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IN T TNF
 Important
Martin Engineering hereby disclaims any liability for injuries or damage resulting from use or application
of this product contrary to instructions and specifications contained herein. Martin Engineering’s liability
shall be limited to repair or replacement of product shown to be defective.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources -
Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.

The following symbols may be used in this manual:

! DANGER
Danger: Immediate hazards that will result in severe personal injury or death.

! WARNING
Warning: Hazards or unsafe practices that could result in personal injury.

! CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.

IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.

NOTE
Note: General statements to assist the reader.
 Table of Contents

Table of Contents
Section Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Conditions of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before Using FOG CANNON® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Use of FOG CANNON®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Aiming the FOG CANNON® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Spray Scheme. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

  

  i a  a
Introduction
General

The FOG CANNON® was conceived to solve the problem of abating fumes and settling
particulate matter following mining activities, demolition works, and movement of loose,
dusty materials.

The FOG CANNON® is capable of settling 90% of suspended dust.

With the addition of surface-active ECS89 or ECS90, the FOG CANNON® generates a
powerful jet of atomized air and water which produces a cloud of non-toxic fog capable of
quickly settling suspended particles.

Other uses of the FOG CANNON® include: fighting industrial and forest fires, spraying
solvent in environmental emergencies, dispersing fog on runways, and applying brine or
salt to deice roads.

FOG CANNON® Unit

1
Introduction

ITEM DESCRIPTION
1 Control Panel
2 Fixed Base
3 Rotating Turret
4 Support Arms
5 Nozzle Ring
6 Cannon Cone
7 Elevation Locking Control

FOG CANNON® Unit Parts Description

Conditions of Warranty

• The equipment is provided in good working condition, which means free from any flaw
or defect in material or workmanship.
• The warranty period is 12 months, starting with the day of delivery. Within the warranty
period, all parts that are proved to be defective will be repaired or replaced, free of
charge.
• All warranty request documents must contain all product information from the
identification plate.
• If parts are repaired, replaced, or modified during the warranty period without prior
approval, any additional claim for a part under warranty will not be valid. The warranty
applies to all parts, except normal wear and tear parts and those parts that are
damaged through careless handling or misuse. In these instances, the buyer assumes
all liability of damages.

2
Introduction
Safety
The FOG CANNON® is designed with the best technological developments and in
conformance with established safety regulations; however the unit may cause a danger if
not handled properly.

In order to guarantee safety, strictly observe these instructions when using, maintaining, or
handling the unit. If a third party causes any damage to the unit, the manufacturer will not
assume any responsibility.

In case of evident malfunctions, immediately switch off the engine and call Martin
Engineering or a representative.

Any alteration not directly allowed from the manufacturer will automatically exclude the
supplier from any responsibility.

Follow all instructions and recommendations. All safety rules defined in this document and
all owner/employer safety rules must be strictly followed when using this equipment.

IMPORTANT

Before using this unit, please consult the

chapter “Using/maintaining” in the
Operator’s Manual.

WARNING

Before all maintenance work or new

settings, turn the unit off.

3
Introduction

WARNING

Only authorized employees are allowed to

make changes or repairs to electrical or
mechanical devices and settings. It is
illegal to permanently remove protective
devices.

DANGER

Before performing any maintenance or

repair work, turn off and lock out/tag out all
energy sources according to ANSI
standards. Failure to do so could result in
serious injury or death.

DANGER

Attention! Exposure to high voltage may

result in loss of life!

4
Introduction
WARNING

When the fan is running keep a safe

distance from the unit.

WARNING

When fan is running wear appropriate

hearing protection.

WARNING

When FOG CANNON® is in operation, keep away

from any kind of mechanical or moving parts and
never remove protective devices.

WARNING

5
 Be aware of the rotation of the fan.

Introduction

DANGER

Be aware of high-voltage components.

6
Before Using FOG CANNON®

IMPORTANT
The delivery service is responsible for damage occurring in
Transit. Martin Engineering CANNOT enter claims for damages.
Contact your transportation agent for more information.

1. Inspect shipping containers for damage. Report damage to delivery service

immediately and fill out delivery service’s claim form. Keep any damaged
goods subject to examination.

2. Remove FOG CANNON® from shipping container(s). Equipment in

container(s) should include the following:

• FOG CANNON® Unit

• Water Supply Hose

3. If anything is missing, contact Martin Engineering or a representative.

IMPORTANT
Read and understand the safety information in the previous
section.

7
Use of FOG CANNON®
Technical Data

DESCRIPTION MEASUREMENT
Water consumption 8 – 40 GPM
Water pressure 215 PSI
Number of Nozzles 24
Range 164 ft.
Fan speed 1480 rpm
Nominal voltage 460VAC, 60Hz
Nominal power 10 kW
Nominal current 25A

8
Use of FOG CANNON®
For best results use FOG CANNON® only as directed and perform regular maintenance.

The unit must only be handled by authorized and qualified technicians.

Safety Instructions

WARNING
Before opening control panel the unit must be switched off.

Before starting fan:

• Verify the master power switch is off.

• Verify the absence of any object in the cannon.
• Lock the raising mechanism in place at the desired angle.

Ensure all pressure is removed from the system prior to:

• Changing the filter cartridge.

• Disconnecting the water tube.
• Performing any maintenance.

9
Use of FOG CANNON®
Control Panel

The Master Electric Control Switch is positioned in the center of the electrical
panel. If turned off, current is immediately suspended and unit stops. Unit
function commands on control panel include fan’s start button.

It is possible to perform the following operations in this model:

1. Fan start and stop.

2. Cannon rotation (Model XXXXX-50R).

Unit Startup

IMPORTANT

Checklist:

1. Ensure that unit is positioned on a solid surface.

2. Ensure that filter cartridge is placed and locked.

3. Connect electric cable to electrical box.

4. Be sure fan is clear.

5. Turn on the Master Electric Control Switch.

6. Check the fan's rotation by activating, and then deactivating fan with the
Fan Start Button located on right side of control box. Fan must rotate in
direction indicated.

IMPORTANT

! Check the locking points

7. Connect the hose between the FOG CANNON® and water supply.

IMPORTANT

! Check the Kamlock joint

10
8. Press the Fan Start Button.

11
Use of FOG CANNON®
Unit Shutdown

DANGER
In case of danger, turn off the master switch.
The cannon stops and fog production is interrupted. Any booster pump and water
supply must then be stopped and water supply hose must be emptied.

Under normal conditions, stop water supply then switch off the fan.

Aiming the FOG CANNON®

The FOG CANNON® can be raised and rotated to treat the operating area.

Raising and Lowering: This movement is manually controlled by spring pivot. Angle
is set by the operator depending on weather and environmental conditions and
placement site, and is locked with the Elevation Locking Control.

Manual Rotation: The unit can rotate around the vertical axis up to 270 degrees. The
movement is manually controlled using the support arms connected to the rotating
basement. The rotation allows the FOG CANNON® to treat an entire intended area.

Automatic Rotation: The motor-equipped FOG CANNON® will rotate until the
sensors come in contact with the stop washers. These washers can be moved to vary
the sweep angle of the FOG CANNON® rotation.

WARNING
DO NOT PERMANENTLY REMOVE STOP WASHERS. The FOG CANNON® will
continue to rotate and the hoses and electrical cables will wrap around the FOG
CANNON®. This could result in damage and possible injury.

MANUAL
ROTATION
HANDLE

To override automatic rotation, push down the Manual Rotation Handle and rotate
to lock position. The FOG CANNON® will then rotate manually.

12
Maintenance
WARNING
Maintenance service must be executed with the unit switched off and all current
connections disabled.

Follow all safety precautions!

Filter

Check and clean filter before operating.

Checklist:

1. Unscrew filter top.

2. Remove filter and blow out with compressed air until filter is clean.
3. Reinsert clean filter and check O-rings.
4. Reattach filter top.

Nozzles

Regularly check nozzle ring and single nozzles. Dirty water could obstruct nozzles.

Checklist:

1. Remove nozzle using a 16 mm wrench.

2. Remove obstructions using compressed air or a screwdriver.
3. Reassemble nozzle.

IMPORTANT
Do not overtighten. This will damage the rubber O-ring.

Spray Scheme

Correct Incorrect

13
Maintenance
Frame

IMPORTANT
Grease moving frame parts every 50 working hours. Give special attention to the
crown wheel.

Annual Maintenance

Check condition of FOG CANNON® and components annually for wear. Replace
worn parts. Contact Martin Engineering or a representative for replacement parts.

IMPORTANT
Following a planned maintenance schedule will increase the life of the FOG
CANNON® and preserve its reliability.

Checklist:

1. Check filter control.

2. Check water tubes and rubber rings.
3. Check nozzles.
4. Turn on FOG CANNON® and place under pressure to check for possible
water leaks. Replace rubber O-rings if necessary.
5. Check water supply.
6. Verify rotation and raising/lowering.

14
Troubleshooting
Symptom
Unit doesn't work
Fan doesn't start at first
attempt
Fan spins in wrong direction
Fan doesn't work
No water in nozzle ring
Water pressure in nozzle ring Water leak in nozzles;
decreases
Possible Cause Corrective Action
Lack of electric power Check electric power and plug
Low voltage Check voltage (460V +/-10%)
Polarity is inverted Invert connection poles
Voltage too high; breaker Correct voltage. Reset breaker
tripped
Filter obstructed Clean filter
Water supply insufficient Check water supply
Clean nozzles
nozzles obstructed
15
Wiring Diagrams

16
Wiring Diagrams

17
Wiring Diagrams

18
Part Numbers

Item Description Part Number

1 Cannon Cone 50.01.001
2 Control Panel 50.02.001
3 Base 50.03.001
4 Rotation Motor (Optional) 50.04.001
5 Nozzle Ring 50.05.001
6 Water Hose 50.00.001

19
Part Numbers

Cannon Cone
Item Description Part Number Quantity
1 Cone 01.001-1 1
2 Motor 01.001-2 1
3 Fan 01.001-3 1
4 Safety Guard 01.001-4 1
5 Guard Screws 01.001-5 4
6 Fan Screws 01.001-6 1
7 Shaft 01.001-7 1
8 Motor Bolts 01.001-8 4

20
Part Numbers

Control Box
Item Description Part Quantity
Number
1 Control Panel Box 02.001-1 1
2 Acorn Nut 02.001-2 3
3 Lamp 02.001-3 1
4 Bulb 02.001-4 1

Nozzle Ring
Item Description Part Number Quantity
1 Ring 05.001-1 1
2 Nozzles Small 05.001-2-1 24
2 Nozzles Med 05.001-2-1,8 24
2 Nozzles Large 05.001-2-2,5 24
2 Nozzles Black 05.001-2-3,4 24
3 O-Ring 05.001-3 24
4 Upper Bolts 05.001-4 4
5 Lower Bolts 05.001-5 2
6 Cam Lock 05.001-6 1
7 Levers 05.001-7 2
8 Gasket 05.001-8 1

21
Part Numbers

Rotation Motor (Optional)

Item Description Part Number Quantity
1 Reduction Gear 04.001-1 1
2 Motor 04.001-2 1
3 Pinion 04.001-3 1
4 Shaft 04.001-4 3
5 Snap Ring 04.001-5 1
6 Mounting Screw 04.001-6 4
7 Manual Rotation Handle 04.001-7 1
8 Spring 04.001-8 1
9 Pivot Shaft 04.001-9 1

22
 Base
Item Description Part Number Quantity
1 Crown Wheel 03.001-1 1
2 Frame 03.001-2 1
3 Frame Screws 03.001-3 4
4 Cover 03.001-4 1
5 Cover screws 03.001-5 6
6 Dome 03.001-6 1
7 Dome Screws 03.001-7 6
8 Pivot 03.001-8 1
9 Pivot release 03.001-9 2
10 Spring 03.001-10 1
11 Bearing 03.001-11 2
12 Bearing Screws 03.001-12 4
13 Cone Screws 03.001-13 2
14 Cone Nut 03.001-14 2
15 Rotation Stop Washer 03.001-15 2
16 Rotation Stop Washer Screws 03.001-16 2
17 Sensor Support 03.001-17 1
18 Support Screws 03.001-18 2
19 Sensor 03.001-19 2
20 Sensor Screws 03.001-20 2

Part Numbers

23
Get Maximum Performance
from your Martin Engineering Systems!
Guarantee system performance and satisfaction
with installation and maintenance from Martin Services

Levels of Guarantee
From Martin Services
Let You Match Your Needs,
And Pick Your Preference
Martin Services can provide economical, and efficient installation and timely service, to help
you improve performance, streamline maintenance, and control costs. And the work of
Martin Services is covered by Martin Engineering’s exclusive 4-Level Guarantee.
Pick the level of service you need, or pick the guarantee you desire.

Martin Services 4-Level Guarantee

Level Installation Maintenance Guarantee
Provided By Provided By Coverage

1. Martin Services Martin Services Absolutely, Positively, No Excuses, 100%

Satisfaction Guarantee
on equipment, installation, and performance for
the life of our service partnership.
With Martin Services Level 1 Guarantee, the
only components you’ll ever pay for are wear
parts. Replacement hardware and system
upgrades are free.

2. Martin Services Customer We will guarantee the product is installed

(By plant personnel or correctly and performs to 100% satisfaction
employee of non-Martin for 90 days.
contractor) We also provide a one-year world class product
quality warranty against defects in material and
workmanship for one year.

3. Supervision Only Customer If Martin Services provides technical assistance

By Martin Services (By plant personnel or and/or supervision of the product installation, we
(of installation by plant employee of non-Martin will guarantee the product is installed correctly.
personnel or non-Martin contractor) However, we cannot guarantee installation
contractor) workmanship.
We will support Martin Engineering’s one-year
world class product warranty against defects in
material and workmanship.
4. Customer Customer If Martin Services DOES NOT install the
(By plant personnel or (By plant personnel or equipment, we CANNOT guarantee installation or
employee of non-Martin employee of non-Martin performance. Martin Engineering’s Product
contractor) contractor) Warranty guarantees world class product quality
against defects in material and workmanship for
one year.

With Martin Services, You get System Performance,

And Customer Satisfaction, GUARANTEED.

For more information on Installation and Maintenance from Martin Services, see
your Martin Engineering representative, or call 1-800-544-2947 (from the USA)
or 309-594-2384 or email to martinservices@martin-eng.com.
 Martin Engineering Mission
To make bulk materials handling cleaner, safer, and more productive.

One Martin Place

Neponset, IL 61345-9766 USA
Phone: 309-594-2384 or 800-544-2947
FAX: 309-594-2432
www.martin-eng.com

Form No. M3641-1/03 © MARTIN ENGINEERING 2003