848/42/2 1 AX860/29/2 1 Plat form Frame Out er AX848/46/3 1 AX857/17/3 1 AX860/30/3 1
Support AX848/43/2 1 AX848/43/2 1 AX860/31/2 1 Plat form Frame Inner AX848/46/4 1 AX857/17/4 1 AX860/30/4 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 21
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
QM012262,QM012300 QM012964 T hrough QM015435 T hrough QM012262,QM012300 QM012964 T hrough QM015435 T hrough
Plant Serial Number Plant Serial Number
QM012787,QM012958 QM019689 QM018539 QM012787,QM012958 QM019689 QM018539
Part Number Part Number
Plat form Frame Out er AX848/46/1 1 AX857/17/1 1 AX860/30/1 1 Lower Plat form Frame AX848/42/1 1 AX848/42/1 1 AX860/29/1 1
Plat form Frame Inner AX848/46/2 1 AX857/17/2 1 AX860/30/2 1 Support AX848/43/1 1 AX848/43/1 1 AX860/31/1 1
Engine Plat form Handrail AX848/98/1 1 AX848/98/1 1 AX860/38/1 1 Support AX848/43/2 1 AX848/43/2 1 AX860/31/2 1
38C
Bo l t 2232-1202 2232-1202 2232-1202 Not Illus t rat ed Bo l t 2232-1202 2232-1202 2232-1202
36C See 35C Page 8-
Was her 2210-0019 10 2210-0019 10 2210-0019 10 Was her 2210-0019 3 2210-0019 3 2210-0019 3
18
Nut 2217-0007 2217-0007 2217-0007 Nut 2217-0007 2217-0007 2217-0007
36D Walkway Refer t o Page 8-24 38D Walkway Refer t o Page 8-24
Engine Plat form Support AX848/47/1 1 AX848/47/1 1 AX860/32/1 1 Crus her Plat form Handrail AX848/83/1 1 AX848/83/1 1 AX860/39/1 1
37F Inner Handrail N/A AX860/119/2 1 35F Safet y Gat e AX848/86 1 AX848/86 1 AX860/105/1 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 22
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
39B
34B1
Walkways
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 23
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Walkways
36D1 AX860/42/4 1
36D3 AX860/42/2 1
37D1 AX860/42/4 1
37D3 AX860/42/1 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 24
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
40
42A
41 42
43 44
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 25
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
45 48
46
47
AX848 Inlet
Manifold Location
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 26
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
46 47
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 27
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Drive Guard
Maxtrak
C AX848/59/1 1 AX860/58/1 1
A Lowe r Dri ve Guard Pane l
D AX848/59/2 1 AX860/58/2 1
Bo l t 2232-1125 2232-1125
Bo l t 2232-1125 2232-1125
F G Was he r Bri ght 2210-0017 2/Cl amp 2210-0017 2/Cl amp
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 28
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Feeder Guards
Maxtrak
49
T J
S H
R G
50 K L M N P Q F E D C B A 42
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 29
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Feeder Guards
Maxtrak
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 30
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
B
A
A
50
C D E F
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 31
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Ite m De scription / Note s 1000 Maxtrak Q ty 1000 Maxtrak Q ty 1000 Maxtrak Q ty 1300 Maxtrak Q ty 1300 Maxtrak Q ty
Q M012964,T hrough
Q M016007 & Q M016008
Q M015950
Q M016185
Q M016228 T hrough
Q M016190
Q M016234
Q M012262,Q M012300 Q M016240 & Q M016241 Q M016218 T hrough
Plant Se rial Numbe r Q M016280 Q M015435
Q M012787,Q M012958 Q M016264 Q M018539
Q M016336 T hrough
Q M016728
Q M016339
Q M016807 T hrough
Q M016774 T hrough
Q M019689
Q M016776
Part Numbe r
42 Ta i l Drum Gua rd
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 32
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Paint Finish
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 33
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Section 9 :- Tracks
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Drive Group 9 -5
Track Components 9 -8
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Drive Group
Idler & Tension Group
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Drive Group
Maxtrak
2 Item 1 Warning :-
It is Recommended that the Track Drive Unit
& Hydraulic Motor are NOT Opened in Site
Conditions
Gearbox units are Only Supplied Complete
with Motor
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
4 5 6
Item 6 Warning :
Do Not Attempt
to Dismantle Recil Units.
Specialist Workshop
Equipment is Necessary
8 9 10 11
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
12 13
14
16
15
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Track Components
Maxtrak
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Refuelling Pumps 10 -3
Hoses:-Dust Suppression 10 -5
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Refuelling Pumps
Maxtrak
Mode l 23540-1330
1A 2573-7006 Se rvi ce Ki t 1
Name Plate
1B 2573-7007 Rot or 1
1A 2573-7008 Se rvi ce Ki t 1
2
1B 2573-7009 Rot or 1
Hos e Compone nt s
2 2573-7003 90 De g Hos e Be nd 2
3 2573-7004 Hos e Ki t 1
3
4 2573-7005 St rai ne r 2
4
Refuelling Pump Kit Part Numbers 2573-7001 & 2573-7010
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Hoses
Fittings
El bow 2620-6633
F1 1
Ni ppl e 2520-6594
F5 Ni ppl e 2520-6048 1
El bow 2520-6580
F6 1
Ni ppl e 2520-6593
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Coupl i ng
4 2576-9009 1
( Loc at e d unde r Cove r Pl at e )
Dust Suppresion Pump Part 2575-2002 Factory Fitted to Plants:-
1000 Maxtrak Plant:-
Q M017749
1300 Maxtrak Plants:-
Q M016224
Q M016729
Q M016780
Dust Suppresion
Pump 1 2575-2003 Wat e r Pump 1
2575-2002 2 2575-2007 Fl ow Cont rol Val ve 1
Coupl i ng
4 2575-2005 1
( Loct ae d unde r Cove r Pl at e )
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Bo l t 2232-1279 3 2232-1276 4
1 Bo l t 2232-1289 4 N/A N/A
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Support AX857/37 1
2
Bo l t 2232-1202
3 Nut 2217-0007
Cl amp 2512-4029 2
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
AX848WEIGH/B Installation
1 3
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
4 2366-0014 Spe e d Se ns or 1
AX848WEIGH/B
Factory Fitted to Plant :- QM013454
1 2366-0010 We i ghe r Uni t 1
3
2 Spe e d Se ns or Cont act BL -Pe gs on Lt d 1
2489-1102 W i ng Rol l e r 2
2489-3001 Fi xi ng Cl amp 2
4 3
2489-3002 Fi xi ng Bol t 2
2489-1004 Ce nt re Rol l e r 1
2489-3003 Fi xi ng Cl amp 2
2366-0011 Installation
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Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
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Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
2550-5001 Di ve rt e r Val ve 1
2
2550-5001/A Fi t t i ngs Ki t :- Val ve t o Hos e s 1
3 2 2550-7003 Re l i e f Val ve 1
3
2550-5001/A Fi t t i ngs Ki t :- Val ve t o Hos e s 1
Hose Part
Hose T ype Insert T ype Length mm Qty
Number
2527-5005 R2AT-3/4 ST/ ST 800 1
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
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Components Manual Issue.01 Eng
Table of Contents
Maxtrak
Table of Contents 11 -1
Diagnostics 11 -2
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Components Manual Issue.01 Eng
Diagnostics
Maxtrak
Diagnostics
This Section covers possible malfunctions of the Plant, Identifies the fault, indicates possible cause(s) and provides the initial
procedure to remedy the occurrence or establish a source from which a detailed investigation can be undertaken.
The Section should be considered as a Guide only to a possible fault which must always be confirmed by customer prior to supply
of spare parts.
Procedures referenced in this section are contained in Plant Users Manual supplied with the Machine
It is the responsibility of the Owner , End User, Safety Officer and / or Fitter to ensure any work is performed by a suitably
qualified competent person and in accordance with all Statutory and any other regulations.
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
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Components Manual Issue .01 Eng
Diagnostics Section 1
Maxtrak
Belt Tracking off Centre Belt Tension Not Even Adjust Belt Tension
Trough & / or Parallel Idlers Out of Square Adjust Trough Sets and /or Parallel
Roller Alignment
Conveyor Belt Obstructed Clear Obstruction, Adjust & train Belt
Screeching Noise when Belt Is Running Lack Of Bearing lubrication Check Grease Pipes & Replace as
Required
Check Bearings & Replace as
Required
Conveyor Belt Obstructed Clear Obstruction, Adjust & Train Belt
Scrapers In-correctly Adjusted Adjust Scrapers or Replace if Worn
Trough or Parallel Rollers Failed Replace Rollers
Conveyor Belt Slipping on Head Drum Tension or Replace Belt
Stone(s) Trapped on Structure, Drums or Rollers Clear Obstruction
Belt Fails to Run Drive Motor & /or Gearbox Failure Investigate & repair or replace as Required
Valve Actuator Failure Replace Actuator
Electrical Failure Check Circuit (s)
Slipping or Broken Pump Drive Belts Adjust Drive or Replace Belts
Pump Failed Replace Pump
Conveyor Belt Broken Replace Belt
Spool Valve Sticking Remove & Clean or Replace
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Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved.
Components Manual Issue .01 Eng
Diagnostics Section 1
Maxtrak
Uneven Discharge of Material Feed Hopper Loading off Centre Ensure Feed directed On to Feed
Hopper Impact Bar
Strickle Gate(s) Obstructed Clean out Obstruction
Check Gate & / or Hinge Pin for
Damage
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Components Manual Issue.01 Eng
Diagnostics Section 2
Maxtrak
Normally , once the metal detector has been set up at the time of commissioning there should be no need to alter installation or any of the controls within the
control cabinet . However in event of subsequent adjustment being necessary reference to Plant Maintenance section of “ Plant User Manual” will be required.
Environmental Interference
The Metalarm Control Unit generates a high frequency alternating field within and near the sensor coil. While the field is strongest on the sensor coil face or in the
throat of the sensor coil , it is inherent in the sensor coil design that a certain amount of the field exists outside of the sensor coil. Certain environmental conditions
may sometimes effect this alternating field causing false and erratic signals.
If after installation the unit does not work properly , check for compliance with the following hook-up and installation details before proceeding to the specific
causes of interference.
All cable connections should be tight on the terminal blocks in the control unit . Any sensor coil lead splices should be soldered & taped.
The power source cables should be isolated from varying inductive loads and should be run in separate conduit.
The control unit should have a good electrical ground connection.
In certain locations more than one problem may exist and the problems may be interrelated.
Observing the installation site and the operation of the metal detector for repeating symptoms is very helpful in isolating the causes of the problem.
Correlating malfunctioning occurrences is invaluable for environmental interference trouble shooting.
Observe whether interference occurs at certain specific times and in conjunction with specific activity.
Observe whether interference occurs when operated by certain personnel or only after physical change of the environment.
Use the following to help diagnose problems and problem sources and to implement corrective measures.
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Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
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Components Manual Issue.01 Eng
Diagnostics Section 2
Maxtrak
Movement of Metal. Metal objects moving into or out of the electromagnetic field of the sensor coil
Large masses of metal such as Shaker screens , metal deflection plates , Vehicles etc may effect metal detector operation even when at a considerable
distance from the sensor coil . Other smaller masses of moving metal when sufficiently close to the search unit may also cause false trips.
Interference may exist outside of the immediate location & hidden from operators view
Intermittent loops of Metal surrounding the Sensor ( Shorted Turns) . A source of interference which is difficult to recognise is that of the shorted turn . A
shorted turn is formed by metal pieces forming a complete path in some plane around or near the sensor.
If it is intermittent , as in the case of two pieces of conduit occasionally touching together , the detector will trip each time the conduits make or break
connections. The intermittence may be caused by physical deflection or vibration of equipment and by expansion or contraction of metal due to tempera-
ture changes
The effect of the “Shorted Turn” is that of a secondary “Coil” or “Turn” coupled to the metal detector sensor coil. The varying load of this secondary “coil”
when it makes or breaks is reflected to the sensor coil tripping the control unit.
The following metal objects may be part of or form a “ Shorted Turn” by themselves : metal framework , pipes, conduit , flexible conduit , guard railing ,
metal catwalks conveyor rollers etc.
Excessive Line Voltage Fluctuations . Electrical interference may be in the form of line voltage “ spikes” caused by on/off varying inductive loads of electrical
equipment on the same power line as the metal detector , or other lines in close proximity to the supply line of the metal detector.
Proximity of Severe RF Radiation Sources. Electrical or electronic interference can be radiated into the sensor coil or introduced into the metal detector from
other energy emitting devices i.e Arcing Motors , Arc Welders , Arcing Relay Points
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
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Components Manual Issue .01 Eng
Diagnostics Section 3
Maxtrak
Overload Closed Side Setting ( C.S.S) to Low Clear Machine & Adjust C.S.S
Tramp Metal Fixed in Crushing Chamber Refer to Blocked and/or Stalled Crusher Situation
Packing in Crusher Chamber Clear Machine, Correct Grading & Remove excess
fines ,if present From Feed Stock
Excessive Speed Variations Drive Belt Sipping Inspect Drive Belts Re-tension or Replace
Clutch Slipping Inspect , Adjust or Repair Clutch
Engine Speed Incorrect Refer to Operating Instructions
Low Capacity Crusher Damaged or Worn Stop & Inspect Repair as Required
Speed Incorrect Refer to Operating Instructions
Worn Manganese Replace Manganese
Manganese Profile Incorrect Replace Manganese with Suitable Profile
Feed Rock Shape not “ Gripped” by Chamber Adjust Primary Crusher to Provided Reduced Feed
Size
Change Manganese for “ Coarser” Chamber
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Components Manual Issue .01 Eng
Diagnostics Section 3
Maxtrak
Low Capacity Cntd Bridging over Crusher Chamber Slabs in Feed :- Investigate Primary Reduction &
Modify Pre Screen to Extract from FeedStock
Incorrect Drive Tension Adjust and /or Replace Drive Belts
Incorrect Clutch Adjustment Adjust Clutch
Incorrect Close Side Setting Adjust Crusher Setting
Sticky Material Remove Clay and/or Fines From Feed, Clean
Manganese & Crusher Chamber
Lack of Raw Material, Erratic Feed, Correct Grading & Condition Of
Feed Oversize, Inclusion of Fines Feed Material
Excessive Wear Loose Manganese Check Manganese Seating Tighten Wedge and /or
Replace Manganese
Change to Feed Characteristics Change Manganese Specification
Excessive Moisture Endeavour to dry material prior to Crushing
Material Very Abrasive Change Manganese Specification
Excessive Fines In Feed Material Blend Feed Material to Provided a Graded Feed
Crusher Operating Below Minimum Recommended Adjust Crusher Setting
Closed Side Setting
Crusher Speed High Refer to Operating Instructions
Manganese Worn “Out of Round” Check Feed Stock & Feeder for Segregation
Replace Manganese
Lack of Raw Material, Erratic Feed, Correct Grading & Condition Of
Feed Oversize, Inclusion of Fines Feed Material
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
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Components Manual Issue .01 Eng
Diagnostics Section 3
Maxtrak
Crushing Pressure to High Hard Rock Open machine & Re Set C.S.S To operate within
Acceptable Limits
Friable Material / Packing of Chamber Clear Machine, Correct Grading & Remove excess
Fines ,if present From Feed Stock .
Manganese Worn “ Out of Round” Poor Manganese Replace Manganese With Genuine
BL-Pegson ltd Parts
Incorrectly Fitted Manganese Replace Manganese
Feed Segregation Ensure Fully Blended Feed is Provided to Crusher
Constant Stop Start Feeding Check Position of Feed Box Sensor
Ensure Continuous Feed Available
Trickle Feeding Investigate Application & Modify to Provide Choke
Feed
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Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
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Components Manual Issue .01 Eng
Diagnostics Section 3
Maxtrak
Cone Head Lifting Fines Build up on Body Shields Stop Machine, Fully Strip & inspect For Contamination
& Damage Repair as required
Erratic Movement of Hydraulic Cylinders Air in Hydraulic System Check for Leaks & Bleed System
Dirt in Hydraulic System Flush Circuit , Change Fluid & Filter Elements
Blocked Filters Replace Element.
Severe Cylinder Internal Wear Replace Cylinder(s)
Excess Bearing Temperature Excessive or Inadequate Lubrication Investigate & Correct Lubrication Procedures ,
Replace Bearings as Required.
Mechanical Failure Of Bearing Investigate & Replace Broken & Damaged
Components.
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Components Manual Issue .01 Eng
Diagnostics Section 3
Maxtrak
Increase In C.S.S not Possible Wedge Ring to Tight Grease & Adjust Wedge
Wedge Circuit Fault Investigate & Adjust Dumpy Jack Circuit Pressure
C.S.S Not Maintained Hydraulic Fluid Leakage Check all Hydraulic Components Couplings ,
Pipes & Hoses
Pump Fails to Start Electrical Fault Check Relay Connections & Actuator
Low Oil Level Top Up / Refill Oil Tank
Pump Starts But No Flow Obtained Pipework Blockage Clean & Flush Pipework
Air Ingress Check Pipework for Leakage’s
Oil Viscosity to High Change Oil to a Grade Suitable for Operating
Conditions.
Valve Failure
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Components Manual Issue .01 Eng
Diagnostics Section 3
Maxtrak
High Oil Temperature Heat Exchanger Failure Adjust or Replace Solenoid Valve
Incorrect Grade of Oil Change Oil to a Grade Suitable for Operating
Conditions.
Cooler Blocked Disassemble & Clean Matrix
Thermostat Failure Replace Thermostat
Mechanical Failure Of Bearing Investigate & Replace Broken & Damaged
Components.
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Components Manual Issue .01 Eng
Diagnostics Section 4
Maxtrak
Engine Will Not Crank Over 3 Way Switch On Panel Door In Pump Position
Faulty Contact on 3 Way Switch
Impactor Door Not Properly Closed
Limit Switch on Impactor Door Faulty
Battery Terminals Loose
Ignition Switch Faulty
Starter Motor Faulty
Pump Button Engaged
Faulty Contact on Pump Button
Engine Cranks over But Fails to Start Remote On/Off Switch in ON Position with Remote Switched OFF
Contact on Remote On/Off Switch Faulty
Remote Control Faulty
Emergency Stop Engaged
Hydraulic Oil Level Low
Timer 1 Faulty
Link Wire in 6 Pin Plug Loose or Disengaged
Poor Contact on 6 Pin Plug
CAT Relay Faulty in Engine Compartment
Over-Ride Switch Fault
Relay or Relay Block Faulty
Fuel Solenoid Heard When Over-Ride Switch Operated Fault is Within Engine
Fuse 1 Blown
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Components Manual Issue .01 Eng
Diagnostics Section 4
Maxtrak
Engine Starts But Stops When Over-Ride Switch Released Engine Overheated
Engine Temperature Sender Faulty
Engine Oil Pressure Low
Engine Oil Pressure Sender Faulty
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
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Components Manual Issue.01 Eng
No Yes
Check Supply From
Engine
Yes
No Are Relay’s Energised Check Stop Button On
On
Check Lubrication Oil The Transmitter
Level Sensor
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Components Manual Issue .01 Eng
Diagnostics Section 5
Maxtrak
Belt Tracking off Centre Belt Tension Not Even Adjust Belt Tension
Troughing & Parallel Idlers Out of Square Adjust Trough Sets and/or Parallel Roller Alignment
Conveyor Belt Obstructed Clear Obstruction, Adjust & train Belt
Screeching Noise when Belt Is Running Lack Of Bearing lubrication Check Grease Pipes & Replace as Required
Check Bearings & Replace as Required
Conveyor Belt Obstructed Clear Obstruction, Adjust & Train Belt
Scrapers In-correctly Adjusted Adjust Scrapers or Replace if Worn
Trough or Parallel Rollers Failed Replace Rollers
Conveyor Belt Slipping on Head Drum Tension or Replace Belt
Stone(s) Trapped on Structure, Drums or Rollers Clear Obstruction
Belt Fails to Run Drive Coupling Broken or Loose Replace or Tighten Coupling
Valve Actuator Failure Replace Actuator
Electrical Failure Check Circuit (s)
Slipping or Broken Pump Drive Belts Adjust Drive or Replace Belts
Drive Motor Failed Replace Motor
Pump Failed Replace Pump
Conveyor Belt Broken Replace Belt
Spool Valve Sticking Remove & Clean or Replace
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
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Components Manual Issue.01 Eng
Feeder Slow
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Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
If Voltage is Correct
Check Spool Limit Screws . Less than 13mm Will Restrict Oil Flow
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Components Manual Issue.01 Eng
Dead Head Feeder Circuit & Check Relief Valve is at 180 BAR
Fit Flow Meter in Feeder Circuit & Check Flow Feeder Speed OK
50 Litres / Min
Less Than 45 Litres/Min Bank Valve at Fault
Pump at Fault
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Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 11
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Components Manual Issue.01 Eng
Slacken Off the Belt so the Head Drum can Turn Without the Belt
If the Pressure has Dropped there is a Problem with the Belt If the Pressure is Still High There is a Problem with the Motor or There
I.E Trapped stone , Tension to High , Skirt Rubbers to Tight is a Restriction in the Hydraulic Line
Check Spool Limit Screws . Less than 13mm Will Restrict Oil Flow
The Limit Screw is Correct . The Belt is Still Slow The Belt is Now Running at the Correct Speed
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Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Dead head the Conveyor Circuit . You Should Register 238 BAR from the Test point . Back
off thr Relief & reset if Pressure is Low
Operate The Belt Manually The Belt is Now Running at the Correct Speed
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Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
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Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng
Test Data
Maxtrak
Left 29 30 28
Stand By Pressure- BAR
Ri ght 29 30 28
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