Professional Documents
Culture Documents
AA C-,F-q-rl.l6F-
The foltowing are Becommended Spare Parts for the Model rBt
on subject order.
nqu!Dsrslt-124l8C4- D450-12vS-2-I-4e.99
1 0323X2t2Cv H.S. Bearing 2Lv
1 0323X212CU H. S- Bearing 22
2 0319X368-19 H. S. Seels 55
1 0319X368-27 L. S. Seal 56
1 2032X039-1 H. S. Pinion T2
1 0323X212CK E. S. Bearing 2L
1 0323X212-CM E.S. Bearing 22
q
L 0319X368-10 E. S. Seals 55
1 0319X368-23 L. S. Sea.f 56
1 ??91X169-1 E. S- Pinion/Shaft 72
')
i'c,r
g
r"\
(2r)-.--
ff
z-\ \J 7)
,/7 '#
.+:
// -9
i-*
I + i:i{
is
:
'/t
iii*
() ,.i#
t'
A
I.S. BEARING RETAINER 40 SPACER 1
'|
7 I.S. BEARING RETAINER SHIM
I.S. BEARING RETAINER 43 SHIM 1
tJ I.S. BEARING .
67' I.S. GEAR
24 IS. BEARING 41 6B I.S. PINION
:!.5 I.S. BEAfiING I z 71 H.S. GEAR
26 L,S, BEARING 1 (til H.S. PINION I
27 L.S. EEARING t
' KIT INCLUDES: SHIMS. SEALS. SNAP RINGS. KEYS AND GASKETS AS i:ltiQUlRED FOR EACH Ulilr
t2 .j'
(
3
h
g*rH
7
Eg slf I-
t
x
"t
F r't*rfl.E g! ;ffi=*ffi,,4l=1.
E
I T- r.H ,lu'l,
I
l,* gril ;l m
I
I
'1
I
I
I llili l;li i6 +l
I
I
I
I
I
I
tsr; |5|fEfi !ncl*
Fi
Fg F|-gP;: J- li
*{tJ*
E
I,E,i 's E
m
r't-r=irl E #t
I'lurl lq lE g gf;
fi
E
I C'
+
(,
F
r
$g.uT' d6H \ I
a c)
) I F I
t E
v !
4 I rrl
o ) o CI
J xz N m
o 6n
vcf :J T I
m
(f I
ov
q 0 € o
rn
2 v m z
srll
(/{ z. u
@ a o
sil
T5
gi
=t
ol
+ Fz
sg!t + q, a
il
s8 - ti
i'! -{l
oi I
il -tI I=1,'l*l
$s$it
$$
F
Irl,,- q,
l
-{ I
r
I
o
@
.o
@
I
q'].f fi1'l
N N
---.l
CC
f,
a
g
3
(n
lirrltl| I
O m
X
co
! cT
6
o
x o\,
z ?
x
d
lff
l_]!tl -F
rr
i]--] I
m
l ,r.*, -.*u |
CO 3
g.
{ | T---f-
o flsoooo- ro1-----1 | |
C) z r
a
'v. I
+a s5 =c nEf;
EI
gi 8,3 FE
q 3il*$[*
*16
xl ls l* 1,fi
tNa
EI
"l l'n IH
El FE Fgff{Fg
tltl rl Ht*
llr FIE
lE l- J*'l*
ll=tF r*
II t* 43
l- lF EZ
tte l-l t$ t; Eigi-
It'lF IFtlz IH E i
tl
tt I
el-|tf alc
g
;lE sllslr
lt 3'E
e 5g +- +-Fl--i-1 J
t3 rtr F
95
,E
ll FI
tt.. *@ slnir
F.9- 7lh H> l
il,- r- lo s lrl
tl le 1,=
la
l=g . ;1,!
I I'
tt? rtllE ;$qes+=r-i-Ei$
l-l
lls li3 b':;g 'L_ ei*-1r1
llu ttb ,i,lA
**%
tl Hgflgg
3 uffig--- r
EI o
$
,l
I (rl
ZF a
f tl
ztt
r lt n
m
o
C)
II___rrr Ni
lo X I
iz
N z N rrl
o A
;o
6J
(f NI I
m
k
R
=
t
I
z
I
o .t_ o
n
a € ct
rl_- il
m
I I v3m llsrllt-'$r-l\nll i
(, z z UI
t @
(r,l o
F{ 5 F z
+ UI
93. t T u,
v8 = 6
iB o i
\:q rtj
d. 6' =l,d,
)6.5
ilMl l
|=l.ul8-]Wf rFl',irl
"l
I
o
tXoX X
N
N
I
u
I
0
1'lul'tMll
! (t
il I I
@ @ I
! N N
CO
O m
IA
=
m
m
3
n
lru ul
-It o l
=
><
c0
z
T
rr'l
a)
ul
-
x
a
i'l'ul*lslull
ll,rtl_ l r
n I
CO 4
.-I f--fsooso-2ol----1 I
---J zo I Js.5o II I
I
-- . t?:1(i.lffr?.::.,-1
ij-r"i:li.ii;ii
r4t BC G
STIAFT GAP
10.12
POOIT
t/8,w 1/2
CPLG
N
I
qE' o
FU,IDRffE
_:r
FCU2J.0
FLUIO @TJPUNG -T ,,s BN-r\aonED
7.061 0+.0015 [1 79.E73+.O3El
KYAY 1.771r4f [++.szxro.+1'
THIS END BORA)
roa qmouEn surr
3.5427 +.0006 [8s.s84+.020]
FOR CUSTOUEn
a55U UOTOR
Ir012
scE 0355-1216 ASSAaey 1-il RATD 39.E5 lful Rfit 1150 oupur Rn J6.3E PROP€nTY S REorOiO COFOi rn. AriD In.|F
. D|f, RtPioo{rctD[ t sE oF otsctcue Dl
lHERrl lP 290.0 ltEQt !p 322.0 sf 1.00 qrrnn TmLE(|'8"rr) 5578Js f ^ro
llf
}|e
(xsror lro E
IFlIltx
cor{Tu@ )Eax E
C iE]loRO COf,pORATbi.
PEnl.lgod^Is
trXNRED SY D. NEWION DATE
4s)(33
F FULLER ffili#Eofr
Fi Ie: /disl/libretti/fl-ffi4 2A.d
FORI,IATD .: AB
BEDESCHI,,^
3& Via tr;liaaoJe-35010 LII'LNA (Padove) ITAL
l-
feJ. (019 8948oa8-Telex 130!41-fax Oa9 88a80Cb
l-rl-l
ssAi-t
lP"lf " SEN\]EN 'ilRrESIK s CRUSHEH RV 6.5x22 item 253CH1 _-_
DISEGIIA|(H
I Dtf^
l__o_2_/_1-?1_e0
I
6.5/22 P tan
Liste Pieces De Recharge FRANTUMATORE RV
D rwg
Spare Parts List
-.rsatztei Ietiste Zei ch.
DI ING. V-220'I
3 CANE060.01 24 4 .0 ANELLO TENUTA V.RING Y.22OA
5 1c0P020.0068 4 .0 COPERCH I O
R
f1
cUScINETTO 23140 CCK/W33 J BEARING 23140 cc
6 ccus060.0062 4 ,0 I
\___=..=-_
FIXED BEARING SU
L 1SUP070.0011 2.O SUPPORTO PER ASSE FISSO
CHROME-PLATEO B
'| 1 LBocol0.0139 2.O BOCCOLA CROMATA
RING FOR
12 LANEo1 0.0003 : .0 ANELLO BLOCCAGGIO STRETTO NARROW
SELF.LOCKING NUT
?n0A0040.0010 8.0 DADO AUTOBLOCCANTE
t
-
8 10EN000.01 36 72.O OENTE PER ELEMENTO A 90' VTOOTH FOR
gO DEGREES ELEMENT
'/ 45
DEGREES ELEMENT
20 L0r 1020.0030 16.0 ELEMENTO A 45^
OUTER SPRING
23 1M01020.001 3 4.O MOLLA ESTERNA
INNER SPRING
\\ 24 1M01020.0007 4.0 MOLLA INTERNA
BEDESCHI S.P.A, vrA pRAIMBOLE. 38 - 35010 LIMENA (PD) - ITALY Tet. 049'8848088 Fax 049-.8848006
'Lista Pezzi Di Ricambio M1 302 Dis. R-084.20 Pag.
RY 6,5122 P Ian
Liste Pieces 0e Recharge FRANTUMATORE
rwg
spare Parts List D
Zei ch
" Er:;atztei tetiste
.
29 CANE060.01 21 2.0 AIIELLO DI TENUTA A 280-315-15 HOLDING RING TYPE ''A'' 280.310.15
O roun,ooo.o'l3z 64.0 DENTE PER ELEMENTO A 45 ' TOOTH FOR 45 DEGREES ELEMENT
41 CANE060.01 20 2,O' ANELLO DI TENUTA A 24O.28O.15 HOLDIN6 RING IYPE ''A'' 240-280.15
v CHROME.PLATED BUSH
44 LB0C01 0.01 47 4.O BOCCOLA CR]MATA
:"
EEDESCHt S.P.A. - vIA PRAIM:sOLE. 38 - 3501) LIMENA (P0) ITALY Tet. 049.8848088 Fax 04S.8848006
t
- i l-, I
n,
utt-
o
T U 6,4A1 6
d4 FULLER trR O JI E C T
r i I e: /di s lfi i brett i /B-084 ZI. d
BEDESGIHI."^
38, Via trairbole-jsq|O LITENA (padova) I\AL -084.21
re 1. (01q 88{6,088-re hx 13O t i t -Fax (049) AA4A006
F FULLER 7r u ts,Alr 6
trRO"nEC7r
r i t e : /d i s Ifi i brett i /fl-084 22. d
BEDESGIHil,,^
38.Via Prainbole-35010 LII4ENA (padova) IrAL
re I . (049) 8818085-re I ex 430 ! 4 t -Fax (O4g) AA4A006
(
?
r t t e. /d i s l/ I i brett i /H-084_ZJ. d
FOHftIATO A4
BEDESCHI]="^
Via Praiflbole4SOr0 Lil,tENA (padovd IrALy
r. uJStbNu
38, --8-:0-84-.-2-3-- - -
qEYISIOIIE
fe 1 . (019 8848O88-Te I
ex 430 1 I I -Fax (049) 1A4A006
4
P.T. SEA\EN GRES[K { CHUSHER HV 6,5x22 item 253CHl
UATA
_ _0_21_t?196
A
sosrlrulr0 0rL
I Pos F Codice ta
Q. Peso Denominazione
Code te
o. Poids Denomination
Code Stck Gewicht Feschreibung
Code Q.ty l{eight Denoni nat i on
LPSRo1 0.0009 32.0 PIASTRA BLOCCA RASCHIETTI CENTRALE CENTRAL SCRAPERS LOCKING PLATE
LF r A030 . 006 1 1.0 FIANCHETTO CENTRALE INFERTORE SX LEFT LOI{ER CENTRAL FLANK
LRAS0z0.0004 2.O RASCHTETTO LAIERALE DISCO STRETTO NARROW DISC LATERAL SCRAPER
t0 1RAS060.0003 2,0 RASCHTETTO LATERALE DISCO LARGO LARGE OISC LATERAL SCRAPER
11 1PsRo10.0008 2.O PIASTRA BLOCCA RASCHTETTO DISCO LARGO PLATE FOR LOCKING OF LARCE OISC SCRAPER
I
I
12 LPSRo1 0.001 0 2,O PIASTRA BLOCCA RASCHIETTO DISCO STRETTO PLATE FOR LOCKING OF NARROW DISC SCRAPER
a
'.!h,
BEDESCHI S.P.A. . VIA PRAIMBOLE, 38 35010 LIMENA (PD) - ITALY Tet. 049.8848088 Fax 049.8848006
:SVEDALA.
@92
,C/, L,T
UNIV ERSAL
t-l
ENGINEERING DIVISION
I
i?.
LL73
t,
n
t\
l:,
.\ryGBELERBARS
l,i
il ANd BEARINGS
I
I
, t:
I
t\
(
(_
r./-
t,
f ^, r)'l)/ 7d(t 27"
Aa
I
,t ?1 x itz !t'
ek (-tiot odlT1
: t*ai. SuLis$or^-e .
7 t
i "r
', \o \-
"*-t-l
;v-;qs (,)l
R UI
PFtr.
r $- $''-
zl
t-{l
r\MS4
el
3SS <l
titl
trl
EI
EI
6i
(nI
lrl
<l
Fql
z.
I(t,
ll
1Irl
G)
FJI
6 FI
J C'
z.
CE
FAI
UJ
r,rl ol
o =
6
z.
ul 3l
LU
-> J
(t,
t
CE
ru
z=!D .'.?"t rdt D-f-
.i'
,SVEDAT_N
w
UNIVERSAL ENGINEERING DIVISION
A+e+$+,+-+
81089-379A WOBBLER
zlalafX{ "
BAR Wta+++* 2*b@++1
cw316E CLAMP, BEARING HOUSING, END
)/AI
cw304A' BEARING HOUSING, DRIVE SIDE, INTERMEDI4IS SoToI
/
'SVEDAIN'
16 40 CW316C r' STUD, BEARING BLOCK, 1" x 30 3/4" 5/x 319orr-" 7(J '
80 Ag-RR4 NUT, 1"-14 NF (lower end)
t/N s1 tD tN
rLo
40 49NE-164 LOCKNUT, 1"-i4 NF (upper enil E6a gonLotrlf
T7 T2 cw306c1 SPACER, BEARING BLOCK, OUTBOARD, 1"
':
18 1 cw306c2 SPACER, BEARING BLOCK; OUTBOARD, 2'
-i-
19 19 W3O5A BEARING HOUSING, OUTBOARD
. ,7* /N /B/
38 A1 126-A1 21 PIPE PLUG, 1/8"NPT
T7 A1 12GACi23 PIPE NIPPLE,I/8'NPT x 2"
I7 A1 12GA1 I 7 COUPLING
T7 1688-8 LUBE FITTING
o 2L cw305B
622778
CAP, BEARING HOUaSIHG&!,UTBOARD SIDE
O-RING S/* Tot,o*rtt,g
t^/ 31st fa>
rE
]o ( o (o "z't
WOB60wbb13
i"
\ HYDRAT]LIC
CHAIN TE,NSTON
SYSTEM
d
.J
at etgDoLS
bLt kc'lvac'
>l
Ell
FI
grl
iniu^.53n'd
,t'-.\
z, l
ol
(tI
:
kJ o
=l
a
z
CE
;
ul l
ul
z
o 6
z.
lu
lut
l> aD
CE
r,ll
7
=
."-
\
SVEDALN
DESCRIPTION
i'-, " '', (indicatedXpart of 81089-115A)
D1089-86Ql 'CYLINDER BRKT., LH
D1089-869R : CYLINDER BRKT., RH (opposite)
SETSCREW' HALF-DOG POINT' 5/8"'Il NC x 1"
2 A1089-A72 PlN, ROD END, 2" x 11 1 3/16 (t* '36rr /otglI '
o 2
z
A1089-A42
A1089-A47
ROD END, CYLINDER
WASHER, BRONZE, 3
etr't 3{l-Dt
I/2 x L/!6"
- 67tes-
4 8990-24849-32 O-RING 9/^t stror ^ 6??3I .
a\
L cw310J INDICATOR, TAKE-UP
4 A9-C32 3/8'-L6 NC x 3/4"
BOLT,
4 A9-C71 LOCKWASHER, 3/8"
\
SVEDALN
w
UNIVERSAL ENGINEERING DIVISION
WOB60hc$/3
\ /
'SVEDA;-q'
%7
UNIVERSAL ENGINEERING DIVISION
CHAIN,
HOLD.DOWNS,
ANd ST.]PPORTS
SVEDALN
\|
I
^-.
-
o
:
--.:-l---
I /
SVEDALA'
@z
UNIVERSAL ENGINEERING DIVISION
.'.t.
. t^
| ' //.,'
\ ,,. ''-
'SVEDALN
.l
? c1089-376UA HOI-O DOVVI\ ANGLE ASSEMBLY e/xt 3orat - 6zors'
81089-38A END BLOCK WELDMENT, OUTBOARD SIDE
cw316F WASHER, 3/8" x3I/4"
Ag.PP4 NUT, 1 l/z^-rzNF
A9PP72 I
JAM NUT, L/2',-lzNF
\
I
N:
I L,
SVEDAL{
tr{OUSI|{G
.f
mnd
tr,{NERS
,.'{:' ;
il
(D-,-,. ,'(t(
(.
.) -/ -
cnl
"'-./ t MI
'/.'/N.-Lt-v
ft'. \
fI]l
oD-'('--t.N
\-/\\\
zl
F{l
l' Fll
& @-1'flu,rN ql
trl
@
I JI
:,'
' ,,''l
:1':;iii
,, I
zl
Hl
1,;'i':;l',
::i,,,."
,rl li':'{11
cnl ,,'igltli
\
z.
9
a
pl ti.':,!,,:i.!:
, itr. r.. {':,,,
@ Q4'- ifii:
lF)
t< =
o ol ,,: ,,fi,
,',ti;.,
(, FI
lJ
'.,', ;l i,i
;
z, l'*{l t,tj
E , ' ', .
t< UJ
LU
,,','
ln 6
z.
ltlj LU
J
t> a
ctr
ii
u-l
N_
z.
= . - O.': r.<-t ",^1
SVEDALA.
ts;R6?ATE,.-:
' '''t'G 30[0t'10239
8H7872-A8
cH7072fi 48
a:^r:i nC^ :;R
- -\,Cx3\t2",Grc
U: -
/-
3
+ A9fi41 ', CL--lR[\i\/,
rrl lf--
-
^t
LUL4. i'lA)f-1: -
A
A9-T71,'
,., :LEANii\iG BAR
I 8H7072-i 59A - .{ f -
=
J\Jtvr-
i0 A9+139
i0 Ay-n+
l0 A}N7i
-lvtlSOtl2'5
E,
f
l, .
,||
SVEDALA-
ll )
L
rrn -n A a
5il /UOLJ_AO
^r I
1
SREAKER BAR SEG|/ENT '/^t Sototo A V6
Av-uvu 3OLT, Sq. Hd., l'-8 NC x3l'/2'. Gr 5
f- A9-R39 CAPSCR-L\/1/, l'€ NC x 3 L/2 , C: 5
o
A9-1171 LOCKWASHER, l'
A9-K4 llUT, l'-B f.lc
Itn ?a r\ 1t/Y
a^
1t rl -t
<attrt/1
!I I V T L V L lJ -,)l:R, R;l (sho',vn)
' \r-n I r I
/./ttlt/))t
-rr-n-n^1^^ /a 1!i \r Ll I
-.'
I
r-Ar4 t -^ I An r /f ^. .r ^^-t a-t \/
:3 ^r
<!/ill/-t1,/t
rt I I J t L - J r' \ -.-4il^ UU'/LK h>:LIVIDLI
^-. L
I
1: I
i:-J-+ I aAPSCR:1r\/'. 1 L/4"-7 NC 3 - '"4', Gr 5 (i: items 18,
x {lt
'i
lA?scP:\i\1. I
I
i:-'J + I i/.!,_7 NC x 4 . G;' 5 (:r itern i 7) 1
,l
--._.:F,:. -. : !:.*!
k
DESCRIPTIO\-
I7 I
I
cH7072_1558
I SIDE STCIION, I(
I
cH7A72_156A w''
Ag-P4I
sf,ii;sil:ii lf; " "
1tl
1{
A9-T7 T
lil{elx 3 I/4' (toitems 31, tB, 2r)
|
Ag-V4r 59,9iia!Hlt*,'{"r,/uL\rc
itu l, 1 I/4"-7 f\lc
1n
I
L
BH7072.T6TA
z TCP ASSEMBLY
8H7072_D48 -COYER
IX A9#96
IX A9+t71 #'ffr,r[-,!Tiiil,
LOCKWASHER.
I.
IV 1
I 8H7072-5tA
1a
tn SPREADER, REAR
AY.VJY
,Cll:CRiu/, l.€
1a
A9+J71 NC :< 4 r/2., Gr 5
1a LOCKU/ASHER,
IF\
49.K4 i,
NUT, I'€ NC
20 ^ BH7072E5I
tz Lii\itR, -(pRFanro
1^
Agft96
NFx3,Gr5
t/
A9+t7i
idffil:*rjtit
I
I
cH7072_1573 iiDl- Q:nrrn.
g,u_ _.lv i lUi., .. _ {qhrr,,_l
I cH7A72-157A '-"-'rt ti
Sll .:: l:n;r.rr r
t{l AQ-PitTl. r
,rJl i."^_-:_" rrvr ,. L*
ln
r,J ,"f :.lR:'/r/, ', V4" I ,\jC
A9-T71 x3
tn A9-!Vl4
Lii,,'i-Si-ift l.l ,-t
,io a
I RQTn:o a
vtttvtl-AIlg ' ^^ ;'i'i__.
!.i',1 -
i/4'-7NC
,:H (S,-O,f,J
1
a BH7072Ar29 r-ii,,:
1+ A9\iV51 L,r
I
li v^.: ,. .t=\lv,
49-251 L, l,/,1t': ,tic * 5'c'c
I
<)i
8H7700_D45
C- --, l;i:!V,
A : -)jcx n I-r L.
i',U -;!:3i-.1119.
LC'1. ,',1l.Sl-l[; '{fr*'''
-{x
A9-r7i
I I CH-In1o t --^
vtttvtl-LJ/,4
CC',:.i ASS[i,,
'
8
8 Ag-G71
a|.!!SC7ht15
/
SVEDNIN
25 cn7072-D52 S:RiAD::
Lli;-LR,
AJ-Ad+J
^A
a^l-
:i?s:i-,'/, . L - € ),1 ;< 5
Ai- r +J C".PSCF,11i\I. \ ',-,'7'5 I;C x 5
Bi-17700-845 ),-;. Rir-'il. - :. i'4 \i:
'2'
A9-Z7l -CCK'r\/ASH-LR. l, -
t 1-- n,-\,-- \ ^-1 !-r \,
| /{ | -a
I /-l | 13. -^.-
tl'-'J, -,-\,1JJ-.,
-
:)-:
25 '-
A9i34 C,-?SCR:','|. "-,
?'- 3 i',I r -
A*:7 '-CCK\,\/iS.ri.R, !.
A}:/L l.;ii r, i/L/t'-l ? 1,'
trJ
/
SVEDALA'
w
UNIVERSAL ENGINEERING DIVISION
,!.'!so7il a5
-
:1
\
SVEDAI A"
+q
Y
UNIVEBSAL ENGINEERING DIVISION
BREAKERPLATE
ASSEMBLY
il'\)
I
a
I :-:<:'. -?
I *_.,?a&.-:{
'::.-:=i-=\a
/
SVEDALA"
g-t
UNIVERSAL ENGINEERING DIVISION
,*\
sl/
,Wr_.,(\
L-
A
(iyd V zr-
\z\ r\
'--+
'6,
'gt' ._,,J
'a I
-=!
-ft .r
|a7
71 L:?.
'''a
i \---\--l
E ra, \,,
:,- \*/ .a
s
.,, " kS'
// \s\
aV\
t--o""\ )A
'v
'-\
'i tg^uij )-\
JA,
,b,
iq7' ,p. U
€*\ \; 'q,
trvi
/\6/\
/P
// 't- ,!-t
I -fl
tt
t1
t/
t/
/a\
{w)
./
\ry
/.\+
! zt\
\\ iw)
\-/
-!\ 'v
(N\
\ry
\
\
SVEDALA-
B
8 8H616841 SPLIT SPROCKET, &TOOTH
95 A9-137 301T, 3/4'-10 NC x2 Li7'
Jl 95 A9-J7i LOCKIVASHER, 3i4'
tl L Ag-CE76 SITSCRFI/, 3/4'-10 NC x I l./2'
.)
L cH709G14A 3iARlNG ASSiLI3LY (includes fcrlc',,iing)
A
T CH7096+\1 4 ilu3
/1
55357 S-AL
a
L cH709ffi I 4 3ROi\lZE 3tARli\iG t- 3o\ooza38) .t
L
a
Ag-F37 cAPSCRi\\l,3iJ'-\O i\iC x \ Li:',
1
L A9J7 i I-CCKWASHER, 3,/,!'
1)
LL
An f,t1-7
i{y1\J / 30LT, 3,/,!'L0l'iC x 3' (ncl incluc::'ryitn assemci'y;
1a
LCCK\VA.S|-1IR, 3,'J'
o i/ AY- I /
r-AtA
|
-An
^r /u / t-rdv
un SPACTR COLI-AP ]RIV': SIDI
a^ na4
/- J tu / z{J1
-an SLIDI CCVIR
o t\v-\, / r LCCK\/VASHER. J 3'
. .;LI r- a ,A' i - \'^
A9.C4 r\Jrtlr </X
J/v -l^:v I'
'rv
D200B2a
I n
u/42-(ft!5
-^
'l,IscTjs t'4
i .:-€
f
"-t
_a
''!
/
I
I
t
,w SVEDALA'
-t
UNIVERSAL ENGINEERING DIVISION
nnt |
i3 I DL+Y272 ^-T I
)L ^^
UULLAK
, L/2'-13 NC x i'
a
L A9-8G76 SETSCRIVI/, Skr.
1A a
(_ 8H7072-G80 ADJUSTII\IG I..'JT
n-n 6^ | r-An
l5 2 cH7096-K18 I-r(UJ) flLAU
nt ltnn a tl
I6 2 UN / UYO.J I6^ )-AuLi( U{.jL, r(
^-4^--nnr,.-
l8 q
r IRlZnqA-Rfl
I vt t, vJv u1J iQ'rrrt',y4'
I ur rr,,, -
6 I 8H7096-C25 | Si-iil,i, r/2'
5 | 8H7095-D25 | S-:i,i I
l9
2C 2 cH7095-8lA I trlCrrriTii\ic 5lx 7ovo to?')r8
a
L Ali2GAEliS I PIPI i\ilPPLi,=_lcK
-,/3' i\iPT x -r'
a
L Al 126-A1 I 7 I pl?: CCupLt:,1.'i !,.3" NpT
1
L LL25 I I ia3 ,
:iTTli\;i rl ltfT
| I rr ie, -_ J tt. I
'
?L
a
a DH7072-31A I CC'i:R ASS:','31_'i
-
il
A9-8G75 i S:TSCR[\,1i. S.:. , ii2'-13 l.iC x i'
aa
I 3'd707z-Att7
L 3N707z-Dt!7
r.vtso7rc ).r
. --'{
- -::.--:-::
\ /l
SVEDALA-
IY
UNIVERSAL ENGINEERING DIVISION
23 -
A
C256C HYDRAULIC RAlvl, 25 T.
-a
A
9798 HALF COUPLER, 3/B. NPT
L HOSE ASSTMBLY 8 foot, 3/8" NPT
a
L 4402 PUfulP, HAI\ID OPERATED
27 1
I I 02-1 090F23 GEAR BOX RTDUCTR
I i\,10T0R BRACKET, 254 f FRAlvlE
28 I l,:0T0R, l0 hp, i43O rpm, 380 V.
I tc60T4t COi\ITROL TOR,ii-F COUPLING
i T4i GUAiD
t.\ltSOTio4J
\
SVEDALAO
CLEANTNG BAR
ASSEMBLY
" SVEDAI 'i,
,AAO,
q5v,
v/
UNIVERSAL ENGINEERING DIVISION
/a-\
q a->
\{7r :q
/
\l---< -7\
-/\L
!,t') | /l -l)
\
\
'\,\
'\ 'r-)
* '*i
-*.^ A
$.i
\
a\. s ---\
_.-\ *-s\
}\G..\- r
--s-
/:-, +'Q'
* (.:
_,/A
t:al
,/"
iF\t
.f-r
t-'
1
L 8H7072-69C GUIDi ANGLI, BOTTOIiI
t0 AY.JJ / CAPSCRIW,3/4"-TO NC x 2.
Ar\ tll
t0 AJ-J I T LOcK\YASHER, 3/4"
i al l-A-A
AN/U / I.LOUA
-^
. |
SCRA'[R ASSEIUBLY
a ll^t l\-l\t^ r\tnr
€ I 8H7072169 /{l\uLL-
i'JrvLJl t i il\f:
8 AgJ37 CApSCREW,3/4"-L0 fiC x 2' (scraezr to ang!e)
8 AJ+J / ,^,1 a
UA/SUiiL\rU,3/4"-L0
-.^^F-tlf /.d t
itjC x 21.i2'(angle ro hcusing,
i6 AY.J / L
I n r--
t_uuA/t,iJnL;1,
^'/tr/Anr - /r'l
J/+
8 A9-H4 llUT. 3r'.1'-i0 llc
t Ftt1A14A1-^
un/ut/_-ALol lL| \'-r\rn rar^r /
,, ,.iL. r ril\!-: \',,/elC :l iOUSIngj
-^
Ar'IULL)
2 8H535&1UA i, :n: lqqFt,,it./ , rvvgrrie!l
nt lrla- n I
-
t\ ttH^<<h-l-t
vr rvv!v v !
8 A9BL76 l3 \,C x 2
i un/v/ t-rj131
hlttn-aAtFr
SIA. 1.\..-^\rr1-/:-
Jv: Jlt , - - J/ ).J
/t
DH7072-Dt 5l i^,:'a. '/1' ,' l. t'., ? ?
-
f--
I
i
t
,F
SVEDALA'
69 -(
UNIVERSAL ENGINEERING DIVISION
ti a
L 8H7072-H69 SPACER BAR, UPPIR
IU A9.K37 CAPSCREIV,3/4'-10 NC x
I lrA^rr-r r.r
2l/4
10 A9J71 r_uuntvA)n:1,,
^t/\ ^ L
5/
1')
DH7072-Al5 i
11- iA-I r /^r
IJ I ^r i iJ -
rrv,,!-;LntvJ ^
| I / v ! I I <
14 t1
T BH5299C I SP,R'CKEI
8 A9€C76 S::SCRii'|.'. 2'i3llc x Li?'
l5 cH7072-X24 S,DA::R CCL-,{R
a
t6 L FCB22463N
n!^: n-ll/a/t,!^\r
8 Afr(J / UA-)UXLIi, J,- -:: l\tv X J !t'I
B A9J7I LOCiiVASFi:i, 3,/]'
.lvllSOT= g4
SVEDALA-
tlvllSOTcc tJ
,'|SVEDAL{
%7
UNIVERSAL ENGINEERI NG DIVISION
ROTOR
ASSEMBLY
iuw
SVEDALAO
w
q
:f,
,,{
@t. ql \
q,€ A\7
@ "€b
^fu$b,i
e'PY
,i'rF)
q)\@,'/ €
t'...
e ,r' /
ROTOR ASSEN{BLY
HMtSOTra tJ
ffi, I
SVEDAL\O
'S
..S
.E
J.i.
%7
UNIVERSAL ENGINEERING DIVISION
i1
{
"l ROTOR ASSEMBLY
rTEM gTY . PART r{UM. DESCRIP:IION
DH7072-At7 LOCKNUT
Dt-t{E€92-1 LOCKWASHER
2 8H7072-A7 FLWVIjEEL
A
DH77QO.E52 SPLTT SEAL, CUTER V
5 8H7096-C21 BEARING COIER, OUTER, FLOAT SIDE
A9t37 CAPSCREW,3/4'-t0 NC x 2Ln
A9J71 L0CI(/VASHER, 3/4
A112tr119 PIPE PLUG, 1'
lr 8H709ffi2i
A9{37
A9J7I
A1125-F119
BEARTNG CC'ifR, [U\IER, FLoAT SIDE
CA.r56Pg1ry,31a':tONC x Z Ln
LCe K'VASHE\,V/4,,
PIFFPLUG, 1"
ra
HMrSOTra2O
'Q*t
PAnTrwnr.
2 DESCNIPTTON
z
.+
Fltstltc flffiTi.o''.
I cnpscnEw]
DH7072-134A onrrr
'ED' 5/8'-1I Nc
xi"
t8 8H7972-A1
END Dtsc
HA/VIMER,
DH7o7z135A MANGAN
EsE SIEEL'
445 /bs.
T
)F^rc^
CENIER ^._
DISC
t
I ?!11972.444
2
I
3
6
W
?il3!#*'
f.?;hl,Hi,yii:?,iiyi,l;
!
ffi|frif;B?:fi.- rs/r6. x 74 3/g.
12
,
wot*r, E,k,4i
"n. * i6S
l) ,i2fh
?
12
12 ":$ffiyffirt'T;?i2""
3
;6i;i6$ff{:f
T.'? l'tz'',?: :, . 1 *c -s
- '(.."
.i
1
4tVttSOTraU
i
/
I fI -q :f il::t ll,f
V. i-::: -'' iT;:':-ril I i: ;:,, fi l- 1 ;., "
rj, ?'
i' = T:f
;iil+ri,.'l.ii',iiifiH']:'j,t]iil'lili';:i;i,i:::iiliriiiliti; rt,.i,l*:ii',,',it,',,' r
fitilfiiti*.lf
:
i: I
:
:
.Il
'
t$jd,l.i'liti . l . .\.
:.,'..,
.rr:.'; ,:.'r...
I
,. ,';',,,,
.;i- ,:'
$r;
ffiiiii.,ri; i;i14' ,:;,i,,',"-,::
rrj
c
r_t
C( i.r;':,.l-ji'i;i:,?;i-ri',r\it'i r::.iL;lil::',1,,' .'.f.;r; i ;, .' '' , ..'.,:: : '
,
ii,;iliil:i;'eiri'rgi:i ,;
o -c .14 r,
)) {Fft'
't>z '\o I
.v,
fi$
r$#;Ji;,.ilfi$itialfiif,iffiti'.'
:ilrii,irliri i, :l[fD ,' ,
,rl:ir:ij::,1'ii': ',i::: ,,,
'r':;;
.], , i
''
i".' ; ir';r, :,'
1:
t/ /',j\' \UI
-u riiii!+iliijiliiiiqti i !i::s i't;i, b r:
,
(, : " .
,lJ
lJ
ul
q
ru
( ct, rc.l )--r
i|.,.;:h::lli..,l;",:1,:..t,';r,:r'.t't,;inri:rjl;1:
$'tti;i:i i'.;;il;.i;;:i ,lii:lj,riit;rj,;: 'S\{
:';1,,
:',ft/A*'.;-.:..
,i , :
:
H 0, '*, "'N,'
.l) i.1i;i!1;'iii:.:;t$:,';li **!,i;:r:f i ,: .:j!, iri: : i
I rr. r|JrLu o
xlsi)
)1lsij
t)
t) o JJ Sil.d (.a) iiiii1'ii 'iffi,:i,:i::*ry .,.,'r:,,
U)
ll,U(uii
rg'f
ll, i :') rul r-
(13, ,,T(
rO F:
n
.-i
--J l,'r', ii''jrl.r'r.r!ct.lr)i'. r'r.'.lA'fl | .' :
i',:tl4ji j;i.,lrdi'i4,:iilii'fr : {: 5r ::.'. '
t€
E-r
o N'd7 Fi.[6i.1i1-i1.,
ijr...:,t;il;tri:r!i'i'11:i; i'i' |-i '
,--,
'1 , .:'
iu 8w|j33$gq 'I ''i .i.,.' . ,:
!iii;;iririTiitll:i );' ;; r1,'; ;,,; 1lt. ; ;1;,
;:tt.iiii,'i,i;iii i, i.1
jtii.ir;ii! ;i',; ;i
:
I
{,Ii,;rr.,:/, | .., .} ,
j'
J rt
I
:lO
<t
5
'.'l
f":,#t.rii'l+ ' ::
- INDONESTA -
FILE ; FUIJ -UTR
;cnusrieR Axes
r;\
'\:/
@
\\ | \\ i-f @ d----/r
| 1 ) ---t-
___/t
\ffi\i/ \r/
ttl
,
l, ; ,l \ L+J
\_:r_7 /---\\
.,-...\
r::__II
:_:_II
----T-
/ '.1
\:/
^
)
t- I
I
I
Pos
I DEscRrprroN
II
@@
I
TECHNICAIJ FENT(IR.E,S I '1
SLOI^J' -IXES MOTOR TYPE/SIZE :355 MB AK
POWER (ktr') :110
rv.u.g> Ivtl . :tt
FORM :B 3
sl.ow AxEs t'lOToR Dp (nm) :.224
t\\J . t( Ilvls .14
Di.,o1" (nm) : l-.: u
l\Iar.
BELTS I type :Spc
DEI/'ELOPI,IENT (mm) : 10 50 0
>!Ulr j1L, jJLSr( YUl,Lr, Y D-r (mm) : ZIVV
l\ It . trutJ.L :L4
D5o1" (nm) : zzv
TIXRO PE / DR.I'J iIiG Nln
-::- ,
DT }.NItrTtrR
lFr,ow.aolT,qrillI-----------LE RPM .?o A
I .SpEED (ni,/min )
DIAYETER :650
RPM " :92.8
sPIED (m/min) : 189 - {
DO (mm) :2100
NO. RiMS : L.i
D1ro1" (nun) :22Q
PE/DRI.'TiNG NO:
'TVDtr - cD-
NR. :14
DEVELOPI.{EI.IT (mm) : 10500
DO(nm) 2265
NO.RfMS. :14
\e1g (Irun) :140
_IEIROPE /DP.!.I,Ifl.Ic }to : .
TISTA TTZZI DI IICTI{BI['
DIS.
rrsT[ PIlcSS D[ SEclnlt6[
P I,A II
JPIRI tISI
.'#h,
PTRTS
cRt{c,
iP.SiTITSI tiLIS?[
i8tcil[,
R-061.10
-1lJ^rov^?-
BEDESCffiIb
3A, Vla PfolrboIa-35OtO LIHEN' eadovat.,,
'{}f- fet:to19l z672al - tetcx .3ot1t
cRlJSlJIR t,V E, ,5 t?t)
n n!
I coDrcr
?0S I code d t:
I
P!SC
v, tc Poids
I code Y.IJ '{eioht D8ll0l{illMI0ll8 08il0,\illAT ICtl
I Code Stci. u(lllL,
0I ll0l{ I ltAT I0il 88SCilRE I8.
il r80c0t0,0tJ9
lipo A l0l-liC-15 t;pt i ?00-r3C.l5 t0c-230- I 5
bocccla croEatr il le chron,!e
ll t-Ail8010,000J
rnello streilo bloc
iou chron,pl. bushing
bague dtroite blo- narror ring f. ele-
It
cagoio elenenii cage ilriaents
lJ 1PtA030.0009 Ients lockinc
flanoia alberc bloc bride arbre blcque teeth block shafL
cadenti den ts
tl cDAD0{0.0010 t6 dado albero blocca-
f I ange
ect0u arbre bicque teeth block shaft
denti dents
t5 l,Al,g0l0,002l nut
albero bloccadenti arbre blooue dents teeth block shaft
DIS,
TISTA PTXUI Di P.ICAl{BIC
tAII
Di
=S9.-) BEDESC
P
LisTI PIICIS P.lctlAll6l
DR(dC. R-061,20
SPARI P}RTS tIS? C BEDEsCHI
t8icllll, 3B,Vls Prd!rt,oto-350!O LIHENA (PodoYol I
IRS}T2,TIiLE!ISTI fol,/]049) 767288 ' fdlcx '3ot4t
c?'tJsfitt tv 6,5/10
9SS0
c0Dicl Q.T:
code 0,rc Poirls EESC11RI IB.
DSll0lilll.TI0ll Dt|lt0l{l llAT I0ll
i{eight D8il01(IllAzI0llI
c odt
Codt Sl;l: Ct;{ ic ,
-dt-"L) EEDESC
":J:i:'
_ffi_
I
SPI[[ PIRTS IIST 0RHC, R-0[ ]
i'
t' iRSTTZTIII,TLISTE x8tclill.
( BEDEBCHI
30, Vl o h't titbo I e-350 t0 LII€HA
,j,'
r-.1.
-.
;i:: '
entreLoise s pacer
ri - entreLoise fixe- bearing locklng
rouienent spacer
q. enlretoise poulie pulley spacer
,0c - entretoise fixe- bearing locking
roulenent spacer
ida- corrroies lrapezoi - V-belts lenglh
rf dales 10600 $PC 10600 sPc
e as-
entretoise
pouilie noleur aNe
spacer
nolor pulley slow
:€i
lent { 22{ un axes Q 22{ nr '," -o E\
iou {
i0 Lgnues
bord T$llA
I double double edge seals
at, 7v
26c 2266 TSIrA 2266 -\' .D
Z*
226 t,, roulerent 22226 e bearing 22226 8
o
a
a
6 o
ol F o
o a E-
G bague dtarret
rRB l3/i30
stopping rings
rRB 13/230
a
o (. r3
.fi"r
I
!
@ ,-
&
/25,
@@@ 6e
Y
\
lsl
ll
tltl
tltl
ll
ll
tl
tlll
tl
tltl
lcl
tltl
il
tl
il
l"l
I
/-\ /z'\\ /-h /zi\ /-\
tt( €, {al
>[, u €i e)e1)(2o) l'i
ai 5) (r e)(34) (1 (5/ t?cl r.i-R\ I?-"\
(1
\-/6)
Ili
(1 \ .u/ \vv/
\qrl
\_-/ \-./ \_,/
- X Y -n' Y -4v15Y9v'l' a I
_052,?0. c
:-i',-
,rtlrs.. \ol:
tr)l
o;
\
r:^\ 8.. l*kl,\ H Efti
i{.r ii
iZY ia \:l
I.t ir
'*.
aRa
6r
u
6;
= <<\
RQO
"ujti# bbg
KH\
-t r"
u;
x-J o
\
r-------l a
E
(o
a
6
I
ctr
c)
N
sC\J
a
E
s
JL- s 'D
x
I
s
,\ )t
t( .|
'F.
ctr
L) S
\7
-4 =
Irl M\
4
< U
lrl z
E....-
v
VJ
o
) v n
o
M M
t-
tIJ\ l-7rI
r-1
F_ 1
1 !I
0
H
11
tt. =
7r 7t
./rr)
Lista Pezzi 0i Ricambio M1207 Ois. n-Oat.ZO pag. 1
nListe
Pieces 0e Recharge Ry 6.StZg P lan
Spare Parts List Drwg
-
f,rsatztei [etiste
, Zei ch .
J 1Ar8080.0085
1ANE010.0034
2,O
2.O
ALBERO ROTORE ROTOR SHAFT
4 oANE060.01 22 4.0 ANELLO OI TENUTA A 300-340-18 OIL RETAI}IING RING MIM 3OO-340-18
o o
1SUP070.0030
1suP070.0032
2.O
2.O
SUPPORTO PER ASSE FISSO
d 1cr1040.0027 2.O DISCO CHIUSURA ELEMENTI LARGO LARGE DISK ELEMENT CLOSING
( 1CI1030.0047 Z.O ELEMENTO A DEIITI A 90- INIZIALE FIRST ELEMENT AT TOOTH 90^
4 1Cr1050.0028 2.0 OISCO STRETTO CHIUSURA ELEMENTI NARROW OISK FOR ELEMENT CLOSING
EEDESCHI s.P.A. - vIA PRAIlilBoLE.3S - 35010 LIMENA (p0) - ITALY i"i. OnS.eAlBO88 Fax 049.sE48006
Listl Pezzi Di Ricambio ilr 207 Dis. R-081.20 Pag.
.Liste Pieces ge Rechaige Rv 6,5/28 P tan
Spare Parts List Drwg
Ersatztei tetiste Zei ch.
29 cailm60.0122 2.O ANELLO OI TENUTA ,A 300-340.18 otL RETAINIilG Rlllc l{n{ 300-340-18
a
41 CANE060 .01 22 2.O ANELLO OI TENUTA A 3OO-340-18 OIL RETAINING RING MIM 3OO-340-18
BEDESCHI S.P.A. - YIA PRAI,IIEOLE, 38 35010 LTMENA (PD) - ITALY Tet. 049.8848088 Fax 049.8848006
0w E0 nsn ilnJ 070s lulJltl0nll:oYr 0Nersr0
x
U3IIOU 1SVJ NOIIVZIUOIOH 9dt0-E-E9ac'r",v6-v " oN " o'dl t[ 3-{-IIl J
qgOOZ_ V6_EE ON CVU JL NOC U 3l1ln,n
1VO OtIntLISOS
O
SIUVd SUVdS
"il,
IUSeta-luclte 50ll Saxg'9 ,lU ulHsnHc X IS 3U9 N 3W3IS " JL'dI
9008188 1610) xe!-rFt0€, xe|el-8808P88 (610)', Ial
A1VJJ (e^oped) vNgfll 0rqgE-etoqu!eJd e!A'8€
vv
Ie'I80-U
oJVHa0t
"'[HOS3@gg
!' [, !lprq!uls!p/;at !J
"[.cgn"oudl
A NVgNJ,
I N'Vg N JI,
H311nJ ff ,,.' . \
Lista Pezzi Di Ricambio Ml 207 Dis. R-081.21 Pag.
. Liste Pieces De Recharge Rv 6,5/28 P tan
Spare Parts List Drwg
Ersatztei [e ti ste Zei ch.
(
Pos F Codice O.ta Peso 0enoni nazi one
Code e.te Poi ds oenomi nat i on
Code Stck Gevi cht Beschrei bung
Code A.ty Weight Oenoari nati on
2 cAilE060.0233 2.O ANELLO OI TENUTA TSIIA 528 G SEAL RIIIG TSNA 528 G
I
3 c8US050.001 5 2.O BUSSOLA DI TRAZIONE H3128 TOWING EUSHING H3128
4 ccus060 .01 1 8 2.O cuscrltETTo 22228 cc( | v33 BEARING 22228 CCKIU33
d 8
rA18240.0047
1PU1030.0274
1,0
1.0
ALBERO PULEGGIA
PULEGGIA
PULLEY SHAFT
PULLEY
CI
ccIN070.0031 20,0 CINGHIA TRAPEZOIDALE SPC 11200 V-BELTS SPc 11200
tz ccru010.0043 1,0 GIUNTO ELASTICO GEP 350 ELESTIC JOINT GEP 350
/ Dltrrlnr \
lln|r fAN$qn -a
1 I iUN i3g6 *i
t -..
ItT. trn e
\L '.tl
-A
(
EEOESCHI S.P.A. . VIA PRAIIIBOLE. 38 - 35010 LTIENA (P0) ITALY Tet. 049.8848088 Fax 049.8848006
n
lt
B
,\
T U B-A,N I
' li
d4 FULLER T U E.A,I{ z
i ii i,J ivuii trR A "T E C T
rit e ; /d i s t/ I i bret t i /fl-08 l-22. d
BEDESGHI,,^
38, Via Prsinbole-35010 Lil'IENA (Padova) IrAL
rel. rc$) 8848088-re)ex 430t41-Fax (019) 8848006
CANE060 .0233 2,O ATIELLO DI TENUTA TSIIA 528 G SEAL RING TSTIA 528 G
,
cBus050 .001 5 2.O BUSSOTA DI TMZIONE H3128 TOTING BUSTIITIG H3128
ccIlr070 .0031 20,0 CINGHIA TMPEZOIDALE SPC 11200 Y-8ELTS SPC 11200
12 ccIU01 0.0043 1,0 GIUNTO ELASTICO GEP 350 ELESTIC JOII{T GEP 350
EEDESCHI S.p.A. - ytA PRAIilBOLE, 38 - 35010 LII{EilA (pD) ITALY Te[. 049.8848088 Fax 049.8848006
i*Qg;
,'\ T U D,A,N I
i .':
ri, i t ,l'r ti T:
2
{F FULLER T U E.A,N z
PROJECT
!; Ii
r
g':ti
r BEDESGHI,,^
38. Via PfElfrtole-35010 LII'IENA (Padoval IrAL
rel. (019) 8848088-felex 430t4[-Fax (049) 8848006
a 8
1FrA030.0072
LFrA030 .0073
1,0
ln
LAMIEM CENTRALE SUP.DX
11 LPsRo1 0 .0088 2.O PIASTRA LATERALE BLOCCA RASCHIETTI SIDE PLATE LOCKING SCRAPER
12 LPSRol 0.0084 2.O PIASTRA LATERALE BLOCCA RASCHIETTO StrDE PLATE LOCKING SCRAPER
BEDESCHI S.p.A. - vlA PRAIUBOLE, 38 - 35010 tIt{ENA (pD} ITALY Tol. 043.8848088 Fax 049.8848006
ll A c il I t E' _Ey--6_,51-ee-
f 0|
6 rr s E r, _Eu_L_t=EF- -T_agaly _ ?_ P_8 p_J_E-g I_ _. 252 AC t
PLA T
lfEt'
6roaP ,_cRU_sHEfl___ 0AlE
' 15-03-96
o)
lsr lr0|tcil0It________ IAtE2tAL, IALI 0EISIfr,
a
t(f
ca CAUPLING SLOI4 AXLE MOTOR
.Fl
I
rrPE : GEP 350 TYPE:
_ _ _29_
6086Es rrPr:_ __ ___ SPl. SPEE1 (n/oi n);. __ _ _ _ _1_6J-
\\ I
*{ iliiilillil
ss
BELTS iliitlililil
FAST RO|ON PULLEY
(t)
TYPE: _sf_c_ 0p hn): ___?1Aq
\ NR. aA
NP. BELIS: _ _ _ _ _ _ _ _ _ _1_4_
L{
BELTS
|YPE: _ _ _ __ _ _ _ _ _ _ _Fl_C_
NH' -
--- -- -- -- -- -- -1-4-
60HGES rrP6;_____-SPl_ 140q0-
I
l
!
c)r
5* :l Ailf
AST ffAR RIIEY
RI :l \rtErnAL Prra{ 0p(to): _________?05.
rl _ _ _ _ _ !i-5_0
sl Pl 8Pt| NH. BEL|S.. _ _
_______ _1_4_
rd
R
:l
s
t ui
l\
l-' g
lR FAST AXLE MOTOR COUPLING
*o e
* ba
() I fYPE: rYPE:_ __q[P_3_sq
s =
\
!- t\{ PoHEH (kH): ____ 160 0 hole (nn) : ____1_09/95
-J
*t POLES NR.:
= $ T ----
(tl NPH 7A0
t E <' FORH :
* F qt\
t
CRUSHER RV 6,5/28
74?, cel
In the enclosed overall dimensions drawing are shown overall dimensions of the machine
with main loads on supports.
Install motor bases pos. 16 and 17 with its guides pos. 14 and 15 and fix them to
foundations.
It is strictly forbidden to let the machine working without the a.m. safety protections for
moving parts.
CRUSHER RV 6.5/28
BEDESCHI
5.01 REFERENCES
5.02 STARTING-UP
Before starting up the machine on no-load without material, carry out the following
ooerations:
If some hard material, or with not wished characteristics, locks itself between the rollers.
to remove it, it is possible turn the rollers in the opposite direction.
CRUSHER RV 6,5/28
I The opposite rollers rotation operation the is foreseen only to remove hard material,
with not wished characteristics; absolutelv this is not a rvorking operation.
NOTE:
The determination of the exact diameter of the safety pin's race must be done experimentally by
trials crushing of the foreseen material. In order not to damage the machine it is indispensable
to start with little diameters increasing it only when breaking down is too frequent.
It is necessary that the safety pins break down, as soon as hardenest material than the foreseen
one, comes into the crusher.
By way of example, if there is not breaking down (or very rareiy) of the safety pins, it's
thinkable that a too big diameter has been chosen, so it's advisable to verify the correct
determination of the race diameter of the safety pins.
The choice of a larger safety pin diameter can cause damages to the machine.
=
tJ-J
L\J
\=
l.\ S
- RF LLJ \
aa F\
E\ C-J
L\J
; ss
ss
\
tJ-J :-J
cr) L{-
-. \\ \t!
t\
nnn
\t!
S c-)
(r=
\_ \
Lu tr-J
RE !<
\L-
L\F \f_.1
\
SE !l
tLJ Cr)
0-0J \s
\ Ltr)
ak (r=
\s
\\ttrl sL\
s\ cr)
r.-- c-J
>- \\ <=
(^ Lr= crj
nn
co l'\ l-\ q')
al F\
rn ; == trl
LLJ
LLI
N
\€)
OJLll
RE Lr-J LLJ eo LLJ \{\
> RE ss L\dq
s\s
ss
ss )J
tl I r-J
rl I
\\ sL!\
=L!
\\rtrl L! LtJ \q!
a aa q^J \ =ro= =co=
< \ \ cJb =
utJ e)
F--\: \
\rO
b
(n C/-) .=
F\ LTJ S)\ ao \-r
a> ah (J\-\
cJl LLJ tLJ Lu L! t!ra\ dL"j
rtrtE R \\rlttR E
-< -<
T\ r-1
>.->- \s+
\\ e\ rb e \.
!< F-
as F.- sr\F\
cJ b) LC)
Rft-) S Y-R
cb LI)
cr')
\-=\\\
\r- qJ-
ss \U E \+-
\+- \.|- tl
\\ I I
L( Q- '+- L\ L\'t
\F\
ah
{x LL
\F\
Re!
(rr == l--
F\ L\J
\sb L!
<!
LLJ LLJ S \\ r-{
\r\ hq F\ t_( S \
CRUSIIER RV 6,5/28
5.03 MAINTENANCE
Check parts to be lubricated and carry out lubrication in accordance with instructions
shown on the specific sheets.
It is indispensable that scrapers are always into the correct position in order to allow a
good cleaning of the surlace of the cylinders. In contrary case the material can adhere
on the cylinder surface and it may cause stresses and wear to teeth of the opposite
rotor, which knock against this hardened material layer. It's therefore indispensable to
check frequently the conditions of scrapers and, when necessary, adjust or replace
them.
check on wear of the teeth, elements and scrapers; when ns, it's
necessary to re-establish their form and dimension with
welding; in this way, it can be avoided that wear continues
the replacemeni of the piece. rArs^tr:anrSrttr l-i
Original dimensions of tooth and roller are the followine ones:
'68
ffi
| .JU
lnl
lr
tdlllihl
tdl lliil l ru
CRUSHER RV 6,5/28
BEDESCHI
The rollers distance is adjustable, refer to the scheme 4.05A - Setting of rollers distance.
The distance initially foreseen between rollers is 120 mm.
To fit the material output size, according to the real features of feeding material it is
possible to change the distance between rollers (after having unloaded the springs
tension).
To do this screw the screws of device pos. 6 (drawing n.V-35.557) and taking away
moulded packings pos. l2; unscrew the same screws to unload springs and to be able to
change freely plates pos. A and B of sketch 4.05A.
Do not absolutely take away all plates Pos. A as this will cause the interference with the
two roliers.
Absoiuicly do not act the machine neither unloaded nor loaded,when ptates pos. A
are off, otherwise the machine will be seriously damaged.
€
al
ra
\o
(n
p
CRUSHER RV 6.5/28
//. i.,
/':
t.
/
I
\
'i'
, ..
5.06 ADJUSTMENT OF SPRINGS PRE-LOADING
REFERENCE:
measure the distance Y among elements 8 and l0 (that corresponds to the preload of
springs of 80 mm);
press springs screwing device 6; in this way plates 12 can move freely;
insert the quantity of profiled packings 12 that are necessary to obtain the required
preload, by which it is pcssible to obtain forces shown in the follo.ring diagram;
unscrew device 6, allowing in this way to press springs on packings pos. 12 (the
device 6 is so unloaded).
For example to have a precharge of 100 mm it is necessary to set again the distance
among elements 8 and l0 to a value of Y-20 mm.
E
E LT\
ss s
a
a
\LJ
\\
\b) (-^)
\ s
:
o
o) s+
=(5
(t)
\\ \
t\l
a qJ \(l)
a \!!
\=
a)
ti
a (-r\ =
b0
H N \s!
b0 \=
b\
a
(o \\
y
\ s
E{ Ci \=
\:
U9 ss
€
q
H
A.=
-c
st\
(De
C.) tI-)
ss
5rQ.l
\<- -\<
ln r-B
eo (-5 tc)
s\
\t rrt 6 \t=\ \\
.9 \ (t) L._;
& q v) (5 \
il
r{
g
E
q)
\\ =
LtJ
(t)
l+{ tr t\\ L\J
lrl
(a
(u
ct)
cr) \-!
o
F)
ft tr e:
=
\j
\=
U t/,
I L!=
{)
I
qJ\
sl\
SEs
.o
H
=qr
\)\ lRs
aaaaa
vb trl\A\I
C'{ LLJ \Lc)\
o - H RR
F
H
F
bfJ
(lt
88888
cDcDNcuaJ
=\
t(-5
\=
\ LJ-J
q/-)
t-LJ
q(sqs
€ \= \<==
o t\J \: rLrtt\\
t-r \-\
l-\ \
\ C^J
l\
\\ (^J
L CRUSEER RV 6,5/28
A safety device is applied to the pulley axle (see drawing No. R-043.03).
Two shear pins are applied in the corresponding holes (pos. 3) an anti-drop plate on the
outside keeps these shear pins in position.
If the crusher rotors are fed accidentally with a foreign body, the two shear pins break;
the pulley axle (pos. l) stops and the pulley (pos.2) continues to rotate powered by the
motor.
The corresponding roller stops, the rotation control device, when installed, halts the
electric motor and the pulley stops.
It is then possible to replace the shear pins; the two pieces of the broken pin are
extracted by pulling one out from the external part and pushing the other out from
internal part.
Two new shear pins are applied in order to restore normal working conditions.
' Before starting up the electric motors again, it is necessary to check out location of the
foreign body which has caused overloading in the rollers.
The foreign body can be found in an uncrushed state at the inlet of the trvo rollcrs cr it
could already have been crushed and, in this case, can have passed beyond the rollers.
In order to eliminate possible foreign bodies uncrushed between the rollers, it is possible
to run the rollers also in opposite sense, but only by little impulses and visual control.
,o
-F)
V
CRUSHER RV 6,5/28
The two toothed rollers are kept clean of any material which try to stick to them by
means of a scraper system applied to the lower part of the rotors (see drawing no.
R-081.23).
The scraping system is formed by blades which scrapes the surface of rotors.
These scrapers are secured in position by means of a set of fasigffiot ,=' ',
In order to move them from their position it is necessary to take off the upper side
structures and the upper hopper.
The axles complete with relevant supports rest free on the lower side structure of the
machine; to reach the internal part of the bearings it is necessary to disassemble covers
pos.5 and 9 respectively.
The internal upper flanks (pos. 7-8 of drwg. No.R-081 .23) canbe replaced.
In order to effect the replacement it's necessary to take off the upper structure of the
machine and screw offthe connection bolts with the lateral structure. At this moment the
elements pos. 7-8 can be lifted up sliding them out of their seat.
CRUSHER RV 6,5/28
7.OI REFERENCES
ln each spare parts drawing, there are sections of the machine, where are indicated with
numbers the relative parts which compose the machine.
In the herewith enclosed table are mentioned the numbers relating to each component
with its own name or denomination, the part number and the quantity.
a I I cul I I
tl (h
U' c')i LU
\a
I I I
It (Dl
E i
I I
I
I
rl I I
t--
I I
YJ I
I
x It I
IJJ I
I
I
a 't.
I tLL;
0
-t
X
i S q lr i I
| .. \
lrQ- F
\ { ;: I
a- \ qJl
IJJ
*\ LDR
I E
r1s
I
uj I
(']
<
\ x \- R
J s! I
qJ
(4
\\ auj Rt4
t: \ S*
('JE
ss
q
b
U q
\
q
l\
C4
:< sTg
E Lu tlJ
-{(.t LU
\
a-
s dl $a \q
a-s q- *. a-
\Q
L=
tr-t
aa$3 ! 0
H
\i rn \ T
id
trj \
ui rc
a
\ 0.
Ni {
m
\l LL
Ni I (!
il\
\ I
-\
\q
I t!
H
= t-
\\
0
-= {
,-i
Qr
I
tU
qi I
t--
ai
Qi
a-i
H
c\i
ei
{: -l
I
I
aoi si I
C\Ji F-:
ol r:l ql ol H
fii.r ri
oi
Lr)l q.i
si ol
cur cui o-l
c-:i '.1^l^:
o-i cui Ol \l.! -i ^rt
ti
Lf)f
toi
i ot
i._
pi coi
vr T
*
tul cDr
'\l { CUI
ltl
t At cni i cu!
r t'l! <
€l
CUI 1l
tAt t\t
r@i
f-,CUr
I
Ol
I cui f\|
I
(ol a iii :i U
s {s
t-!t ltl
-J: (D LUI o); r
ltl r!.-: rll
=i tt-i
Q,
si \a
(51
I I
I
tR
ltl
Itl
ltl s4 i;; ltl
ltl .F *r
;i' : ,ll
I-LJ ;
I
fn
l|"
st\ ..1 I
a ltl
er s\
#
S
a
E
s
lrl
I ..'i$i*
; (4L d
co;;i r€ s
I
ItQ-
tlri
.. >
| (.)E
o
F le
f- r
is
Jl
\iq; i:
ts
I
trj
U
\l+l
\\ Q qJ :J lU
!t) i is \s -:J9) .{ tr$
F-i
14 R14=q
g5 \
t!
\SE
\\\
5h=
sq *,
*
a sTs
-E tlJ
ur{
a-\
i$s
l{
d s9g
E L,J tU
ooSB
=
S=F
Et6 Il
r.j
sa
a. a-
q sqR
0
s
\ L a oo$3
=\{
-s\
sI0 N e't6eut-t/10u/ts!p/ at!r
'1NAO NOIJVI1VJSNI SV
r6E'gEI-/\ dTTTTFgZf 'sJNiNldvzl !0 s3t wt aqt
AlNo 1TTVA sT 'eila7 N1rJvzIa1l1tt JNj.sigad 3Hl
zLflL '01.tc1
I
O I s-B-rr-rc l-^
*l
o*ffi!^fi"oit r" @
rElrrl
ru
d
t3 rEm
E'
-u
ffi
VI UU: /\I\-/
a,*(
q!t8
g
V-V N0llCSS (7\
I
w-/
az\
w
---.H/,//#
ttl
tt
- tt
'--J
CE
OLL
-l-Tl F]-
s'.-\ t9h r;.r
/r /Lr
1
I
tl r*I ' (l---,P97*
l$H
ttl
'l' - ltttl l'tEJ
oat _ ot, _lle
uLL
() t.' -
,.C
a f /l
//./\ V'/
I
t
-t!
PT. SEMEN GRESIK (PERSERO) Tbt(
PABRIK III . TUBAN
H/P6 t
L N KET
NO EQUIPMENT A B c D E F
KET. :
PT. SEMEN GRESIK (PERSERO) TbK
PABRIK III . TUBAN
DRUM
2 1lgFrc,2- 2;ffi
"zir4
2:n ,flx) trlttS
gol
2m '4d0
:&o
510 '# m4t
i,
)F:
'['-
3 24:t BC 3 2gx) 900 zltil 70.7 c6r ruL -'i-r
-
4 t4tilc a : 3&t 28nD ,*go ffi|2 21r 4@ ?6' uif BNUF
.ir; I I
KET.:
-a
PT. SEMEit cREStK (PERSERO) Tbk
PABRIK III . TUBAN
*i,
DRUM
I
I
I
t--
-a
PT. SEMEN GRESTK (PERSERO) Tbk
PABRIK III - TUBAN
DRUM
-a
PT. SEMEN GRESIK (PERSERO) Tbk
PABRIK III . TUBAN
1 241B;C'1 3340 1380 2700 750 203.2 2150 160 28,5 TAIL
2 241B,C2 3340 1380 2700 750 203.2 21ffi 160 ?85 TAIL
3 241B,C3 2764 1380 2510 600 203.2 2150 150 265 TAIL
4 241B,Cs 2900 1450 2700 600 152.4 2150 110 215 SNUB
5 241 BC 3 2760 1380 2510 600 190.5 21ffi 150 265 BEND
6 241 BC 3 n60 1380 25',|O 600 203.2 2150 150 265 TAKE UP $.DGE?U!4:,',:,
7 241 BC 3 2760 1380 2510 600 190.5 2150 150 265 BEND #r|iF,:.q?.*trt:
KET.:
PT. SEMEN GRESIK (PERSERO) Tbk.
PABRIK III - TUBAN HEAD DRUIII
:::fiJO
;:;:;:SilZE:;:;:;
i,:::Brfint[iG:,i
1 241 BC 1 3340 1485 2700 750 178 2150 138 285
2 241B'C2 3340 1485 2700 750 '178 2150 ::::::ti*i:::::::: 138 285
3 241B,Cs 3300 1495 2700 900 279.4 2150 :::::::7ait::::::::
235 305
4 241 BC 4 3300 1495 2700 900 279,4 2154 235 305
5 241 BC 5 3270 1475 2700 600 203.2 21sO :::::::::4&::::: 112.65 265
ffi
6 251 BC 1 22fi 1000 1800 600 152.4 '1275 :;:;:;:{:{fi::::::::
100 215
g-w-l'*'4't.'a.4.
Pt:rflt.gffazg
SPARE PART BELT CONVFTOR
DP-l : TUBAN-l
F[]: Estllli:: ;oupLlNG:.:.:: ::
:
. .
.
. .
: : .
.
: :
.
:
.
: .
A.t!r Bidsser:: \l;:8dt: ih: tLdit Ofiain
::.:.:...:.,:.: uiiti*,:":l Sit;':::'
211 BC 1 2000 MM 5 PLY-EP-3l5 Ambieril 38.! M tINK.BELT io7D24 SHAFT MOUNT L3VXIt20
2 241 BC 2 2000 MM 5 PLY.EP-3I5 [n*rhnt 36.f M tINK-BELT 1(l7Dr4 l3vxtt20
3 241 BC 3 2000 MM 5 PLY.EP.3l5 {mbient 39[ M tINK-BELT D/t5G12VS SI{AFT MOUNT FCU 26 |l|xB7
4 241 BC4 2000 MM 5 PLY-EP-3I5 lmtianl 181 M LINK-BELT }llsGt2VS SHAFT MOUNT FCU 26 txnT
7 241 BC7 2000 MM i PLY.EP.315 {mbient 14 M LINK.BELT lo7D24 SHAFT MOUNT +3V)(800
I 251 BC I 1200 MM I PLY.EP-3.I5 \mbi6nt 36.8 M LINK.BELT 315D24 SHAFT MOTJNT !5VX900
Keterangen
PT. SEMEN GRESTK (PERSERO)
PABRIK III . TUBAN
.KOMPARTEMEN PABRIK TUBAN
IDDLER BELT CONVFTOR
Pabrik Tuban - 3
':;:::fip:::i:;:1ffi :::t ex:i.j:i.,;;,,,;,;,;',:,,,:,,, i:a:1:::::: l#!i.q:i,::l: itEES;,,, :7::,:::;'1!t4xrix,4',',',|ilinia9'i,.';
JJ
:,
'l 243 BC 8 2764 2500. 600 152.4 21ffi 125 263 TAIL r;i
2 243 BC 8 2750 2600 400 127 21ffi 80 155 SNAP
3 243 BC 9 2895 2600 500 127 90 195 rAIL J .,.:, ' i!{'
{ Irj'{:
4 253 BC 1
rAIL
KET. :
PT. SN/IEN GF.ESIK ( PTRSERO ) Tbk.
PEMETIHAXAAI{ MESIN 2
PABRIK TUBAI{
@ I
Pandangan Samping
t\o
No, l&fiipmbn6 A B c D E F G Q'ty Stock
Keterangan
Numbcr Pagcs
of @ntents Dals Sbcct Tlrle
3538-2 I
Igoduaion. 353t-3 I
353E4 I
3538-5
Gcocralldqoaion
Pr rd APRoN coNvEYoR
lntnodttcdon I
/\#
Frgure (A):
Twical Gtrainard Part
disettUy with tt2 Roller A /.sry,r.DDop&d.r
\ t\l
^-
""--'"
ar6f sroor r- ft*il2 Hed rrrdsd
Fgue (A):
SMe'f Pans with
sir noLLERs
-
I t €I
F E
Ir I: H II Etr
iHll
reEll
lE$1,1
ffiffi
E
€f
lru \! T
Ffl-B
btr5
!slt.5
t!!
coNl/EytNG EoutPHElilroPERATloN I otl
M
'ilillll] | EREcrtoN NvD sERwcE
H
&f,tOl
S.Fd
&tn t5
Prr rd APRoN eoNvEToR General Inbrmdon
Figure (A):
Din<ricrotTrrrd $
RexStyle'ff @rveYors
Apron
style 'Ao '
.
Availablc for both convcyus and fccdcrs'
w
O&bn Feaiures Availablcwitbswithoutpttsbcrs.
. Available in 3n6", !F' 3lt"' yf , and 3l{ panthiclrcss.
. 2A' stylc 1, sDd stYlc 1A
fr*a3:rss***"sryrcesryrc
R
\
/ \\,
-L reF- ROI6A
1
bgralS.
!s]!{
CO}N|EYINO EOUIPTETTIT OPERATION
'nnrrf ERECTION A,l'lD SERWCE
h-
.hdyel
tlEd
Jrnuery 80
General Inlormdon
APRON CONVEYOR
Fgure (A):
CutawaYMew
bH5'
3538-7
ffi
tlt
OONVE\fING EOU IPIIENT OPERATPil
tdl
H
Flgt.re (r\l:
StybB)ffFol|a ]LdordTrldrrd
FhnO.Atr.bCO
Ftr;iFhD..e E -F,ad$lu
o
{fr
W
Ball BantEl F6A
I
tr
o
t
E
ec
I F =r!Lo
GI O c
r.b
Ir TI t? t!
It o
c,
z
o
-l-
s8
EE
l- uI
2(,)
H9
g{
HF
so
f;H
z
o
o IE
to ct
tb
Fr t>
lz
to
lo
z=tr
Ec
-'"9
yo
zoL
tz
lo --6
Gg5
IE
IA !E tog
t< g
J
!E
E= oht
lrJ
Ir
E
oo
ocslr.lb'
3Sl8{
ffi
WII'JI
COI{VEYING EOUI PIIENT
ERECTION AT,ID
O
SERWCE
PERATIC'N
htr
I otl
h-
JulYtl
S.f,d
ADII t6
Prc.l c APBoN ooNvwoR lnstallatbn
tnstallaUon Note Tbc concrqc pa4 floq1' q s;tnrcurral stccl on which thc convcTor will bc
insallcd nrst-bc cbcckcd Thc ancborbolts Ettstbcpcitioncd sgdtbc
projcction must bc as showu on &c gcocral srrangc6cnt drawiqg. If thc
iocitioo of thc ancbo bolts is llot ourccG thic aigpf6q must bc rcmcdicd at
oncc, asd thc bolts rctaarcd accurding to the gcneral slTangcacnt drawing.
Any sizcablc aror in tocating thc bolts wortd undorbtcdly ncan additional
trogUtctAcr intbccrcctim of thc sPrqloonveytr. Ttoinpoins could bc
missc4 loading and gnloading scas misdirccC4 and wco incrftrcocc fro
cxising struclrcs could bc cncongcd-
o Tbc bc6, stringcrs, and convcyo lcgS sborld bc sct in placc. Gcck fc
propcr clcvation againstthc gcncral arrangcmcot drawing and sbim wbcre
o*t.ty to achiwc thc propcr dignmcnt' Tbc varicns tcrninal asscmblics'
suppo'ts: and rails arc ideuificd with tbcir rcspcctivc mark nm&s Thcy
tUo.ttC bc asscmbled to onc anothcr as indicarcd onthe gcncral arrangcmenj
drawing.
I
h5b,
tal}t
CO}WEYING EOUIPHEIIT OPERATION
ERECT//ON N,ID SERWCE
gld
Jun 88
APRON CONVETOR
@neral Iniorrndon
Failgrc o comply with 6is prccdure witr rcliwc Rcmord Ccrp. of rny and
all Uability in conncction witb thc crcction 3nd opcrUion of thc convcyc,
bhb.
3dFlo
ttol
lenlpird
tillllll CO}ryEYING EOUIP TIEIIT OPERATION I ot!
h.d
Juty 9l
ERECTION AAID SERWCE
SgcCr
JmurySO
Pr!.f n APRoN coN\rEroR
lnstallatbn
Figure (A):
Ty$d
@rveyor
Section through "'u-,'"'K rffififrHfs#'-
RnlGrugo
-{:r--'i*-"^]*--z*'*
o **li I .'r
ffi*{[ El .Ei
il Ei lil
ril
\\ rL#_
li I l-^"1"-*'
Fbo,rne l
I ,IJ
|._"*tg+ffiS& "*,,
Use fetd fahicated track gauge te,mplate as shown- Establishrail locarion
cqual distance from oonveyor cenrcrline (stnrng piano wire)' with templarc
hdd at righ angles to rails.
Thcrcnrrarun srpportangtc should now be sctinPtaca Thcse arc boltcdto
angtc ptarcs whic;h rcprt of thc convcyor franc' in thc EaDIrcr shown on
tbcgcncraf drangclnctrdrawing and as shown abortc-
Thccarrying runT:,rails cantow bcinstallcd by using 6c rail clips
fiunishcd WUcn ncccssary, sP[cc thcscraits as shown on thc gcocral
urulgan6t drawing. ldakc sure tbe rail splicc bars arc insalld to insrc
csrcct alignmcut bctwecu connecting lcn$bs of rail Aftcr the two qtside
T:.rails bavc bcc,n instaltc4 aligned, and scsure4 &g irnpact rails shottld bc
sct in placc and shinmcd to required height, 8s nCcd s6 chain and pan
assctubly drawings.
On convcyors supplicd with irryactrails, the onsidccurying rails muSbs
locded nst mc ineaA rait(s) can thcn bc localcd by ncasrniqg dimcosion
fron inside rail head cdge to location indicatcd on gcoeral arrangcncut
drawing.
1
huh.
ts}}ro I
t
W
rf/mlrl
COT.IVEYING EOUIP HEIIIT O PERATIOI.I
ERECTION N,TD SERVICE
ttt
2dg
h-
&dttl
3Fd
Iry8l
ha
'*. APRoN coNvEToR
lnstallatbn
Headshd Installatlon Sct hadshaft asscnbly in is approximac propcr locatio- Chcck thc
shirnc s5
bcadsbaft fc bcing lwcl If thc bcadshaft is out of lcvcl. install
ncccssary to bring it to lcvd.
The ja n rut is usl/,4,ltl the thirner nut qd shouw be placed on tlw Dpl|,t ftsL
I
b:hh.
3I!910 !
M
tmllllll
COin/FNNO EOUIPIIENT OPERATK'N
ERECTION AAID SERWCE
r!.
tdt
H
Jsltgl
S**
Irytl
Pn rd APRoN coNvtroR lnstatldbn
Frgure @):
Headshaft nssernUY D'iv.chrh.'-{rT1
B.ri''r fl D'ndinor flr.rto-l il I
I
bub,
SS}}rr
}!.
lexrrlrd CO]WENNG EOUI P IIEITIT OPERATION I ofl
Thc unit is ready for finat adjuSmcnt pric to inct'lling chain and pans Tbc
takarps should bc sct fc minimurn oedcrs. ESa![ish tbc ccmcrlioc of tbc
convc,yor by scning gp abattcn board atthchcad andfoCcd ands;tringing
a ccncrline bctwcen thco- Thc takcups must bc squac withtbc ccdcrlioc
of tbc convcys. Tbcsprockcts onbothtbcbcad lnd foctshsfts m$tbctbc
same distancc from thc cc6crline By so adjuSing tbc sproc,kcts" tbsy will
also be in liac with onc anothcr. Scc Dara Sbca No- 353&12
Thc rcarrn nm supp66 and carrying nrnlrrils sboild bc lincd up pralld
witb tbc ccccrlinc of tbc convcyc. Extrcnc cerc mtst bc cxcrciscd bcrc O
o avoid disrupting ttc alignmcne of tbc bcad rd focshaftasscotlics-
All bols must be sectrcd before instatting tbc chain and pans-
At this poim of asscmbly, we recomnend th:t &g unit be grouted. Allow
grout to be firmly setbeforeProceeding with crection-
fu this stagc of crcction, tbc bcsing 'stq)- bfodrs must bc wcldcd in Placc.
Erection Suggestlon Make rcfcncncc Ealks on Conveyor framc (ccntcr punch" ac.), and rCcud
tbem on gcncral spngement drawing for fuurc c"hecls of convcyc
alignmenr
I
bsrb
3S}}l2
W
WW"I
COI{VEYINO EOUTP HENT
s.Fd
JuuerySO
Fc' -. APRoN cotrvEYoR lnstalldbn
Frgue (A):
TopMew@rvelor
"ffi;,ffi
,\)i ,J
Assenbly
rriEdffil I l"-
I -rrr I
L___--_LJ B@r^
I
b3drh.
ga*!3
tlt
to'2
leretord CONVEY1NG EOUIPIIENT OPERATION
Do not heat chaln slde bars or grlnd pins lor ease In assembly.
^4. Gaution
sidebar fatigue may result and chaln rvaranty wlll be voH.
r
On wcldcd stccl chain, Pins are asscmblcd to sidebars with controllcd
lnterference Fits at isrcrfcreoce fits. Thcsc relarively bcarry inrcrfcrcocc 6ts providc a significaC
Chaln Jolnts
imprwcmcnt in sidcbar fuigue srrcngtb. As tbc pin isfcrcocc Ctrcss) ft
ioioro, thc sidcbar fatigUc s;trcogth incrcascs. Tbc opimum incrfure
utilizcd in REX( chains was csablisbcd by comrprcbcnsivc fatiguc esing in
tbc Rcmqd Ttcbnical Ccdcr.
This increasc in sidcbarfdigltc strcogth as arcsultof tbc imcrfcrcocc fitis
o rhcrcason 6rt &e c;bainpins mrrstnotbcgolmd forcasc of asscmbly.
Grinding chain pins to casc asseinbly will rcducc tbc fatiguc strcngth of tbc
sidebrs. This will rcsult in sidebar failurc-
Pins and riv6s arc uanufacngcd with a vuicty of gconctric sb4cs. Thsy
Chaln Consbucilion o
can bc a straigbt cylindcr, have muttiplc stcPpctl dianctcrs,locking f,atq
vaious bcad shapcs. Tbesevariarions in gcomctry will dictarcthepropcr
dircction and mcthoA of assc,mbly and disasscmbly. A pin with eitbcr a flU
on tbc headend a a larger stcePed diamctcr will not pass thougb thc smaller
coucrsidc sidcbar hola Likewise' the round shank of a pin with locking flaS
on the cottcr cnd will not Pass tbrougb the dottd coucrside sidebar hole.
I
c
.9
fl
F
O
! fiBl${lBl
.5
iu TT H ri o
c
-
IE lBilBsliB
E8
BE
l- tlJ
2v,
H3
HF
oo EislBiEliE,
f;$
z
o BBgl3iEl$gn
o E
o
Fr lll
z
o
o
@
-
o
G
o
E= T
T
-O-
buh.
3StDla
tF
colwennc EoutPitENroPERATloN I ofl
M E
&rlttl
Wmlrl EREcrtoN A tDsERvtcE er*
AFlto
h rd APRoN ooNveroR lnstalldbn
Fgure (A):
ftoper MeffPd of
Hiu*ring ard Handling
Orain atd Flight /
t/ *9'n" \
l'jfthbrue
\
Assentbly
@ution Ilo not snub off on stub shafis, rollets or budcets. All rlg,glng on
the chain and bucket assembly must be rigged through the
A chaln.
I
E -4-u,t
F
t .9
T
o
ia TI II tl E
t
a
.,.. I I AflJ
I tt.t.'t
ltr
rM,lllfl
I -fllt lltr I
z
Ib -Irel l 'l'ltl 3q
illl I I
E
-
lrl
ltl
:!.
(.)
EW{HolE
F Oll illlrl
-- I It utI I i5
--
E5 It ta Ett I
lJE ,t il tlt"l
l- UJ tl
2u) I
F.v
1A--
L--iln
l|tt I
HR .P
!.-
I llllrl lllr I
ilF
ao
i!'W,r
f;H il
z
o
o E
^/ 'E
Fr ul
zo
lo
E
c
E
o
o>
t- 6E
lo
IG
..cE
260)t,
lr : trl gl
=..E
E= l"
5Illa
II ff_e8
&
o
b!l..fb,
3S*t3
M
tilillllf
CO}WEYING EO UIPTEIIIT OPERATION
s're that
Figure (A):
Sprocket Alqnrnent
\ / sddo // \
*.',T'\ / /J/ \
IX N \
\
/,
r_l_
--j-ffi, ]-;F** r F,,,,A
Aftcr the cbain and pan have bcc,n mounted and the finel 65as€ction made'
tbc takcups mrst bc sdjustcd-
Takeup Adlusilrnent Cmvcyors rcquirc cffiol dchain tcosion thougb tbc ttsc of a ukary
dgvice. Tbfcups, which arc nsmally insallcd 8t 6cloading rnd cf a
conwy(tr, arc mccbanical dcriccs 6at providc thc means to adjust tbc lcngth
of chain to compcnsar fcr cbain dongaion as joim wca @curs and to
provide tc,qorary slack fc mainrcnancc PurPoscs-
1
hhb
tst&|3
M
wmlff
GO]WENNO EOUIPTENT OPERATION
ERECT/p/N AATD SERWCE
tlt
2d{.
5
&tt tl
t.Fd
Jrtrury 8O
Screw ThkeuP Ctain adjus;tncc is roadc by urrning back on tbc tbreadcd rods of tbc takary
asscmbly O r61trovt crc6s slack from tbc cbain and pan asscmbly. Sircc 6c
taksrp is an imqral part of thc tarl shaft asscobly' carc mrst bc cxcrciscd O
le5u1.sthar t[g tsil shaft is kcpt squdc withtbc bcad sbaftwhen makiag
adjrrs;tmcms. This tlpc of tatcup rcqttfoc pcriodic adjtts;tment by qcranqg
pcrsonncL
Figure (B):
TffiT
Typical GrarityTakery
Anarqernent ffi
tvlll
/1 t-t
q ,/lll lll
ll
ilr...--i
u lr u ll
n&rr^
When thc chein asscmbly has propcr tcnsion, tbc qcrator shotld observc a
-F-ll
smoOh transhion of thc c,hain from &c rcaun track to tbc carrying rail wbcu
theconvcyor is in qcrcion
tfigchqin stack coming off dtbc bcad ryrocka should bc hcld to a
minimum Scc following cxamptcs fa prqcr cbain tcosions.
ilnrf I
I'
&dy91
S|?-
JenulytO
APRON CONVETOR
Installdbn
Figure (D):
lnclined @rvelor
4
T
NiE
rt
lu TI , illl E
EH
1- Ut
2to
H3
HF
f;H
,}J
z
o
o E
o
Fr lll
zo
o
o
d'
zo ..e
tr g8
o g6
d6
E= I IEtr
T
bsHb.
38l8.l?
*lt
I otl
llererord CO}IVEYING EOUIP UENT OPERATIOI{
rflmlrl ERECTION N,ID SERWCE
ts
Juryel
s.fd
JmueryEO
Pro.
'cr APRoN coNvEYoR
lnstallatbn
Fqure (A):
Ty'pical Corvelor
noa|l
-ftv/ z ilt
[:.
I
btb
3tll$tt
ttt
temrod CONVENNG EOUIPXEI{T OPERATION I stl
wnlrr/
h-
ERECTION N,TD SERVICE &dyer
fFd
Jenuery 8O
M
tmlllf f
OO}NENNC EOUIPf,
ERECTION AATD
ETTIT OPERATION
SERVICE
ht
rc5
H
&ttfr
erl
Jenuryt0
Pro td SHAFT At{D sPRocKET AUGNIIE}Ir lnsilalldon
Shafr and Sprodcet prqcr alignmcu dsprockcs ald sbsfis is occcssary fcr uaximm wca
rullnrnent
' lilc.R.rpidcbainwcawitrresult&on misalignmc't&tctonrbbingof ehdn
parS against sidcs of sproc,ka tcctb, snd cxccssivc friction wca' in chain
jois witrrcsuttftomracking and twising of chain-
To assncpropcr slignmcd, tbc follwing stcps !rcDcccsry:
A Thc hcadsbaft of tbc conveya should bclwd (rcftr to Dal8 ShcA No.
35507, pge 2 d 3). If nC lwel" rercvd hcadshafr. Tbco lcvcl sbaft d
lcvd dirccilv on tbe sbtr to sct hcizcdsl
*HHY&:y*"
Figure (A):
Lerrd Shaftand Drive ill
lit
t/
u**,
/ *'T. lil
[l|
\
\
-\
- {<F -a}
ri--.-i, noortl
TIUb,
EI}I
ERrcNON N,IDSERWCE
3F-
JnuryS
SFI.AFT A}ID SPROCKET AUGNMENT lnstalldbn
Frgure (G):
Parallel Shafts and Align
SproO<ets
SrdCtrl
Edgc
M
IMTTIIJf
COIWEY1NG EOUIPIEIIIT OPERATION
ERECTION //t'ID SERVICE
lht
ac6
H
&dt9l
3.fdr
Jnurryt0
Ptt rd slrAFT AND sPRocKET AUcNMENT
lnstalldbn
Ghaln
Thc concct t1ryc dchain was sclcAcd bascd on infomCion madc availablc
to us fc tbe scrvicc to bc pafcnc& No onc chah will aDswcr all powcr
transoission noeds, ci&cr ftom tbc standPoitr of scrvicc c cconomy. Thc
slrcrds, lo8ds, and qcratiqg conditions dacrminc tbc prqcr typc sDd sizc of
Chnin
(D):
Figure
rred
DriveChainTravel l --
Roq|'34
Cbsin Slrck
Thc csrcct amout sf slack is csscntial to tbc proPcr oPcfation of chein
Unlike belts, ciain rcquires no initial tcosion and shorild not bc tigbrcocd
arormd tbe sproc&es. Propafy sdjustcd chain drivcs shqrld pcrmit sligb
flcxurc by hand in thc dack snrand" SccFigurc E
@
Figure (Q:
Gonect Slack
conrd***
I
Link-Belf BEARTNG DtvtstoN
Series 6600,6800 and 6900
requirements and maintenance be adequately Avoid use ol pry or wedge at the split line. Prllow Elock R Eeanng Range Clealance, In-
10. Folt "4" or "8" Soals (il usad)-ll felt seal Senes 6800 Scries 6900 Series 6500
Ti8hteninc
I orQUe
TiShteninS Torque,
Ft..Lbs.
halveg are not lastened to the cap wlth (Ft.-Lbs.) Series 6800 Series 6600 For Load for Load
adheslve this should be done. Dry the seal Directed 0 rected
P-186923 thtu
|
groovTs in both sides ol the cap carelully to P-186823 thru 45. 50 Into Base Inlo Ca0' "
P- 186840 P.t_86932
remow oil and preservative. Apply a good PK- 186839f
qualitl rubber cement (DuPont Ouco 6241 P-186841 thru P-186933 thru 50- 65 80- ll0
90- 100 PK-LB6E4OF
P-186944
suggqsted) evenly to both the seal o.D and
P- t-86E52
PK.L8684I I
100- t30 160- 220
the hdusing seal bore. Do not get adhesrve on P-186853 thru P-186945 thtu
160- lE0 PX-186848t
P. t86856 P-186948
the lelt. When adhesive dries to slight PK-T86853F
170- 230 300- 400
tackinless, install the seal halves in the cap P-186857 thtu P-186949 thtu
90- 100
PK.186864F
Install the other halves in the base before the l_196811_ P- t86952 PK-t86869f
280- 370 490- 650
shaft ls in place. then wet the felts with oil P-186865 thru P-186953 thtu
160- 180
PK. T86872F
lshatt holds seals in place for complele P-t 86872 P.r86964 PK-t86873F
410- 550 730- 970
Iro. Do not operate until adhesive is set P-186873 lhru P.186965 thru
PK. T86880F
100. 140
P- t868t01 P-185984 PK.186883F
11. Lub.id.te-Lubricate belore operation. Consult PK- t868l04r 580- 780 t030.1370
the sgctions on gtease or oil lubrication. P-1868105 thtu P-186985 lhru P-1866129 lhru 630- 700 PK-t_ 868l05t PK- L866I29F
P- t8681 l6 P- 186996 P-1865144 820-1r00 t450-1940
l6t
'12. lnatrfl Houllng ClP
- Apply
non-hardening PK- L868l PK-L866I44F
P-L868ll7 thru P-1866145 thru
oaskqi compound to cap surfaces which P-t868r28 P-t866168 800- 890 PK- L868l l7f PK-t 866Bl5l
1430-1900 2530-3370
iontabt ttle base. (Especially lor oil PK-L868l28f PK.L866I68F
lubrichtion.) Tighten cap nuts ot bolts securely P-1866169 thru
P-1866176
t400- 1550 P.1866169FM4
r400-1550 2530-3370
t866t76FM4
Bolts should be lully lighlened with a torque P-
wrenoh to values in Table 2. Where bearings .'. T-Head Bolts nol recommended-lor cap supporled loadtng
-
ar€ tO b€ periodically removed' use 757o of 'Lower torque values ate for oil lubncated threads.
thesd values. Use oil only on the bolt lhreads ''Fleplace spnng lockwasher wrlh plarn washer'
GREASE LUBRICATION TABLE 3-Grease Lubrication Of Roller Bearing Split Pillow Blocks
Grease lubrication is recommended wherever Operating Bearing
Ambient operallng Suggested Use these greases
conditions in Table 3 exist. For conditions which conditions cond itions greasrng
temperature
anterval" or equivalent"'
are not cQmpletely covered in Table 3 consult PT
Componlnts. Inc.. Link-Belt Bearing Division. The Drrt I Morsture r-oao f Speeo ow I Hiqh
greases listed are for a general guide. Don t use Light Slow 0 t20 2 to 6 months
lubricantg of dibasic ester types in bearings having Clean Dry to to
meo tum medium 12Q 200 1 to 2 months High quality NLGI #l or 2
polymerio roller cag€s without consulting Link-Belt
Bearing Qivision. A r€putabl€ lubricant uoOeiate Lighi 5low 0 120 1 to 4 weeks are generally satisfactory.
to Dry lo to Consullation with a
manulacthsr should be consulted lo confirm th€ Dirty meo rum meo rum 120 2@ 1 to 7 days
lubricant belsction and application. reputable lubricant supplier
Ltght Slow is recommended.
How tq G.e.sc-Grease these units by packing Exireme Dry lo lo 0 200 Daily-flushin(
the bearihg lull and filling lhe teservoit on both Dirl med ium med ium
oul dirt
sides of lhe bearing up to the boltom ol the shaft. Hrgn
Grease Should be lorced in one side ol the bearing humidily Light Slow 1 to 4 weeks Mobil Oil Corp.,
uant comes out the othel side all the way around. Direct lo to 1) 200 grease at Mobilith AW-2
water heavy medium shutdowns Texaco Inc., Premium RB2
Gro* speed applications, bearings ano Shell Oil Co.. Alvania EP2
hdilllngq can be 1007. frlled. This is good practice splash
lor lubricalion under heavy loads, moisture or dirt. Heavy 0 200 1 lo 8 weeks Shell Oil Co.. Alvania EP2
To assurb 10O'/. lill, add final gease through lhe lo
very Slow
tilting afler final assembly until it comes out heavy -20 120 1 to 8 weeks Mobil Oil Corp., Mobiltemp 78
the sea19.
Relrbtlc.tlon After Running- Flelubrication High Amoco, Rykon No. 2
ol units ln service should be lhfough the fitting Light speeo 100 200 1 to I weeks Mobil Oil Corp.,
or hole in the center ol the UNIT when bearings Mobiltemp SHC32
with lubd holes and gtooves ate used as normally
Mobil Oil Coro..
suppliedl The amount ol grease used should be Lrgnr Slow 1 to 4 weeks Mobiltemp SHC32
Possible
enough fo purge old grease from the bearing only frost
to to -65 +250 grease at Texaco Inc.,2346EP Low Temo
(not the bntite pillow block) and lorm a cushion heavy med ium shutdown Shell Oil Co., Aeroshell 7A
ot greasf adiacenl to the beating lace.
fcrean
-- Light Slow
High SpcGd Ope?.tion-Consult Table 3 for a to 80 250 'l to 8 weeks Union Oil Co., Unoba EP2
Ito Dry to Mobil Oil Corp., Mobiltemp 78
guide lo correct gteases and ftequency ol me!1u1
I moderate lneqlum
relubricdtion. High speed bearings will not operate Keystone Lubricants Co.,
Clean
satistactbry when packed full of gtease. As lo Drv Lrght Slow 80 300 1 to 4 weeks No. 89
relubricdtion will eventually liil the housing dirty Dow Chemical Co., DC44
cavities,l it may be necessary to remove the caP
geriodicglly, clean out the old lubricant and repack 'Additional bearing protection or special sealing may be required. Consult Link-Belt Bearing Division.
with the original amount, "Suggested starting interval for maintenance program. Check grease condition for oiliness and dirt and adiust
greasing frequency accordingly. Watch operating temoeratures. Sudden rises may show need for grease or
indicate over lubricalion on higher speed applications.
"'Bearings with polymeric cages should not be lubricated with dibasic ester type lubricants.
Link-Belt Bearing Division, cannot be held responsible for performance of individual batches ol grease.
Changss in lubricant specifrcations, perlorman^e and lubricant guarantees are the responsibility of the lubricanl
manufacturer.
Link-Belf BEARTNG DrvrsroN
OIL LUBRICATION TABLE a-Slatic Oil Level
Oll Cup or Oll B.th Ltbrlc.tlon: L
Static oil lov€t
Oil cups can be applied to these units tor use A o below bearing center lin€
as a sell-contained oil bath system. Oil bath Block number
lubrication is not lecommended lor speeds above High Low
the catalog oil speed limits, where excessive oil Inches
phurning or misting occurs, or where there is air 6823. 5824 2Vt ,A. rh 19t
llow across the housing which will pull oil out )h
lthrough the seals due to ditferential ptessures. 6827. 6828 2Vz Vr ltth
6831. 6832 2lh )fu ,h 1ft
, Oil levels ate controlled by sight gagesl oll cups'
elc. These should be used in conlunction with 6835. 6836 V2 ,rh lrr,,
a vent or breather cap. Ptoper static oil levels are 6839 3th ,l 21tre ?v.
rshown in Table 4. Cups or sight gages should be
carelully marked.
6843 3Vz % 2rh 7h
5847, 6848 31/4 tr^, 2rh 2rrh
Chculsting Oil Lubric.lion: 6851 4 % 2rtrS 2+t
68ss. 68s6 4Vz ,h 2rth 2rrh
Oil circulation systems can be used under a wider
variety or under more extreme operating condilions 6859. 6863. 6864 4t.h r 3t/. 3rh
than any other lubrication method. They are 6867 5rh 1 3t,l 3Vz
especially valuable tor high speed and high 6871, 6872 o 1V. yh 3Nt
Itemperalure service to provide better lubrication
and cooler ogetation. 6879, 6880 6 ltl4 3V. 4t/.
A complete circulation system includes the use 6883 6tl[ ltfu 4rh 4ttl!
of pressute pumP, a heat exchanger, or a method 6887 6rra 1 4rrh 4rrrfo
to cool oil. an adequate sump, a lilter to remove 6895. 6896 7th 1th 4lt 4ttA'
particles over 2O micron in size and satety devices
such as pressure and temperalure warning devices 68103 1th 4tt,,4 5rh
and filter bypasses. lt is also best to tap oversized 68111,68112 lVl 5V. 5rh
drain holes in the base or to ptovide a suction 58115 8V. 1% 5rl5 5Vt
pump lo positively remove oil ftom the housing. 68120. 68t27. 68128 9V2 z'/2 6tl! 6rr,t
Oil should be removed lrom both sides of the
housings, bul where speeds are not high' one side 65135. 66136, 66143, 66144 8Vq 1% 5tt/L 6Vr
is sufficient. 6681 51. 6681 52 9Vz 1Vz 6rta 7th
It is recommended that the circulation system 66159.66160 9V2 lV2 6rrl. 7th
have a separale motor so that the oil llow can be 66167.66168 91/z 1V2 6rra 7Vr
started in advance of bearing rotation.
Experimentation with pressures, llow tates, 66175,66176 l2 21h 7r,/h Trrh
lemperatures and viscosity is ollen necessary to 6923, 6924 2% ll r\a 1rA. lrrl!
establish ihe best possible bearing lubrication. 6927 J rh ltrl! lttl.
6931, 6932 cva rty'r Trtl4 lrt/\.
Oil Viscosity:
693s % 2th 2.h
The required viscosity fot good lubtication 6939, 6940 4 lt 2rr lh 2Vz
depends on starling temperatutes, operating t/c
temperalures, and speed. The recommended
6943 41/. 2t.h 2V.
r/t 2\th
viscosity level lor bearings opetating within catalog 6947 4V2 2rr/h
speed limits is between 10O and 150 Saybolt 6951 43/t 1,/h 2,t/h ?trh
seconds (SSU) at bearing operating temperature 6955 5lh 3Vr 3t/.
tor oil exit temperature on circulating systems.
6959. 6963. 6964 o 1V1 3tr,/! 3rt,t
Slow speed, heavily loaded bearings require much
higher viscosities. Consult Link-Belt Bearing Division. 6967 6tl{ 1th 3rtr5n 3tr/t
Where starting temperalutes are very low 6971 6ila 4t/h 4rh
compared to operating lemperatures, heaters may 6979, 6980 7t^ 1tl| 4h 4rA.
be necessary to provide oil flow in the lines or to
provide adequate lubrication at start-up. ovoJ 7|h 1rh 4trl. 4r/.
6987 1./\. 4,tlb 5rh
Meinlenance and Lubrication:
Oil cup or balh systems require close attention
because ol the limited amount of oil in the system. Schematic Diagram of Circulating Oil System
Frequent changing of the oil in these systems is
necessary to avoid lubricant breakdown.
Oil circulation systems, propetly equipped with
salety devices require minimum attention after
they are once satislaciorily adjusted. Ftequency
ot changrng lhe oil in the system depends upon
the severity of the operation and size of the
reservoir. In either case summer and winter grades
may be necessary to stay within the recommended
viscosity limits for good lubrication.
Pressure Sensitive
Pop-Otl Valve
Link-Belf BEARTNG DtvtstoN
LITIITEO WARRAXTY.LIABILITY
A. IT IS EXPRESSLY AGREED THAT THE FOLLOWING WARRANTY IS GIVEN IN LIEU OF ALL
OTHI€R WARRANTIES. WHETHER EXPRESS. IMPLTED OR STATUTORY. INCLUDING THOSE OF
IIERCHAI{TABILITY AND FITNESS FOR A PARTICULAR PURPOSE. AND OF ANY OTHER
OBLIGATION OR LIABILITY ON OUR PART OF ANY KIND OR NATURE WHATSOEVER.
No representalive of ours has any authority to waive. alter. vary or add to the terms hereof without
prior approval in writing, to our customer, signed by an officer of our company. lt is expressly agreed
that lhe enlire warranty given to lhe customer is embodied in this writing. that this writing constitutes
lh€ final expression ol lhe parties agreemenl with respect to warranties; and that il is a complete
and pxclusive slatement of the terms of the warranly.
We warrant lo our cuslomers that all Products manulactured by us will be lree from defects in
matqrial and workmanship at lhe time ol shipment to our customer for a period of one (l) year from
tho qat€ ol shipmenl. All warranty claims must be submitted to us within ten days ol discovery ol
dof€tts wilhin the warranty period, or shall be deemed waived. As to Products or parts thereol that
ar€ Proven to havs been delective at the time of shipment. and that were not damaged in shipment.
the qoi6 and exclusive remedy shall be repair or replacement of the defective parts or repayment ol
onate pufchase price lor such Products or parls, at our option. Replacement parts shall
lree ol charge l.o.b. our factory.
shall not apply to any Product which has been subject to misuse: misapplication
(including bul nol limited to improper maintenance and storage): accident: improper
ion, modificalion (including but not limited to use of unauthorized parts or attachments).
repair or lubrication. Misuse also includes, withoul implied limitation, deterioration in the
or part caused by chemical aclion, wear caused by the presence ol abrasive materials, and
lubrication. ldenliliable items manufactured by others but installed in or affixed to our
are noi warranted by us but, bear only those warranties. express or implied. given by the
aclurer ol that item, if any
tor sysl€m design to insure proper us€ and application of Link-Belt Products within
sp€cifications and ratings rests solely with customer. This includes without implied
analysis of loads created by lorsional vibrations within the entire syslem rogardless ol how
B. lt is gxpressly agreed that our liability lor any damages arising out of or related to this transaction,
or thb use ol our Products, whether in contract or in tort. is limited to the repair or replacement of
the Froducts, or the parts thereof by us, or to a refund of the proportionate purchase price We will
not de liable lor any other injury. loss, damage or expense. whether direct or consequenlral.
inclubing but not limited to loss ol use, income. prolit. production. or Increased cosi of operation, or
spoilbge of or damage to malerial, arising in conneclion with the sale. installation. use of . inability to
use. lor the replacement of . or late delivery ol. our Products.
C. lt is Flso expressly agreed that any cause of action lor breach of any warranty must be brought
withih one year lrom the date ol the breach.
B-SRBU-61/3-89
REXNORD CON\EYING EQIJIPMENT
-Belt BEARTNG DtvtstoN
Cory,oroilon
Rodrrtfc Ropd" P.O.8ox 65
P-L868127FR
lndlona i162o6 SPHERICAL ROLLER BEARING PILLOW BLOCK
T SPECIFICATION
t?\
I
t
ir-
*3'-
2,1.75 lN. r.N.,/ C2&6U|r
7
ZXLUI
fi.rg t(
DRAUING IS IHE PR(PERW OF REXNORD @RPORATIO}I AND IRANg'TTED N CO{FD€}ICE urmc^llol FITDrc r
fi€ REPROOUCnOil. US€. fi
usclosuRe il
t{o[.E oR PART. 0F il Tf
DESrcil a{D DETALS PF€ PII'CS E F. 1,/{. TLP.T.
ct TAINED HEREIN IS PROTIE1ED NIHq'T TH€ MITIEN P€RUISf,O{ OF RfXXORD ooRFORAIIO}I. (ArER SrD.)
g
o
G NEW' fi-16-91 .FG 691-O7(FOO60
P-L868127FR
t
SCALED DRAWING AVAILABLE UPON REQUEST. 25-91-20020-015
2 51 .ACl UNIT 3
REXNORD CONVEYING EQUIPMENT
k-Belt BEARTNG DlvtsroN
ord Corporotion PE-L868127FR
Rocftrdle R@d. P.O. 8or 65
Indlqto $26 SPHERICAL ROLLER BEARING PILLOW BLOCK
T SPECIFICATION
+'---
27.6a N. M
TO t
1
or 6oLT HorE 4-l
o
z
t 'a-?il6 ,l'\,,
t
o
: €-
I
o
t'..}
2
I
A
D roR
<.34 ro;s srr,flol A A
vlEW'A'
4 UNIT SUPPLIED WITH EXTRA GASKET AT CAP
3 THD ROD EXTEttOS tOlZa FROM NUT lN FULL LEFT POStTION
z uNlT SUPPLIED wlrt{ z'sEALs @
I l.{OUSlNG CAN AE RE}rlOttO FAOM rRAt{E
BV REUOVING TOP CI{ANNEL
3-trl.trr g irf Fa> iEar. €
-.tt
HT,AVY OT'TV
rA([ ur
ffi,nf, Ji-}"s,?,..
AtatMDLY
-- ta
R5-Z9o19.
t_
5-eorc6-80
{rrr(') -01s
UNIT 3 25 -91 -20020
251 .AC1
'l
t rla.sNc,,
] T}ID
I
o
l
I
F
o
z
8
':{':'
l.-ri;,.
pf u..,^, ,-,.^.
i ,',1:i :.
fif
4 ADJusTlN6 HARDIVARE To BE ZlNc eUrTED...:.,@ I KHTto530730 Mt{Ttos3073o
Acgxnn pAD llor JrptuEo wrr 6tfa'rmvtL i:'\iltt.* -P.i -
I
? TltD Roo EITEI{D5 TRAVEL DISTAIEE -.FROM. --.-. -..tt-ji: :'', '_-: KHT rO5307 r8 Tro530?rg
lntT lll FULL L[fT. Plo3lTlo,l KHTlO5307la MHTtO530? le zilro5:o?lz
I lltl6 NID TllD ROD C ll BE REI*TII,ED FROM FRAt'iE
BY REMOVING TOP CIIANNEL
OInEnt-IlIr|l rBfiHn,|t r
F,,?ffffliffi'w*,
il r rrr (.1)
UNIT 2s-91 -20020-015
251.ACl
Features
Roller Designs
Tractor Rollers
Slze/ Trsck Pltch Flange Part Welght Mounilng Dlmenslons in (mm)
Modet in (mm) fVpe Number lb (kS) rYpe CDF G
r6/D3C 412 S 3T4352 sO (23) 10.73 6.06 4-76 2.48 230 751 9.06
(15s.6) D 3T4:!s3 52 (241 1' (272s1 0s3s) (120s) (63.0) (s8.4) (178.0) (230.21
25/BrE A75 s 9PT7A3 fl (40) 1' 14.12 A78 5.60 295 2A5 9.06 1r.75
(1715) D gPT|gt % (43) l' (3s8s) (172i1 (142j1 Q48\ (72s) (230.1) (2e8s)
33/D58 6.91 s T<a572 102 (46) 1' 15.00 &15 650 359 353 10.79 12.fi
075.4) D 7t<8571 114 (52) 1' (381.0) (26t.1t (165.1) (913) (8s.4 (n4.ol (317s)
40/D6D 8.00 s sG8029 122 (ss) 1' 15.43 8.98 7.21 4.13 390 10.63 1300
(2028l. D 9G8034 122 (551 1' (3s2.0) (22e.ol 083.0) (10s.0) (ee.o) (no.ol (330.2)
50/o7G 8.s S 4s9051 1s8 r/2) 't' 17.18 9.75 7.83 431 4.19 12.12 1450
(21s3) D 8S2933 17s (80) 1' (4i'6.4) (247-n (1s8.s) 00ss) (106.4) (3o/.s) (3683)
60/D8K 9.00 S 6P489/ 2s6 016) 2 2039 11.63 9.69 5.06 5.00 1456 1648
(228.61 D 6P4898 269 (122',' 2 (s3os) (2es3) (246.1) (128.6) (127-21 (36s.8) (428.6)
70/D9H 10.25 s 8Ps6Os 316 043) z 23.24 12.48 10.46 5.28 5.08 1s51 19.36
(260.4) D 8P56O4 348 (1s8) 2 (3n.\ (26s.6) (134.6) (12s.1) (3s4.0) (4s2.11
(se0.3)
Excavator Rollers
25n15O 6.12 7't (32',, 13.00 7.48 5.59 2.83 8.74 11.75
--..> 33/85 691 885?+5 Bo (36) 1336 850 6.73 3.15 950 12.fi
07s.4) (3s2.0) (216.0) 071.0) (80.0) (2413) (3175)
36t?250 750 9W6749 80 (36) 14.17 850 6.73 3.15 950 12.44
0s0.0) (360.0) (216.0) (171.0) (80.0) (241j1 (316.0)
40tul 8.00 9W3331 st (4ol 14.76 9.06 7.44 3.39 10.00 1299
(20,281 (es.o) (230.0) (18s.0) (86.0) (2s4sl (33oo)
-g- --
| / I \: i
T
-T-
s/e-l1
2.40 350 1.18 1.46 2.38 1.97 0.6/
3.74 3.O5
(60.s) (34.8) (17.0)
(ss.0) (ns) (61.0) (88.e) (30.0) (37.0)
5/e-11
2.U 4.00 1.38 1.50 2.50 1.24 0.71
3.94 3.O7
(78.0) (67.0) (101.6) (3s.0) (38.0) (a.s) (32.0) 08.0)
000.0)
s/g-11
394 3.67 2.& 4.33 1.38 1.65 256 0.71
041 3/r-10
1.25
394 307 2.@ 4.18 138 150 2.50
(31.8) (20.5)
(100.0) (78.0) (66.0) (106.2) (35.o) (38.0) (6s.0)
3/.-10
450 1.r18 157 2.52 1.00 0.81
4.O4 3.31 0.96
(114.3) (37s) (40.0) (64.0) (2s.0) (21O)
(102s) (e4.0) (24.0)
4.U
(102.s)
221
(84.0)
2.ffi
(66.0)
450
014.3)
1.48
(37s)
1.69
(43.0)
2.U
(6-/.0)
2.62
(41.1)
0.91
(23.0)
t/8-9
<-
1El o.72 2.19 1-81 1.08
5.71 4.92 474
(ss.0) (144.0) (47s) (18,3) (5s.s) (46.0) (n-s\
(14s.0) 02s.0)
To determine the number of rollers required, When considering a conveyor or leeder application.
normally'use a spacing of about 15-1.9 times the single flange rollers can be used where there are no
link pitch for most vehicular applications. Avoid side loads. The same application guidelines apply
spacings of 1.5, 2.0 or 25 times link pitch to as previously described for determining the number
minimize vibration. and spacing of rollers.
Excessive space between rollers may result in
reverse flexing of the track chain which can cause
shearing of the shoe bolts. Permissible back
bending of the chain varies with the type of shoe
used, bul generally averages between 6 and 7
degrees.
A space of approximately 2.5 times link pitch should
normally be allowed between the sprocket and track pilch
adjacent roller, measured horizontally between
center lines, and about the same distance
between the idler and adjacent roller.
Using the remaining track roller
frame distance and the selected
roller spacing, calculate the
number of rollers needed.
Worldwide Support
Product support is available from parts warehousing
and distribution facilities in the United States and
abroad. There are more than 1O00 Cat@ Dealer
outlets worldwide.
CAIERPI[LAR'
Caterpillar Industrial Products, Inc.
Peoria, lllinois U.S.A. 61629 Chalfont House 42144 High Street P.O. Box 456
Phone: (3(E) 67t580O Slough, Berks. SLl lEL, England 121 Geneva 6, Switzerland
Telex: 4o4{il5 Phone: (6/53) 74811 Phone: (22) 7974216
Facsimile: (3O9) 6754457 Telex: 851€493€l-/ Telex: 22lO6
Facsimile: (O/53) 694425 Facsimile: (22) 737 4544
8Er'579
COLLAR
ROLLER AS.
PLUG
?f
I
I
I
tI
{
l
I
-l-
420r30
NOTE C
I PF€3$'RE lft
TOROU€
,rtt! :i3un€ rx
1AR '/ ,!F q
:
_,r
48qt 3235 &7 €qs 331 ,$
I l it 5000 3373 466 4572 3lL5 !,
5200 3509 485 4755 358,''
o
:,
.l
7000 o30 6{t1 482 ,1;
7200 4E83 ot) 6520 496 ;
740o 5023 oYt 6809 510 .i,"
7600 51 62 714 699tt 524 .$i
7800 5302 733 7187 53e.
8000 5441 732 73't6 s52
8200 5580 7r72 7fi4 JO:t
8400 5719 791 7752 5?9
E6(X) 5857 810 7!l.Kl s93
8800 5996 829 El28 607 ::
9000 6135 848 8317
9200 6272 867 8503 0g+
94(n 6409 886 8689 64A
e6(x)
96O ns47
6547 q)5
9O5 g{t75
8{t?5 gg!.s::
:662
98@ 6684 924 9061. 676#:
loooo 6821 e43 s247 .?g#F; ..;r
,I
4'\
r*
;i
nrrs Pe€ssue€fr<lnclt € cHART srrpEn €D€s ALL pRKrR vEn$ors neceffixe rws ic,S tq
REVTSED: 1-12-sT
= ql {h.
\ Ba,c-
$i
n/ToRTAIvf SAFETY TNSTRUCTTONS
WARt{ltlG: Your HYTORC TOROU€ MACHINE ir a powlr !oot. and ar with any gowa, root. co.!!rn ;Jlrr./ !,,,.. ,,t! ,,,: r,
bc obrcrvcd to avoad accid.ntr ol gcrsoncl inii^iei. .Tho loilorvrng i!03 wrll a33rr( vou.
> CONS1OERWORKAREAENvnQMlrtEtf.EtcctricalPumgsshouldnovcrbcur.drn.nyatmoirrhorcwhrchctrnbacorrl..tn'{,1
Por'nd'lly volctilc. lf thcro ia anydosbt. ulo an ait Pum9. Also t\lotr: matal to motal contact can cituto tg.r.r.r. prrcautrrn.3
thould bo takcn.
> ' AVOIO PREhATRE |OOL SIARIfUG. Thc Purnp Rcmote Controt is for tho TOOL OPERAToR onty-
> S'AY CLEAA DURwe OPQRATION- ln most clsos. lht tool wilt atlow 'hands troc' oporadon. t! thr root murr b, hr..r ,,,
rtccdicd during opcrction u.c rltcrnrtivc motnr of rccuring thc toot to th. apglicstion.
> GUAAO ACANST A.ECTnrc SHOCK. Enguro thc pumg ir gropcdy groundcd and rh. proscr vottagc ir baing urad.
> STOAE@,l.ETOOLS. Whcn not in ulc. tools and accassoriec should bc propcrly rtor€d to avoid dcrarioration.
> PROPen SAFETV Ail/lRE. Whcn hendling/ogcrating hydrautic oquigmcn!. us. work gtov.s. nara frats. rafcry shocr and o(h6,
cpplicablc €lorting.
> usESAFETYCLI.'SES.
> ,lOvNO EAUPfurEIlf. Oo not urc hydraulic hoscs. uniswivels. pump porvor or rrmotc cords as maanr of moving lhr
cquipmcnt.
> HAOITAOI TOOLS WnH CARE. For top pcrformancc, inspcct tool. pow.rpack and acccsoricr for virrrd drnega trcquanrt.T
and dwlyr griot to uta. Alwryt lollow inrtructionr for propor tool and pumg maintcnanco. Rofcr to tha Ogcrationr iidntanrncc
Scction lor furthr clcrilication.
> STAY 4L87. Wctch what you ato doing. Usc cornmon scnsc. Oo not us. powcr cguigrncnt urrdrr tho influcncc_gf any
rnood Ct.ring ru?toncr.
Enautr that rr hldrculic conncction3 arc rccurcly conncctad and th6rc is no taakagc.
Vctily thct rhc hydranllo horca on not Linkcd o, oth.rwisr damagod.
Inruro thc rguar. d.iv. md itr rotdnc...o tultv rnd rccurcly cngagcd.
Arcrnrin th.t all connccto.t, clbowr. fitrings ond swivcls ara not bcnt. loosc or damagad.
> tlotiE. I{YTORC RmPr rro dcrigncd to opctltc HYTORC Tools only. Danragc mry occur to thc nntp or prdrct dr.t b
bdng ogerard duo to riruro.
-/,il$0
,(\5 TM G RADE I -J -354-8!
jl3-5211{l -:{D'{ -LI
!
STEEL S TEEL STgEL LOW ALt: OUENCH MED. CAR,ALLOY
PREPARATION
T€9{5IL E 64p00 f 2 spo0 t5o,ooo I t50,000
. ,.n
STflf, IdGTH P5l
'-v
'lY/
\^l -l
o
GRADE
'\,\,{/' v//
T1
SOLT
HQEADS
',,t / o D!.q
l
PER IN..
3/E t6 t9 ,30 34 43 46 55
74a t4 30 47 54 69 75 90 rl
r8r5
!
| Fn t,
1 ) Ee4 1624 a4u fl960" i86'8 2434 2633 J- I JJ
X,/? $ L-6
r i
1
\z
iB84 34,6 3 3 tt4 ?0 :o 3982 5tB9 56f4 6756
1
T./g
t
5,, 1l'pss , 4659 4 t9t C:C
o> 5457 69BO 75 50 ;t itr
2 'i' lv\ ia2Z "a.\z 54"7 45d+ -lz 5749 ,7491 8to4 ,,nI)
-t rn
',1,/4 Fl '4h. I
34 t7 7 2,26 6497 cs
nr. 8308 loB 25 il7to .'-c)"
c g'
E 4,/Z \j
^iq 1',.91 BO 49 7t44 6-l
Ul' x5s t4e-93 t6208 -{
- \-
^\\ O'\
---:Tr \:
PT SUPRABAKTI MADINI - JOB STORY
JOB STORY
1. Jarak antar C-C yang relative pendek dan tipe belt yang lebar yang membuat
kontruksisangat rapat
2. Sulitnya melakukan penyambungan sistem panas karena keterbatasan space untuk
merangkai alat vulcanize di atasnya
3. Keterbatas€ln space membual striping belt untuk splicing menjadi sulit dilakukan
4. Sistem pengencangan yang menggunakan Center Take Up yang menyebabkan
sedikit spare belt yang tesisa saat di release
5. Dengan kondisi keterbatasan diatas membuat proses splicing akan memakan
tambahan waktu yang mengakibatkan loss time untuk produksi, dengan super
screw tidak memerlukan waktu yang lama.
Tahapan Pengerjaan :
Data lainnya :
-\'ffi
-*ir*" ' *,
-
\., y:..'
\. r-;"nr#:-
,,4
p#:'*
-- ---
*4
_)
-"\;;tf^ltr a
@
i
r*ffia
''l:ffi|
{ KW_
!
I
i'
b,
Irri?ii
.-'hi; j ii-
tf*tl,.affi rFi-rt1l"E{F
wt"n;,ffi$
Inspektion Joint SS
MATERIAL HANDLING SPECIALIST
WWW.BELTCARE.COM
SuprA
Pada tanggal 9 januari 2009 supra site tuban melakukan instalasi splicing belt 1 joint pada
area Cresher dengan jalur 242 BC-9 dengan super screw, tipe belt widht 2000 mm dengan
EP.315x5plyx8x1.5
r,:.
f+1
{iri1"
*+
TE
m.
&i
Top dan Bottom Cover Masih Bagus
,$'
7'
Joint
P"Ef Smlii
,.',ffi
at melewati rubber Skirt (Dari Belt)
tr# iY
6l
n$#Fg
EgFg*;
#
e$fi*g$F
8 Eg BE
c\
t
$
$ figEgs$$
H
$
I
fis$,f,E8$
H
E
T
H
t
'g$gHE$r€
E
*ni $t r-
$
to
ro
ro + (o (o
to (o
e
E
a
o g e
o N
F.)
o
g e
oII
lBl
22.4
RUBBER SPECIFICATION
MATERIAL SBR
TENSILE STRENGTH 13OKg/Cm2
ELONGATION RATIO 350% OVER
HARDNESS HS65- 75
ADHESION S0Kq/Cm OVER
730
11 .2 L2 740 11 .2
L3 770
PO No. 123+301007
03 2000 166 1J6 114.3 35 730 740 770 11.2 22 12.5 15 15 23.8
pffilo
@ rAcHrNBRy & ErcmEERnc c0., tD.
-Z ('2-r i''n / u fD*T L I l/ L'{tt'
Lo'u*"ur* ( PER'ER. ) Tbk.
fir**"'r'*n,
TUBIN
/rK
3Plv-EF-315
t 7116"
- 5415 - F Rcx. Hcaw Duty Pillow Block
-5315-FRex.
:T$pAsLiClqJ$u&q!sel-?91'!tc-clPU*II
ine Rollcr bcarine and I l/4"dia shaft
Mcdium DUW CEMA CIS.C
/
Fl-
PT. SEMEN GRESIK ( PERSERO ) TbK.
&uur,rnnnerur MEsrN,
PAERIK TUBAN
2
Sofcz I to tl
3Plv-EP-315
Sbeft 2 t5/16'
- 5215 - F Rex. Heaw Duty Pillow Block
Widttt: l016mm
Dacneter :406mm, Width: l016mm
fi
3:
al ,
:,&,y
rT,
PT. SB,TENGRESIK ( PERSERO ) TbT.
PE!'IEIIHAR,MN UESIN 2
PABRIK TUBAN
(o
PT. SUt'gN GRESIK ( ?ERSERO ) TbK,
PB{ETIHARAAN MESI}.I 2
PABRIK TUBA}I
DATA.IMPACT IDLER
Detail rrx tr
I
I
I
I
----j-------l-lo llE
I
I
I
I
Pandangan Samping
No.
No. Equipmen{ A B c D E F G Q'ty Keterangan
Stock
I 467B,C1- 300 314 17 25 100 7 335 Rubber Impact dia Luar 139mm
z 467B,C2 300 3't4 17 25 100 7 335 dia- Dalaml00mm
3 M1BC3 300 3't4 17 25 100 7 335
4 467F,C4 300 314 17 25 100 7 335
5 &2B,C1, 300 9't4 1,7 25 100 7 335 €'
&.
6 4.5.2B,C2 300 3L4 77 25 100 7 87
7 471B,C1
8 472B,C7
PT. SEiIEN GRESIK ( PERSERo ) Tbk. , r 1a
PB{ETIHARAAN ME5IN 2 \J.ut
PA3RIK TUBAN | ':1 s-
b?
Pandangan Samping
1022 \, l/. _. I
:l+
H
iCRIPIION
PO No. 12343010O7
227 5
L2 2240 11 .2
N
ln lrj lr)
F.)
Of CO g
e e o
o
@
l'l
LEI
22.O
01 2000 165.2 195 J5 2200 2240 2275 11 .2 22.O F 50 170 350 20 140 50 71.8
RUBBER SPECIFICATION
MATERIAL SBR
TENSILE STRENGTH 13OKs/C6
IDLER
ELONGATION RATIO 3502 OVER
RUBBER DISC RETURN
HARDNESS Hs65- 75
ADHESION 3OKq,/Cm OVER
@ Ftnco rlclul{Eny t Bt{ctxecruilc c0., tTIt.
JUL 2002
QTY = 100 EA
SECTION A-A
g * ?Im,tfr,ff*o
ffiil
O\ERAI DIMENsIOI.I
DETAL RUBBER DISC REruRN IDLER
. FOR 9/W2000
22
c!
nB
lrl
L(.)
(.o
e
@i
\
I
I
I
I
I
JUL 2!02 ,1
I
I
I
I
QTY = 100 EA
%
SECTION A-A
N,
fA
PT SwAoAYA GRAHA
n€ Fr {t tJlLo€R
OVEMLL DIMENSIOT.I
DETAIL RUBBER OISC RETURN IDIER
FOR B/W2000
@ Ortrr Lobyrinth
@ tnnrr Lobyrinth
l#ftrhi Ii"iHJ-'"t^i<
eoe PE ftiA KA.AN
--i-l:-.-]-
t \ffi:=\
sete*ri }iili:fi::i$ DP
t:!:!:L+;!{ TDr
lt{S Ineurance
Drpat{tp*ai
Tdk dDt dbd(
---i.i I ---- - l---. -
"i=----l---_-i--"--'-l
-i-
*:
ii
Descriptrnl
iDescrhtionr i:,
I:
io*"
;;'i
i;
I-- --- i---T--"---]--l".
iQuarti i_-T_-
!
i
--- -1- i i i
ir-o"*ior,lllie*t'nucdpriccio.i'.i3J13i
i
iyl thil
Number :------- --- .:: ,.__- I ir-o"*io',illie*,rnocdpriccio"ir.iS::l*i
j i-i
jiixati
xat i ------" iTyi-'-'------- "--i---l-'- iNumbrr
ttru'rru''i
i i 16tla
i
i
------l---.-. - .i- .jiHdrdi
..,. -L.*-l--..-
i irvi-----'---
i'i
l'tl ii- i i
i-_.i..---.---.------l--.--i---j---*---l..--
i iKoda
!
Ii
1 3Ep1g9!e,leres-s\.3e
eres-srrite com!-o-1,-e4r
comi,o-r-,-e4.r I Fn"lAF dll{L___qtr qege!l]:j{ _j€5_ : :jAjE!"__€!
Fn"j[F dj_lq-L___qtrqege!lj:j{]€5_:
:.eqo< J , _rAl- _._
_rAi- _. _ :iAjE!" _!r4i
3010105065 IGAUGE STGHT FLOW 7700-A267.t
GAqqF.slG_lIF,L*gVv_Zlptr4_26f.r -- _ i . l lEA iAF2102 iS
i*._--ILEA-4I?lq3* is |i _1,g0ge0gggj__8_i9'
4.600.900.00i I i3 i1-24 i231,CR1; sC
iM__-*-:aq].:QE!-_i911
**-ieai.cRil*
Spnocxei nssemblv Tosb-tii' / Nt ltptrF--ile[]GRB210l5l-so:sToo0"00i I 5--Ti-28 so43
1 senoc_r<di gioorH- szg*qt -',t"_-" T"-- _ _r fialcnezrE l{t9lIq6-4{ogl_e*ig_:jt?$'"-l*-_ l-o1r
L1$EN^esF!48!vcn'vF[Ai Fj6-,]t4 ._1 j_E{"r_q!qfl.o- jsl*_?",s2_1!9[Q9i__e*..;1_--"
*-jj-E{"j-qlq11..fg-i:?mqe{aqlF- j!-s_qg**i**-*
i-{-jl}3il:-::--.iiE
6
loSo2izTb ;
ffii[oSo2iii-s 'r -\..*t&r
foF Frr'r zooir-noi.- nur-r--rrii.0l h.
"1.u;rc;.r
frie :l
fde -- :,4sr |FE 06_ *i5
2olE[ lApz3iz
:is.I j,E]Es[i-o;Ljlj*:jtsleEi
€1,/-sgllgi*rr_=j r -- t:3 _---.*; ZSIV_I
t3 l2-14
296,399.00i 7 .it'lz-14 i231.FE
- *12s1,FE
:
w: ;ij,
i,Ya, {a inF4gr4 i 4rvv9!99s.wul
l0F4i@i{i=?a_qq-qqiz:d]ars_*r-2g1
-rn€
--il-st :;prr11-jr E
q-r39!9LBNq_Wt-!q?9
izs-rsef or,EAt*i
F_ET o.tE4l
-: _*tjsr iLe??\\ il i-
i 1Q3,259.75j 7 j3 Ja16 --zg1.FE
1o32s3.zoi?ltlei6 231.FEl farL
ffoi{x.Rlt'GyyH1ols_, _ _ .,. j, :iJFA]IEIlg[l,s9aEEq.'9]_e"Ir:EF 231.FE1/: 5&13 r fJ,tL
ursrsnraoroeif-Fzer, , _ I " :jqj_E[itrl!{lg_f fAeqts.s-alij:Ilfig 8,688,195.00
^4
iAG:i 41,301.50
i 724--- iJ
.+---*--*_
11 34!qUQ9-2_9JsEAL-_GlRL.o-c,Kq1x2g7e t?19:tPa" t rnq
t- J " .-L$4.iAr_!2f2
a ix.i __383,86!:00i 7 i3 i2-26 _ i
ii^
F.i6idme@ys_v_er-ule!,9 4!tr"z+p .;yaQ ri , _ _rier iap_s-q!-:lql-f@tuil:j{le]3..*
,
0 +eriaq' j
1E I
16
@rvFE-, jjgl-laee:@iEi- tr;gg'@qq9l?icjge :
RINGCOLLECTOR";INDUSTRIALICTRIC I .301 6 i4 i3i22 .TR1 i 5043 1
!?
OATA SELEKSI PART > 5 THIDAK ADA PEMAKAIAN
F hATAGORI : ADA TAG NUN4G lts In$urance
Se/eftsJ DP Dapat dipakai
*;'
oflil iorawlng :
:AnT :Descrirrion I i i On ;',
i I Location
ro""tio., l.'
TY! ' s$c'r-^ i|*:ts
-^-.,--,Lni....----.-*-.-l-.-i--
ilnleExlended Frice io",*r
*r*noed Price
;
'
Numbcr'
r{Jni1 gtl
Hand , ,. j. ;
i i .: :_ . - .: .,. -i
41
iE4 j4$Qoq s ; 6,234.840.00j 7 ,3. ,3{3{ 241.TR1 50,{3,
42
1E{;f$o_0Q s: 5e6,16000 7 3 ,3€6 ?!1:TB1
:4 .3:lj7 241,-l-R'l 3U+J
iJUI}J
,e_{ jf.$tCQ 'll I 2,673.617 85: 6
43
44 iEA AG31O7 S 10,388.542.00: 7 3 3{'7 '241TR1 5043
?.1-3_0_1!5*06J .;fu,lE, rylllll qoNTEqL cl$Q,f!T fr,e n{ .2iE4 ,AF!405 :s i 24,406.48: 6 :4 :3S8 241.rR1 5043 : !
46 .?1.q9_1q9lu.ip'4Bq,-4|EANG_qE9B!q|g!AYiq!lRl1;EA]AG31o7s,l-:,541,6B950733-6B241.TR15043
47 9?-1-0.4!'9-6.91.-:vA!_V.'E.^9P!ED.q-9uFoL,::[ftJi|it1,q4j11EA
4B gJ xq pf J_l .., E_E4E!N9, E-qL LE_B
49 9'1gqu{-5.5_?."iqE4B!!\t9.I&PER-F9!.!EE's'3,!:|:i:]F4G:i1en1nrtct
50 301010365f !I{ARROW,SCRA!,,!R,-ffp:,-4-Z F_/iEOf r 15iEA ;At?4.15 ,s ; 612,127 95i 7 :3 '4-2 251.cRi 5043 / ,l
4,1
t-qir_0i_q[Zll' , jLoiiG-BtAqE C^\icHAlN . -i". r_.
o.o2p1bqrze ..p[nFe3"ai8Dr- _. ff .itfi ry eieA iar-kcoc s 4,164.36e.00, B 3, .4-2:10 zs1.cR1 5043 , (
53 99?_tj9!-$i_q ::+E4!ER cHArr . C,&l^r Clcinr
9_oEi_q9?a!
55 302030025
ictntr puits
roieA,Atttooz s 1s,819,705.00; I 3 4-?-3 zs1.cRl rio43 V.
f,o 3020300260
3020300260 .
;t;:it:,i
n?"\ & ,tr,;ut G.eri
lGsi PM Crusher Kasi Kasi PUINST Crusher Kasi Pengl. Persed. Tuban
i:
IIt
,(
ij
a
I
n 't'
) x
l
U
D
n ,
t' 4
It
I
C
:
I
\ #
L__ j-L
Itriffl! EEltl*rrv
i;T
I-'"r
H
_t_
f+,\t t*#Hd
7A trdrld:tlt' ,7$8,
rt
L IsyI ,-{r fly*
y'o 36aorpJ o4 zD-262 //A a
_'.-
t \ -\
-i==--+Ll+-_ --l- fl
ftll-i-.
--t
r
L
!tF='rr: -
)x
r? l)
/t lloaz Oiit),v
,'i
I
>
f
\ i:F!. r.r-'d:. .
" .*. i
,J,.
t
m
FI
-a
t
o
I
.l i tl
llI_I l':r-
sujlno l'l'lnd
stN3NOdFr03 l^ruo
7.OI REFERENCES
In each spare parts drawing, there are sections of the machine, where
are indicated with
numbers the relative parts which compose the machine.
In the herewith enclosed table are mentioned the numbers relating to each
component
with its own name or denomination, the part number and the quantity.
,
I
'!
J
I
a
f
t
I
e
e
a
a
't!ga
ry
6\t h
U
kI{
(\
QO
bq ;;$
H& -Je$
lFl
tcr
lC-,
Icv
tr89 lu?
(\,
On$ E
o,
+, qt CE
@:d Lt
Fct
cE-
HIf 3\'
nJ
(< F.l
CL. J
"***--*--s*-a*!*
,f.i"t., Pczzi Di Ricanbio 1r1209 Dis. R-082.20 Pag.
Pos F Codice ta
Q. Peso Denomi nazi one
Code Q.te Poi ds Denomi nat i on
Code Stck Gewicht Beschrei bung
Code A.ty lfeight Oenomi nat i on
2 1ANE010.0004 2.O ANELLO LARGO DI. BLOCCAGGIO LARGE DISK FOR ELEMEI{T LOCKING
t
3 cAN8060.0124 4,0 ANELLO DI TENUTA V-RING Y-220A V-RING. V.220 TYPE A SELING RIHG
o I
1SUP070.001
LSUP070 .001 2
1 2.O
2.O
SUPPORTO PER ASSE FISSO
MOEILE BEARING
SUPPORT
SUPPORT
13 1F1A030.0009 8,0 FLANGIA ALEERO BLOCCADENTI FLANGE FOR TEETH LOCKING SHAFT
16 1Ct1040.0015 2,0 0ISCO LARGO CHIUSURA ELEI,IENTI LARGE DISK FOR ELEI'IENT CLOSIHG
-J
'l 8 LDENOOO.0136 12 .o DENTE PER ELEMENTO A 90' TOOTH FOR 90 DEGREES ELEMENT
22 1cr1050.0016 2,0 OISCO STRETTO CIIIUSilJM ELETIENTI NARROW DISK FOR ELEMENT CLOSING
:" li
'tti''i
SEOESCHI S.P.A. - vtA PMn60LE. 38 - 35010 IITENA (pD) - ITALY Tet. 04S.8848088 Flx 049.8848006
*
I Lista Pczzi 0i Ricarnbio xl209 Dis. R-082-20 Pag.
Liste Pieces 0e Recharge RY 6.5/22 Ptan
i Spar.e Parts List 0nrg
Ersatztei tetiste Zei ch .
I
I
Pos F Codice O.ta Peso Dcnoai naz i one
{
a Code o. te Poi ds Denori nati on
Code Stck Gevicht Beschrei bung
I Code O.ty Ueight Denoei nat i on
I
27 LA!|E050.01 20 2.O AT{ELLO DISTANZIATORE SPACER RING
I
28 LFLA020.0o53 2,O FLAIIGIA ESTERNA I'OZZO PULEGGIA OUTER COYER OF PULLEY HUB
,.
I
29 cANE060.01 21 2,O AilELLO 0t TEI{UTA A 280-3.15-15 HOLDING RING TYPE trA'I 280.-3IO-15
I
30 1cHr020.0008 2.0 GHIERA BLOCCAGGIO LOCKIIIG HUT
,
31 cGHr020.0011 2.O GHIERA ELOCCAGGIO LOCKING NUT
I
32 LPSRO10.0o15 4,0 PIASTRII{A ANTICADUTA SPINA PIH AIITI-FALLING PLATE
q
I v-.&3
ccHI020.0006 2.O GHIERA SLOCCAGGIO LOCKING NUT
1sP1040.0021
4.O
4.0
BOCCOLA PER SPINA
SPINA DI SICUREZZA
BUSHING FOR PIN
41 CANE060.0120 2.O AflELLO 0t TEr{uTA A 240-280-15 HOLDIMi RING TYPE NA'I 240.280.15
r i1: ;1t
, ,l' l' '.,t'1
:: ,,,i,..
lil
E n -LE rtt ri ..r Fr u \rr l. !L |.> L*
;--1$*-ii*-.'n--
:--rli] -
A
(9
7f U l?.Alf z
{F FULLER trR O JI E O 7T
rit e ; /di s t/l i brett i /B-082?. d
BEDTSGHI,,^
38, Via Pfstrbo)e-350r0 LIIiEI'IA (Padovd I\ALI
-082.21
rel. 1019) 8818088-Te)ex $014|'Fdx (019) 8848006
R CONlf [tAclf N- .
6
F Un-il-E ?1,-94-20065 \t{ SPAHE PAHTS
2 cAN8060.0233 2.O ANELLO DI TENUTA TSIIA 528 G SEAL RI}IG TS}IA 528 G
I I
I
4 ccus060.01 1 8 2.0 cuscll{ETTo 22228 ccKt Y33 EEARING 22228 CCKIV33
I
5 cANE060.0234 2.O ANELLO DI TE}IU]A TS}IA 228 G SEAL RING
I
6 LANE050.0594 1,0 A}IELLO DISTA}IZIATORE SPACER RII{G
I 7 1A18240.0045 1.0
I rt ALBERO PULEGGIA PULLEY AXLE
I
I 11 0ANEo1 0.0027 2.O ANELLO D'ARRESTO STOP RING
I ccruo10.0043
1Z 1,0 GIUNTO ELASTICO GEP 350 ELESTIC JOINT GEP 350
I
I 13 LANE050 .0424 1,0 ANELLO DISTATIZITORE SPACER RING
I
I csuP030.0068 2.0 SUPPORTO RITTO SNH 528 SUPPORT
,
2 cA1rE060.0233 2.O ANELLO DI TENUTA TSNA 528 G SEAL RING TSTIA 528 G
, t
3 cBUs050 .001 5 2.0 BUSSOLA OI TRAZIONE H3128 TOWIIIG BUSHING H3128
I
4 ccus060 .01 I 2.9 cusclilETTo 22228 ccKtvS3 22228 CCKIU33
I
1 BEARING
12 ccru01 0 . 0043 1,0 GIUNTO ELASTICO GEP 350 ELESTIC JOINT GEP 350
,.rillirlf | ; rd
8€oESCH!
-'.: s.P.{ -
']trl}
vIA ,0;ql$ll(m)' - TTALY Tct. 049.8848088 Fax 04e.8E48006
ll| l{?lr'':'r+o"
,S!'.=I}*.$$U-{$--15-51-_li$"-'{Lf L!\r Ll rih' L&. ut' r* rrr }r, !r !r LA. Lyi \.i vrr e t
7'==7-:::::::
T U 6,411 2
{F FULLER trR A JI E C 7T
tsEDESGHI,,^
38, Via tralrbole-35010 LII€NA (Padovd I.ALY
fel. (019 8q18088-relex 430t4!-Fax (04q 8848006
/
1 LPSR01 0 .0009 32,0 PIASTRA BLOCCA RASCHIETTI CEIITRAL SCRAPERS LOCKI}IG PLATE
tI
CENTRALE
4 LFtA030 .0061 1,0 FIANCHETTO CENTRALE INFERIORE SX LEFT LOWER CENTRAL FLANK
,
5 LFIA030 .0060 1,0 FIAHCHETTO CENTRALE IT{FERIORE DX RIGHT LOWER CENTRAL FLANK
,
6 cYrT040 .0069 64,0 YITI ELOCCAGGIO RASCHIETTI SCMPERS LOCKING SCREW
^,
a 8
1FIA030.0005
1FrA030.0006
1,0
1,0
FIANCHETTO CE}ITRALE SUPERIORE OX RIGHT CENTRAL UPPER FLANK
I LRAS070.0004 2.O RASCHIETTO LATERALE OISCO STRETTO NARROW DISC LATERAL SCRAPER
,
t 10 LRAS060 .0003 2.O RASCHIETTO LATERALE DISCO LARGO LARGE DISC LATERAL SCRAPER
ta 11 LPsR01 0 .0008 2.O PIASTRA ELOCCA RASCHIETTO OISCO LARGO PLATE FOR LOCKING OF LARGE DISC SCRAPER
12 LPSRo1 0.001 0 2-O PIASTRA ELOCCA RASCHIETTO DTSCO STRETTO PLATE FOR LOCKING OF NARROIV OISC SCRAPER
1
4
da
't
4
4
1
*l
+
4
h
h
i;"-',.. .: iqt.
i!.i:.:r-;!il
!:i iNi.; f 3'" ,l
ii;n.i;fi, '
,l:i",)i ir:;;r{
. .t-, "".
llFll ,qE) - TTALY Tet. 049.88480g8 Fax 049.8848006
r?
{l
P.lf . SEA\]E N GRE S[ K
F'UN-[-E R CONTR..ACIi No. 95-20111-015
F [JN-N-E R N0" P"O" 4-9500 10 1-6-0 142
F FULLER 7r u6,4lr
trRO"NECT
6
tst=DESGHI,,^
38, via traifrole-3soto LJIEM {Padova) ITAL
fe|. (01il W18088-felex 130111-fax (019 8818M
D
Y
I
l
l
\]E
,R.ACT
N GRE S[ K
Nlo "
25-94-2C065
NO" 4-9420065-5-0 126
T U 6.4Af z
ER ]PROJECT
DESGHI."^
rDrt-:ltOtO LIr€,vl/. [p&ova) IqAL
@r.Jar 4nut-fax (olgt &'4a0{6
ro
;
tr
I
I.
I
L
.tl
t
;
t
I
I
"rtl
I
;i
I
I
I
TL
'l
cRUSHER Rv 6,s/22 - rrEM 2s2 cRl
I
I
I
5.OI REFERENCES
5.02 STARTING.UP
Before starting up the machine on no-load without material, carry out the following
operations:
fill-up the reduotion gears with oil as per instructions, and if necessary establish again
the level.
o verify the lubrication of the different components
0 adjust scrapers position as per detailed description at point 5-09
o adjust the distance between rollers as per detailed description at point 5.05
o adjust springs pre-load, as per detailed description at point 5-06
o verify correct tension of the motor drive V-belts and eventually proceed to the
setting up of the belts operating on the stretchers of motorization basements. Refer
to the scheme 5.02A for the correct values of tension. At this point effect the locking
of the connecting bolts befween frame and slides with bolts and lock nuts
o manually rotate the rollers by means of the pulleys so 8s to check that there are no
interferences between the rollers and the scrapers
o check that two shear pins are inserted into the safsty devicc mounted on the pulley.
to be processed.
'll
ll
1'
a
t
a
|l
a
t
t
t
I
I
CRUSHER RV 6,5n2 - ITEM 252 CRr
INFUlI
1) SLOW ROLLER: D:27OO d:224 mm
A FAST ROLLER: D:27OO d:265 mn
1) Ff mi n:3.6 daN
Ffmax: 5.3 daN
.. . ;.tjt
,,lii., ;r:f {}i::
I
I
I
5.03 MAINTENANCE
Check parts to be lubricated and carry out lubrication in accordance with instructions
shown on the specific sheets. '
It is indispensable that scrapers are always into the correct position in order to allow a
good cleaning of the races and the surface of the cylinders. In contrary case these may
fill progressively with compacted and therefore very hard material which may cause
stresses and wear to teeth of the opposite rotor, which can't enter into the races. It's
therefore indispensable to check frequently the conditions of scrapers and, when
necessary, adjust or replace them.
check on wear of the teeth, elements and scrapers; when wearing begins, it's
necessary to re-establish their form and dimension with anti-wear hard electrode-
welding; in this way, it can be avoided that wear continues till such a point to require
the replacement of the piece.
After rollers rotation stop, due to the breaking of the shear pins, it is necessary to veri$
where is the foreign body which caused the breakage.
If it is still between the rollers, do not start again the machine before removing it.
In order to eliminate possible foreign bodies which can not be crushed, it is possible to
run the rollers also in opposite sense, but only with little impulses and visual control.
The rollers distance is adjustable; refer to the scheme 4.05A - Setting of rollers distance.
The distance initially foreseen between rollers is 40 mm.
To fit the material output sizg according to the real features of feeding material it is
possible to change the distance between rollers (after having unloaded the springs
tension).
To do this screw the screws of device pos. 6 (drawing n. V-35.545) and taking away
moulded packings pos. 12; unscrew the same screws to unload springs and to be able to
change freely plates pos. A and B of sketch 5.05A.
Do not absolutely take away all plates Pos. A as this will cause the interference with the
two rollers
Absolutely do not act the machine neither unloaded nor loaded, when plates pos. A
are off, otherwise the machine will be seriously damaged.
:
I
I
a
!
t
I
tt
t
I
t
t
I
I
t#{t
=wr
G--E$cEi)
0P til llG
SPAOERS ASSEIIBI"Y
EtrrEtt
cYLlt0E[6 Pos.A Pgs.B
n
a AI
L c 3 4 5 6
35 10 20 25 20 20
']};.'"r '1
THE AVAILABLE PLATES
*40 10 25 ?0 ;sl;0 i 20 TO OBTAIN THE OPENiNG
D ARE OF 25, 20, 10
,A
45 20 20 I Ur, $rtio 20 TH iCKNESS
i ;, 1 ,,:ii'llrijrrri I
L:i1,t';t.;i'
I
..'i
r;
: .'.,.^
r,i i:\: '! I
'til
,i
1r
REFERENCE:
meirsure the distance Y among elements 8 and l0 (that corresponds to the preload of
springs of 50 mm);
press springs screwing device 6; in this way plates 12 can move freely;
insert the quantity of profiled packings 12 thatare necessary to obtain the required
preload, by which it is possible to obtain forces shown in the following diagram;
unscrew device 6, allowing in this way to press springs on packings pos. 12 (the
device 6 is so unloaded).
I
J
I
i
{{
:l
t
t
l!
.
t
t
I cnusHER Rv 6,5/22 - rrEM 2s2 cRl
l
I
5.07 DIAGRAM
t
I
I
_t
I
1!
: o
.t
-,(
-T
!
f 23940
::! 20520
:-r 17100
'.t 13680
' ::.
10260
[!:
r-i
mm
j
30 40 50 60 7A
r-:
w i
rffK#t'F l
.a
-!
L\i
h-
.9. SPflIN6
:i$ SPfl t N6 624 nn
r{
f,:
lm-
nz.
q'I
CRUSHER RV 6,5122 - ITEM 252 CRl
A safety device is applied to the pulley axle (see drawing No. R-066.03).
Two shear pins are applied in the conesponding holes (pos. 3) an anti-drop plate on the
outside keeps these shear pins in position.
If the crusher rotors are fed accidentally with a foreign body, the two shear pins break;
the pulley axle (pos. t) stops and the pulley (pos. 2) continues to rotate powered by the
motor.
The corresponding roller stops, the rotation control device, when installed, halts the
electric motor and the pulley stops.
It is then possible to replace the shear pins; the two pieces of the broken pin are
extracted by pulling one out from the external part and pushing the other out from
internal part.
Two new shear pins are applied in order to restore normal working conditions.
Before starting up the electric motors again, it is necessary to check out location of the
foreign body which has caused overloading in the rollers'
The foreign body can be found in an uncrushed state at the inlet of the two rollers or it
could already have been crushed and, in this case, can have passed beyond the rollers-
In order to eliminate possible foreign bodies uncrushed between the rollers, it is possible
ro to run the rollers also in opposite sense, but only by little impulses and visual control-
:€Eg
tt.>9Ota
{ra
3.gvt
l:i9i
r{atTr(,
{ a,rf
o o o'o'
rtlf
la
st
e
,J6CE
eBss
SggH
bo('0
CRUSHER RV 6,5/22 - ITEM 252 CRl
The two toothed rollers are kept clean of any material which try to stick to them by
i
means of a scraper system applied to the lower part of the rotors (see drawing no.
I
R-082.23). ,
:l
3 a first element (pos. 3) which scrapes the external part of the roller.
,c o a second element (pos. 2) which scrapes the internal part of the$ller races.
5
..'
These two scrapers are secured in position by means of a set of fastening.b-olts.
li.,
rJ
The position of the two scrapers can be adjusted forwards and backwards by loosening
the fastening bolts.
Correct scraper positioning is as follows:
lg
rd
cl 5 mm from the external surface of fast roller for the external scraper (pos. 3) and 10
.t
mm from slow roller;
it
ft for the scraper inside the race (pos. 2) at approx. 2/3 ofthe race depth.
5
5
,:i It is therefore possible to use up completeiy scrapers which wear out at differeui. times.
Each time the positioning of the scrapers has to be adjusted, it is necessary to check
"! proper locking of the screws and to rotate the rollers manually (by means of the pulley,
d so as to check that there is no interference at any point between the rollers and the
scrapers).
{
Oncc the scraper have been worn, due to u.rbsequent repositioning, in such a way that
il
the bolts can no longer be blocked correctly, then these must be replaced by new
scrapers.
-f,
When subjeaed to heavy wear, it is possible to overlay the ends of the scrapers with an
i-
As illustrated on drwg. No. R-082.02 the toothed rollers are formed by various circular
elements placed side by side and locked in position by means of four tie-rods with nuts
(pos. I and pos. 2). ,
Four tie-rods fix the teeth in that position with nuts (pos. 34).
The cam diameter of these tie-rods is greater in front of the teeth positioning.
The cams enter into a groove on the side of the teeth.
By using the nuts (pos. 3 and 4) the tie-rods moves axially thus freeing or locking the
teeth.
IO Ifthe teeth have to be replaced, it is necessary to free the lateral part ofthe rollers by
removing the protective housing that are fixed with screws (see point 4.12).
By loosening nut 4 and tightening nut 3 the tie-rod moves axially from pos. A to pos. B
and the cams thus free the teeth.
In this way it is possible to extract the tooth from the outer part of the roller and insert
the new one.
To lock the tooth one operates on the nuts in the inverse sequence; therefore unscrew
nut 4 and tight nut 3.
The tie-rod is provided with a mechanical stop device corresponding to lock and unlock
positions.
Carrying out this operation it is necessary that the roller surface, in contact with the
tooth, is clean and that there are not foreign bodies.
io No foreign material must enter into the slot where the tooth is situated,
is no longer possible to keep it in correct positicirr.
as in this case it
.g
The teeth are syrnmetrical and can therefore be rotated through 180;, keeping the part
.t which processes the material turned outwards.
^l
M9
g+F tl /r- tl A
l
:l ,ffi ffi
el
'l^A
-
-= --t -/-
[-w
B
N/ruilHil
r rO
ffi
t--l--- | l==
| rF-
ffi1&ffi+-M-.S
tl
;l .f
\-./ -Er
Lfl|J-L *\-\o
H-N/ l-H5iltrN!
l/1t:\-l [
C
:I Ll
d6 P.]f .
,i l. F UN-N-E R
CONTRACT NO
S]EN\]EN
25_94_20065
GRES[K
.
;tl FUn-n_ER ip"o Nlo 4-9420065-5-0126 " " n
q
+.
(r"-
F FULLER T ll,EB,Ar{ 2
FROJECT
t r i t e : /d i s 1/I i brett i /fl-082_02. d
I FOPI'IATO A4
T
BEDESG[H][,,^,rnt
g, via trai,t/oh-nfi LI,€IU gz66or",
r. ut>Ebfiu
R-082.02
re|. (0d9) Blao$-retex 4ntlt'fr, @,9) utaoo, EEYISIONE
f,
*.
VLA UfA
F
; U
CRUSHEH RV 6,5x22 iten 252CRt UI=,MI6E
- _ ts_/-0_3/_s_6_
srsrrrutscF tr
l{ _______u_p
TEETH REPLACEI{ENT gsflfulfo otL
k' a
t R
X orsrr*o cto: tilhIFIctflE s0L0 c/llt tJsl zEL ct^
4
I
2 3 4
fl Sf5Aifl4_5t_11
1
SLOW AXLE
I
FAST AXLL
- I1 - - 01 01 - u l3,4 rr
A1 - c1 E1 - G1 M1 s1
F FULLER 7r
trR A "N E C
2
7r
Ttrtr
I l-l-
TI-J
I I I
T
I
VPtr
I t L
@ TO ASSEMBLE ON ELEMENTS .J#h,BEDESGHI"^
-ffi -17,:';,:i;:ff ;;:;:i::;:tr:]":";:;;l':::;'
H
U
II FH LN PB
B1 - D1 FT - H1 - Lt - N1 P1 _ F1 IJJ
t
(\ CRUSHEB RV 6,5x22 item 252CRt
\t{ TEETH ASSEI,|BLING
\
\ m lla
Xo,,,ono cn: llllIFICAnE snL!-!A usl
I
cRUSmR RV 6,5/22 - ITEM 252 CRr
I
,
I
5.11 ROLLERS AXLE DISASSEMBLING
t
In order to move them from their position it is necessary to take off the upper side
I structures and the upper hopper.
I The axles complete with relevant supports rest free on the lower side structure of the
machine; to reach the internal part of the bearings it is necessary to disassemble covers
I
pos. 5 and 9 respectively.
4
I
I 5.I2 REPLACEMENT OF UPPER FLANKS
I
1
The internal upper flanks (pos. 7-8 of drwg. No. R-082.23) can be replaced.
1
In order to effect the replacement it's necessary to take off the upper structure of the
I machine and screw offthe connection bolts with the lateral stnrcture. At this moment the
I elements pos. 7-8 can be lifted up sliding them out of their seat.
I
I
I
I
I
t
I
I
I
I
rl
ril
il
h
.'"' 3I-23
Rev. t RMS
0B/28/gt
II'ISTRUCTIONS FOR OPERATION AND MA]NTENANCE OF
BULLDOG HA}IMERMILLS
OPERATION
Make certain that ail bearings are supplied with the proper
amount of grease. Drain plugs and oil level plugs are provided
in housing flanges for checking. If circulating oil system is
used, the system should be started and oiI circulating through
housing before starting the rotor.
FEEDING HAMT,IERI"IILL
To secure the best results from your Hammermi 1 1, the feed must be
at a uniform rate in cubic feet per minute. Apron Feeders are
the best for guarry rock or mine run ore. The control of the
feeder is very important. fn some operations, the control is
manual. The best and most economical is the electronic control
inter-locked into the Hammermill motor.
If, for some reason, 1lorl plan to stop the Hammermill (1unch hour,
guitting time, ot some other reason) stop Feeder, oF run the
Feeder until all the rock or ore has been fed into the
Page 3 3L-23 Rev. l
Ham.mermill, then stop the Feeder. Permit the Hammermill to run
until empty, then shut off power.
MAINTENANCE
Operators should check all bolts and nuts,'make sure that all are
right and secure. Ihis should be a periodic custom.
Hammers wili require replacement more than any other part in the
Hammermill. To replace hammers wiii reguire a crew of two or
three men. In the Non-Clog and Standard machines, remove the
access doors or panels. Place a 2 x 6, 2 x B, or 2 x 10
(depending on the size of unit) through this opening, resting on
the top flange of bottom housing. A man can then enter the
machinej he removes the hammer as the men on the outside drive
out the hammer pins. Replace this row immediately with the same
number of new hammers. Replace the keepers at the ends of each
hammer boIt. Turn rotor the next row, repeat the operation.
Turn to third row, repeat the operation. Replace the access
doors. You are again'ready to resume operation.
llo maintain perfeet balance of your rotor, make sure each row of
hammers weighs the same.
^l
If you rebuitd your hammers by electric welding, maintain the
original shape and dimensions. AIso make sure when installing
the hammers, each row weighs the same. L./
7
I
I
cH1072-156A
cH10?2- 568
cH70?2-151
R.H. OPP.
L.H. SHN.
R.H. OPP.
O
9 I BH70'12-123A TOP FRONT SIDE SECT. ASS'Y L.H, SFTN.
l4 2 BH70?2-E5l LINER
l) cH1072-s2A FRONT }IOPPER SPREADER
2 cH1012-D52 LINER
22
23
Bn70'72-t63A
BH?0'72-32A
tsH1072-321J
BREAKER PLT. DRIVE L.I].
S!IN
I,.H. SHN
R,}I. OPP
o
2 RI l?072-1132 SLIDE COVER L.IJ. & R-H.
{0
@NROEMIIAL -
SVFDALA INDUSTRIES, INC.
Qpr****-
q
PROPERTY CF
ENGTNEERTNG DMsroN
ceDrR R Pt05, lowi. us^
O
SSE}iBLY 7 210 NC H '}j1ILL
ErrT 0 7 2-I53
,\
r"at
{F<;? ,J*F.
DATA PULLEY DRUM
BELT CONVEYOR TUBAN III
/
'I
Didqkrr Olch,
td,k*?
tr"-Ulchruil.flsruf,
Kad Pamel. Porryiapan Brlran
\ /
,.;
EAR/40300,002 - 3.1
ReMsike : 0
Tanqqalterblt : 01 Desember 1998
OUTPUT ASPEK
'
DAMPAK
kontaminasi Pengurangan
ada yang tak
terbaharui
Kabag. Tambang
P i' SL[ir_il cl?ESiK (PERSERO) Tbk
ee!_1
:
PENILAIAN RESIKO LINGKUNGAN i-anggal Terbit . ?1 Oktober 19$9
Revisi .n
l,la Asoek
pqk II
Dampak NORMAL ABNIORMAL
-_-'..+
4u. Lingkungan Linqkunqan L D.IK D. :rek.l P. P. [//. P M.P. l.M lSkorlL D t\. tJ :tek lP.P /\/ P IM.P
31312 t 2.i1 - COtiC*ceran bett bekas Kontaminasi tanah 1 J 5 1
I
I
31312 t2-:1 - EOliPen-rakaian Listrik Pengurangan ada yang tak terbaharui 1 7 7 1 ? , l:;
I
i
I
i
I
I
I
I
I
I
I
I
I
r.et L.D..= Luasan Darlpak; K. ).= Keseriusan Dampak, Frek.= Kebolel" jaclian Darnpak; P.P.= ireriiu'an peuinGr,gl,i
W.P_= Vlaktu Pemaparan; M.P.= Metode Pengendalian; l.M.= lrnag e Masyarakat.
\Afft^^"
[ !Ye&1u{qt.,L [' M@
K::,i Pl-L Kabag. Tanrbang Kadep. Penurrjang Olterasi Ka. Dinas Perrel Proses & Lingklrttgan
EAR/40300r002 - 3.1
Revlsike : 0
Tanoqalterblt : 01 Desember 1998
Part baru
Bearing
e Rubber disk
Bolt, nut + washer
Shaft
Plate
Perbaikan apronl
crusher, surge bin, 3131U231-CO2
transfer tower
Part bekas
Bearing
a Rubber disk
Bolt, nut + washer
Shaft
Plate
Dlperlksa oleh :
--
,o
PT SEMEN GRESIK (PERSERO) Tbk
OUTPUT'ASPEK
Komponen/Part
(bekas) :bearing,
bber disk dan pin, bucket,
nut, washer, bolt, nut, washer,
wprng tercecer di -
makjun tanah
DAMPAK
kontaminasi
tanah
W
Diperiksa oleh : *pisetujui
mailliGtn"n. a;
Kabag.Tambang Kadep. Penunj. Op. Ka. Dinas Penel. Proses & Lingkungan
/o
PT SEMEN GRESIK (PERSERO) Tbk EARI40300/001-3.1 Revisi ke : 0 Tanggal : 1 Desember 1998
Dokumen
Nomor : P.J3131212O2 - 4.3.1
II II 135
31312t231 -CO? Ceceran wiping rack / Kontaminasi tanah 3 5 3 J 1
makjun bekas
Ket:
Part baru
Repair/penambahan
lnstalasi belt drift, 31314241-CO3 trercecer ditanah Kontaminasi tanah
motion detector &
pullcard
Part bekas
(D,
Dlperlksa oleh:
Unit Kerja
Alat Utama/Area : Belt Conveyor / Crusher
Uraian At<tivitas : Repair / Penambahan Instalasi Belt Drift, Motion Detector, Pull cord.
DAMPAK
Kontaminasi
tanah
Disetujui
Dokumen
Nomor : W3131V203 - 4.3.1
TanggalTerbit : 21 Oktober 1999
PENILAIAN RESIKO LINGKUNGAN
Revisi :0
Halaman :1dari 1
Unit Kerja Seksi Pemeliharaan Penyiapan Bahan
Area CrusherTuban 1,2&3
Aldivitas Repair/ penambahan Instalasi Belt Drift, Motion Detector & Pull Card
Ket : L.Dj Luasan Dampak; K.D.= Keseriusan Dampak; Frek.= Kebolehjadian Dampak, P.P.= Peraturan Perundangan,
W.P.= Waktu Pemaparan, M.P.= Metode Pengendalian; l.M.= lmage Masyarakat.
t&P
lr. Wahvudi Heru P. Maman Rusvaman, BE
I) 0i{tii'i it{ T irii li ti ; }t'J
Kasi. PPB. Kabag. Tambang Kadep. Penunjang Operasi Ka. Dinas Penel. Proses & Lingkungan
EAR/40300,002- 3.1
ReMslke : 0
Tanggalterbit : 01 Desember1998
Part baru
Bearing
o, Rubber disk
Spiral
Listrik
Part bekas
o Bearing
Rubber disk
Spiral
3fi14232-EO4 Pemakaian Listrik Pengurangan ada yang tak
terbaharui.
Dlperlksa oleh :
DOKUI{tsfl TLIifi
INPUT OUTPUT
A B c 'ASPEK D E F
Bahan Baku Energi Air Lain-lain Produk (ke udara) (ke air) (ke tanah) (pengelolaan (sumber (isu -isu
limbah) dava alam) Masvarakat)
solar solar
wiping rack wiping rack Ceceran w.r.
makjun makjun makjun
DAMPAK
Kontaminasi Pengurangan
tanah ada yang tak
terbaharui
Diperiksa oleh :
Maman Rusvaman. BE
Kasi. PPB Kabag.Tambang Penel. Proses & Lingkungan
?
EAR/4u -.r0/00'l-3.1 Revisi ke: 0 1998
PT SEr,4Ef''t GRESTK (PERSERO) Tbk I Tanggat . 1 Desemler I
hIORMAL ABNORMAL
n. t
JlJtltz)!-cv
^/ ^^4 -n Pernakaiart Listrik Pengurangan ada yang tak terbaharui r+4+ I
Ket f-.O= r-uasa" Dr"rp"k, K3= KestG-n Oamp-t<i Frek.= Kebolehjadian Dampak, P.P.= Peraturan Perunclangatr;
W.P.= Waktu Pemaparan, M.P.= Metode Pengendalian; l.M'= lmage Masyarakat.
\n,{'^? \\
lr Wahvudi Heru P_ @ lr.
Kasi PPB Kabag. Tarnbang Kadep. Penunjang Operasi Ka. Dinas Penel. Proses & Lingkungan
EAR/40300A02- 3.1
ReMsike : 0
Tanqqalterbit : 01 Desember 1998
PT. SEMEN GRESIK (PERSERO) TbK Nomor Dokumen : R/31312 I 105 - 4.3.1
TanggalTerbit : 21 Oktober 1999
DAFTAR ASPEK LINGKUNGAN Revisike :0
Halaman :1dari 1
Kode Unit keria :31312
Unit Keria : Pemeliharaan Penyiapan Bahan
Aktifitas : Penanganan Sampah Kantor
Barang baru
Kertas
o Pita Printer
Pita Mesin Ketik
Alat tulis
Barang bekas
Kertas
a Pita Printer
Pita Mesin Ketik
Alat tulis
INPUT OUTPUT'ASPEK
A B c D E F
Bahan Baku Energi Air Lain-lain Produk fte udara) (ke air) (ke tanah) (pengelolaan (sumber (isu -isu
limbah) dava alam) Masvarakat)
DAMPAK
Kontaminasi
tanah
Vl\l"*P
lr. Wahiudi HerU P Maman Rusraman, BE
Kasi. PPB Kabag. Tambang
t
a
PT SEMEN GRESTK (PERSERO) Tbk EAR/40300/001-3.1 Revisi ke: 0 Tanssal : 1 Desember 1998
Ket: L.D.= Luasan Dampak; K.D.= Keseriusan Dampak; Frek= Kebolehjadian Dampaki P.P.= Peraturan Perundangan;
W.P.= WaHu Pemaparan, M.P.= Metode Pengendalian; l.M.= lmage Masyarakat.
/ *\i^
\rv\Xt',^p /\
lr. Wahwdi Heru P. Maman Rusvaman, BE Drs. Lilik Sulistivono
Kasi. PPB. Kabag. Tambang Ka. Dinas Penel. Proses & Lingkungan
J'rF '
232. FE t/2
DE$CnlPTlCi..j
'
!', irrlr
i'v'il Tinrer B.sarci
i
_l__l
J,_'i i
i5_,34_4_6003_01 I
i t?1 tr,trt
3O4C1 O,rtrT FULSE COLLFCTOR
I
l lJ1 5-84-d-60(l:J-(:)1 i
-rC'}tr,10
.JET FULSE COLLFCTC,R
5" Dia. .x lC' Lq -! ,.3r:;i 3r4-79-4-oo0i -36
t
tt,
| , - .,,
iBaqCage.51Dia.iffi 325-65-4-1902-01 i i00
i!AJ,l Timer B'_13r,J 315-8,1-4-5003-01 i
ti
1 .44C'i o ..i [T PULSI LIOLLICTCR It
iiri
iBags"Dia.xtu'i_gffi i 5]4-ie-4-000r -3s
iBag Cage. 5' [Jia. x i 0 Fi i onn uriih Venir:ri I i?25-85-4- 1 9tr2-Cri
i
I
i AA
!Y.l Timei'P,oe.i'd
't
/ / .1
i-(n
\!/v i:l
" u
.{*.- - J
e Ralt loint
Belt CapacitY
Belt Soeed
Horizontal Lenqth
: Vulcanized Splicing
1200 MTPH Limestone
: 0.62 Misec
15695 mm
Lift : 2205 mm
Total Lenqth 36.5 M
I Tail Position -
( Or EqueL)
SXf tSO mm
with Adqpter Sleeve Locating Ri
tibyrinth. Seal GreY Cast lron
I
Plummgr Block Housing No.
Tapered Bore Bearing No'22234CCKM33
40.000 L10 Bearing Life both end open
( Or Equal )
I Note: Modifikasi
Tanggal Pelaksanaan ;
Alasan t Evaluasi :
DATA PERALATAN RAW MATERIAL TRANSPOT
PEMELIHARAAN CRUSHER
a 3elt Joint
3elt Caoacitv
Belt Speed
: Vulcanized SBlicing
1200 MTPH Limestone
: 0.62 M/sec
15695 mm
Horizontal Length
Lift :22O5 mm
Total Lenqth : 36.5 M
o fail Position
( Or Equal)
: SKF 150 mm Spherical Rolle
with Adapter Sleeve Locating Bi!g-&
Labyrinth. Seal Grey Cast lron (4) Bolt
Plummer Block Housing No.SDGC 2234.
Tapered Bore Bearing No.22234CCKAll33
40.000 L10 Bearing Life bplbend ppg!
( Or Equalf
Note: Modifikasi
Tanggal Pelaksanaan
Alasan / Evaluasi
I
irJ
Bearinq
with Adapter Sleeve Locating Rinq&.
tabvrinth. SealGrev Cast lron (4) B9l!- .
Plummer Block Housing No.€QGC2?34.
TaperedBoreBe@
4O.OOO L10 BearingLife both end open
( Or Equal )
fake-UpFosition :S
with Adapter Sleeve Locating Rinq&.,
Note: Modifikasi :
TanggalPelalrsanaan :
Alasan I Evaluasi :
...,/
PT SEMEN GRESIK (PERSERO)TbK
SEKSI PEMELIHARAAN CRUSHER
NAMA PERALATAI\ :
NOMOR EQUIPMENT :
Note: Modifikasi
Tanggal Pelaksanaan
Alasan I Evaluasi
o
DATA PERALATAN RAW MATERIAL TRANSPOT
PEMELIHARAAN CRUSHER
Note: Modifikasi
Tanggal Pelaksanaan
Alasan / Evaluasi
PT SEMEN GRESIK (PERSERO) TbK R/31113/303 !F
SEKSI PEMELIHARAAN CRUSHER )
NAMA PERALA.TAI\ :
NOMOR EQUIPMENT :
Note: Modifikasi
Tanggal Pelaksanaan
Alasan / Evaluasi
t,l I : l,l lll D^\-f ( )I l: L-ItUSl tINc
/tllllti ttvr)
lll..\xr
rot,rfl{rrr
.rtl h|r t.lvl{
liirf t'
.
"'el.\T- Di,{'IN \'{LvT-
prLS-St.I.t rlAuCE TI.ST:D
rrt,nTl 'nA(; {frto\TI) rT)t to nAR *rrrKr:\K} FRllL'rLLt ^.\.D
rrt,Ttx rII tYPf.: JtT PttlJt C-T)utCTCrR
SIZI.: XKIO
!T-TE, AI.E.L ].? sQUArS METErs
LTELLIIfSIO: b Ct. bA,o CI,GS. Tnt{Ef SAt.E.\.qD
'i
vALVlt:l. l{tJT3. Dq-Tl w^-fltErs. oAUK:Fr. .$rD
ur.nrl n^r: nI.TZtr nr rYPT-: JET FUI.IT COLI.ECTOR
FrI'L\Cl 1
It
SEEi lo.fCto
I nLTFI Arl.t l.'? sQUAr! METETS I
rt
I LTCLUDO.I(I: BAGS. BAC CAC&S. TII{E"( 5;rXn\oaf)
v^LV6. MJTS. BOLTS. WA.SIIEX,S. CALtCtrS. prptNc iI
:i
!J T.CA I cn^flz tT:x; :S MT C^PACTTY ^l\rD
rl lt r.c-T I cortmrrrcrn ATtr-q cY)fi:o :l
.t,t TYPrl An,cootJ) ROTA.IY tCR{w
it \OOPT. MJ:!{IIER GA15
,l
I C.TPACTTY: ..60G{PH I
FI'ISSLT.E 7ErCP.{ ;l
rl I I
LKLurxir-G: N(rrIN l,iOTOIt Wfnt D(I'ECT DR.&Z' .{,
-l
vi
'i
t
i'ryr I
l'+bn I p+r -.\rr
'._L___r-__::_i_-__-;li -:=,x,r-:--__ '_oIM.yrr.r:r_vt+1<tgl-llvrr
i5 t==:--T
l :rr.iRt i-atisr-iffiiixii-iit.s"i:. ---
, -111f,f
ir i Ey;ri(r.Ruv(; I CApACTTY:70aMTFI{TTMESTO}IE
'l:l
I i i x{X)trI-:721o
<rzq.rrteMMrrlMMrr\TrpswrlroBylntMMwrDe
I i, ; i n|snxrJNrrs
| {
i
It i DrcluDtt{o:lnUsl}rt sf,f?qTal-U.Cr$ roTfr.
i nt^f-r. no(rE&TAPETEDDOT& roToLBa l.Ilics.
i,l I Fl-ycltrF-rrJ-s, Ktrys. tocKMJTS, LOCt@I-{lr^l
i IIAMMB,S. lIl'MMErptN:t. ,!a6/I}{l r-I{x Ars prN TypB
BrX,AxEr pL T( nrlJl'lcEt ptlTB AssErcl-y ((7.s
I; iI rsro DRn/E
|'4YO AJ.r.cr,1I1Lr
| | KwI Gr./|Trs. r0l/r}{l LrNr^NDptNTypEcLEANrHO
I B^r CL!.^Nntcl BAI'DRM ASSf,MBLTtrS (7.5 XTn
i noTgc. AssriMal-y. cncuuTl!€ gr IIIE8.rATEN
r i rrsTEM (vJrrH o.l7 tcw NoTu'I lryDrJrut-E rowEx,
LNTT si\TrTM, clB.f,s, u'DREATEN Ur{rTs.
I I cAticBS. VALVBS ArJrr.$.
i A){D UrO sptD SWTrClrFr
MArN IOTfr. : lo72 KW. 600 r.pr( 600 v
sLDYr An' DRYn ;-
I tr,r.xxll'{tnN II rrrt: ArR cooIJD Rzt'RtggnA1EDArn
I
N{ODEL NuMIrEn : totc)
CAPACITY: {6OCMplI
C1C{\{PnESSOI MOTOaDATA : t-5 Ktr. !I) V. I pt{ s& 50 tU
TNCLLJDTNG :AUTSaATE ELECTRrc DtiINS. Aur.Ms.
Ps.ErrLTn- ArTErrtr.TEl. o^lrcfs. ANDTutOo.rt Kw
FAN lvtoTors
!tLIIil ELE411gq lrorqT PT8G
5Lrl FEEDT. I,IFTVEN.SAL TY]Pf,: SIi}BE-ER,
E\crNrruIrc, CAPACTTY : ?oO MTPH
sr:n. : tj2f ML( WIDA ETlg DAl.:t WTrII
lrt MM PITCH
IIELUDII{} : STEEL Ff.{lqfr srrg lll{Ef. C/OtrBLEf.
BArSr ror-lIrlf, lllna s,ALOrr r rrRrr-rlE${
sYsrl$( crSlsE LUBXEATEN SrasTEM (wTnr o.]7
KT, LSTORI StT'€trr. O{AItt EYDT.AUI-E TAXr_Up
IV{ECHANISM SYSTEM (WITH o.t7 fT
NTOTG.I VALVES.
${S. SWTrcHES. NLTET. UrcBBI.EN. DlrVE SYSTEM
^I.
MAINNOTC.: 7i KW. l5d, Itpr{ AF UII\/E
FEEDER UNI]rZN.SAL TYPE: qDBDn tA.
ll.ctl\.nE{C C.^PACITY: 7OO MTPH
r. : l5?,r MM WIDE Eyrt BJtr.S wTrH ltr MM prTclr
II{CllJDlt{O : STEEL fr^lt{8. gDe Ltr\rFt WOABLEI
BAI'S. rcu..El E.ArINcq sAL OrL I.IJBTE TDN
sYsTt d (xB.^sI, LUnEATEI| SITTEI. Cwrrtl o.J7
KW LETCTI stnocr cI{lD( }rY-DTAULE TAxB-Up
MlClIANlrM SysTnr{ (wrrH O.t rw r,EToAI VALrr'8S.
swTrcHfj. rLTEr. woaBLElDlIVB STTTEM
^unrt(Si
It{l{IN }i.lOTOL: 75 XW. tsd) npr( .AI DlIIl|B
FAIT }IARTZTII PAN II{C. TYPE : tl}"ta DC EEruEq BACXWAID CLrrvED ErLDE
(:JLBrl) CAPACITY : ,toa,to .^Mt/Hf
PnESSUR.E,: -?5rt MM ll.O.
TEMPEIRT{TL'IE : ,tO €
I}SIJUO\K} : Fu}GED nq.n,T AND qJTLET. Acc]Is:t
DOCn Dal'ttv coNNECTEt{r, sI'A:rT sL.^I{ CHr.M{E-
BA.SE. BELTCIIATD. SHATT AND EEATII{I G{JAID,
sl|. TT AIS llBArul{(I. DGLT DII\.B AND }'AI.ITJAL
OEKEf,Dq.'TT.NT DA{Pf,r
rvPTOI :45 KW. lJd
ilt4
e
F'tl
x
{ q
il:o
:izfr E
6
B
tl
h
Y
?: I
11
:ia -r
llti115iiri::=i,1, 9{:
EA"-
1i atI
I
f,
HT;
ilJX
lFlFiiig;!!5!iFiBI TTY I
a
j
rl l\
IT
ElfBr \ \b.
-:
5 f,
tta
-: 6 qx
L
r- i (5Iil F ig
PC ]'
(1 <' }FFFI.
xxxx-
H
:U
=::
{- rlJt- -x 4F
':
.l
E -<--< l- F 4b 'I
'-t
\) ) Y
L,
c -Ft.r-
L
dt u---v
5:. a.ta--
-xd{F
- -__-
_;'oil.t -l-tEffiTtiitflll-
; i- tii.-lf r eaxCVrr'atR
il ij I nELr wrDrlr . ltro ML{ ,l
liii I
ii II rrpl-r spffD oclu,arc ,l
ir I i rffir'rffi'
Iil"EONTAI- Ltl€Ttl lLtJ }'{}{ ll
]r
llilil i , i trFr'z2o5ri.(rr il
! I olcLUD(Ml : etAir Ls.rNTFr rf,DUcEa v-Fr r:.
1l i Drrwr ${E^\a ii
il I I I DUVD{ ert^w. A}{) v.aELTCxJArB ll
ilil | | : I tlmot: lr 5 Xw. trfi rpM il
Btr r L-olrvEYo.r rtrl<rl l nE{rl I trrr-T clplc"ry : r}r MTpH Lnrurcr{r
i
ill;l :.1-trc: i il
DaLT wrDru: zmMu
lt I I nrrT sps,D:orrr..tEE ll
ll I I I tnzcrlrr,rrr-EHsrx:lsdrlr.r' !l
il i I UFI:Z!S}{I{ il
I
iI1
ll i : r'rr',"sut4'
ilil II I I nurmlo $Hrr }€UNTED
II\ELUD0{O : $HrT rznr'm. glNK.nF
l€uNrED rzDr'm. grNK.nF T r il
il
ili
ll
llrl rrtE
I
IIlr
I I
i
ii
tnrvq,r rrlcuEl
uu"rcqyrzvotL l n-nrvqr
II ure,rcqYrdolL
II sltllva
I
slc^va AND v-EzLT
l0rol:
Lsrca.: ^ND
lt
lr s rw.
F1;cgrn II zrz-rcr-p1.crry:
rra,rcrrlcrry: rE
I st
ou^lDd
v.Ezt.r ouAlDd
rPM
lierpM
lse
tr MTpn
ucca- gt uu}
lrooel- uulvv EZLr3. Drn/Erec,rvE
EZLT3. Drn/Erslc',rvE
rN
r ?r,.?r1"r'..r? t-t ^w Mrr
lrrpw LrMrsrcn{r/cray
rsrl. DRTVFI
r4vLr DRn/nv il
ll
ll
li
li"'l I I BELTWIDTH:ffiMM
I |
1
I
| Bel.TsipED t.lw:glc
i i I nOIIZONTALLEI\(IT}|: 16t315 l,ot
i ; I urr: terll lrr.
I I I nu:-tooc:pAuurLSrtlFTEErx.EErgrNr-EELT
1l I : I lmtrD{nr?vs). pl:urDcoupu}ic.
ll,l,i I rI Ilcurpuxr
culpu}(r ^NDr,owspzm
I| I| r€Tfl.:!
r'oTu.: llsIw. lJfirPr.
ll r.rrcr I BELTco:Yl'woR I RIDtq.nsclrrn, I Erx.Tclpl.crTy-.D.rrr:prrLrrrf,rToxzgtlyMD(
ll I I: I BELrwrDrx:roMM
I i I nELTsPEzD:r.1tr/str
irrll I : lr|or@NTALLEDfcTH:fiolSMM
,i i Ii II Llrr:lers2lo{
I i I
D'ELUDI}{I:PAI.|LLELS|ATTIEDT-EErflINX.EzLT
I€OZL Dltotzl/'l rLuD ccupul€. A.}o Low srlrD
ccuPtllro
f,gTq.:2JO KV. tJ@ IPM
:.LB'CS I BEI-T ColYl'tTon I nLBlIrIl l FTECTITR I Bf,t T CAPA.CTTY : Da }tr?tl Ll}{EsroNI.fl.rY MU
ELT wIDTll:.Wl{Lt
IIELT SPEZD t 1.1 l3':fE
til4tNTAL LE}€TH : l+rl lr{
I I I I llcuuDrt.xl : lrrArr lo;NT rn/rxq.-u Eu-Ef,r
ox{r,-8ELT IOOEL st rlrr. V-ELT. V-BELT CrJArB'
Drrvzl sr|l,AvL AND DrrVEX sl!l^r/E
teT()f :22 fW. l5dt rYM
14LDCI | BE-TCO${YEYOR I n-EtlllfrFtlCtlltt I ELTC'irTACITY:DlfT?ttrnrrrtQFfrrltYIIII
RLLT wIDTll:2FMM
RELT gYtZD: 1.52 lr/:nf
lg.fDONTAL LtrlGTtt : trrrts M}{
UrT : ?JI) I.Gl
ll€LIJDt}{I : PAl llEL tl0rT L.G.T}{T rE.Ezf g.I}(I-
IOAL Dtslrz\^ lrnt
BtrLT spEED rurD ccupLrl.to.
Art)qjPul{t
illllil,_r^E.*I ,i
wrDTrt t@ NG{
I COV\EYOfiSFEI:D: t{lsc,sEC ri
r r rrcrurcrcvo: Iurls. s1,.spElrs'N. rr. r.n'- ucrr.\L
i .I sprED srxsq rd-r-opqc,cr..o(
:rr.nrr , I I resrwEnxr
AND6Arr,,'_{To',
r.r-r.r:nrtc rrot.fl.,
I prr:
:rt.tr:n Ii ztzr:n<tc. ttottT , rrrc
14r.UD I twJ,glntctrrrrrr,l. PTr
l,lt.ssl I 1_ gt^wruxr.
sTRUcTUtaf,
I; PTaC
I. I\ ITSTONZ 5T()RAC'ri
!.r.TRr r TRr'prR , Honlxr
'o.cf,rrrRf,r.cl ,-* lrr
. / ',nawlDr
' :. l rRIppEl. gEq o.Z5 }'o3
CAPACITY: Z]q, MTPH
blcl'L'lDsr<i: BELT CI-E {.\q DaCt( pL{Tt_ ELECTTJC^L
I
iI |I |i |I Tn^J'lsrr. WHEEL Ar{D SI{AFT. rrur.
c1r.Mps.
='33rl]=T:.sll^rrrr\.crDr-s.pru_owBlcf,1(
-
?-. i
iuln Lplx air<
{
-iii-^jj- T'^i;frtxt r'oiil'n-Gl
I \rlDTrt tsm MM
i IIUJm{A: CXAU{/?AN AssD(nl.y. IOOT srnrT
| ,ssrnrru-y. sKIlTrloAtDs. tx.rvf, uNrr F.Ex rIrAN
i co!.crs\firE rEDr-rrI c^ri.y At{D rtrrurN sTx.AND
I n"nfCf1' lor r srt. J{D rr rrcTltclr B(g;pttrnl\rf.
vAIlABL[, sPf,ED m.tv!, AUTOM/{TE LUBA SYSTrr,(
wTnt 0.t9 Kw !€Tfr.
reT* 22{ XW. lrxl r'PM - Dcsct
!SLllct rtn T CO${\!YOI( IEIME& r nrcrlll RIrI.T CAPACITY: rlr MTPII
DtrLT WIDTTT I.OA M/SEC
InrffiTAL LEI*OT}t tdgm r&{
IlfcLUDOg 6H,A.rT I,g.,NTED nED(JCET GrNX_btf-T
l.ooEl- tls m,tl v{t[LT. DnrvEr glf,.^vl. D&rvrx
STIf,A\tr. AND V-AELT CRJAT.u3
I,ry urw. I100B,PM
:JLglvl ELT SCAI-E €.rEvcrwElcEl.\rc f,jroDELFrUM@ Ut+rl.a
SYSTIEf,III CAPACITY: 15O MTPH (I\UYALI 6I{) MTPH 0.,IAX)
cot{vEYor. wIDT}t lzqt }0{
coNvEtlr E EE& 1.q2,M/SDC
DELUDTI.ILIDIIZI.3. ttrlDll{sru'r uE DToITAL
SPEED sElrls€( MgOprcBSSC,tL Al{D C.ttr[n'.l\TEN
TEST WEIGTTT
cR.r.t\'E , . PTE,.
CRLI$II'R (CLA\-) Irt'nra-i{l 'MT. NC€,OCr D(XJU"I rOrJ
TYPt
C.TPACITY: }5{t MTPfl (DRY BISIS)
IlfCl-IJDlNG: }IOUS{C( SUPPOIT:.TOOT}I r€(lErs.
Rotl-8n. ${Arra sllNtr Dgvra.u,JarEATrNO SySTA(
Ell.sTE CU.JPLII€. BAS PI-ATI5. TAPEI, LINER:I
l'lOTOrut: ll0 KW. 75O lPM
Ln KW. 750 tFM
I'T.}IPI HOPPN,
l:'LXPT lcPnR
IJLSST ETRIJCTURE
(cL{Y CRrtsl{R)
15LSS! STRL'CTL'RI
ulic Ta
ing Piqton Rod HVdroutic Take-U
- Ring Pin Rod End
Pin / Safety Dowet ( Routine
rocket Take - U
$eal R - 1300 06660 Made In USA 77A0 - E52 /so t corOto?oyz
Seal R - 1400 07058 Made In USA 77OO - F52 /<6rr': '?otow t4A
Bearing Hammer Mill
low Speeh Reducer Breaker p. CR seal Oi|40077 -USA
High Speed Reducer Breaker p. CR seal Oil 19831- USA
I Roller Beari
ucer For Breaker Plate Drive
O:trt+
5u5o=41i4W
Nominal Ratro
?.31 CR1t2
Hammer Mill
23168K-C3-W33
Wobbler Feeder
' Drive Sprocket Outer Bearin sKF 22226 - W33 - C3
* Drive
Sprocket Inner Beari sKF 22315 - W33 - C3
I
,7 \
o
Ratio :22.01 : 1
19366 - 10
3 x 212 C\AI
HS Seal 19 x 368 - 19
19x368-27
(\A(,
Ratio :49.99 : 1
- HS Pinion / Shaft
0323 x 212 CN
19x358-19
Ratio :24.186 : 1
1784175 - 1
Ratio .39.85: 1
323 x 212 CS
9x368-16
Ratio :24.05 : 1
1771066 - 1
319276 - 13
1771066 - 1
19276 - 5
0319276 - 13
Y.
241 TRl 'Spesification V\W T,W
) 4V.
Trinper Drive ( Gear Reducer )
- Manufacture FLENDERS
- Tvoe Motor Reducer
- Size KA140-G132M6-D75
- Ratio 132.14:1
- Drive: 960 Rpm
- Driven 7.3 Rpm
- Service Ratino 5.4 HP
- Serial No. No. 54t j32.002-1-1.2
Hold Dor,vn Pullev Triooer
- Pillow Block ssNHD 51d - 6't5 MC 7
- Bearinq 22218 CCK I W33 '
- Adaoter Sleeve H 3t8
Labvrinth Seal rsNA 518 S
Fixinq Rinq FRB 12.5 r 160
- Blankino Rinq qsNH 518 - 615
I-ripper Wheel Axle No.1
"Pillow Block ssNHD 520 - 617 IMCT
- Bearinq 22220 CCK / W33
'Adarler Sleeve H 320
- Labvrinth Seal IShA 520 S
-Fixinq Rinq FRB 121 180
- Blanqkinq Rinq ASNH 520 -617
fripper Wheel Axle No.2 & 3
- Pillow Block SSNHD 528 J MC 7
"Bearinq 2222e CCK I W33
- Adapter Sleeve H 3128
- Labvrinth Seai rsNA 528 S
Fixinq Rinq FRB 12 I 250
Bianokino Rino ASNH 528
fripper Discharqe Pullev & Bend Pullev
- Pillow Block sD 3144
- Bearinq 23144 CCK t W33
- Adapter Sleeve H3144
- Triple Seal Rinq s44
Fixino Rino FRB 12 I 250
SealCord 4 mm Dia
Blanqkinq Rinq :TS 44
251 CR1
Bearinq 2314ACCKJW33
Adapter Sleeve t 3140
Pullev Bearinq 23044 CC 1W 33
Drive Crusher { Motor }
- Bearinq 22226E
Fixinq Rinq FRB 13 r 230
Labvrinth Seai rSNA 226 G
Pillow Block SNH 526 TG
251 AC1
Aoron Convevor Drive
- Reducer Seriai Number 13450 -24 r
2906 0098 00
3 Unit 6
GA22 1613 6105 00 1 .x
1x3tlnit 6
(3Unit) 1619 1269
5
1202 3869 00 lx3Unit
2901 0003 00
*THS
*ff#'""
/
'!- (\ ('( ,.r) \', J\l \Ll \ (,) r.'.,
'..r ('\ rv r.r
i: |(J
lr\r
t" tl
I
I
|
t'r-
l* l"
l(u
I
I
<J
-f "-', I
\' -l:..
I j.-_ .l_-,1-..,_.-
lhn
I
1i,
I a;r
t,{'
l_.. I
I
tx lir
I
l''----'
\L) 1,., l'.wl o s
ls) |l$l
l.; {,1: li< li, Lo
):t
lsl* I (J l?_ lc
|
J,
(r_.\
lb fl'
(r:
C) (:) c) ,3t () I
c) ,e ccl
I
-l
1L
\.t
r l,:
l:a prt lilv l\'l <I t1
:r-l -- lci ld lc) l() lo c)
l=.
lii la I at' | ls'
lc .i
+ !.1
ell (t{
:38
I.J.J l
l'r l\ l(u lc{ lcl l() lc) c)
\_r
:.:
c)
cn ,i)o ol 3)
'31
fr c!)
r+
() c:' tj-)
,D 1." I OI
lrt
il(') l<') ll\
l:=<
cr l(c, lc, l|r' Iro l'f \'
,Jy l: )< x x
CD (r)
v t;: cr
t'-
x :( (rf, C)
> l'--N 8lE; llo) lcnl"- cx 0t
lr; t; l;, lx lx
CQ ,< (c,
-:) r- )t X >: ,(. tJ)
;1 )r ;;a ): .) :> )< :> m >( >t ;> (:x x: :( IX l><l I >:
>(
i- 5?; :>
ro u) u,l m )r ,1)
r,t)
: l15I 5lt; rrr lol l:( cc l)> l> t>. l:> l) )'
-_t tol I
c) rl)
tl-
*
| tl I
TO
u)
r-tl
lIt utl
'l' Ill|nt.> IlJ:) Itn lr) Irr) ltr) u)
trr Ur ln' I t(' lrx g.
(:il lir
I
() CU :D
I
(\|
I
CJ EI tl t' lc,
a)
lib l(o
r-t
l''
L
rn
'"1 A
|
lw
.x/
I Itt;b:i; t' j.l lelv' I
t,
_r.' I I
a l.r I I
t'
I lt -v' l;K
I
I l"
I-:"I
t\.D
+H-----'
(
7
-'o 7 IA
o c,
--l
.rl <. .1,
t-t-
T lt
f'aiFi
Itu l.f I t-
t\ ll+
t-
,Il* Ir:
li
!
\to \>l
.l- it_ IJ
LU !? | .!;
al It '<l t+
L_ t_ I6
\f
c0
:L- .< -:1.
-f
'-rf
'-'-rF
() 'j
l.l.r'::
lc)
| -t-
1'- r H--
I
r-'
__J I
o.
-9 ,al
r). I
l, | 13. tft
t|l v- h"
|
I
II l+t Y,
I
n t
l;:. lz. I I
ll
.{ lJ-
LL
LT
I
fr:.
l"( l<:
ILL
trr
r) Cr 1ff. l/\t;./
ll
t--
If(' d:
t.L-
tfr
tc)
l<t
lL* II
lr- rI lt tr)
lCl
1ff"
l.^ lrt' cr:
I
I
I
tcc
tllPilifi I
t-;
Cul
(.>lol lo
I
oc)
lo l'1 I
t" lcc I t
t.L,l
l[: ) I
(Y
t-. r-\
Lt. lJ..
1"\ /-)
0:
r\ ,.T t'\ t/'\
-t \J
r-l-
lr-,)
fr ('\ \.'
| r' lo r--' l.>
llr
o:
o
l(')
F:t
lr-
r-)
lr) t--
' ,. lp)
r" | 5-,
r"'
lo
Ir* lLl l:r ()l el ol () ()c)
ff: f'- I
U-l
(.-) ::'i )'
ULL I t-' O ,-r
LIJ
:> lo'tlJ',)
lo l:>
ILLJ
L,,
I
IL
-J
o .a- z
('\ f.t: z 7a
.z z:. ltr
7a
c) ()
(J ..J _t ;Z
l;7 E
I:J .J tl t\/ t--1
-'-I
tL./ lrr o o
--l
:, l :l lrl)
| l
('tl (t1,1 tnl (41 (rl (., ()l d$
(:) fr (:) rr loOt,r-) t[]il; rl
r\ (..) i) \_,1 "l- (' (.) tl (.) c) () ('l
3i !r r l()(),i 1 3: |Y LU C) () ff-
l:'i t"L |,
I
:) (11
LIJ ul LU UI r( il LJ IJJ LII LU _l :) LU
-) (J TU UI iI
'" l:)
101)
:l :l tl .J -) :J
f lr)l:):, l{: p. (:l !;l d :: tfl -1 | --'i 'J I ('tl ol ()l ol n77,
1'r ,J U-
--I "- -l o c)l
ttl ()l ol r(t
l-l -l--t
t.-l ar.J m qt rc) Il ,l !! !l P J3. q
!l l: lnl {-)lt) s^; t,)l
--t
t
!r tilr
y.l t?_
-i -l "1
I
':l
rl:
r:\l
(rJ I rI
(\l
tl
l'1'ltc I
I I I y'tt(l
rir<v
;1: rt') t\ r-fi tJ', ,fl OJ (v o) '.f, - u1 ' [.1
!:{.
ol u) 1".-.
I I
nl 'I I
.(l r0 ol
Gtl O,l
I I I I
() r) JJ 1,, (r)
(:U
U () r:f (j '7
z:l''zl
r-)l
(-) () ;v l-z ('r cv
zl I
zl
(,.1rt -7 z.l ,ll z z:l r- D
1l_
rl- z 'l)
fi) r'Jl 0l r)ff rl rltl
C,
ccl iil u-z" m
1
TL U)
C) (J (J ol rll m!tl
7: .;,z
L- II tT.l 7-: ia
J
rI) LLI u- ll:[ LL
1
rl: (o c! ot c? col
0:)
f,'l
':r) F: ':. I I
I
<t'
"fl I
'.J-
lcl
-, il.
;,
i:-
t.r: -;,9
-
I
nr
l'*l
tl
F1 ;: )<. I
tl, ii: I
'r: ((ts
Ii
I
tlt-l
i--.1. I
I tl
--
A
v lcllArrf-ria Dara
tut t\J .Jr.-r.uvte li':l17trO(1 AA
vn 1l
! ! {i]ri
lrJti, {n
tg.
lu4rvu€r
: : i,' 'l| J" 1trL
L v, l* t, xr\rr\rt q
\ rt
."-J v x, '-iat \aro\trrc
^ vut uvtgrio
ll
I Y t,'.\:Trvlr,
rrv n
rr tr
46i. AC 1
i -f(-A4 .^T .^ nn t\t--L-t--
l- 1?'.>?- ttl- t.),:-:{
-^ti f-Lr !L,t i)rEFi n-:,.--6
l-.4_rEiCt ^!--t L.'i-iVEt ii
: u--f,^-^J
I I tcU Lret trt\.,t T-^lL
I t7rtu I
HEAD SHAFT
M<.!1.4
|- t u, I v Dir
utg.
uarj
I lgqLt Ct-^+ Atct (\.rnrrr
L.r tLrt! niui, t/ i u-e
FE:c
l/t-v
i- Bes"lng 47li 6 Die. Hrt, D,{i, Fillo,.^r Block Link - Eelt rV-rh,[. F-! F 6A71 FF
l- Searirrg 47ii6 Dia. H';y Dutv Fiiiuwffi
| - #2.38-37T-41.27" F.D. C.habelco Chain Drir.,e S
TAI[- SH
ii l\(-) i
bt lt tt9nflEnt I
DE$CRIPTiON PAfiT NI-IMBER I QT'Y
ia;E,qwol, :
'
- Sca! ! orar Soeed i + 4ss85. !
-Yh. -vtr
vf Y-s r.
',
n..- " 'r
'
i j" \
- \laSK€I ( Un-:J+Ug/ ; Ptl
- Rearinr:
--.'..+l
Hnrtcinn r! L/t
::|
si i-BearingiicusinginnerCoveriFixecii
: M
n-.
i '
BHTogE-821 itEAi;
ll rni i El Ll-..-:- n..!- .- / i-l- \ E)LJ AA. . Fl l:
: - Lrvilri!rli - Lrur.i=t- LlvYljt - i r-ruiiu
- --:- - I rqJL{Dlll!, -r -AM
rttiit:-L/C. l ': I Eft::
-trll
Bearing Housing inner Cover f Float ) BH 7096-D21 i 1
l:-^^1,^- Dl^rr | :-1, rf;^ A^^'
/
"- '.1ii:;
j.{'.i,i..r
li..i
,ii-r*i,i; )$d,jr";l
dfi
u,.;i.r:;'ir'"..ii:|:i''; i, ..r r' ,.;.. ',':.
i .1.f{ eE.a n
i 49t,tt-t.4
ii V1 iLtrcl'
ij', zi\tzo7ogt 1oes Bs3 I
" ?tiAttO7070 b rosg - Sroz g t-t'I
' +'Atzn7r6 R{
Ylvvv
nno_FtAtr
gw o tra
7 LA
1 1 cl
Ca..A9@9. 'Eil -a
tiii I i4 6t @qLL no 107 ig i30Ea.,
ii I it) 6r 0050>' 22226-W.1.3-C.3 Au rior i zl Er1
ii
:l
; '6r 009 !9 223i5-!1'sS-C,3 4L Ltot.
1ai4t3o7tl ain Dl!
t17
11 i\btoo \J-t I \)/-.' t ! a
12 i i6EA
r.r.r
tuutrt ue ug
ttt-
13i 416821-3cr + t1,{
Fjl;i R
u'J
rlRl il-l I (o
uf, 5l$ilrElR
liJ
I
t:v
t"'
lCi'
ls t--
I
t\
rlJ
I
tr:r
I I
l!<
l{.)
t;
lN
l(\.r 1.1'
l(\
lru lo) tD
I I
I
l() rD
l;i; ()i l^l rf)
l{ n't /"r)
tt) I c\r
I
lr, llIt* ll
t'l(o o
I
X xlt" T5
$ ril tEl L') (c) :\l
(ri (r)l X
x ;{ X c0l I
(r) 3
(II C\I Ci,
r:)) xl :( ri
(I)l ml I
ct) a)1
,-l
(:) e)l rI)
()l c)l rl N/ cDl ()
|
r) t1 oll
n,I
rl
c9
col
I atJ ! ior
()l
.l
:i
!lv
-lo uo
t<f
l6
('(, C)
I<
|
,{,
,'1VJl-t
(t. lor \.j
l'7 4
-J ,J
lirl
t*-
lir -J .J IZI
0:
lJ
t{t :i
ilii/,:f i;: l:(
j-- <( ,4 t?l l-J \
lz: iuJ ll l-.J t.u t< l.( N
_ l(D irn l0) lo- II m r tU
_t_J I LtJ tLl
I o'., ,'r) ll lr
'n
cr.l il
,1,,',l,rrlu, Ql
I I
U) tJ) .;t. ,,;I Ql
'l -l \
. l:i: j:r: ll. ri l:l I
'l 0l \
J_l
rl- /.(
-rl ;l Na
nl
t-,d
O '-, \
l0') C?l: l $\-
l)r c) C- aY N-.
CrJ
t'; c: iilNlT; .i/1 " l<J
l-l -t' Jr lr- r)@ ...l
tJ-l -, I l.D tl lv
I
Cr >( ,^.t'- I
-q
->-
L1l J
g/E F/lil* lJ)
a') |
s: LJ
z,: c:
qJ I'-) (r)
\,\
.{*
a.v
a {-) \J
lt:( I iG, T. J t-
I E F
JY \-b
8 a3
..L.
\J
r
ts
(.
Vr
: rt:,lF
(_)
\c
F$
i / P
;5ls I ( a cq
CN o
rs
F.
o i
SF:.eRr FE**i\ sFilL;tTtrp
-- -
:
tC I gggiFi,,,.ENT
---
jR.tDUCER '\--:
De.s's-!:iPrroN
47i. Bc i PAffT ,TU*fEER
slEE=
!jj.=B-d?--r
sr r. BdE
ffi 1774Ae-
t|€isa - i I
g=+q37
511. Sc € - s5-
cae+cscEc
I
q*E
* r_ 0080189=
jif. Eel s€A- c319270 I
ffi
i 54t- BC r
ffi
FR, +
Qlt_gaze -11
t77ai 56-r
ffi
--g:LFd;
sae. acl
1
s+a ec-I I
se;. Ede l 1
$leze-
I
. SEAL- J
r
o5i spz6--l s
ffi
IilL
L----L'' , S.
i77Q25.3
i764i7E=
gg1+o+7= oE
- 1
G9
GASRF oeagaJ:.ag
?rq xlda
I L€€ 4 a- 0080187 _ i J
I
a+r.EdE
LS EA
L oer saz6-l T
as1sz76 _ 14
:31 Bc i Z-
sui. a-E
lz70is2=
521. Bc 4 g!41ziJ 't
G4 K ET 0sz404Z=6E
D A L 99g9160 _
set.
t oo-'gzi9:6E
os.t szz?-j-t z
1
-;
'!
s:t.E {I 11sD?? 2 I
##RF
I
3g260r]
osaeelZ-cl
c3-t93$e _ I
zr-_zs
991_gl
14t. .BC oetg35p -e
e+i. odE
r---
soz D?? -
rl2J Bc s YiO jE-of ,'-
5q1.8e; FEXNonD
qE T!
n\
F s' *F
' ri
L x -E
hftff.. \
6f !i
Lii*t
sEsBB I ii:1i
{irii
+tss\:t:iEtt"
t'trlr\c
E *,a x$f SXx$;tSSf
c$ ,
ril { r *s S, r { S t I it
\ \-NSR*tt::-R:iis
StX
SgS\t s s c \ E B X ee R **
G?EtsF HiERSnE*$i9
*AA \\sq ??n; : :*, \;
B^;'* \ b;:H \ -$ s $$ P *
$$s I
i$$$$\)\ $ 5-REf
1
**v yP $. \ i :
R? i?$r;;i\ir84 j
:t-u :tt;tq'!itr!,?
!rliijiIU*{
.
T*
O t t'f ' *
J E+UiFFTEiJT
DESCR!FfiCi*
F.+fiT toc. j cT-,f ;,
A.3:lC i-;€rtf;
ri Fiii.er CsI_iilrj
3ii
402733.1 -_-i
szooi i7 iii
-ii
I
.a.oaegoa
gsiicrrE I
=l
iAtr hlet Fiiter
lPaL..-.ets;,rFrtE
!-il g:
.gt.nruE lCei'*rric Fi.iter
iPackeGEiRiter
1., ,.
-+
r'i',
2
T
rl L (-
<- Ji!
------=r!
ri I
I
I
0 4a ?ii I
l.Sieei Filip-r-s -JI
cii IT
!)tl I
gQlqte cfFit.er -----;; I
j
isieeiFiiters
\,ur ru zr_;!j iviici-on pi-esu#
--+i I
241. TR 1 isore-26:so:E&l
nn
L-.=.'i ,
.! :I:ljrn Fitter tulmife
++i. CCi
o240Do1BIJ/IJC
iO ir4ic;,:,n t:-_
Lii lr:
i s6a-osto_r51
451. sM=il'
4ii._-ES:-=
Stainless n-rEsh
.32.50 H:S Oe
l-iiiei'f iai^,g-r
Sl ilorli.tc
i r.aos--161fr_l
tce -es:+_25p6;_3a
FS_20
-ss-549
r!'l i,rL<:.r'i;l
41 l4fslo
4e iJ6:1C-c,:t !B 105
ii {j l6sloss io i- Ra,iiaiFa,-il R-.; E- c
7
reot rB 334
CciriruitslGk g.e2p.ooo1.02
47i mr - 63S--:
i'-.'r
er.Q2.0003.O'i
---
H
]
li\.
,:\J
i r$/ /ql l-rl
II
I t()l
i(cl
IJgI
ll-'jl t
t.-.
I
-r' LtJ I l.J E
-elElal
.,:l.9ltl I l-r;lr : i
ln. (.\
(.\
|
ir:)
'*
l'_r_ :J
3la;
s-r1+lC)l
';:lc)la_ |
I liil,F;l
:) l[)
:-l
ai
r/./
c) ll-l;
i..r *lT/a/
_gl>ttit's
' ljtlr* *l
l'ul1' e I
liSi:F El
iil;s idlbld'15 tJl
i:r_ li) r:rif "-1r;1rr liillb I
z: i.'rJ
r):)
__,
|
I
,:,)
julJiSl.a ll- l':"1 ":c-j l.l
ICD
/
I
I lm l-(!ll':? El t>l
r) -+illt
,t:('
F: {'\l
u- Ir-'
l(L
lt], ;s/5i?;/,ifl liil,,j u'l lrl
lol
ol l'-
l;(l;:i t
&-
l() It)r
lt. t-ta_ lr ' lr) t()l illelEl;l I tol
i'n L
lu,l,P E I tol
l-r
I.'
r\- vl.ll.
r( lr') :
ICqT
lod , ,._1o,1rnl ltl
lc)lE 9l
II:L l=r I n- itrl
LIJ I
I
I l,-l
I
l<l E-
"'fil,
c) lrJl
I
l':i,
l!.--
l- | ''-
liiJ iil Hl!'ltll lul | - e t>l il
rL
l0)t t1l'O l :ilLila,l.--l I
l(.rl r E:
tlIQJ l0-
irr ;if flJ lrcl l:5l,il # I ttl
;lslll1,.lr/ l="ls tl
o c:
f\ Ir-l
IOJ
tt:
I r-- i;
-ll-I'c:
l8l tml
l:)
U' c'
lF:i
JOI
IOI
|
I'j-
'-r
1l(U
:.I :J L
:I(J B
lco
l'-.1,
lr;l.l
I
;l;il€lnl l;;liil
l:l'Ei C)l'-'i lFlr:91
fl l-Jl
lol
|
ll
,t'--
l('J
n:,(,
i (1)
,rJ | '.:2 |
l _:l l- tx
l{ul
l-cJ
I l;E I ,ll.El-'ilfttl ldllg
ul
.- l-.- lzl l<
t0l lt.'.) l;::'ts lrL
'-lr- Ei rr
to.1 l> .lp
lc
nti( r-l
I
t'r'l
fiJi c l.- r'r.
dl5;
r!l9l*1.CI1 i:l9glit ol l.n I
/
a-I
0)l
-;:
;rl8/til,nl F-:illr:)o (jc l.-.
lc: ,-l I
/:l::l-
t'l
,..r
l$lcni rllll cltil
O i',:i I
o, l,
.ot'
()J
i
1J:: al i:l gI;
I *6I7II
lr'( I oj l:
i :J_r, I
t--- I
,:\J
)a: I .:.-'
I l!lJ
LI.J
.;; I.;:'
t;;
I-LJ
I
lfi--
!!, t.l_
Ir.)
('l ;;j F;
LIJ r:v
|f:
sJ'l -
c'lf(
-I
LFit'cr.rGacr .r.l;,c
i 30i 8-20-Sa,-0t,S0
24i rq t lE+tLirn Fill+r-
l-{irdreuiic Un:t
i]21 RH 1
Te!.:e-UDSGti'.ri
H';cilaulic
f',';cnitcr Ei 4ltAOC
21?05-4-0807510._1
slo41 02_ooP,4
mip=s5 - s4s
F.-r, g5-23$ /+. I
'iqJ trtl {
- Inlei Filter rd for Blorver Sutorbitt S 's)'
411 3L1sid+:F.;
F64 - s
Fe'4 - 4 /1 ,. ,e
+.<I DL i tA . tS6e
Inlet Fiiter Stoclciarcifor Blquer
Sutor.liilt 5 LVL li.lJ.cb{oo. F64 _
t-tit2- r:-'i 4
421 BL 4 . ,, i.-b},.{ -
<r - zU5
irriei Fiiier -S
F64 - i0
481 BL 4
- inlet Filter Blower SutorUitl7
F
481 B_5
- ,n,*, t,n"t tto tl rd.
F64 - 12
,'r4;t'919,
:'4i 1542 3L i
lU?-Ll
541i542 i* 3
+ttDFt 000-02-0-0250_ 57
'+.--.,1
241 BC 2
75o rnrn 2150 nnnn
600 rnrn 2i50 mm
i 050 n'iin
75O rnrn 1050 mrn
0OC rxm i 05C mm
600 mm 1050 mm
500 mnil 1050 rnm
3?1 BC5 5OO n'm '! 050 nnnn
6O0 mnr i 050 mm
1')tr.) Jx'!A t)t\
:l
v9t - v9-, 3v
UU/qCZJI ZU
?,.1_1 Ri{ 1 (:) I R (li_l LAT! l.J (: Lr_ j Et E SYSTE l'{ OArr i N trT ASS'v,
{'-r '-'f'l'rra
' L ..5w*) a' ,,:i+rca
rr_,!aE! iai.1 '.,i G,'rI
\.,.- fa'naia
| Err,._.is C,^,i.,^t
!_,tr,yFr D^+i^ CA.l^ v 4Fttt
L,i_r,ri-iri-arr.^ a._, LLi tA^^.^v\
^ lriiii-;iLr-i_i
ii
I !' -.t;la7---,(
-: r,-!..": +_ Hose D iO6 v*i 3,i8." Feinaie Sw.i,.,ei -qoin Encjs x .30" Lq (Ap".roX
i'1i;l47r53\ , l-iose Di t 1yr;3,,.'ri" FemalG Sivivei Eoih Encjs x F.rO" L
'i
c-
'fi:;;;'< -t9 lioce [-tit]r":'wiil.t8" Fernaie S'rvivel P,orh FnCs x 4Ct" I o f
, q<ql i-]neo l-'l-i l a r.,,'^2iitr r^|-€l^ C..,i,,^l Q^ih i A I
^r Ireru vrtrrvi Jvar; =^^6
Liivv
^ -, ^r L
lUt trc Uitra ti;qn orsssuie iiose Ass'v, in':cErlai Easln-r t lt:a l- t :.-r _ i :_ i :3 :.-..4 _ !tl
;-rTts n,- rozC,i-F.2oFA.x 7'-i" Lq. 'i " i.D. Hose icr Eauai,r
Afrillfr-rt,1 Af
r,:.:
- Lj c'l - na Li..i - OA i.i,i - ( ? il l:J,.Ar, 'D i..,,,;,i,p" w/' G,'
i-,r
l,i;,
grAnE rARrysR BE!_T CONVEVOR
'
Tnn 'Fai',
! vP / e!'r,v
'-
,l
--,_='_
No.nya. - : J ----f I
I
- Belt Width : 8OO MM
i
- Construction '2 PIY - trP * a1(
- Manuiaciurer : Goodvear or Sem
emperaturer
i- Carcass Maierial : Polvester
- Cover Thickness : S MM / 1 ,S MM
Top / Botiom
i- lncludi canized S
i- Material Hand- - Limestone. C
-- Srze : 90 MM
,- Packin king dalan bentuk Drum dari
kayu. Max, Dia. Outside = 3.2 M
Drum Marking :sesuai denqanE
341 BC 0-1
,- Belt Width : i000 Mlrrl
r- Construction :3PLY-F-315
i- Manufacturer ear or Semperit or Roulound
- Temperaturer : 90" C
rcass Material : Polvester
Cover Thickness : 5 MM ;' i,S M,M
Top i Bortom
: Vulcanized Splicin
i- Maierial Hand- : - Limestone.
t;^ :-Size:90MM
Fackin : Dipackinq dalan bentuk Drum dari
Kayu. Max, Dia. Outside = 3,2 M
Drum Markinq : sesuai
2 242. FN 1 NTNP311 a
E
332. FN 1 NTNP311 I
I 342. FN
I
1
12 352. FN C
13 412. FN 1
14 412. FN 2
16 422. FN 2 NTNP311 a
I
YI 422. FN 4 NTNP311
a 442.FN1 I 2 Housinq SKF SOFN 334. Bearinq S,KF 22334 CC/C3 M/33 A
Locked Bearing : 1
H:drrrttr- | tF.f
341 Rh,i i Double Charge-rJver F iiter mesh \ividtn fNomrnatl 6C,una .u t4u1 042
nr
;: Atf nf tlow.'
raniitv
antity
Of
-",_.-.-.,- an
flnw' ar,Droi.
-.-t--. 117Q t/min nil vig.q;5.rt9 Z2A VG
.._----'
i r-._,i+h
^^+i-t ih-ii^^+^, ^^,t ^t^^+,i^-i
,
t1c
L,|
nl/rit
L,|\'I
{ { n ,: -E 1: < a'
l.:J.:J;rox 4? iirrrht rrre::ir rritiiir (iicrr:i::;-ii ?5 urrr:-:;.:iir_::i-
,-gieCiitc-ai
v,vv\,,*r vt! r rrnii=se
i:iri i vr.e9s
.. .--"'.'it'\! ir-r H: crr..hnirina ^^-- ^:
;-! r t J! ; ;i i;; -;_;;i9i iu ugwquil
i
:i
ll ine F 114A1 G6f)F-C)f}21
r:/- Hei ^'tohtf+r' rri ttaer '1 ;;;1 11^i^ *-':l) .--'l--j-- "5
1-1
ii..4icron ebme!''l-. 25 P3! L'ypa.ss. ;.:
iUniversai Fiiter lnc. Flr..,w Switch S-g tlR D \.:r tvt / Sl,l-ASB3GL-5- i 50V
r Left to Rioht Florv wi Roll Pin and AdChional i
i:
iiilii
471 H-q 1 iPressr-rre Filter 10 Micron, 35 Pljl Sy-Pass Valve, & HPz-B-H-25-L-M
I
I
I
I
(
G $!,,9'
tnl
Breaker Plate :
232.FE t/2 FALK 1120 FC 2 Reducer with 26.23 I Ratio fo, ZS ftp ,,
870 Rpm Input, 33.2 Rpm Output, Rated 140 Hp.Str >2:
242. AC L Reducer Serial Number : 22524 - lA I
- lvlooel Number NAKB0633-22524
t-. Reducer Series NEPTIINE
ivrax. torque 155
Deruce flr :50
Service Vaactor r.47
Ratio (r 64.42 : I
Input Speed 1750 Rpm
Output Speed RPm
'4
Reducer Part : a Ca.rpt-ruer- ot-tPfA e tn
Input Bearing / Seals : R-gzoxsap=n.
- Inboard T IMKEN3624/36g4
I
- Outboard T IMKEN3720 / 3780
I
Inboard CHrcAGo RRwnroB z4gg8
I
- Outboard CHTCAGo RAWHTDE 249t0
lD I
o -
Output Bearing/ Seals :
Inboard TtUrEN74850 /74500
I
outboard T rMKEN 95925 /95500
I
- Inboard cHrcAGO RAWHTDE 4l7534Narr +or++ srsl
I
- outboard cHrcAGo RawnrnE 457585 NArr +or++ slsl
al
SpanB Panr Rpnucpn
FoR An EqrmvmNr TUeAN II
4039200
r/ 242.B'C7 - Manufacture FLENDER 60588000
Serial Number : 457 605 009-008-1
Type : H3SH
Size t6
Power : 250kW
Input Speed 1500 Rpm.
Output Speed : 24.40 Rpm.
Clp oil Din 51517 / 3 VG 460 ; Oil :245 Liter
o Output Speed
Reducer Manufacture
2.16 Rpm
BREVIM
o Size
Q"s,gn :B
t2
Power 184 kw
Input Speed : 1482 Rpm.
Output Speed : 76.68 Rpm.
Clp-oil Din 51517 / 3 VG 460 ; 95 Liter
t/ 242.8C 5 Manufacfure FLENDER
Serial Number 457 605 009-005-01
Type : H3SH
Size t3
Power 132 kw
Input $peed 1500 Rpm.
Output Speed 23.20 Rpm.
Clp oil Din 51517 / 3 VG 460 : 160 Liter
)
-
an
I--,=DUCER FOR ALt FOUlpl..J,iEr\jT
\
,^.=.^,;tiD |
'.-'. Lu.-,i: . -
ilgs,^DtDTt,.\ht
rtr !r.-,rt ;,^'T'V
tiJt t
--- r _
I !1n!t_1i Rnm l--.
,
i2S.rT l-Eme ll=.:.,,r ___]\___]
: i " rurYu='JL'uP:rrliJ
I - i(-1co9i4i -66"#)ancnt4lusHAcuarcj(Less.Uecinciv?oioil
n.-!!\
---,:.:-----.:"
i
-""rrv.
i
rrrnisheci F,v FAI K
- -
241 TR 1
THIPPER DRIVE
GEAR REDUCEF;
= FLENITERS
APROi.i CONVFt'OR
i Reducer Seriai Numbgp 3767 --1A
=-lI{AGF.O64.1
- - 1_a787
iReclulcer Series
iNorninal Ratio 99.38
1 470
ilerviue Facioi-
iSercive Hp
ifu.,la_t TOrqr_re
= 145 [)00
7
t,l
:JT Sii;.=i.i GF.:Sii. i F!F-:iia i
:=:=i. - ;-i.;=; .r_ !a.i*:j!i i,. i ,-.,1i,it
,_._,L.:i!.Jii,-.
.:Ee=EE Pr".=iT _-
-_; UU
!:
"-----. :
1_
: rl
: i\i G -Cfi ti i_ L
-_------
hir-r
i\ r_i -.-,r( .)Lt:;-!:
F :Plr.4 EI.JT i-tEC r-.Dr--i-i11hi
:,!_'._t::: Ilr_,:Y
ii21 EU ii
!'riJY VYtl - .737"'vV x . 'i9"D [ 2C nurr 'vT -x 4.9 inrn D ] Fer Dn" 66A5
, Ouipui Hub Eor.e - 2. i25
Couoiinc lc Tiqnsri 12'i |lP I gC KW I ai 14SO pcrn
?+i BC 3
sore I 89.9544 + .O2O mm K'Vt'av 25 x 5.4 mm
ut ;3.3'i C + .00i mm K'lAJav- ,g,q .r ,44 mm
;FUU|DRiVE FCU'a;.0
noie iniillt i9 ::]it.4 + 02tt mnn K',,l',r-a.V 25 x 5.4 mm
Scie Oi:tplri 2,7i.i-1 +
I PCOLE i\,4X85 1i2 COUFl-iiiG Bore One Half 7.06i 6 + .OOi S i(.
i,j i i /...ti Bc;'e One naif 8.9350 * .C0i 5 K'wav i.75 x .88
i:i 44_i FN i, 2 Fa.n SrCe Cor_rirling " Ri_iPtr_X'RWN 6i_r[ At!7 r:-.t.,^ r
$ir.-je (lr.-:Lii--iing
"1i>u ,/U+L'
- .,'.,,'ir-riCr
" RL-,lPEX " RWii ,ilajii
441 FNi O tran S,ir,lo i-,nl rrrli n 51 5!A-!ER rtTrrr-.o C Tl t
.tFvv rEi
54i j542 FN 7 Fan Side Ccupiing " CITRCEN " Fiexacier j6TLz /t,\.1
Motor Sice Cor-rrrling " CITFCFN " ri*"i".-r'=L- 4\'t0?o4
/
:=n:ft= PjiF;f e_ _C_ i; i- i irj G_iAF r.- _ _
ru j=.ruigr
r,,:,-,iii:.--i:
'v:.: ici-- i.4guntj:-ri'-. Z{FE,X-!.r1rj l..,1C,del S,,:,_,4
- Ccupiing GgEr, iow $Eec'_ril h Tnr ue. Ccuciin
AcccmocE
S'na;i-toffi iirius:
FLUDE)i cou
iiiAVi.L CA.RRIAG-
TRAVFL I
(-)cii;iirnt
- ;'\-tLji-'lx, ii-i tO
t:!
-J
l"'i-.ot: .i - iiJr,t2
24! TR i
P/N t"iMu4l-112 1
V - BELT LIST
( SECONDARY ) (243CRlMOl) \
. GG 076 TEXROPE VP2 ST I I2OO SPC 20EA
(243CRlMO2)
8 243 BC 6 3V x 900 6EA
9 243 BC 9 3V X 8OO MATCH MAKER 4EA
l0 243 BC I 3V X 1060 MATCH MAKER 6EA
ll 243 BC 2 3V X 1060 MATCH MAKER 6EA
t2 243 BL9 t
t3 333 FN I
aI
18 4t3 BL XPA I75O 2EA
l9 4T3 BLz XPA I75O 2EA
20 413 BL 3 xPA 1750 2EA
2l 4t3 BL 4 XPA I75O 2EA
22 413 BL 5 XPA I75O 2EA
23 413 BL 6 XPA I75O 2EA
Page I
V - BELT LIST
Page2
i
?, ^
[,r
I
V - BELT LIST
8t 343 BC I
82 343 BC 2
83 343 BC 3
84 343 BC 4
85 343 BC 5
86 343 SC I
87 343 SC 2
88 343 SC 3
90 353 FN 5
9t 353 FN 7
92 453 FN 3
93 453 SC 8
94 463 FN l
95 463 MS I
96 473 BC I
97 473 SC I
98 473 SC 2
99 473 SC3
t00 473 SC 4
Page 3
l
,/
V . BELT LIST
,Q
Page 4
PT. SEMEN GRESTK (PERSERO)
PABRIK III - TUBAN
a
KOMPARTEMEN PABRIK TUBAN
::;:;:::::::::;:!fg:i::::::;:;:1:;fi$[ft!ffilf$:::.Fgfifl:fiiif$tt:i:t'.IXlfiEfi:i:I;[:i:::j tlUl[i*;!;::::
,l . 8oonilr E205 c205
2 IOOO rfln t205 6m5
3 .l2m tnr 6205 6205
I . 20mmm am? c305
TOTAL IDDLER EA
1 cR zooo 2235
2 cR {200 0
3 tMP2000 2U
4 tMPl200 0
5 R|TN.2000 2U
6 R|TN.1Z00 o
)
PT. SEMEN GRESTK (PERSERO)
PABRTK III . TUBAN
KOMPARTEMEN PABRIK TUBAN
TOTAL IDDLER EA
1 cR 2000 2817
2 cR {200 3984
3 tMPAr00 452
4 rMPt200 21
5 R|TN.2000 278
6 RITN.l200 904
7 cR 2400 t5
I lMP2400 t8
9 R|TN.2400 3
INSPEKSI 242 BG 7
JUMLAH IDLER
- Carrying ldler: 315 ea =tQ ros4.
- lmpack ldler: 48 ea z ?t.
- Training ldler: 3 set : 9 ea
- Return ldler: 33 ea
- Training return ldler : 4 ea
GAMBAR FRAME:
o 512
840 810
Ukuran dalam mm
GAMBAR IDLER:
'
l'usg
o'"teter shaft
stok diGudang , (@'"-=\-
Ada 20 ea lokasidiYard
@
Data Belt:
PANJANG BELT : 250 meter
KECEPATAN BELT : 1.2 mls
.'a
a-
- Temoeraturer : Ambieni
an
vH./
lai{am
vv$v,,'
"
Vulkanizecl Spiicincl
- Material Hand- : - Sl,lR.
- Size : 25 MM
ackirg : Dipacking dalan bentuk Drum dari
kavu, Max. Dia. Outside : 3.2 M
Drum Markinq :sesuai
No. nva,
1-1 + Spare i
- Temoeraturer : Ambienl
|| vv i H^it^-
! ^^ , ev(rvrrr
r- Inciudinq : Vulkanized Splicing
- Material Hand- : - L.S.
t! I
r- Untun Peralatan ^A' - A {
23 iM
Construction
-- L/OnSIfUCllOn PLY-EP-315
C rLI
;: 5 -Er-\t lC I
rdi i i
,t
r ii I Ton
'"t';"""-
l Rntiom i
Outside = 3.2 M
, Max. Dia,
Drum Marking :sesuai cjengqnlgi
ii I I NO.nVa. ', V .
,t
SPARE PART FOR BELT CONVEYOR
- 60'-C
-- : Carcas s ruaterlii lpo rvJs teifpoi iam r oe
- CoverThlckriess : 5 tt/lll i 1.5 Ml'/
Tnrr
I vts i Rnrlnm
/ gv(\v''l
,-*-!Lc.!_gj!ig ._Vi{\qrlzegls_pitc11_g______
Material Hand- : - Gvpsum
lino - Size i g0 o,(, /2S MM
- Packin Dipackinq Calan bentuk Drum dari i
414
521. BC 4 165
rer : Ambient
i- Carcass Material: P ter / Poliamide
,- Cover Thickness : 6 MM / 1.S M
DESCRIPTION I LENGTH
I
- ltvrHrr
o+.iJ
^.
a -r-
o
utavtyvt I otr4 c|a ,r art
t5.v tr lr^+^-
lttglgt
i'i20o iviM Vi
lVulcanized
3 PLY [."4P 155
i6.0 MM Top Cwer Thickness
I 1.5 MM Bottom Cover Thickness
tI lnnn
rvvv iri,
ttilrt tiriJ^
trrw
sPLY_MP_155
l^^.,nr
\rv? vt
Tlr;^1,^^--
| | llvaat tu+ru
tntcKness
bient ltlaterial Teniperature
1000 MM Wide
Vulcanized
4PLY_MF_I
I5.O MM T
7t Fltrl TcnNl\rFvnR
,AAa a.a a rtrr I
tzuu tvllvl YYlue
Vulcanized
4 PLY - MP - .!55
q n lrlr T_,_ _.,_,, Tt_:_r.._ - _ _
iJ.u tvllvt I rJu rvulBt | | ilunt lc,tilt
| 1.5 MM Bottom Cover Thickness
Ambient lvlaterialT
n.i/-,1i ir ,!t it i !i li ii9iralLAil t lr w {t! i
<,-,ioo tr i ';o..,;+l_Q^h;h6 \
=_,''=i,,i,1
rSiool Gniic
. L-^i-^ C n-lrA
! \ r ins )
'grr!rt-
rir Fir r t:ri
: Horizontsl Leb-vrinth Wirh Wiper
'. Flaci:'casinn
--i,.-'--..-, Tr;nr
.,t--
. | ,h+, ,1. ,l rt^,o m'n liar+ \Alielrh
-
:.r.,it\rti l fli \' {t\r
di i.c\J +
^- i:-..^r
!^.;-^^+^i i ^;.,.i^+L \'(I;^..,
"Ar;+h
anl rn I i t-rl\i I
or tcuai
ri nth Lf,.l ith L'; ir'cr
/-+i,Ev I
zal
24i,=c 4 3U , Ut\.I!l
. c^;-^ E nElri E / u^..,+. D^L;-- c I t^ilT
!
."'3_'i. ,3C 2
-,.LL^-
nuuuer
C^;-^!
oulrdl :.i 78mmi
''[enorori Qalier 1i4" Die.
: Taoered Fcller
orEQiJal ! r --,,-i
--_:Stai : liorizontal Labvrintn \rVith Wiper' I i I ii
Grease :ReqreasinqTvFe r i I
a,i i\.1 il /r i i i! l .r-:/ i;.ji jt I rr ti !t \l irullLLt I \
I ! !i i
t i I i\iiT
^- c^.,^l
!trz1. C^,r)
5,21 F\) 3
. rvY,vsv,r,v . Yvv
'
UiCeiOUnaKan
-: : UiiiUX '1
:aLtJ iiii' iieii Uv;gin i
-r 7 {1t t1i
.'..._l
;I i c^.:- .. o-;^^ r. n+ i u-..,:4 n^Li-^ \i I
ilEiit ^cr,r^ i-, i. --wirr-irliti,iii;-
-=iias L.-LLiVin
,
: i M
liil
lll
-.:^^--,.--1.--
vlvgi 9vt rqnqr t . urtLUn t4w llilrl |'.fr( tttultl
lil
^- =-,,-l
vr LYuql
521.W4 i zrui\ jr
tuttqL\e ttc
nrttl
a|;\j|li'\ l
'li 'i ;r ti rrutnLAt I
l-rT w i iiT
iTrgu':ii .!.r-r.:i* 9J
,
'-?=ct
,=:=:1+g""
k,^,!!.
:=r j:- t'ii.
,':'j,7 mm
l.n* i i" ii iri i 52.i. Bc: 4 j q iui{.iT
ilieai'lng : TapereC
- itil
ii
'
I i 8ea|ir,4i .- T*nc;erl
-l_ _ - - Rniier
'- - Ra_6;.iJrq. 4.LL
.t 1j4,1
Dia i 821 . BC 4 i aa ir_lrutf
i : -
r_ii
,:i
ii
t U^...! r,-L:*^ \
. u=rlEg !,-._L I t !=tt!t!-! !L.l-,!! te I
i
I
I
v'LLruE!! r i i l!
r.:,nr Beii .
- n=rD^+,'^iAt-.
25't . lJ() 1
; Rr ilrlrar .321, EC 5
J<t, c)L, Z
::-l Hn"c :1-'1 tsJ . :..
iDeSiinc qrltv
^."^^ q!tv
^-a I l.,lI
I t/-
n:^
9tq.
|
I
r^.
.Jat, nr\ ^
g-. r^{llrllT ii
z reiullll lr
i-t4 t, D\/ i
l t*
a /tr i,irL.r"1.r
Lli"i sA!
+.i2,' ,ri.l}\
Ur rl!^-.
I Ll!!gr Dnvei: ,3V+.12 r 3 - t:ji-i rthea.lie (_:V .3 {:;iOCVe.
*riii-r 3HI vyr.t lr ry Rni.srj
vvi vy
f,-,r
F.i icl-.ir-,,-r
tWi a,A r-.ir,i
\-: elrr{t
i i;i ii vr rsr +
Pi:llei.;
r vrlvy
vrlvv I1;ir;ar.
?3Fi:|!ei.l|1;ir;al..FViii.ga_Q(!!1aqi;a./i'\,,cr:ffi
t3 vrrrvr
vlrrv. EV-1
v;.', . -r
. v? _1 V ia _ .j;-\
i,r;r1i
r,v e( virq;*r;;
.jrr elraai;a i.\,, C
./ v! flrn.-,i;a - AIJ NA F
- r.:.'i:h
^ -
Q.ir'F.::='ni-.r
i ij!., ! e
1 .: irrvvvvr ! r!v y.v ! lTl vv v
I'i:iier- D*v*i : 3v+.lc'r:. + * 3'r,* --;h*=.vi i 3v. 4 Gi.:*v*. 0.i.0" --i.-ii i Ef/F\ ?
I'/:t!!-r.t rnl,,=r'hii,i
sfrv,v rvrrYvr . vv-.vv i]5Vi v _ e-a qh^^,,^ ,'r'.i --,-'.-^^\,c ,,i l::{::i v.v ia.:it
- vL/u JiiVaV= i iiv, J.glUUvv. T.vv 'Jha
Lgt -t
VV
l
I
i I
tgg
Fa
2Z puiteriDmSH SFea..,,e
l
i, e.V. tE,.c,o,re.4so"E.DT --:'a1ECE
'!L^rr^
\,vi:n on
iiusijlnq Dcrcc lor . Zg mrfi Unaii
Puiiev Driven ' 3ri1ui Ox 2 - SF. Sneave isV Z Grcove i4 o. OnI
ra,hh Qk' Rrr.t i^.-, BOf*c_l f,:f : _1 !Z,,She.it
:ji:__-il_l__::i_=_v_'_ .-_ -1
tl
nFaAntn?t Att
r_rl,, ::riii+r
a? Qi.+^.,a . cn a,rtr'E,a=Hsr ,--: .: crl c^^ ,r,i+i+ r-]-:
!_,r!!r_fEl rJ!!EE'_IJE . 4.\J.L, iiJLrU!!!t!!,r \_r.!'.- (_rV r-rErr.. = f::v**..r^
.J \)tUrJVE VVltil L,rLJ-rJ
i
rJ! ! \-/lr ! tEn
Fl:;chirr,=
yHY!ltltY Ftara.-l
vvrvv
{.-.i
rv! Oi.r,-,4
vv.,rrv
Q}-.aff
v"e.i
r;ritlr
r!.tr! Oirnrrr t!'t' 7e-'1rn
| tttrtt
I
-vtrittt I
tlgv YYqY
AA { E I AFI ,1n I
- c4.rn lvuvi
'I& 4,Li ! L,n I
_ r\ttt nttrts t4
=
I
'
'. !
'j.{l
,:'l
tYv.t tttltc
l-'t Hnie AAA 6,h,
_ 1 /lfl hlttrl
Ac I
iFast fioiler Pu -
'J
^i | |^*Ilt I tlrt ttrl
nl^Bl-^
- f\v"ililii> - r-
-<^
- D Hole = 220 F.4iv1
I trti
-zad7
€"' --
O
o
o
rt^
/
EJ'f:nl$f' 7 rans'nr : 31 - o5' lese
PERSETUJUAN:
O TANGGAL
JABATAN
o
o
EJ,fl'nl$f: 7 ranssar : 31 - ob - leee
PERSETUJUAN:
O TANGGAL
JABATAN
,p
o
o
o
o
o
o
o
o
\
R/50200/002
Edisi: 1 Revisi :7 Tanggal:31-05-1999
No.Dokumen : WV31312108
Jenis : Petunjuk Kerja
Tingkat : III
PT SEMEN GRESIK (PERSERO) TBK Edisi : l(satu)
Stan$ Rwisi : 1
o ISO 9002
00
ISO 14001
4.4.6
SMK3
3.3.3
o
PER.SETUJUAN PEMBAKUAI{
W
,
V$^**+
Ir. Wahvudi Heru P. I\(aman Rusvaman.BE " Ir.lVlYavatDimvati
Kasi. Pemel. Peny. Bahan Ka. Bag. Tambang Ka. Dept. Penunj. Operasr
o
o
\a
r_
' vb7 w,l
r:;ij !':'
1' Status Fersediaan Barang Gudang Per Equipment
Lokasi Gi.,idang : Tuban
;;.;;;*s-*_N;_;"_u"''""s.Kwantumo Kapasitas Ukuran
1-1 9
,I
1.00 'sT 232CR1
l,rfaorotocsre I aerruNe, cuP/cot* t{11zr0atx11242'TrilKEN I
';-23
7-3010103s2s I pnEssuRe coNTRoL. P,t'l :836-c5J . TAG : 1-23 i
1.00 EA 232CR1
I
1-36
ltz,6oloroor, I nou-ea crnn (2 htcH pfrc$. PN : tco, TAG : 1'3rl 5.00 II FT 232CR1
I
7-30i 0 03627 SEAL l#i oll SEAL, P/N : 14, TAG :112,F1232cR1
1 |
z.oo en 232CR1
2-30 1 01 05553 SEAL. OIL'NOK' SOMM ID X TOMM OD X 1OMM THI( 0.00 EA 232CR1 r 50X70X1OMM
artt/ttrAr./na
2-551 01 03479 VARISTOR, HIGH POWER, METAL OX|DE. TYPE:22 20.00 EA 232CR1 Z22OLPMS
o--
MOTOR. '10 HP. 3 PHAAo VAC. 21.1 A. 1430 RP[,l
w
\,/
r,/
-V
V
l/
V'
t'
't
t/'
{
t-/
v
lr"
Jo
i-''i' -i,
o
o
,V
t;
\u/'
rv
J
)
l./
/
/
o
o
2t1, bfL I a
Xode barang Nam a brair a n:9 ",''ii." KuantulBOH sfr Equipment Part number; Model I Kapasitas Ukuran
1-3010104834 BOLT DOWEL,M.31.5 X 109.65 licrl6A,T-i-: ST-60frEE ,rl ' .0:00 EA 251CRl PT303Iit00[
'
sr6o,,, lsrso M.31,5 X 109,6
109,1
2-3010101574 BOLT DOWL, M32 X 100MM LG, MATL. ST-50, (SAtt . 0.00 EA 251CR1 M32('l00MM- M32 x100MM
I ELEMENT .
I
2-3010101519 ELEMENT 90o. PiN :1C11030.0027. F&CRUSHER ':, 0.00 EA 251CR'r LC|LL0300027 ,I Rv s,s' Rtut 6.5 x 20
I I
,56.00 251CR1"' ',1': r
2-3020300227 | eUUeNr TEETH 45r. MATL.C= 0.85%, MN= 13.S%:l EA
i "lr:; :.--. r-:
tl
2-3020300216 I ELEMENT TEETH 90t. MAT'L.C=O.85%, MN= 13;3fb:l: ',54.00 EA FJCR| r,, r |L .: .,--.;.. : w!,J q: ., i . .- ,-'.-, f, ,.,, ,
I
,
2-3ololpgetl EE
fElr
rtE RoD, P/N :1nR000.0016. F/- cRlJtlHFf r" 0.00
I
EA 5:tGR1 r. f.Lrrnooooore i'er-eueNr
,,,,..i" F$/ 6.5, RV 6.5 x 20
I
I LARGE DISC FOR ELEMENT CLOSING. P/N :LClLO4rl 0.00 EA 251CRl LC|L04000J5_ j Dtsc, : nw.s RV 6.5 x 20
ii tclt0500016 MRROW ,RV"'6:5 RV 6.5 x 20
2-3010101521 It I MRROW D|SC FOR ELEMENT CLOSII{G, P/N {-ClLe.l ,
' 0.00 EA 251CR1 .: r,
I
2-3010101585 i!, pULLEy. DR|VE FAST PN. 1PU1030.0051. FOR ORt]l: .,0.00 I
EA 251CR1,. LPtJLO30005t.
i
o-
I I
2-3010101596 I PULLEY. DRIVE SLoW P/N. 1PU1030.0052. FOR.CRlil ,,, 0.00 EA 251CR1 1PU10300052 i,"i .i:
I
2-63t0310016 | nruO, ilnee RING F/ELEMENT LOCKING. *LANEOT]: 0-00 EA 25rlCRJ. : .. LANEod(D00d,
2-6310310027 1 RING, MRROW RING F/ELEMEN LOCKING. #LANE{, 0.00 EA 251CRl LANEOJOOOO3
rlreerx
I
2-3010101461 | reerX BLOCK SM,FT, PN : LALBO!0.0021, F/CRU:I 0.00 EA 251CRt 14L80100021 Ft\t6.5X20 RV 6.5 x 20
Rv 6.5 x 20
I rre nOO NUT, PN : CDAD04O.OO10,
2-3010101483 F/CRUSHER R\l 0.00 EA 251CR1 CDAD0'|00010 NUT
2-6610205931 i CneLE. OUTGOING UN|T. TYPE :G18920051SR3.31 0.00 EA 251CR1MO1 GLBS200518R: 3X1254
o
o
\-"-
ltL frt
L"
Jo
v c"i+:-.^L
- tr.-q c_._,,^ F.^i_C \(24'
- 9-.[
azrr^Cwv_t",.a -rcL{ i7s'ttP" W-ri-i zI.. t? t\ 2_ -eaSot ott <3 -
9l^'r,-t^ b-4,1-r V 7nu Atrl11 ^
-, .. Ur\.. ).^ .7 - e<<o<1t \r
o
o
euU-t
ranssarcetak
status Persediaan Barang Gudang Per Equipment 24-07-2au (10:23:31am)
Kgde barang Nama barang Kwantum OH Sat Equipment Part number Model Kapasilas Ukuran
2-6410+20736 BEARING, REPLACEi'ENT 5215 F/TAIG-UP BEARINI 2.00 EA 242Ac1 |sers i-"
z-s+sozoreez BOLT & NUT. HX HD M18 X 65MM LG. CTW IOCT*TTI 0.00 EA 2424C1
I I
M18X65MM
lrr-nceozotvr CATERPILLAR ROLLERS, SIZE MODEL ASNS TO EC
I
2.00 PS 2424C1 35-35
l)mudototsu cFWN (30 PTTCHES) R261+K2 eOUn.NOS.ZlZet, 5.00 FT 242Ac1 35-1
2424c11,I Eso
I
{,*e+torotsz
COUPLING,'OMEGA'E50.REINORD I
I
2.00 ST "u.r1,[ I
lf-usotot+to REX 6'Dn STYLE BXT RETURN STMND SUppORli 2.OO EA 2424C1 3S33
3.[50701419 spRocKET RrM SEGMENTAT FoR#2614 cnnrru o ll 1.00 PS 242AC1 3350066201 3$10
srMND cHArN - LENGTH 22.8o Eourp.Nos-ru1 nrl 1.00 EA 212AC'.l 3+,26
I
2-651 051 0786 THYRISTOR, TYPE : IRKT 132-14/51OO4, tSOnrt+OOll 0.00 EA 2424C1 IRKT132 1504/1400V
i.
10510775 VARfSTOR, MO TYPE :PlD Z 500 LNS. 5oOVAC I
0.00 EA 212AC1 PDZSOOLNS
10601 781 CARBON BRUSH, SIZE :2@(50XAZ.8XS.S1IUU, rVee I 4.00 EA 242AC1MO1 NWEE77
780 DC DRME "SECO MENTOR II'MOD.NO. 0.00 UT 2424C1M01 M445&00020Ar
Fr-*+ en'h,e-L
' tuc c'r^y t zls F ^ ,tat/q
- \9'4'a+ p t"u+ tM ea x Lo -* . sq z ^ eqt 042-o7GL
g'\
^ c4\4e.c?ltc-r h,>(,o-r , >l.r.xy
^ cL4,A (% v+e,L-4, n:::^T'J'.,
^ e'a4 Ptl, o*tn o :A::iiJ,Eo,';, \ -7 - r4e676t V4
'
- \^a^ e..4rro-^+ Esz, ^ f4-x
^^** s1 z-64tor6r&sz
_ Cl^__"..r .
n-u"Clr*-* ,
r. f ,.,,rr -
' ; -,' i-' () )
o i |*- \/ "Z
'.(:) ..,.
r-'_')
o -
,,VN
,1,
dF
',-nr" -
'i'.(
V
o
o
V
it
{-l i,-a,.4
i o ..r.*.i-; )r._, > ^ S.t 24 ?cc .rii
o ' <ti:"-:,p<: u1c-=ii 5,.^ Q: - 9'.25 3A ct 9'zY .
!Ct o C, o o o CD Ct 6 o
o
O
!!.
l t(t o tt o o 6 (' (' gt 0 N a (;)
l?
1 lo o r\, u * €|-J
@
6 o o { Oo) { N
5 @ cr N
1lt'
,.PA
l(t
L-_- " a o,
N
cV) oca o
lF d f; $ $ !
(o
)/
d.Y
F'7 b
L fr I
RD6
H E { {a
rm I oz
(n
(D
-{ s
,E$|,
i
I -f I- y Pr m
m
m o
r(, a
n z
c A)
CF
a
2 t 5 ifiiFgg-Ei o ra
;
i
o
Y' '
@ 3
J o -tI m
t)
N N
il ,)
r G6
c) ilrr g $ H eI
!: e
@
N
1T
66
ET
q,
g)
r.+
0)
F > o't '2 .f o rF+
$zA
,ro
JS E P x
o D a
FT } rE
rP B iJ
qr 2
!
rP xs
laA' !(tr
(rt
t\, (o
o
te' '4>il. ,e
lr
t..
o
3
-l
a
+
,\L ir
d F
-{
o
o-
ss qn 6'
IN
: - --'.: s)
..f, s: s I
x€ J
A)
,5-t'V\€ i
t @
g)
cptr) (rtA(.)OONra-
Ao{
a (rl (3 o 3 -l
0)
bbbbbbbb
c)octoooctc! b
o b a : I :'
(o
"hg G mmmmmmmm
-o_lo]al:
m m rn
.;
U'
AI
o
i'9iN
qso NNIJNNNNN
o@ooao@o
ttataouo@o
; -o (r,
;
tl CL
"'| 'Yt -n ''| -n '!l -n 'fl 'fl -n -n
,n
lgTgTTnl m m m €' o)
f,
.t' ri 3
-=A
.;T_w
tr NbbF;lFbb
.{<-o-:
olsooNoo
N
@
N
o o
s
to
a
!
t,
(o
-U
o
$R oN.L@@S@@
@>r@(o{@@
Hgi?3=d{a () @
(oUT
-rl N a
t m
)6
r
N L
c
.)s uq'"HHdd NN
o
;
c
3
af
o
.._ €
-$ 3
cf) o
o
=
f.+
CL
o
!'
x!, .!
al
!, '€
t,
tn
!)
0
ir i6 ro rJ xo ;;_:,.&'a- - - .
$No\t@X c*
t:_
oo oo l- EJ
xo c
i$
*$
6
3
t
, _-- _ =
7 I
t
.' Status Persediaan Barang Gudang Per Equipment
iai=u:r,. .;atr :.i-j;._a . i.rf.li ?r ;
2-&19202247 i GEAR. 128-T 60.51,/1M X 340MM L 49.5MM THICK. iJtrl 0.00rEAiz3lcRl , PT303M034 I
I 2.6/'1t202236 i GEAR. PINION 21-T SOMM DIA X 233MM LG. DWG.PTI 0.00iEAlzsrcnr I prsosuoss
.ri i
"Rusf,En
I z.solojo1rg2
?-3010101392 , HEMA FIXED DISPLACEMENT GEAR PUMP. P,iI{
P,/N : 1 Fl
1.F 0.00,EAi231CR1
0.00 , EA i 231CRl i rpHozzcpsJei r-'l
i
i 2.3740200033 HIGH DOME BEACON ASSEMBLIES ROTATTNG MIRF| O.OO ; ST i ZSTCNI l-'-r
i 4-3010105429 ; JoB oRDER : HARD FACING HAMMER BoLT. 128.5I\i
i
o.oo EA l zgrcnr ' 128.5 x 1900Mlli i 230 HB KE 300i
:
+3O1O2OOEO5 I JOB ORDER : REPAIR & FAARIKASI GIGI.GIGI FTEDU(I o.oo sr i zsrcnr i
4-3010106716 i .tOe nepRR : PEITIOPOKAN & REBORTNG INSIDE DUI 5,ro IEA lzarcnr t"
tti
t./|
v4-u101o227 1 | LrM( PrN ASSEMBLY # 7072-14rA f,urER. 0.00 lEAi231CR1 lntz-tue i 01-308
2-6310311041 ;
".r.
SEAI. OtL',|IATTONAL" 55357. F/SEAL BUSHING AS Ei 4.00iEAr231CRl
I
I 55357
2-3010106705 i SEAL. SPLrr ilNNER) #770GF52. 360MM rD X400Ml,l EA r 231CRl 7700-F52
i 2-3010106591 i SEAL, SPLIT (OUTER)*7700-E52. 330MM lD X470Ml I EA i 231cR1 7700-E52
.lt
- tototssz
-'t10101408
\t sirnrt srEEL, 1" x 6 M- ASSABTob/Kauppsgtg/etsli o.ooiPcizsrcnr 1\6 1"x5M
lT-srroror+sg sHAFT srEEL. 140MM x 6MTR.- AssAFT0o HB.2zol 0.00rPcl231cRl 1.t0X6
iir
l&;ro$rr"s I sueve, nrnaER p/N Art-61 1 1-81, trArt::RIJBBER.I;
nueeen, I'| -'--
O.OO i EA I 231CR1
l--r ----- AH51 1 181
i 2-f31031O231 SNAP R|NG/ RETATNTNG RING D!\. 120MM. "FAG'Stl i o.oo , eR :grcnt SP120 I
Illl
709612C 01-28
2-3010101428 ' SUN RELIEF CART|DGE VALVE. PlN : RPEC LDN, F/. I 0.00iEAi231CR1 RPECLDN I -'j I__
2-5510405693, SWnCn.
2-5510405693 TL-X5Y1 . POWER SU
SWITCH. PROXIMITY. MODEL: TL-XsY1. POWERSUi i 0.00 i EA 231C-Rl TLXsY1 t-._ i 74-24ov r 24-240VAC
2-6610510527 ; UPS. 3 t(VA lCA" SIN 3100 C. lN : 220 VAC60HZ. '' | : I rEA.231cR1 3'100 i-'- '2?OVAC|S1HZ
rll
1.6210404564 , VALVE, EALL 1i4"NPT, FEMALE.'APOLLO". i 0.00 I EA , 231cR1 1,4" I
I
A@t, \
.6-3010102125 BAR. BREAKER PN 5012.. FULLER. 1.00 i sT ' 231CR1 , 6012 01-3
' O-.JU l\,/ tUZ lJb BAR, TOP PAi 706O-A61.- FULLER. 2.00 ST 231CRt I 7060A61 ' O't-4
6-301 01 02238 BEARING BLOCK FULLER P/N 7096.81A 1.00 EA 231CRl i 709681A ', ' 1-26
2-61 'r
C4 i 8552 BEARING HOUSING {DISCHARGE END,} CW 3U.A.1i 0.00 . :31cRl i
E.q '
6-301 01 02351 BEARING P.BLOCK FCB-2246}.H'|-INK BELT", 3.15/1 2.oo EA 231cRl :FcB2z+G3tr : i01-29
?-30 1 01 C5622 BEARING. BALL 63O8.NR MRC.3O8SG USA. \ffi SNAI. 1.00 , sT 231CR1 : 6308NR
2-3010105260 ,
BEARING. CONE # H.414242 'TIMKEN', 1
1.00 , EA 231CRl 1.{4'14242 I -.-
2-301 0 1 05258 SEARING. CUP #932 B. ']'IMKEN". 0.00,EA,231CR1 i9328 l-'-
2-301 0105600 BEARING.CUPICONE 632i644.TIMKEN". [r.00 sT 231CR1 63U64/-
2-3C 1 Cl 05382 PEARING. CUP/CONE 742N45 A "TIMKEN'. a.oo I st 231cRl 742n4sA.
,
Z.JU IU IUCb I I BEARING. CUP/CONE 3820/3878 ''TIMKEN". ]
r.uv ;r zJr\.nr , oozv/Jo/o
2-5410421513 BEARING. CUP/CONE K-358/K.362 "SKF". OR EOUAI: sT ?31CR1 I K368/K362 : -L
o
1.00 ,
2-3C 1010537'1 BEARlt.lG. CUP/CONE 4H2214.,CIiH22149A'Ttt\tKEl. i 0.0C ST 23'tCR1 2214101221494i - -
2-6!10421524
a-it1r1art41
BEARING. CUP/CONE K.15112/(..15245 "SKF" OR EC
1-3010105484 BOLT DOWL. M25 X 3 Xl00MlL'l LG. WlO NUT GRADE 100.00 EA 231CRl PT303M029 M25X3X 100iv1t'
tA$ftz tt BREAI(ER, PLATE Lll.ll( 8'FULLER PJN.7072-A137.
I
o.oo I EA: 231cRl i lolznrsl o1-3oD ,
2-30101C1541; BREAKER. PLATE LINK PIN ASSY. PN DH.7072.141i. '1.0c EA 231CR1 4H7072141A
2-3740200044 CANDLE AND GLOBE 240 V SPC 60 W. REFF. RS CA. 0.00 EA 231CR1
6-32101 02340 CARTRTDGE, BEARI{G .REXNORD. ZMC-5415 2.00 EA 231CR1 2r,,tc5415 A1-19&27
, . il
Vdsotolozzss | "* RoLLER 2. p/N.ioo. 5.00 l FT i 231cR1 160 oi-36
2-30i 01 01 552 CI-EANING BAR LINK PIN ASS'Y. P/N : DH 7072.139A.1 0.00 i EA 231CR1 i DH7072139A -'-
2-6610510549 CONDUCTOR NT CLIENT SOFTVVARE EX BAILEY C/ sT, 231CRl
2-661 051 0551 CONDUCTOR NT HARD\I/ARE EX COMPAQ COITiIPR. sT 231CRl i-Y-
t-ta roqlfiArq CONDUCTOR NT SERVER SOFTWARE EX EruUV C, , sT 331CR1
lr-.r',0.,,u.',. CROSSPORT BARS FARVAL # M.CCA.2sO1 . o.oo EA 2s1cR1 MccA25o1 av
2-64 1 04 1 854 1 DRIVE SIDE BEARING HOUSHING (DTSCHARGE ENDI 0.00 EA 231CR1
2-3010101 155 FLUID CONTROL REL|EF CARTIDGE VALVE. PN;1(I 0.00 EA 231cR1 1c10po3sv -
re ropEl5v
-
6-3010102409 FRONT SECTION FULLER P/N.7872-A1. l 1.oo EA i z:tcRr ,.7i'zzAt o1-E
, ,
.-JU rU IUJZY I GEAR H.S. PAl 184. F/RED..FALK" 2O9OFZ3A: lOHP:S. 0.00 I EA 231CRl | 184 : -,- i -L
2-3010104914 GEAR H.S. PN 1 84. F/RED.'FALK"1 02.,I OgOFZ3, 1 OHP 0.00 EA 231CRl 184
2-301 C1 C4925 GEAR H.S. PAI 3A5. F/RED."FALK',1 02. 1 O9OFZ3. 1 OHF I 0.00 , EA 231CR'1 346 . .
2-301 01 05305 GEAR H.S. PAI 3A6. F,RED."FALK'2090F23A:1OHp:Sf i 0.00 I EA 231CRl : 3A6.
t-tn1aln4607 GEAR, INTERMED. 93.T FMED..FALK"MOD.:101.8E:! 1.00 i EA 231CR1 I 93T I -"- I -.- , _"-
2-301 01 04936 GEAR INTERMED. P,N 3A4 F/RED.'FALK'1 O 21 OqOFZ' o.oo . EA 231cR1 : 3na
2-301 01 0531 6 GEAR INTERMED. PlN 3A4 F,RED.,FALK'209OFZ3A:1 0.00 EA 231CR1 3A4
2-301A105327 GEAR INTERMED. P/N 4A6 F/RED.rALK.2O9oFz3A: i 0.00 , EA 231CR1 , 446
\
2-3010.,C4947 GEAR INTERMED. PA.I 4A6 FRED,FALK"IOZ.IOSOTZ:; 0.00 EA Zercnr , 4A6
\
l\
2-3o1o1os33s i GEAR L.S. PN 4A4 F/RED.FALK'2o9OFz3A:1OHP: SI 0.00 EA 231CR1 4A4 I _'_
\ \ e-sororocer,e GE AR L.S P,N 4A4 F/RED. "FALK"1 02 1 090F23. 1 OHp :( 0.00 EA 231CRl ,4A4
I \o.o,ou*, GEAR L.S. PN 5A6 F'RED..FALK' 2O9oFz3A: 1 OHP :SF i 0.00 I EA 231CR1 5A6 i -.-
I
-\ \- -
l\
r li
I
"/
L/
i,/
\
7
\l ianqual Cer3
{\
Status Persediaan Barang Gudang Per Equipment 24-n7-2ttN! 5-:4rl
1164-10503017 SPROCKET P/N C1089-453. 17T TRIPPLE STR'O{D (; 0.00 EA . 23.IFE1 c1089A63
i z-e+rosoa+eo SPROCKET, 1'; SINGLE sTftANO,2',PITCH TYPE 6, 0.00 en, zstret 157
tl-$totoeeeg sruD. 7/B'x 11". plN. A540-8110. raruoeteR reeori en i zerrer A540Bl 10
i
STUD, PN 316-C. FULLER. BEARING HOLD DOWN. I | 1,VV EA i 231FE1 316C 02-36
l2-6grolo2oes l-
TRANSDUCER, VOLTICURR RELIANCE ELECTRIC' 2.00 EA , 231FElf2 I !,rtOSSSZ+g
ili
t,
eq @l 7-P 6q$q rt t0'6
;lIY!-
\
lo, ianggai Cryk. 2t-tb2l)01&:SaCo am )
,fi Status Persediaan Barang Gudang Per Equipment
lokasi Gudang : Tuban Halaman 1 dan 2
' Kode barang I Nama barang I Kwantum on isatl Equipment j Part numberi Model I Kapasilas I
Ukuran 1
i G3450100747 PAI.304C.
BEARING tsRONZE FULLER l 8.00 EA 231FE1
i 304C i o24
tYt-utuxga, BEAR|NG. BALL 521$E'SKF/FAG' 0.00 EAl 231Fel 5213E I -"- 5213E
i
i
231 FE1 6318C3 , 02-51
i 2-il10419395 BEARING, CYL. ROLLER MU-521}'UM "I-INT EELT'. , 0.00 i EA 231FE'l MU52't3UM i
:2-34s0100634 BEAR|NG. SPHER. ROLLER 22226-CCln/33 "SKF' 0.00 EA 231FE1 zzzzeccaffss I 02-22
l
l
| 2-3450100645 BEARING, SPHER. ROLLER 2231$CCA/V33'SKFFA<; o.oo EAI 231FE1 22315CC/W33 I 02-23
f
;
:2-345010O419 BEARING. SPHER. RoLLER 23034-C3/n63. trleax i o.oo EA, 231FE1 zsma-ce/wea i
l
Lr#.etoorooaoo BLOCK. HOLD DOWN FULLER PN. 1089AV132. 10.00 EA i 231FE1 10894V132 i 0246
I
3-34501 01 1 05 BoARD. PC GATE DRMER P/N: 0 - 51378 -39. {RELIAl 2.00 EAi 231FE1 05137839 ;
l
$,3450't0107t
;'i:
BOARD. PC REGULATOR VTG PlN: O. 52876. RELIP| 1.00 EA 231FE1 os2e76 I
2-34501 00485 BOLT & NUT, 1" X4'LG, (STM|GHT), OAnOe S, (Sei 0.00 EA 231FE1
I
2-3450100441 BOLT. STUD M22x2.5 X 280MM LG. L= 255Mf!'1. T= :i 0.00 EA 231FE1 22X280 i
2-3450100452 BOLT, STUD M22X2.5 X 3itoMM LG. L= 310MM, T=:i 0.00 EA 231FE1 22X3/,O I
25X850
I
2-3450 1 00463 BOLT. STUD M25 X 3 X 85OMM LG. L= 775MM, T= 75; 18.00 EA 231FE1
i
rl
2-61 101 01816 BRONZE, ALPHA (HOLEJ 3O5MM OD X 14OMM ID X 1 1 0.00 MT 231FE1 305X140X1000 | -'- I
I
!,
2-3/.30101127 BUSHING. DOWEL 25MM lD X44.04MM OO X St.gStrli 0.00 5l 23lFE1 25 i -'- 25x44:fir,31.q
I
&3450100565 CAP. END FULLER PiT.I. 305.8 2.00 EA 231FE1 3058 | oz-ts ""i
l
i z-tororoseso CLAMP HOLD DOWN BAR PN C.1089.D279 FAA'OBL i 231FEl C1089D279 r -'-
i
tfX*ooroozse CLAMP HOUSING BOLT FULLER PN 31&D. 9.00 EA 231F81 316D
I
02-35
,
i.
llororororrx CYLTNDER BRKT. P/N D108S8691, LH (TNDTCATED) I
EA 231FE1 D1089ts691 I ---
'I \,f4sorotoezee cvLTNDER BRKT. pN D10esB6sR, *r ropposre) I EA 231FEl D1089869R r -i-
i
Vfaoro',oarct CYLINDER HYD. 5'DIA. X 7'S. P/N EA ta,atrt1 sTc2HUSlBXri ---
"'"'""18" '
i +s4sororrrs 96 PN: 612109
:;t
DIOOE. 612108 - R. RELIANCE ELECTRIC..L 1.00 EA 231FE1 I
' ' 2-3450100350 FUSE, "SHAWMUT",2A/250VOLT, CLASS : RKs. slZEl 0.00 EA i 231FE1 2AlRK5 2Ai250V 2At250U
,-i
1-34501 00339 FUSE. LITTLE.'1.5A/600VOLT. TYPE : CLASS CC. ,
0.00 4 i zuret 1.54/CC 1.5A1600 L5A/600V
i 1-3450100328 FUSE. LITTLE,5A/5OOVOLT, TYPE : CLASS CC. SIZEI 0.00 EA sA/CC 5A/600V 5A/600V
'2-3450100341 FUSE. LITTLE. SA/6OOVOLT. TYPE : CLASS CC. SIZE nnn EA i 231FEl 8A/CC 3A/600V 84/600V
i 4-3450101182 JO8 REPAIR:REKONDISI FMME TAKE.UP WOBLEI, U.UU EA : 231FE1
I +,s45oroto+l MOTOR, 1 00 HP, 450VF0HZnpHt127 N1 188RpM/tp: 1.00 EA I ra4EEa 444Tl100HP lOOHP lOOHP
1
&3450100510 NUT HEX -FULLER PN.g-RR4, NC-NNC3. i
18.00 EA )a1trEa 9RR4 VZ-J I
r G3450100612 NUT LOCK FULLER P/N AN26. 2.00 trA I 231FEl AN26 02-20
No Tgl Dlskrlpsl oty Sat No. Equlp Blaya Satuan Blaya Total Ket.
No.BPPG
V.E .n .000.00 48.000.04 10562
4 BELT CONV 3PLY X 1372mmX75OO 544WF3 l8,750,0 10562
I o SHAFT ROLL BELTlOOO EACH 5118C1 725.000.00 725.000.00 8l
10 I BALL BEARING 6007.?2 EACH 5228C3 2s.280.00 139.680.00 8049
11 L MAIN BEARING 1 EACH 5418M1 76.242.45 22.276.242.45 1 0i63
14 o WIRE ROPE (SELING) 3A".1Omm 200 MT TOOL 32.490.00 6.498.000.01 8050
15 SEAL MAIN BEARING I ilun il18M1 22.276.242.45 22.276.242.45 9854
OLT SCEW M6X3 1n ilcH 5418M1 10.800.00 1 0630
7 9 IBOLT & NUT M16X5O 20 EACH 5428E3 2,200.00 ,14.000.00 10531
18 11 SOLT & NUT M16x55mm EACH 5418E3 3.865.71 193.285.50
:.q io 3OLT & r'iUT M16X55mm 1n EACH 5418E3 3.865.7 38.657.10 :6bJ
27 l6 SEAL MAIN BEARING 1 H 5/,3Bit,t 22.276.242.45 22 45 1 0574
I 28 I 15 IBOLT&NUT 5 H M1 360.00 18.000.00 10577
!31 r1 NUT Ml6x55mm EACH 5428E3 1 .314. 10580
T & NUT M16X45mm EACH 5428E3 1.650.00 33,000.0
JC 1a HELMET WELD'JACSON" 2 EACH TOOL 83.857.00 167.714.00 1 tit
co tu PLATE STEEL 6mmX4X8" 1 54 348.125.00 348.125.00 9931 1 23-1
5 25 EACH 543CR1 22.796.23 ,vu 112T5
47 PIPE GALV 2 1/2'X6M 1 LJR TOOL 211.000.00 211 .000.00 9931 1 23-8
,UMLAH 94.701-208-9
a JI
19
1q
23
al
11
ACETYLENE
6/ELD ROD 3.2mm 48.04 OK
WELD ROD 3.2mm 48.04 OK
OXYGEN
10
2
1
2
BTL
BTL
KG
KG
BTL
5428E3
5428E3.
541BEl
5428E3
14.250.00
8/f .000.00
7
7,800.00
14,250.00
28.500.0c
&4.000.0c
39.000.0( 3931 123-2
7E.000.00 9931 123-20
28,500.00 1 0596
1
1
0596
0596
0.079907278 llon
(1Us$-Rp7000)
s30 8fd
-TREND
o o
BIAYA PEMELIHARAAN VERSUS PRODU KSI
ffi;iil543 BM1 Clinker Grinding# 3 RKAP
Fsffi 543 BM1 Clinker Grinding# 3 JOP
r:::--= 543 BMI Clinker Grinding# 3 DT
,I999
TREND RKAP
TREND JOP 1999
TREND DOWNTIME 1999
JAN PEB MAR APR MEI JUN JUL AUG SEP OKT NOP DES
o o
F=ffil 541 BM1 Clinker Grinding# 1 RKAP
llE*EFl 541 BM1 Clinker Grinding# 1 JOP
r:--:--:--1 541 Bbll ClinkerGrinding# 1 DT
F:i-:1T:1541 BM1 Clinker Grinding# 1 Df
:i*:lli:,:, DOWN TIME 1999
'.:*7. :;:;:;:1:;:;:;l;l;l;
TREND JOP 1999
-TREND
- - -TREND RKAP 1999
JAN PEB I'4AR APR MEI JUN JUL AUG SEP OKT t{oP DES
PI (il{:5t|( lFun>cf rv' I Y^
if*'l!l
SEtvtt:N
rft;:i^lyr:;'- sf'on'*
ssiirpi omr $t (u cAD t{c'rutlar{
J.ruuru r.rAN
I
OROER STOCI( '
JUint-At{ NSURANCE
EQUIP. QOAPF PART FEHAELUT' GLO^TG
SFEC YN{G OIUSULKAN IERPASAT'IG
i'lo. MttA BARAflG
PP l3 !1101 ml
BELT LEBAR 2{OO TITM 242 25 MTR
01
SELT COIWEYOR : 2400 MM Wl0nl' BC6
rI 58 MTR nl t999
oELTCOINEYOR : 2{0O
uLt Wlont' : 8/2 243 BC6 4r.58 MTR
15 MTR
: 5'0 / l '5 5 PLY. EP 315. COVER
5 PtY - EP 315, COVER TEMP. : AMEIENT e/1 5
f EMP. : Ar,lB|ENT
I3 MTR 13 Ml'n
: 2000 Ml'l Wl0Tlt' 332 BC2
BELT COI'NEYOR
04 0ELT COtWEYoll : ?000 Mtll Wl0ftl'
315' COV[ft : 0/2
5 l'l[Y - l:P
,Jf,l,y-EP3l5. COVIfi: 00/l 5
'tElltP. :90"C
lE[tP. :90'c
r
?
BEII LEBAR 1000 ,tttd
: t'ttl WlOTll, IIEIT COIWIYOR : t000 trtl,l Wl0Tll, 52f BC2t5 @ 34 MTn
t4 BEL I COIJVEYoR 1000
521 55Milt
3 ttLY - EP 315. COVEtt : 612 BC6 55 Ml rt
3PtY-EP3t5, CoVEn: 50/1 5
utlz gcz @ 20 Mln
IEMP .170'c Tt:[tl) : | 70'C
t\ 541 0c4 33 MTR
t,
jt; I 5.r2 BC4 t0 itl ll
.4 522 8C2t5 c|. 34 M lft
t,' 1
TEMP. : 90'C
3{2 BC3 52.5 tilTR
,-- a-t*a^ ,* ^* --* 333 tillr 4ll.7B Mlll PP.t3 34301 003
1E
SPLY-tl)500, COV[,(: 50/15
I BCI 417.70
1il | {,09
4?5 MIR
j'l'l ili'jlii -- I
PP rS ].tl0l
I L-C.,llVt-YoR l(i' l'vlt)Ilt
I
40t llcl tB? Ml-lt 001
Bf t
( r,r,r1 11 ,.'ll I | |
I
40 | llcZ 152 l,| lrl Ill ltr[r0
.l l,f y ,l I' Jll gnr v10r0430?
Itrt.l,r iU L
| 4{' | 0c3 3tt Mtft t50 tr Itr
(?00 Mr n)
40r BC4 422 Mrfl 422 Mlll
I
-'.-l
loutu-rAN r!ilii^lHJ"^ PrerHuN
OROER SIOCK
TNSURAI{CE
EOUIP. JUhlLAll
PEhIBELIAN GtD r{c
SPEC YN'IO OTUSULKAN IERPASANG SPARE PARI
NAIaA SARAlao
tll.l
sil vlct066Jt
ocur Le Batt E{t0
5.1n ECI o. rs MIR (:5 5 vIRl
0EtT CorWEYOlt : 000 MM WlOIll'
o.2l
0El.f CottvfYoll : 0(XlnM
WlDfl t. 5{tr2 8Cl MTR
: 0l 5 3 PLY - EP 315' COVER : 6 I 2
o..5 nTR
3 PLY ' EP 1l5. COVtlt 5 l '5 543,.1 8Cl
rEntP. :170"C oct o.2{ MTR
ItMl'. : l?0'C 54U.1
512 0c2 IO,5 MTR
MTR @. 46 12 MTR
313 0clr2 @.10..2
1r3 BCs r6.9d MTR
$r3 0c6 2r.23 [tTR
343 BCI t3.55 MTR
5{t0 0cl @. 50 27
5{5/0 0c3 2.1.42 MI'lt
Tf t'lP. : Al'tBlEl{T
TEMP. : AMBIEI/T
c :\l ?3t4tlVtgutlcrl0et
\ S'Fi,,P,= PA.RT BIA
lln* Pi i..i a)
I r rr r'.,r I i-i ii
:l4t TBv
'vriU.iiiEfi
f,e3rl '-tai ;i.r-r f'
'.i r21 tA
DP,IVF CtrU.:.!-r,tr.P.
t;
n.: w/one Arry. seai
l- Rex l,lcC ;*
-
321. nc i
ovq4
iil:
7
c_pAD=
'--'! r-:!!i- iDADT
a-,ri i D=AD!t,t
t*'=a-.ttri\ui f:
I I'1,j() i Fcilinn'leni ir I, -l .
,,_isct,tprtcn cl.v.
Anr r^lnfr'.A<-^^-'2
>u\v,"-)7q
-,,Hilli!i- .. -, je.:;
.._ .-,t)ri;:J::tt
- r. -. ri g i 2.3..1 5.3K- C.3- ...r.3..3 i,Pii\' A. 4C :
. .- . - ; 1 25 1 -
C-Li.i,i iiic tsFF i.S,q'Y
F.exn,:rd Bea.in': B 231.5 F -c-i 5i 1S Bor.e 4 Hcies
l' ' '.- .r','1 j- Fi,.iC 3--c-rrrti; 3-i5i1fl 3..-= ii-lg-*. FS,CZ?.!a3ii
- "
flrlr-.nrrti1 Ftnitr A.>.> T
- Breaker P!a_te. Loq€r Slart. E,Fr_i HOUS|nC A.ss'v wr, B!.onze Br Lst:rrrn
TRIFFtrE
i'l#ir*ei F;ie i-io. -i
i: I i - Piltow Btock = S.SttHD SZA - 617 ltf,Cj
ii I i-Bea-nng =2i144CQK.lW33
|I -
i
ii i /r J--5-- e!=?-t-_ | /t4 ..
|
il | nueul=l ulgcv= - llJl{9
ii i i - lnDle seaj Htno = 15 44
ii I r- FixinoRino = FRBIo/l
i <\^^l ,^^,J / /, -.-
t 5 ltiltl
r'\;^
yla.
lz
gttc'+Ln
fr19
hi,'1,"
*1"r. i::1
l.)'::
/
z
o
5 E
UJ
2Z
I
o
LIJ
8{
\tr
trY
6E
g..€
fr
to
BEARING BELT COI{VHOR
PABRIK TUBAN I
SKF l tO mm
Plummer Bbck
SKF l1O mm
$PA Ri: PAIIT [iEAFiii.jij
Eil[L s_Et-]- (;(.) iU VEliOn
i: 8c i'i'im sXf-Sr*il5rr--ii;
__._-__:, :1 u.,::;, r-r Fail--
.::ti,.r.!-1cral tr19i1:f!:,d g,1vnJELr, ---'-----i
j._j
--l_j*
':-"____il_-_1''-"'''rr_r.r r\nLui{r'rg(i-reeJ lflppef fiClCUOr,','n lf'ppef i 2.,i.TR'i
, I --------:
.
.-* 1--.
-_ ._
_
e0
"I!-
l-'L-___l:1)_::ll
lrr*.;
I rsru !-liericel norlef tJearlrlg v'rt-Acrprffi2--,r
i:slf:"jf[!,, r:iry1n"i.-rts"tt's 'vvriir ^cirpter Sieeve
rrr I
q;it ar''a-Lauy"inifseaL ir-:
i 32i. tsC 2.-i S i-i :
lEndOpen(Oi-Equal)
i 321. BC4-17 H
1 acl tr2t- 7 1a.)
i vLr.uvr-rvt!
i
3.21. EC 7-1,7 H -i
e21 Rn A_1A t-l i
321. BC 8-17 H i I
1-i3 H
3..).1 tr-C ;
3s1. BC 1-16I-i ;
I nA
i Jor,
^^r t]u /t-tt.- |11
t I
'.
ri n/1
e-rtLv F]a\1 t-t.?t.
14Lt 1
!
i- I s+r. ec?-T5
r.A h . ./1
H
l r
I I
OqZ.Dt/ l-1.)fl.r
542. BC 2-13 l-t i
trt-
vrL, |r)f\a .aLJ I
VV.J- l.J I I I
I
I
s+2. ec a-l3 !-t i
()tL:l n
h"i
tl frAR i.: PA ill- [:j i :A!] i l'{G
FCi] AE t_'r ar! lliuEYcjR
l.
',.-\ L-: i:\. 3 =ir,lli i'.iG i
Sr-.'Eil. BEl,RliJG
i; i\ l-
ri
I
l1n- r^,,^: r
\ vr L\iuqr,, I
a1 iA lam
;SKF 50 rnrn F:'ee Sperica! F,oilcr Sea'.i",g t.n,i'.t"-.^.q
it-ocating Fing and Labyrinth Seai, Grey Cast tr-on 1Z I Bctt
,l-turnmer Btcck l-lousing lrlo. *ci,J!-{ 2.10_TS
Tapered Bore
za .t=U lTtlTI
i
I
isKF 2a0 rnn'r Held spericar Roiler Bearino with Adapier sreeve 241. BC s-i4 t-{
!;-_----:;-=:.----.
rLocaiing Hirtg airci i_a'oyiirriir Seai, Grey Casi irori (a) Bcii nn
i 1+t. D\/.i-i+rl
. z . | |
lf)rivc .Sh:rf t
461. BC3
\(,
.i 'r
S P;\R I- PA RT Fl Fr:iR i N(-l
i'i
321. tc + -:.; . t
321.8C3-"::ii
: szl. BC 5-i: i'i
32't. EC 7 -',4 ':i
:Si. gC 2-1'r rl
i
,
1 -e.c2-',L11
6.ec3-iz'i i
sii. ec i-i4ii
srr. ec 2-14H
szl. ga H
"-i4 i
szt.ec2-i4
sa.ec3-14?. I
521.3C4-i3H -t1 -
.lEt. Bc 5-14
I
6.6c
6-13 11
I
!
IJPAIf E PARI' BEANiNG t-t f
I
i.-'()ii EFL- f (loi'iVEY(lFi
:'l ( -\i:
, ,''1 I
. eC L_i.- -,
"11
241 . RC 5-1: i.,
u2i. BC i-:,..;
; -12_1 . ?C ?.-i: !r,
i 321.BCi-i|F i
6d1
o1 t. 6Fd
rJv a-tn1/ r-
321. BC 4-',4 F :
,32'i.gCA-13=
o rl
'1
25 rrm beanng
l
241.8C6 i
321.8C2-i4 it l
.i c1
)J
-
/
i=,r:{,i=' ,:
t. t^ O-.+ N!^
a21 a-D 1
r I nncrctrnn nr
; rotz+J+JrlJ i
: Jf .-.J.a nn
: nr/uavtar'A 'n
i| .v A Ae..r't
141 rU\ |
i
ii
ttlnr ",{ii
/-) Flir,n NAA" TJAA ftN
- -
:r'4 | - - Uri $e;;:iaic;' tierrrer:i tAt2 t4tl1 ra,
I nlmrl
f \lzhta K*
-
to ta SA,AJ \,J
ial9 61gg
rFtrl 21 nl 07 2
t'Jt-a z.>at ttJ I
21ffi 21 4E
- - - - -. -r L. .^4Lt
t=r5ut ltt1 1.41J I VU
LO 16H
--r CU
o-v I s--{ o
s-.l O
=--l RA
<\
I
--l (-O
MRJ
F:=l I O RO
UOES bq :i8
oi I s
tIJ
O
Lr)
sq JrF ctr
c-t
E
IFFE
(f|
lr, s
M o? E-=s c\I
ga-v Oe$
x
EF
or z.
E
L
- E
lrl
@Di:
+, ll'|
.F-
TU
E
s
na2 \ uJt+ C\J
L'
(\l J s
:.
'4,=
E4:
lv
J N
@E$ xo-
l.c' lrl H
J
o \l
rr\ZO RI (o-E E
uJr$
mgd
tv tv
flJ- .\\
{qJ
+J
s
@0;; ct t!
lrl
E
s
l\
G 3
- ir1
^HH rri St', d.Fb
.YltlltL
-
lr, a
11 l1 a =
- - 't1-F:=
O t:1 Ss
\qi ctr
H
n :)e
HftTr \ 'lor CJ
X
JHSIIIOOTI
t-. I i...:" -i ;:'i f.'I..4.r.:i"l:,,
. ...: t. . : : :-. : ..:...i .' ., '^" -
.r .,.,i.
\d'fr*P
( lr. wahiudi Hern P ) ,\ {
CC: Arsip.
ASTET1 CHAIN f:OR CllAlH ROLLER'160 H-3 TRIPLE 231 FEI n'bhain saat rePair
STRAND " HITACHI " FOR WOBBLER
I
-'l
Kasi Pemlni.r Kdbag Perninla
;'^eier,:ngan
Ct i:; PAP
.1. t'0h,4,
rv-\---
I t;. lo,'lu ;^AGA BELA
I
I
I
I
o>'Vfrid'tuJoNe
Ersetujuan k adeP Peminta
u'' .-\--,
It
1 IT. M. YAYAT DIMYATI
ur osD f /'r( t) :r
\
De.YE eND
\/
tl
t.,.
I ffi
--Aorcz:EE-c
\*
-\t'ttl*1t"u'*1ttv''
".rg lA
6Af'" i -$96
_lf
// i '/
i ---t ar / ir'{' *ij
l;
gEaery-q t--\ U' ,';,
i*-Y'
F/XTD
:.\ ' ,.ir,.i-i .,i.ii
\ r-
npil | FA qFAn
/-/EX. 80 LTs TO -
GETHEP ITJ
WIPE D2|IIED F4tP5.
IIEPD HE,f E*fS
fOaErHEe lN
HES
CONNOENTIAL _ PROPERTY OF
cHl a7 2-88
eoFgo
b,'ttJl
i , tS, gSOa Otgeg Plezr
li
ct
o a
ft
,:,j Fl l=:- Fl,1
:ldil
o
b
o
o.
j=;3; No GI
o
U.
i o:i
lti;l
,5i l3l
I
.4
(t\
ar,
T stri
|iZ oo
,i;l iii i#, {r
o
c)
[ji l€ff
rli+
*Lr
,i
.'i
Ful
iFIs:€;
{i
I ;s
:s SE
kl
zi
i ru ;l ; ilsiiE "-2
;: i 5; el sil
tr:
)i.g
ii i'; li irl -:
F!
,ii if lil;, ,
:ai; ;l itirs;;
3i
;i+ji;iiii!:i;-
::'I lr=;l :ri I
'',.ri:
i'tliil
f)
trr frl
bfr <3 a\l
u k, ttt art
ro
HEr
r\l
o
n'l o1
r(! 0o
rtl
LiljEkus-*
,, "t
\r.\|t
, _\v!
,.r...
j,. ,:,-- j 5r'3
,t
,___+e-'
Fi i_ N,ln;rf) * /ohrin0dqe
Hr)r]a;r f. fl?l_{lJ Augi0hr ri',r,
(GD rr...t.-t\rt_t\ \' t.,r,.i ehu :;lc- .-_1i..-'.1 rlj l)riigrr'
b€ctn ut) i I Grdlo It
EnsofrtoI t zoI Sporc r,qrt d/^oHl srrb | {" t,
8el KcnresronCenz bl gro ongsboh / PLeqre auote iA conrespondence
li.z 45?. 704 , 336-002-1 , . ,2
173
170
150
100
Yl
151 450 402 250
4,4
ta 0912A45 SEAL, CR19231
tc 0912850 SEAL, CR4O.';7
20 1204298 DIPSTICK
.A'AAAA
zl lzttuJv SE,r'l- CAGE , REPLACE 'iIiTH ?,=F 121
22 0343059 SEAL CAGE, iEPI-ACE'TIITH?:F 122
28 1217098 SHAFT COVEF., REPLACE WITii REF 123
zv 121710A SHAFT COVf,?, REPLAC= U/tTri REF 129
A1
1 186018 SPACER
1 18e019 THRUST PIAT=
lnn nTqFAAl SHIII€ASKET KIT, INCLS
REF A7,89,91,94,97
/ 1^A^
tuz ^. HOUSING ASS=MBLY, I}iCLS ?=F 112,113,100,130
110 051 1493 HEAD
all n7tr.)-71a
tL I wtJvt aL SEA! CAGE ASSEII,IBLY , INCLS REF 11.21.87
i22 4758784 SEAL CAGE ASSEI.ISLY, INCLS REF 15,22.89
128 472A396 SHA.=T COVE? KIT , INCLS REF 28.98
472A402 SHA=T COVE.=. KIT, INCLS REi 29,91
IJU 4724397 FASTENER Ki, , INCL R=F 59,ee.04,65,6A,AE,73,2g
td 075e064 SHAFT ASSE].I3LY , INCLS REF i81 THP,U 185
091 9054 BEI"',ING, FF:3O8KG
091S0C2 BEA.RiNG, SK=305
133t184 472C441 PINION & SH;.=T, 1A TE=TH
.:A 472U34 SH,d=T ASSE.I3LY , IIiCIS REF 3A1 THRU 3A7
.:^ I 092i847 BE{ilNG ,Tn,F,87e/3A2a
3A2 0921 535 B EA.RI NG, T1t,t"644t 632
o 3A3i3A4
.:F,O
JAI
472C426 PINION & SH;.=T, 2i T==TH
1 23531 5
0905340
GEdR., S.S. B'. 1237791
LOCKNUT
O 4M
172U23
0921E10
0921 846
SH.E=T ASSEI,I3LY , INCLS RE- 4A1 THRU 4A7
BEditNG, Tt!.17 45AJ7 12
BEdi,tNG, Tj? :,41 1212 i!,1 12-, :
U/CO/JY PINION & SH;.=T, INCLS REF 4;.7, 17 TE=TH
+^C tz taazo GE.{R, 130 TE:TH
0905340 LOCKNUT
5A 0758731 SHF\,=T ASSEI{3LY , INCLS REF 5A1 TfiRU 546
5A1 0921741 BEARING, Ti!,1'AH)?1113AiHH2?i410 .
5A2 0921681 BE{RtNG, TIil5580/',653:3
5A3 + I ZVJYZ SHl"=T
i215289 \Jtri!'1
^-a- .lU IC-,l-l
RK 574S095 REPAJR KIT, ;}iCLS Sil:S.tsRGS & SHII"I KIT
:\4{
/
Pqrts Guide o UltrqMox'" Concenrric Shoft Geor Drives
(Poge 2 of 4) Types FC2 &FZ2 o Sizes 2060 thru 2130 FnuS
Porls Diogrom
H. S. SHAFT
IA ASSEMBLY
74
lo
%t/
/<
79
-/1d
W
,r:j}l 39
ASSEMBLY
4
66
Ntt
.:'-..
'w%.
^(
I20 ASSEMBLY
L. S. PINION
5A3
54l 4A ASSEMBLY
L. S. SHAFT
5A ASSEMBLY
3r3-130 The Folk Corporotion, P.O. Box 492, Zip 53201 -0492
Moy 2000 3001 W. Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 414-342-3131
Supersedes ?97 F ox 4 1 4 -937 - 4359 e-moil: folkinfo@folkcorp.com web: www.folkcorp.com
Pqrls Guide o UltroMox'" Concenlric Shoft Geor Drives UltroMox'" Concenfric Shqft Geor Drives o Porfs Guide
(Poge 2 of 4) Types FC2 &FZ2 o Sizes 2060lhru 2130 FDIIs FRtIs Types FC2 &FZ2 o Sizes 2060lhru 2130 (Pose 3 of 4)
't43
H. S. SHAFT
IA ASSEMBLY
74
lou
%//
79
7(
33
.J IV
l42, lA3,
W(
144
)"
39
* Individuol components for Drive Sizes ond Rolios shown in ihe SCREENED oreos moy be ordered seporolely. High interference fil components which must be ossembled ol
the Focloru ore identified in the loble obove.
t 2O6OF'2O9OF Low Rolio Drives (1.548-4.567) LS Pinion/Sho{f musl be FACTORY ossembled.
o
2060 3
o 2916709 2
(t !
2070
2080
2090
4
8
921 846
921 81 0
921 81 0
9217 49
92181
921730
1
921 795
291 6560
921809
921 810
6
s
92l.796
291 6560
921809
921846
5
6
921751
921 678
921 7 41
921 67
921 67
921681
1
\ t
921 408 921 667 92t 542 92l. 667 921 67 4 921524
2l l0 14
92:| 663
12
921 833 r3
l5 921832
921 542 921 667 921 542 921 667 92rBBr
2120 t7
921 668
18
20
921 412 921 577 291 7 790 291 7789 92r331 921 462
2130
921 57 6 1e
313-r30 The Folk Corporotion, P.O. Box 492,Zip 53201-0492 The Folk Corporotion, PO. Box 492, Zip 53201 -0492 31 3-l 30
Moy 2000 3001 W. Cqnol Sl., Zip 53208-4200, Milwoukee, Wl USA Telephone: 414-342-3131 300 1 W. Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 41 4 -342-31 31 Moy 2000
Supersedes 29l Fox: 41 4 -937 -4359 e-moil: {olkinfo@folkcorp.com web: www.folkcorp.com Fox: 4 1 4 -9 37 - 4359 e-moil: folkinfo@folkcorp.com web: www.folkcorp.com Supersedes 2-9l
Pqrts Guide o UltrqMox'" Concentric Shoft Getrr Drives UllrqMqx'" €oncenlric Shofr Geqr Drives o Pqrls Guide
(Poge 4 of 4) Types FC2 &FZz r Sizes 2060 thru 2130
FnuS FnuS Types FC2 &FZ2 o Sizes 2060 thru 2'130 (Poge I of 4)
t
92t663 TlM855/8548 2917233 CAUfION: This proleclion does nol cover exposur6 fo e/emenfs
921667 |MHH22 4 34 / HH221 1 4 | 0B
T 1
291 6559 qAss such os slonding woter, etc.
92t658 T|MHH22 1 4 49 /HH221 41 0B
921671 T|MH/r 5345/H7 r 53 r 0B 291 6994 rrrlrrrm?Po?AildM.L#JKrr \!6d9rN. I s !
\.,
921674 rM95528/95925 912ss6
921677 TtM64t /6328
912765
921678 TIMB5O/832
92l6El TlM65B0/65358 l0 Fon
921f30 T|M755/7528 TABLE 5 Monufqclurers' Port Number ll Guord & Boffle
921741
921f49
r IMHH22 1 4 49 A/ HH22
T|MH4t 4242/H4142tOB
1 4 1 0
Folk
- tlonulocluren'
l4
t5
Seol
Seol
Shott Dio. Ouhide Dio. width 20 Dipstick
Nunrber Number
92v51 T|MJH2l 7249/JH217210 2t Seol Coqe {Reploce with Ret l2l)
921764 1M6576/653s8 912536 cR37389 3.750 4.7 56 .375 2120 22 Seol Code lRebloce with Ref l22l
921795 1MJH307749/JH307710 912t57 NATL4i73I6 2.750 3.756 .375 29 Shoft Co"vei (Rbploce with Ref 129)
c?tw6 11M59200/s9412 912765 cR64993 6.500 2.500 .500 32 Shoft Cover (Rebloce with Re{ l32l(Sizes 2060-2090]r
t,." ,921.{D TtM55B3/5535 9t 2850 cR40077
cR24898
4.000
2.500
5.631
3.256
.375
.375 Drive Size 33 Bockstoo Cooe (Reploce with Ref i20)(Sizes 2060-2090\
T|M745A/742 912913 34 Bockstof (Re[loie iryith Ref I 20)(Sizes'2060-2090)
9fl8r I
"i;:i,.'.nl$lo 1M745A/7428 2C00967 CR34BB3 3.500 4.506 .375 Drive Type 39 Oil Pon
\M95525/9592s8
o ):,5i1r
92tE32 2902543 cR6499B 6.500 2.500 .500 4l Spocer
921833 1M866/8548 2902930 cRWHt-3/405 3. /50 4.7 5\ .438 4b Deflector
921846 rMH414242/H414210 2914622 cRWA|-24899 2.s00 3.256 .375 100 Shim-Gosket Kit (lncls Re{ 87, '|2,
89, 91, 94)
'l00, 130)
92t881 T1M99575/99100 2916297 cRWA|-26238 2.625 3.628 .375 t02 Housing Assembly (lncls Ref I 1 13,
o
(t o Vorionce Definitions:
{t
5.125 6.256 .500 lnds Rel lAl thru lA4
29v234 CR5I 253.DLSC
cRWA|-32395 3.250 4.254 .375
Blonk : Stondord Drive -
2q17422 tAl Beoring
2918300 NAT4 I 5OO4V 2.7 50 3.756 .500
a7E
A : Drive equipped Wiih Bockstop lA2 Beorino
2918301 JM04-00-60003H5-11 6 4.000 5.631 5hott
B : Drive equipped With Fon
rA3
29rE302 cR44973 4.500 5.506 .500 lA4 Pinion
cR5752s 5.250 7.006 .562
C : Drive equipped With Bockstop & Fon
2918303
Shoft fusembly lnds Rel 4Al thru 4A7
-
S : Speciol 4Al Beoring
- Re{er to Foctory 442 Beorinq
444 Pinion-& Shoft (lncls Ref 4A7)
2. IDENTIFY INDIVIDUAL PARTS Use exploded view on Poge 445
$oce(Sizes 2100-2.|30)
- ports.
2 to determine Ref. No. of required
446
447
!.,eor
Locknut
lnds lef 5Al lhru 5A6
IA ASSEMBLY -
5Al Beorinq
Ref.
Pod Destdplion 542 Beorind
lA4 No.
543 Shoft -
IAI Beorinq 546 Geor
lA2 Beorind
lA3 )non
tA4 Pinion
3t3-r30 The Folk Corporoiion, P.O. Box 492, Zip 53201-0492 The Folk Corporoiion, PO. Box 492, Zip 53201-0492 313-r30
Moy 2000 3001 W. Conol St., Zip 53208-4200, Milwoukee, Wl USATelephone:414-342-3131 3001 W. Conol St., Zip 53208-4200, Milwoukee. Wl USA Telephone: 414-342-3131 Moy 2000
Supersedes 2-97 Fox: 41 4 -937 -4359 e-moll: folkinfo@folkcorp.com web: www.folkcorp.com Fox: 4 1 4 -9 37 - 4359 e-moil : fol kin{o@{olkcorp.com web: www.{o lkcorp.com Supersedes 2-97
. Enclosed Geqr Drives . Lubricotion Recommendotions
Lubricotion Recommendqtions
(Pose 4 of 4)
Enclosed Geor. Drives
All Series C, E, F, G, J, P, Q, S&Y FDIIs Frus All Series C, E, F, G, J, e Q, S & Y (Poge 1 of 4)
fa
fobrkoled Sleel Hourings .
Y3, YB3 & 4 50-l 35, 2050-21 35 32 68 2 50 4 220 5 to Toble 4, Poge 2, ond the "Synihetic Lubricont" porogrophs. "Hl " clossificotion ore suilob/e for food processing
Y3, YB3 & 4 140 195,2140-2245 32 68 2 t20 5 320 6 Select o lubriconi which hos o pour point ot leost l0'F (5.5'C) opp/lcolions.
1'.) below the expected minimum ombient storting temperoture. Do ,
Venicol Right Angle YBX2 50-135,20/0-2135 68 2 100 3 220 5 CAUTION: EP IUSR,CANTS & INTERNAL EACKSIOPS
YBX3 50.1 35, 20/0-2r 35 32 68 2 150 4 220 5 Usoble temperoture ronges con sometimes be widened if specific -
nof use EP lubriconts or lubriconts with onti-weor oddifive.s or
a YBX2 I 40-t 95, 2l 40-21 95 32 68 2 150 4 220 5 opplicotion conditions ore known.
Fobrkoted Sleel Housings YBX3 I 40-r 95, 2r 40-2r 95 32 68 2 220 5 320 6
lubricont fonnuiolions including su/fur; phospho rus, chlorine, leod
l{ o geor drive (excluding semi-high speed ond high speed derivofives, grophlte or molybdenum disu/fides in drives equipped
Porollel Shoft lonc, onr.] 5 32 68 2 100 3 220 5 drives) operotes in o iypicol indoor environment
.l25"F
where the
with internol cortridge lype bockstops. Some /ubriconis in Toble l
a I GDA, GDF I
6-9 37 68 2 150 4 220 5 ombienilemperofure is within 70'to (21 " to 52'C), the
below, moy conloin onti-weor oddiiives. Lubriconts in Toble 2,
LORA, ORFI l0-r3 32 68 2 r50 4 220 5
oil viscosity moy be increosed one AGMA grode obove thot
Sleeve ond Roller Beorings
Poge 2, do contoin severo/ of these odditives.
Cosl lron Housings shown for ihe 50" to 125"F(10" to 52'C) ronge. Thot rs, on
2000 G||Bt 2050 2l 20 32 68 2 00 3 220 5
AGMA Number 6 or 7 should be subslituted for o 5 or 6
respectively, under this ombient condition. Synthetic Lubricqnfs
Right Angle IeH sl 3-5 32 68 7 00 3 220 5
6-9 JI 68 7 50 4 OIL PUMPS When selecting o lubricont for o geor drive Synthetic lubriconts of the polyolphoolefin type ore
equipped with- on oil pump, cold temperoiure oil viscosity is
IGDBI 220 5
a LGRBI r0 t2 32 68 2 50 4 220 5 recommended for cold climote operotion, high temperofureri''
Hodronlol ond Verficol
dq importont. Lubriconl viscosity ot stort-up generolly should nol opplicotions, extended temperoture ronge (oll seoson) .'r'ii:t.
32 68 2 00 3 220 5
exceed I 725 cSt (8,000 SSU). When exceeding this viscosity,
GDX
Cosl lron Housingr
GDI GRX 612 32 68 2 50 4 220 5 operotion ond/or extended lubriconi chonge intervols. Thq.-,J2.,
3&5 32 68 2 50 4 220 5
pump covitotion is possible, preventing oil circulotion. A sump proper viscosity grode of synthetic lubriconl is given in Toble 4, = :.
DTi
heoter moy be required or it moy be possible to use o lower Poge 2.
220 :
YHF] I 080-l 1 35 37 68 2 100 3 5
viscosity oil to minimize pump coviiotion, refer io Folk.
YHI 2050-2 r2 5 32 68 2 100 3 220 5
Porollel Shofi Semi.High Speed t Yf|2 2050-2 r /5 32 68 2 150 4 220 5
a GHI|l 5 32 68 2 68 2 100 3
GHTH 6-r 3 tt 68 2 r00 3 150 4 TABLE I Pefroleum Bosed R & O Geor Olls (Moximum operoting temperoture o{ lubriconts 200eF (93eC)
Sleeve, Roller ond Boll Beorings
S Press lube 32 68 2 461 It 68 2
- Grode I 3 4 5 6 7
AGlllA Virrosity 2
All Sizes 32 68 2 100 3 r50 4
S Splosh Lube
lS0 Vistosily Grode 46 68 100 150 220 320 460
Porollel Shofi High Speed t
tSl @ 40"( 4t.4-50.6 6l.2-7 4.8 90.t l0 135-165 198-242 288.352 414.506
a Q, P, YQA, YPA All 5izes 32 6B 2 461 It 68 2
ssu @ 100'F I 93-235 284.347 4l 7.51 0 626-765 9t 8.1 1 22 | 33t.t632 | 9l 9.2346
Sleeve lubriconl Iubricont lubritont Iubrironl [ubriconl
lllonulotlurer Iubricont !ubriconl
Moloreduren AllF&tTypes 0il Amer. lnd.0il 220 Amer. Ind. 0il 320 Amer. lnd.Oil 460
Amoco 0il [0. Amer. lnd. 0il 46 Amer. lnd. 0il 68 Amer. Ind.Oil 100 Amer. lnd. I 50
(ontentrk Shoft Speed Redurers AllFt&Clypes All Sizes 32 68 2 150 4 220 5 tnergol HLP-||D 220
BP 0il to. Turbinol T-46 Turbinol T'68 furbinol T-100
Shoft ond Flonqe Mounled Drives All J lypes
[hevron U.S.A.. Inc. Hydroulic 0il AW 46 Hydroulic 0il AW 68 Mochine 0il AW 100 itlortrine oit aw t so Morhine 0il AW 220 trtocline oil aw lzo
rt Re{er to Folk {or viscosity recommendotions when ombienl lemperolures ore higher thon 125'F(52'C), or when drives ore operoting in exlremely humid, Iitgo Petroleum [orp [itgo Pocemoker 46 [itgo Pocemoker 68 Citgo Pocemoker 100 [itgo Pocemoker I 50 Citgo Pocemoker 220 [itgo Pocemoker 320 Citgo Poiemoker +tO
chemicol, or dust lqden otmospheres.
t Lubricont inlet temperolure to geor drive musi not exceed lO0'F(38"C) when using on AGMA No. 1 oil {193 io 235 SSU ot 104'F; 4'l .5-50.6 cSl ol [onoco lnc. DeaolR&00i146 DectolR&00i168 DecolR&00i1100 DedolR&00i1150 DectolR&00i1220 DecrolR&00i1320 DectolR&00i1460
4O'C) in o pressure lubricotion system. Exxon (0., u.S.A. Tereslir 46 Tereslic 6B Tereslic I 00 Teressti( I 50 Iereslic 220 Tereslic 320 t""".1ll
t Re{er to Folk before substituiing higher viscosity grodes {rom those indicoted in Toble 5 obove. [loughton Inlernotionol Inr ||ydro-Drive HP 200 t|ydro-Drive HP-300 |lydro'Drive HP-500 Hydro-Drive |I P-750 |lydro-Drive HP-l 000
lmperiol 0il Ltd. Tereso 46 lereso 68 Iereso I 00 Tereso I 50 Ieresso 220 tereso:Zti'
Kendoll Refining Co. KenoilR&0AW46 KenoilR&0AW68 Kenoil R & 0 AW 100 Four Seosons AW 1 50
Key$one [ubriconls l(Lt I 5 l(tt-20 |(tc-30 t(tc-40 t(ti,50
Lyondell Petrochemiml (AR(0) Duro 46 Duro 68 Duro I 00 Duro I 50 Duro 220 Duro 320
Mobil 0il iorp. DIE 0il Medium DTt Oil Heovy Medium DTE Oil t1eovy DIE Oil Extro Heovy DIE OiI 8B DTE OiI AA DTI OiI HH
Petro-[onodo Prod. Hormony 46 Hormony 68 llormony I 00 Hormonv I 50 otl 50D Hormony 220 Hormony 320
Phillips 66 to. Mognus 0il 46 Mognus Oil 68 Mognus Oil 1 00 Mognus Otl I 50 Mognus 0il 220 /r4ognus 0il 320
Shell 0il (0. Turbo T46 Iurbo T68 Morlino I 00 Morlino I 50 Morlino 220 Morlino 320 Morlino 46b
Shell tonodo Ltd. Iellus 46 Iellus 68 Tellus I 00 Tellus I 50 Tellus 220 Iellus 320
128-0lO The Folk Corporoiion, P.O. Box 492, Zip 53201-0492 The Folk Corporotion, PO. Box 492, Zip 53201 '0492 r28-010
3001 W. Conol Sl., Zip 53208-a200, Milwoukee, Wl USA Telephone: 414-342-3131 3001 W Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 414-342-3 13l November 2000
November 2000 il
ox: 4 1 4 -937 -4359 e-moi | : fo lkinfo@folkcorp.com web: www.fo lkcorp.com Fax: 4 I 4 -937 - 4359 e-mo i | : folkinfo@folkcorp.com web: www.folkcorp.com d Supersedes 4-94
Supersedes 4-94 F r.:;'
Lubricotion Recommendolions . Enclosed Geqr Drives
(Pose 2 of 4) All Series C, E, F, G, J, P, Q, S&Y Fnur Fnus Enclosed Geor Drives . Lubricotion Recommendqtions
All Series C, E, F, G, J, e Q, S & Y (Poge 3 of 4)
ff
Mobil 0il iorp. Mobilith 22
specific opplicotion condiiions ore known. 4. Viscosity chonges more thon l5%. minimize ihe entry o{ conlominonts ond obrosive dusts inio the drive
PROCESSING ,NDUSIRy
Mulipurpose IP2
condiiions, chonge geor oils -every six months or 2500 greose in lhe seol housing covities unless olherwise speciiied. lf
Synthetic lubriconts moy contoin Philube Blue tP
/oxic subsfonces ond shou/d -nof be used in the food processing
operoting hours, whichever occurs first. l{ the drive is operoted greose could contominote ihe product, os in the food ond drug
Alvonio Greose 2
in on oreo where temperotures vory with the seosons, chonge industries, it should be removed. A greose thot meets USDA "H I "
industry without the lubr'icont monufocturers' opprovol. Lubriconls Shell tonodo Limited clossi{icotion is suitoble for food processing opplicotions.
the oil viscosity grode io suit ihe iemperoture, refer to Toble
which meet USDA"HI" clossificotion ore suitob/e for food 0il to.
1, Poge l. Lubricont suppliers con iest oil from ihe drive
Sun
Periodicolly (ol leost every six months) depending upon the
processing opplicotions. Iexoco Lubriconts
periodicolly ond recommend economicol chonge schedules. frequency ond degree of contominotion, purge contominoted
CAUTION: SyNTHEflC LUBRICANTS & ,NTERNAL Unocol i6 (Eost & West) Unobo tP2 greose {rom seols by slowly pumping {resh beoring greose ihru
SYNTHETIC LUBRICANTS Synthetic lube chonge intervols
Volvoline 0il [0. Multilube lithium IP Greose - the seol, WITH A HAND GREASE GUN, until fresh greose flows
EACKSTOPS
- Synfhefic
drives with internol
lubriconfs moy be used in geor
bocksfops operoting only in cold
* High performonce syniheiic ollernoie
con be extended to 8000- I 0,000 hours depending upon
operoting temperotures ond lubriconl contominoiion. out olong the shoft. Wipe off purged greose.
lemperoiures -30' to + 50"F (-34' io + I 0"C). Mobil SHC Loborotory onolysis is recommended {or optimum lubricont life CAUIION: For Y:fype drives only, ropid regreosirg with o power
624 ond SHC 626 provide proper bockslop oction under ond geor drive performonce. Chonge lube with chonge in greose gun con force greose inword posl the seols ond plug the
ihese condifions. Ofher synthelic /ubriconfs moy olso be TABLE 4 Polyolphoolefin Type. ombient temperolure, if required. Re{er to Toble 4, Poge 2. oil droin bock sysiem cousing seo/ /eoks.
occepfoble. DO NOI use synlhelic lubriconts in drives with - Synfhetic Lubriconts t
bocksiops operoting in ombient lemperofures obove 50"F (l0'C). AGlrtAVktosity
2 { 5 6
Lubricotion Systems
Grode
OIL PUMPS Occosionolly geor drivepore equipped with oil
TABLE 2 Extreme Pressure Lubriconts ts0 Grode 32 68 r50 220 320 pumps, either- for speciol lubricotion considerotions or {or
- Moximum. Operoting Temperoture 200'F (93'C) Vis- rSt @ 40'( 28.8-35.2 61.2-74.8 r35-l65 t98-242 288-352 exiernol cooling. When so equipped, run the lubricotion
system for severol minutes to fill the system components. Verify
ssu @ t(|(}'F I 35-l 64 284-347 526-755 918-t | 22 r 335-l 632
thot the pump is circuloting oil
Amoco Oil Co. Petmogeor/Amogeor EP
Ambienl Iempero- -3010 -15lo 0lo *l0lo * 20lo properly then recheck the oil level.
8P Oil (0. Energeor EP lure +10 +50 +80 + 125 + 125
Chevron U.S.A. lnc.
Be{ore slorting the geor drive, rolote
Monufocfurer Iubritonl
[itgo Petroleum [orp. the input shoft by hond to check {or
Syn. Geor ony obstruction. Then stori the drive
[hevron U.S.A., Inc. [ube Tegro ond ollow it to run wiihoul o lood for
220. severol minutes. Shut down ond
(onoco, Inc
recheck oil Ievel. Add oil to
Syncon 32 Syncon 68
compensote for cooler, filter, elc., oil
|(endoll Refining [0.
cP-4620- iP-4620- cP-4620- copocities. lf everylhing is sotisfoctory,
Key$one Div., Pennwolt Corp. P-4620-220
Lvondell Petrochemicol {ARt0} [Pl Engineering 32 68 150 the drive is reody for operotion.
Mobil0ilCorp Services, Inc.
tP-4630- tP-4630- tP-4630- tP-4630- CAUTION: refer o Folk {or drives fhof use purnos fo dislribule
f
r28-0r0 The Folk Corporolion, P.O. Box 492, Zip 53201-0492 The Folk Corporotion, PO. Box 492, Zip 53201-0492 r28-0ro
November 2000 3001 W. Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 414-342-3131 3001 W Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 414-342-3131 November 2000
Supersedes 4-94 ox: 41 4 -937 - 4359 e-moil : folkinfo@folkcorp.com web: www.folkcorp.com Fox: 4 I 4 -937 - 4359 e-moil : folkinio@{olkcorp.com web: www.folkcorp.com
F
Supersedes 4-94
t
Instqllotion qnd Moinlenonce o Sleelflex Gouplings Steelflex@ Couplings o Instollqlion qnd Mointenqnce
(Pose 6 of 6) Type T10 o Sizes 1020-1 140 & 20-140 Fnus FNLft Type Tf 0 o Sizes '1020-1140 & 20-140 (Pose 1 of 6)
PARTS IDENTIFICATION
All coupling ports hove idenii{ying port numbers os shown
below. Porls 3 ond 4 (Hubs ond Grids), ore the some for both
Type T1 0 ond T20 couplings. All other coupling ports ore unique to
Type T1 0. When ordering ports, olwoys SPECIFY SIZE ond TYPE shown
CAUIION: Blue grids moy be used in oll opplicotions, but DO
NOT subsiilufe oronge grids for blue.
COVERS CAUT,ON: DO NOI of different
mix cover holves
- 1020T thru 1070T10 covers hove been
designs. Sizes
monufoctured in severo/ dif{erent two-rib design s ond 80T thru
oo How To Use This Monuol
This monuol provides detoiled instruclions on mointenonce,
lubricotion, instollotion, ond ports identi{ico1ion. Use the toble
of contents below io locotq required informotion.
ryPE Tl O STEELFLEX COUPLING
on the COVER. I 40T covers hove been monufoctured with two ond lhree ribs.
ond I 0301 eic. except os noted. inch or metric) ond unrestroined locknuls. Speci{y either inch
LimitedEndFlcot .... Poge 1
t3
PART NUMBER LOCATION
Ports ldentificotion & Ports lnterchongeobility .. . .... . Poge 6
PART DESCRIPTION
1. Seol (T10) CAREFULLY FOLLOW THE INSTRUCTIONS IN THIS
2. Cover (T10) MANUAL FOR OPTIMUM PERFORMANCE AND TROUBLE
FREE SERVICE.
3. Hub (Specify bore
']020T
ond keywoy) recommended. Sizes to l090Tl0 ore furnished with o
INTRODUCTION pre-meosured ornounl of greose for eoch coupling. The greose
1030 T t0
4. Grid
This monuol opolies to Sizes
.]020T
thru I l40T ond 20T thru
B con be ordered for lorger size couplings.
COUPLING]- T Irtrg I"oo* 5. Gosket (T10) l40Tl0 Folk Steelflex Topered Grid Couplings. Unless
,]020T The use of generol purpose greose requires.re-lubricotion o{
SIZE I
6. Fosleners (Tl0) Coupling oiherwise sloted, informotion for Sizes thru I l40T
PRODUCT -
moy be supplied with one set opplies to Sizes 20T thru 140T respeciively, e.g. 1020T : 201
the coupling ot Ieost onnuolly.
-
I
.su
properties, Folk Long Term Greose (LTG) is highly CAUTION: Do noi use LTG in beorinos.
428-110 The Folk Corporotion, P.O. Box 492, Zip 53201 -0492 The Folk Corporoiion, PO. Box 492, Zip 53201 -0492 428-110
November 2000 3001 W. Conol St., 7ip 53208-4200, Milwoukee, Wl USA Telephone: 414-342-3131 3001 W Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone : 414-342-3131 November 2000
Supersedes 3-98 F ox: 4 1 4 -9 37 -4359 e-moil : folkinfo@{olkcorp.com web : www.folkcorp.com Fox: 4 I 4 -937 - 4359 e-moi I : {o lkinfo@folkcorp.com web: www.folkcorp.com Supersedes 3-98
lnstqltcltion ond Mqinlenqnce o Sleelflex Couplings
'Fnlft Steelflex €ouplings
Type T10 . Sizes 1020-1 140 &
. Instqllotion qnd Mqintenonce
20-140 (Poge 5 of 6) (Poge 6 of 6) Type T10 o Sizes
.l020-1
140 & 2O-14O
FNLft
CAUTION: 8/ue grids moy be used in oll opplicotions, buf DO
Volues moy be combined {or on instollotion or operoiing PARTS IDENTIFICATION NOT subsiilufe oronge grids for blue.
TYPE T COUPLING INSTALLATION & condition. All coupling ports hove identi{ying port numbers os shown
ALIGNMENT DATA Exomple:
,l060T
mox. operoting misolignment is .016" porollel below. Porti 3 ond 4 (Hubs ond Grids), ore the some for both COVERS
-
CAUT,ON: DO NOI mix cover ho/ves of dif{erent
Moximum li{e ond minimum mointenonce {or the coupling ond Type Tl0 ond T20 couplings. All other coupling ports ore unique lo designs. Sizes 1020T thru 1070T1 0 covers hove been
plus .018" ongulor.
connected mochinery will resuli if couplings ore occurotely Type T10. When ordering ports, olwoys SPECIFY SIZE ond TYPE shown moifoctured in severo/ different two-rib design s ond 80T thru
NOTE: For opplicotions requiring greoter misolignment, refer l40T covers hove been monufoctured with two ond three ribs'
oligned. Coupling li{e expectoncy between initiol olignment on the COVER.
opplicotion detoils to Folk.
ond moximum operoting limits is o function of lood, speed ond HARDWARE Older style covers, Sizes l020TlO thru
lubricotion. Moximum operoting volues listed in Toble 2 ore Angulor misolignment is dimension X minus Y os illustroted below. .l070T10, -
utilized sockel heod cop screws with coptured
PARTS I NTE RC HANGEABI LITY
bosed on cotologed ollowoble rPm. Porollel misolignment is distonce P betueen the hub center locknuts. The new style covers use hex heod cop screws (eilher
Ports ore interchongeoble between Sizes 20T ond 10201 307
Volues listed ore bosed upon the use of the gops listed, lines os illusiroted below. inch or metric) ond unrestroined locknuts. Speci{y either inch
ond I 0301 etc. excepl os noted.
stondord coupling componenls, stondord ossemblies ond End flool (wi1h zero ongulor ond porollel misolignmeni) is the oxiol series SOCKET heod or metric series HEX heod cop screws
1020T thru I l40T Steel{lex couplings use blue
cotologed ollowoble speeds. movement of the hubs(s) within the cove(s) meosured from "O" gop'
GRIDS
- Sizemodels, 20T thru l40l use oronge grids'
grids. Older
when ordering replocement Ports.
o
Mox Mox Mox Mox Mox Illox Illox toslenerr Forleners tb kg
Max lnth mm
lnch mm lnch nm
lnch mm
lnch mm lnth mm
llb-inl fNml SIZE & (1.) SEAL
7. Lube Plug
PART
.210
('l? 100 I 1,3 4500 .06 0,03 NUMBER
0,( 25 3 .012 0,30 .010 0,25
1020I .006 0,1 5 .003
5,03 100 I 1,3 4500 .09 0,04
0,( 25 3 .012 0,30 .012 0,30 .t9B
| 030I .006 0,1 5 .003 ( '11 4500 .12 0,05
.003 0,{ 25 3 .012 0,30 .0t 3 0,33 .2ll 100 I 1,3
I 0407 .006 0,1 5
(0
0,41 .212 5,38 200 23,6 4500 .15 0,07
.004 0, 0 125 3 .0r6 0,41 .016
1050r .008 0,20 A\5 200 23,6 4350 .19 0,09
.005 0, 3 t25 3 .0t6 0,41 .0lB 0,46 .258
I 0607 .008 0,20
0,4 I 020 0,5 l .259 458 200 23,6 4125 0,1 1
I 020.1 070T10
@ SAE Grode S *
a )AE \rrooe o
in
G Property Closs
3. Price ports from Price List
422-1 10 ond oppropriole
discounf sheet.
I 080-l 090T1 0
a SAE Grode 8
a SAE Grode 8
G Property Closs 10.9
l 0 thru I 07OT l 0 musl ulilize socket heod cop screws ond locknuls held by
Grode 5
the coven
O Property Closs 8.8
t3
misolignmeni ond positioning equipment within olignment Periodic Lubricotion
toleronces is simplified with qn olignmenl computer' These
colculoiions con olso be done grophicolly or mothemoticolly.
MATCH MARK
Alignment is shown using spocer bor ond stroighl edge. This
proctice hos proven to be odequote for mony industriol
opplicotions. However, for superior finol olignmenl, the use o{
diol indicolors (see Monuol 458-834 for inslructions), losers,
olignment computers or grophicol onolysis is recommended. Align so thot o stroight edge resls squorely (or within the limits
soecified in Toble 2) on both hubs os shown obove ond olso ot
1- Mount Seols And Hubs \ 90" intervols. Check with feelers. The cleoronce musi not
exceed the PARALLEL OFFSET instollotion limits specified in
Toble 2. Tighten oll foundotion bolts ond repeot Steps 2 ond 3.
'oo
n.
Reolign coupling i{ necessory.
4
- lnsert Grid MATCH MARK
Pock the spoces between ond oround the grid with os much
lubricont os possible ond wipe offexcess flush with top of grid.
The required {requency of lubricotion is directly reloted to the type
o{ lubricont chosen, ond the operoting conditions. Steelflex
couplings lubricoled wilh common industriol lubriconts, such os
those shown in Toble l, should be relubed onnuolly. The use of
Position seols on hubs to line up with grooves in cover. Position Folk Long Term Greose (LTG) will ollow relube intervols to be
goskets on flonge o{ lower cover hol{ ond ossemble covers so
extended to beyond five yeors. When relubing, remove both lube
thot the motch morks ore on the some side (see obove). l{ plugs ond insert lube fitiing. Fill with recommended lubricont until
shofts ore not level (horizontol) or coupling is 1o be used
on excess oppeors ot lhe opposite hole. CAUIION: Moke certoin
verticolly, ossemble cover holves with the lug ond motch mork
oll plugs hove been inserted ofter lubricoling.
Lock out storting switch of prime mover. Cleon oll metol ports
using o non-{lommoble solvent. Lightly coot seols with greose
MATCH MARK LUG UP Coupling Disossembly And Grid Removol
ond ploce on shofts BEFORE mounting hubs. Heot interference
{it hubs os previously instrucied. Seol keywoys to prevent
leokoge. Mount hubs on iheir respective shofts so the hub {oce
is flush with the end of its sho{t unless otherwise indicoted.
Tighten setscrews when furnished.
oo
the seols ond secure cover holves with {osteners, tighten to screwdriver into the loop ends. Use the teeth odiocent to eoch
in the exploded view picture obove); this will ossure correct grid torque specified in Toble 2. Moke sure goskets stoy in posilion loop os o fulcrum ond pry the grid out rodiolly in even,
contoct with non-rotofing pin in cover holves. Spreod the grid during tightening of fosteners. CAUTION: Moke certoin lube groduol stoges, proceeding olternotely {rom side to side.
slightly to poss over ihe coupling teeth ond seot with o soft mollet piugs ore inslo//ed before operoting.
: 414-342'3131 November 2000 November 2000 3001 W. Conol Sl., Zip 53208-a200, Milwoukee, Wl USA Telephone: 414-342-3131
3001 W. Conol St., Zip 53208'4200, Milwoukee, Wl USA Telephone ox: 4 -9 37 - 4359 e-moil : fo lkin{o@folkcorp.com web: www.{olkcorp.com
Supersedes 3-98 Supersedes 3-98 F 14
Fox: 4 1 4 -937 - 4359 e-moil: {olkinfo@folkcorp.com web: www.folkcorp.com
- Steetflex Couplings o Instqllqtion qnd Mqinlenqnce
Instqtlqtion ond Mointenqnce o Sleelflex couplings
(Pose 2 of 6) Type T10 o Sizes 1020-1 140 & 20-140
Fnus FNHS TypeTl0 o Sizes.l020-1 140&20-140 (Pose 3 of 6)
Specificotions
- Folk LTG
The volues shown ore tvpicol ond slight voriotions ore permissible'
AMBIENT TEMPERATURE RANGE
:
(l 2l "C). Min. Pump 20" F (-7' C) -
-20"F ('29"C1to 250'F
Generql Purpose Greoses Meeting Folk
Specificotions
Lubriconts listed below ore typicol producis only ond should
not be construed os exclusive recommendoiions.
oo WARNING: If on oil both is used, the oil musl hove o f/osh
poinl o/r 350F (1 77"C) or higher. Do nof resf iubs on lhe
totlom of fhe conloiner. Do not use on open flome in o
combusfib/e otmosphere or neor combusfible moferio/s'
Heot hubs os instructed obove. Mount hubs os quickly os possible
Use o spocer bor equol in lhrckness to the gop specified in'
Toble 2, Poge 5. Inserl boros shown below left, 1o some deplh
ot 90' intervols ond meosure cleoronce between bor ond hub
{oce with feelers. The difference in minimum ond rnoximurn
meosurements musl not exceed the ANGULAR instollofion
limits speci{ied in Toble 2
3300SSU (715cST) @ wiih hub foce flush wiih shoft end. Allow hubs to cool be{ore
MINIMUM BASE OIL VISCOSITY
r 00'F (38"C).
- I- Generol PurPose Greoses H proceeding. Insert setscrews (if required) ond tighten' 3 Offset Alignment
THICKENER Lithium & soop/polymer.
TABLE
-30't ro I 00"t
-
- Ambienf Temperolure
CENTRIFUGE SEPARATION CHARACTERISTICS ASTM
- Moximize Performonce And Life
#D4425 (Centri{uge Test) :
K36 2/24 mox., very high Monufotturer t
[ubrironl
The performonce ond li{e of couplings depend lorgely upon
resislonce lo cenlri{uging.
- Amoco Oil Co. Amolith Greose #2
Eneroreose LS-EPl how vou instoll ond mointoin them. Before instolling couplings,
Enerqreose LS-EP2
NLGI GRADE (ASTM D-21 7) Duro"-Lith EP l moke certoin thoi {oundolions of equipment to be connected
-'/, stroke worked
Chevron U.S.A. Inc
Citgo Petroleum
Duro--Lith EP2
Premium Liihium Greose Remium Lilhium Greose EPI meet monu{octurers' requirements. Check {or so{l foot The
MINIMUM DROPPING POINT
- wiih 60
penetrotion volue in ihe rbnge of 320 to 365
Conoco Inc. tf Lonollth vreose ]r t tP Lonolrth V(eose 1rz
use of stoinless steel shims is recommended. Meosuring
- Exxon Compony, USA Unirex N2 Unirex N2 'l
misolignment ond positioning equipment within olignment
l3
350'F (l77"C1 min. E.r. nouonton G Lo. Cosmolube 2 Cosmolube
lmoeriolbil Lfd. Unirex N2L Unirex N2L toleronces is simpli{ied wilh on olignment compuler' These
MINIMUM TIMKEN O.K. LOAD 40lbs. Lithium Greose L42l
- inhibiiors Kehdoll Re{ining Co. Lilhium Greose L42l colculotions con olso be done grophicolly or mothemoticolly'
ond oxidotion thot do not BI EP.2 81 EP-r
ADDITIVES
- Rust
corrode sleel or swell or deieriorole synlhelic seols'
Keystone Div (Pennwolt)
Lyondel I Petrochemicol LitholineHEP2Greose LitholineHEP2Greose Alignment is shown using spocer bor ond stroight edge This
(ARCO) orJ.ti." hos proven lo be odequote {or mony industriol
Mobil Oil Mobilux EPl I I Mobillth AWl opplicotions. However, for superior finol olignment, the use o{
Pockoging Petro-Conodo Multipurpose EP2 Multipurpose EP I
diol indicotors (see Monuol 458-834 for instructions), losers,
14 oz. (0,4 kg )CARTRIDGES lndividuol orcose lols o{ l0 Phillips 66 Co. Philube Blue EP Philube Blue EP
olignment computers or grophicol onolysis is recommended' Align so thot o stroight edge resls squorely (or within the limils
or 60.
- Shell Oil Co. Alvonio Greose 2 Alvonio Greose 2
speciiied in Toble 2) on both hubs os shown obove ond olso ot
Alvonio Greose 2
35lb. (16 kg )PAIL, l20lb. (5a kg )KEG & 400lb (l8l ks)
Shell Conodo Ltd
Sun Oil Co. Ultro Prestige 2EP Ultro Presiige 2EP 1- Mount Seols And Hubs 90' intervols. Check with {eelers. The cleoronce must not
DRUMS. Texoco Lubriconts Storplex HD2 Multifok EP2 exceed the PARALLEL OFFSET inslollotion limits speci{ied in
Unobo EP2
Unocol /6 (Eost & Unobo EP2
. Toble 2. Tighten oll {oundoiion bolts ond repeol Steps 2 ond 3'
Volvoline Oil Co. LP Greosel.
Multilube Lithium EP
lMultilube Greose .
oo
* Greose opplicotion or re-lubricotion should be done ol temperotures obove 20"F
iZ;ij. ti bLot" must be opplied below 20'F (-7'C), consuli The Folk Corporotion
Lubriconts lisied moy not be suiloble for use in lhe food processing indusiry; check 4 lnsert Grid
Generol Purpose Greose t
with lube monufqclurer for opproved lubriconts -
Annuol Lubricotion The following speci{icotions ond
-
lubriconts for generol purpose greose opply to Folk Steelflex INSTALLATION OF TYPE TI O STEELFLEX
couplings thot ore lubricoted onnuolly ond operote within TAPERED GRID COUPLINGS
ombieniiemperotures of 0'F to 150"F (-.l8'C io 66"C). For
temperotures beyond this ronge (see Toble 1), consult
the Foctory. lnstollotion
l{ o coupling leoks greose, is exposed to extreme temperotures, Onlv stondord mechonics tools, wrenches, o stroight edge ond
excessive moisture or experiences lrequent reversols, rnore feeler gouges ore required to instoll Folk Steelflex couplings'
,l020T
{requent lubricofion moy be required. Coupling Sizes thru l09OT ore generolly furnished Lock out storting switch oi prime mover. Cleon oll metol ports
for CLEARANCE FIT with setscrew over the keywoy. Sizes using o non-flommoble solvent. Lightly coot seols with greose
Specificotions Generol Purpose Coupling I l00T ond lorger ore furnished for on INTERFERENCE FIT ond-oloce on sho{ts BEFORE mouniing hubs. Heot interference
Lubriconts - without q setscrew. {ii hubs os previously instrucied. Seol keywoys to prevenl
ports using o non- leokoge. Mount hubs on their respective shofts so ihe hub foce
The volues shown ore typicol ond slighi voriotions ore
permissible.
CLEARANCE FIT HUBS
- Cleon oll
flommable solvent. Check hubs, shofts ond keywoys for burrs. is flus[ with the end o{ its sho{t unless otherwise indicoied'
Do not heoi cleoronce {it hubs. lnstoll keys, mount hubs wilh Tighten selscrews when furnished.
DROPPING POINT 300'F (149'C) or hisher.
- {longe {oce flush with shoft ends or os otherwise speci{ied ond
CONSISTENCY NLGI No. 2 with 60 stroke worked 2 Gop ond Angulor Alignment
penetroiion volue- in the ronge of 250 to 300.
tighten selscrews.
without setscrews'
-
SEPARATION AND RESISTANCE Low oil seporotion rote
INTERFERENCE FIT HUBS
- Furnished
Heot hubs to o moximum ol 275'F ('l35"C) using on oven,
-
ond high resistonce to seporotion from centrifuging. torch, induction heoter or on oil both. To prevent seol domoge,
LIQUID CONSTITUENT Possess good lubricoting properties DO NOT heot hubs beyond o moximum temperotue of 400'F
-
equivolent to o high quolity, well refined petroleum oil' (20s"c).
INACTIVE Musi not corrode steel or couse swelling or When on oxy-ocetylene or blow torch is used, use on excess
- Pock gop ond grooves wilh speci{ied lubriconl before inserting
deteriorotion of synthetic seols. ocelvlene mixture. Mork hubs neor the center o{ their length in
grid. When grils ore furnished in two or more segments, insioll
Free {rom {oreign inclusions. severol ploces on hub body with o iemperoture sensitive
CLEAN
- ii-,"r ,o ihoioll cut ends extend in the some direction (os detoiled
croyon, 275'F (135"C) melt iemperoture. Direct flome towords
oo.
in the exploded view picture obove); this will ossure correct grid
hub bore using constont motion to ovoid overheoling on oreo'
contoct with non-rototing pin in cover holves. Spreod the grid
slightly to poss over the coupling teeth ond seot with o soft mollet
lnsfollqtion Instruclions
Toble of Contenls The following insiructions opply to stondord Folk Type FC & FZ
Insiollotion Instruciions Poges 1 & 2 drives shown obove. lf o drive is furnished with speciol feotures,
ShoftConnections.. ...Poges2&3 refer to ihe supplementory insiructions shipped with the drive.
TighteningTorques ... Poge3 WELDING Do not weld on the geor drive or occessories
Lubricotion Recommendotions . . . . . . . Poqes 3 thruT without prior- opprovol from The Folk Corporotion. Welding on
PreventiveMointenonce ..... Poge/ the drive moy couse disiortion of the housing or domoge fo the
Drives
Stored ond lnoctive Geor . . . . . Poqe 7 beorings ond geor teeth. Welding without prior opprovol could
void the worronty.
Inlroduction EFFECTS OF SOLAR ENERGY lf the geor drive opelotes in
Credit for long service ond dependoble operotion of o geor the sun ot ombieni temperotures over - 80"F(2/"C), then speciol
drive is often given to the engineers who designed il, or the meosures should be token io protect the drive from solor energy.
crofismen who constructed it, or lhe soles engineer who This proteclion con consist of o conopy over the drive or re{leciive
recommended the type ond size. Ultimote credit belongs io the point on the drive. lf neither is possible, o heoi exchonger or other
mechonic on the iob who worked to moke the foundotion rigid cooling device moy be required to prevenl ihe sump temperolure
ond level, who occurotely oligned the shofts ond corefully from exceeding the ollowoble moximum.
instolled the occessories, ond who mode sure thot the drive HORIZONTAL MOUNTING Mount geor drive with bose
received regulor lubricotion. The detoils o{ this importont lob horizoniol, unless it hos been -specificolly ordered for mounting
ore the subiect of ihis monuol. in onother position. lf it is necessory to mount the drive in o
NAMEPLATE Operote Folk geor drives only o1 horsepower, different position from thot for which it wos ordered, consur
-
speed ond rotio shown on nomeplote. Before chonging ony The Folk Corporotion for chonges necessory to provide proper
one of these, submit complete nomeplote doio ond new lubricotion.
opplicotion conditions io ihe Foctory for correcl oil level, porls NON-HORIZONTAL MOUNTING For geor
- verticol drives with
ond opplicotion opprovol. non-horizontol mounfing, including tilted, cnd woll
DISASSEMBLY & ASSEMBLY DiSossembly ond ossembly mounted, refer to insiructions provided with ihe drive for oil
- ovoiloble from the Fociory or
instruclions ond ports guides ore levels ond beoring lubricotion.
Folk Representotives. When requesting informotion, pleose give LIFTING INSTRUCTIONS Lift UltroMox drives by meons of
complele doto {rom the nomeplote on the geor drive; Model, o sling (with odequote lifting- copocity) wropped oround the
M.O. Number, Dote, RPM, ond Rotio. high speed ond low speed shoft extensions for drive Sizes 2040
WARNING: Consull oppiicoble /oco/ ond notionol sofeii, codes through 2090 ond Sizes 2,l00 through 2l 30 when equipped
for proper guording of rototing members. Loc/< ouf power with on eleclric fon, Stondord drive Sizes 2100 through 21 30
source ond rernove oll externol /oods from drive before ore equipped with li{ting lugs welded to the side of ihe drive.
servicing drive or occessories. Refer to Figure 1 . When lifting o drive with o sling, moke certoin
ihot the shoft extension keywoys do not come in contoci with
the sling os the shorp corners could cut the sling.
Fqlk Foctory Worronty
We're so confident in the performonce ond reliobility of our
lotest generotion of Folk heovy-duty products thot we're
bocking this comprehensive offering with the best slondord
worronty in the business. Our full, 3-yeor Heovy-Duly Worronty
provides "shoft-to-shoft" protection on oll Folk Components
including beorings ond seo/s. lt's on industry {irst. . .ond one -
more powerful reoson why Folk is your ultimote botfom-line
drive ond coupling volue. *
* Worronty exlends for 3 yeors irom doie of shipment. Does not opply to Folk
Omnibox@, Fluid Couplings, Renew@ ond spore por-ts. Worronty opplies to
Steelflex@ ond Lifelign@ couplings with the use o{ Folk Long Term Greose.
Figure 1
FOUNDATION, GENERAL To focilitote oil droinoge, elevoie the width of the drive. Check with o feeler gouge to moke Flonged Type Rigid Couplings cre typicolly used on drives BACKSTOPS To prevent domoge to bockstops due to incorrect
-
the geor drive {oundotion obove the sunounding floor level. lf certoin thot oll pods ore supported 1o preveni distoriion of with verticol output shofts. The low speed shoft extension ends
-
motor shoft rolotion o1 storl up, couplings ore NOT ossembl'ed '^rhen
desired, reploce the drives housing when drive is bolted down. Afler drive is oligned with of the solid verticol sho{f drives ore drilled ond topped to geor drives ore furnished with bockstops. After completing the
oil droin plug with o volve, driven equipment ond bolted down, olign prime mover to drive occommodote coupling keeper plotes. Tightening torques for electricol connection, check motor ond geor drive shoft rolofions.
but provide o guord to input shoft. Refer to Poge 3 for coupling olignment. fosteners, including keeper plole fosleners ore listed in Toble l. Then complete olignment ond ossembly of coupling.
protect the volve from l{ equipment is received {rom Folk mounted on o bedploie, the GAP & ANGULAR ALIGNMENT lf possible, ofter mounting
occidentol opening or components were occurotely oligned ot Folk with the bedplote -
coupling hubs, posiiion the driving ond driven equipment so Foslener Tightening Torques
breokoge. mounted on o lorge, {lot ossembly plote. Shim under the thot the distonce between shoft ends Use the lightening torque volues specified in Toble 1, for
When on outboord bedplote foot pods until the geor drive is level ond oll feet ore is equol to the coupling goP. Align fostening Folk geor drives, motors, ond occessories to their
beoring is used, mount in the some plone. the shofts by plocing o spocer block, mounting sur-foces with non-lubricoted fosteners. DO NOT use
drive ond outboord Check high speed shoft coupling olignment. lf the coupling is equol in ihickness 1o required goP, these vclues for "torque locking" fosteners or for foslening
beoring on o continuous misoligned, the bedplote is shimmed incorrectly. Re-shim belween hub foces, os shown obove, components with oluminum feet or with soft goskets or vibrotion
foundotion or bedplote bedplote ond recheck high speed coupling olignmeni. lf ond olso ot 90" iniervols oround the dompers on the mouniing surfoce. l{ the tightening torque exceeds
ond dowel boih in ploce necessory, reolign motor. hub. Check with feelers. STEELFLEX@ LLUSTRATED
I
ihe copocity of the torque wrench, use o torque multiplier. Use
geor drive on Alisn Grcrde 5 fosteners for diometers through I .50", for lorger diometer
FOUNDATION, STEEL
- Wh.en mounting
structurol steel, il is recommended thot on engineered design
Motors ond other components mounted on motor plotes or
motor brockets moy become misoligned during shipment.
OFFSET ALIGNMENT
-
driving ond driven sho{ts so thot o fnsteners, use ASTM 4-354 Grode BC.
be uiilized for o pedestol, odopter bose or bed to provide ALWAYS check olignment ofter insiollotion. Refer to Poge 3 for stroight edge will rest squorely on
su{ficient rigidity, to prevenl coupling olignment instructions. both couplings hubs os shown io the
induced loods from distorting right ond olso ot 90' intervols. TABLE I Tightening Torques (lb-fl) tio/o -
the housing ond cousing geor Tighten foundotion bolts of the - (DO NOT Lubricote Fosleners)
misolignment. ln the obsence connected equipment ond recheck Threod Metol to Metol lo Threod Melql lo Melol to
STEELFLEX ILLUSTRATED
of on engineered design, it is olignment ond gop. Dio-UN( Metol Concrele Dio.UN( Illetol Contlele
recommended thot o bose SPROCKETS, PULLEYS OR SHEAVES Mount power .250-20 7 6 1.250-7 060 840
- I
plote, with thickness equol to toke-offs os close to the geor drive housing os possible to .31 2- l8 t5 l2 1.375-6 I 360 ll00
or greoter thon the thickness .375-16 27 22 1.500-6 I 840 1 460
ovoid undue beoring lood ond shoft defleclion.
of the drive feet, be securely .500.1 3 67 54 L750-5 3900 2700
Align the ouiput shoft o{ ihe geor drive squore ond pcrrollel with .625-r I 134 108 2.000-4.5 5900 4t 00
bolted to steel supporls ond .750- r 0 242 t94
the driven sho{t by plocing o stroightedge ocross the foce o{ ihe
extend under fhe entire drive .875.9
sprockets or sheoves os illusiroted. Check horizontol sho{t 395 315
os illustroted. t.000-8 590 475
olignment by plocing one leg 1.125-7 740 590
FOUNDATION, CONCRETE lf o concrete {oundotion is
-
used, ollow the concrete to set firmly before bolting down the
of o squore ogoinst the foce
of the sheove or sprocket with
-r-
RIGHT WRONG
4l fi
geor drive. For the best type Shoft Connections the spirit level on the 4l-#
,NH Wqter Cooling
of mounting, grout siructurol WARNING: Provide suilobie quords in occordonce wifh horizontol leg of ihe squore. 1ffi 4tH Insloll o shut-o{f or
steel mounting pods into the
mounting bose, os illustroted,
rother thon grouting the drive
OSHA stondords.
COUPLING CONNECTIONS The performonce ond life o{
-
K ,t
GEAR DRIVE WALL
WATER COOLED HEAT EXCHANGERS
-
conlrol volve in ihe woier line to the heot exchonger to regulote
the woter flow through the exchonger. AIso instoll o woter flow
ony coupling depends lorgely upon how well the coupling is
directly into the concrele. gouge between the control volve ond the exchonger to
insiolled ond serviced. Refer to the coupling monufocturer's
determine octuol flow rote. Dischorge woter io on OPEN
MOTOR BMCKETS Folk motor brockels provide on monuol for specific instructions.
-
economicol "soft mounting" for slondord NEMA T & U frome
DRAIN to oreveni bock oressure.
CORRECT METHOD
AC induction iype electric motors. The weight, locotion, ond
storting torque of the moior will couse contilevered motor
Heot inlerference fifted Lubricqtion Recommendotions
brockels io deflect downword or twist to vorying degrees. coupling hubs, pinions, Core{ully follow lubricolion instruciions on the geor drive
sprockels or pulleys to o nomeplote, worning togs ond instollotion monuols {urnished
The drive/coupling/motor seleciions found in the Folk seleclion moximum ol 275'F (.l35'C)
guide ore engineered io be within occeptoble defleclion limits with the geor drive.
ond slide onto geor drive DO NOT over tighten belts or choins. Adjust to monufociurers'
os determined by the Folk Corporotion. However, becouse the soeci{icotions. Adiust belts os follows: Lubriconts listed in this monuol ore tvpicol ONLY ond should
shoft.
brocket is o "soft motor support", deflection ond vibrotion not be construed os exclusive recommendolions. Industriol tvpe
&w
INCORRECT METHOD The ideol lension is the lowesl tension oi which the belt will not
mogniiude of the brocket moy exceed levels normolly petroleum bosed rust ond oxidoiion inhibiied (R & O) geor
slio under peok lood conditions. Check the bell tension
considered occeptoble {or rigidly mounted mochinery. DO NOT drive coupling lubriconts or industriol type sulphur-phosphorus extreme
frequently during the |irsl 24 to 4B hours of run-in operolion.
For opplicotions using other thon stondord selection guide hub, pinion, sprocket or pressure (EP) geor lubriconis ore ihe recommended lubriconts
Over tightening belis shortens belt ond beoring life. Keep belts
drive/coupling /motor selections, the use of o motor plote is pulley onto the shoft. An for ombienl temperolures of l5"F to 125"F(-9"C to +52'C).
{ree from foreign moteriol which moy couse slippoge. Inspect
endwise blow on the
recommended. li o motor brocket is io be used, it becomes the _ CAUTION the V-belt periodicolly; tighten the belts i{ they ore slipping. For drives operoling ouiside the obove lemperoture ronge re{er
customer's responsibilily to supporl the reor o{ the moior brocket -
DO NOT HAMMER
shoft/coupling moy domoge to "Synthetic Lubriconts" porogrophs, Poge 4. Synlhetic
OUTBOARD BEARING
os necessory to diminish moior brocket deflection ond vibrotion
nanre nnd hcnrinn<
- Mount the outboord beoring ond
geor drive on o common foundotion so thot they will shift os on
lubriconts con olso be used in normol climotes.
to within sotisfoctory levels os determined by the customer. VISCOSITY (IMPORTANT) The proper srode for R & O,
FALK COUPLINGS Detoiled instollotion monuols ore ossembly if setfling should occur. Bring the outboord beoring io EB
When using other thon siondord T-frome motors re{er to -
ovoiloble from the Foctory, your locol Folk Representotive or
-
or lubriconts is found in Toble 2, Poge 4. Select o lubricont
the correci horizontol position wilh brood flot shims under the
Monuol 317-3,l5. Distribuior-iust provide size ond type designotions stomped on mounting pod. Align occurotely so thot the lood is equolly divided which hos o pour point ot leost l0'F (5.5"C) below the
GEAR DRIVE ALIGNMENT Align drive with driven equipment the coupling. For lubricont requirements ond o list of typicol between the two drive beorings ond the outboord beoring. Mounl expected minimum ombieni storling iemperoture. Usoble
-
by plocing brood, {lot shims under oll mounting pods. Stort ot lubriconts meeting Folk specificotions, re{er to oppropriole o stop bor ogoinst the pillow block foot on the lood side when iemperoture ronges con somelimes be widened if specific
ihe low speed shoft end ond level ocross the length ond then couolino service monuol. lorge horizonlol lood components ore exer.ted on the pillow block. opolicotion conditions ore known.
3r 8-l 00 The Folk Corporotion, P.O. Box 492,Zip 53201-0492 The Folk Corporofion, PO. Box 492, Zip 53201-0492 31 8-t 00
Moy 2001 3001 W. Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 41 4-342-3131 3001 W Conol St., Zip 53208-4200, Milwoukee. Wl USA Telephone : 41 4-342-3131 Moy 200'i
Supersedes 1 2-99 F ox: 41 4 -9 3/ -4359 e-moil : folk;n{o@folkcorp.com web: www.fo lkcorp.com F ox: 41 4 -9 37 - 4359 e-moi | : {olkinfo@{o lkcorp.com web: www.folkcorp.com Supersedes 1 2-99
w
lnsfollqtion & Mqintenonce Instructions . UltrqMqx@ Geqr Drives uhrcrMqx@ Geor Drives . Installation & Mointenonce Instructions
(Poge 4 of 7) Types FC &FZ . Sizes 2040 thru 2130
FDTIS FRtIS Types FC &FZ . Sizes 2040 thru 2.|30 (Poge 5 of 7)
TABLE 2 Vi Grode Recommendotions * in Toble 6 moy contoin onti-weor odditives. Lubriconts in Toble TABLE 4 Extreme Pressure Lubriconts t TABLE 5 Synrhetic Lubriconfs -
Synthelit lubritonls R & 0 or EP lubticonls
4 do contoin severol of these odditives. - Moximum Operoting Temperoture
- Polyolphoolefin Type *
Cold (limotes Normcl Climoles i 200"F(93'C) AGlllA Viscosily 0s 2S 4S 5S 6S
0utpuf
60't
Synthetic Lubriconts
RPTTI -30"to +10'F -15" to +50'F | 5" ro 50' to | 25"F t50 Grode 32 68 150 220 320
(J4" to -12'() i-26'to +10'(l (-9"1o +16'C) tl 0' lo 52'Cl Synthetic lubriconis of the polyolphoolefin type ore
ssu | 34-t 64 284-347 626-765 9t8-t t22 1335-t632
IsO.VG I AGMA ts0.vG AGflIA ts0.vG AGMA ts0-vG AGI'[A recommended for cold climote operotion, high temperoture Amoco Oil Co. Permogeor/Amogeor EP
opplicoiions, exiended temperoture ronge (oll seoson) BP Oil Co. Energeor EP cSt @ 40'C 28.8-35.2 61.2-t4.E I35-l 65 198-242 288-352
Below 80 32 0s 68 2S 150 4 320 6
operotion ond/or exiended lubricont chonge intervols. The Chevron U.S.A. Inc. Geor Compounds EP Monufoclurer Iubritonl
80 & Above 32 0s 6B 2S 150 4 220 5
Citgo Petroleum Corp Citgo EP Compound
proper viscosity grode o{ synthetic lubriconf is given in Toble 3. (loriiy Syntheli(
* When ombient temperotures ore higher thon 125"F (52"C), or when drives
Conoco Inc. PM Oil 220
ore operoiing in extremely humid, chemicol, or dusl loden olmospheres, it is
recommended thot the lubricont be chonged more frequently. See WARNING: SYNTHEIIC LUBRICANIS lN FOOD PROCESSING t, Exxon Co. U.S.A. [hevron U.S.A., lnc Syn. Geor
a
lubricont chonoes. /NDUSTRY Synthetic lubriconts moy contoin foxic subslonces E.F. Houghton & Co
ond shouid-nof be used in the food processing indushy without the
Lube Tegro
f Refer to Toble 3 for proper synthelic lubriconl viscosily grodes for normol climotes. lmpericl Oil Ltd. 220 r
"Hl " classificotion ore suifob/e for food processing opp/icolions. [onoco, Inc. Synron Syncon
lf o geor drive operoles in o typicol indoor environmeni where IP68I EP 220 r
ihe ombient lemperoture is within 70"F to 125"F (21"C to CAUIION: SYNIHET/C LUBR/CANTS & INTERNAL BACKSTOPS Drydene SllL Drydene SHL Drydene SHL Drydene 5t|l- Drydene S||L
Petro-Conodo Products Dryden Oil Co.
52'C), the oil viscosily should be increosed one AGMA grode Synthetic /ubriconls moy be used in geor drives with internol lubriront 220
Tereslir
lubricont 68
Ierestic
Lubricont I 50
Terestic Tereslk
Lubrimnl 320
Terestic
(-34" to + l0'C). Mobi/ SHC 624 ond SHC 626 provide proper Shell Oil Co.
Thot is, on AGMA Number 6 or 7 should be substiluied for o 5 S||P 32 SHP 68 sHP 1 50 s|tP 220 s||P 320
Shell Conodo Limited
or 6 respectively, under this ombient condition. bocksiop oction under fhese condiiions. Ofher synthetic Sun Oil Co.
fuon [0. U.S.A. Sporton Sporton Sporlon
lubriconts moy o/so be occepfoble. DO NOI use synihefic Texoco Lubriconis Synthetic Synthetic Synthefi(
OIL PUMPS When selecting o lubricont for o geor drive 150+ tP 220 r 320 I
-
equipped with on oil pump, cold temperoture oil viscosily is
lubricants in drives wilh bocksiops operoling in ombient
EP EP
pump covitotion is possible, preventing oil circulotion. A sump Oil Levels Pennzgeor Pennzgeor Pennzgeor Pennzgeor Pennzgeor
SYNTHETIC LUBRICANTS lube chonge intervols
heoter moy be required or it moy be possible io use o lower
viscosity oil to minimize pump covitotion, re{er io Folk.
Fill the drive wiih oil to the level indicoted on the oil dipstick. - Synthetic
con be exiended io 8000-l 0,000 hours depending upon Pennziol Products Co.
SHD 32 sHD 68 s||D I 50 sHD 220 sHD 320
Approximoie oil copociiies ore given on the drive nomeplote Super Moxol Super Moxol Super Moxol Super Moxol
ond in Toble 8, Poge 7. operoling lemperoiures ond lubricont coniominotion. Chonge "s" 68 r "s"l50r "s" 220 r "5" 320 +
estimotes, industriol type peiroleum extreme pressure lubriconts ,l50 EP 220 t EP 220 r
2. kon content exceeds oom. Lubricqtion Systems
ore preferred. The EP lubriconts currently recommended ore o{ Pinnode 32 Pinnode 68 Pinnocle I 50 Pinnode 220 Pinnode 320
3. Silicon (dust/dirt) exceeds 25 ppm. SPLASH LUBRICATED DRIVES Stondord Type FC & FZ seor
fhe sulphur-phosphorus type. -
drives ore splosh lubricoied. The lubriconi is picked up by the
Texaco [ubriconls [0. Pinnode Pinnode
4. Viscosiiy chonges more thon l5%. EPl50l EP 2201
WARNING: EP LUBR/CANIS lN FOOD PROCESS/NG /NDUSIRY revolving elements ond distributed to oll beorings ond
PETROLEUM LUBRICANTS For normol operoling Whitmore Mfg.
Decothlon Decothlon Decofhlon
geor meshes. I
conditions, chonge geor oils -every 6 months or 2500 operoting
Co (Ep
EP lubriconts moy contain foxic subsfonces ond shou/d nof be I 6[P
-
used in fhe food processin g industry without the lubricont OIL PUMPS Occosionolly geor drives ore equipped with oil *
4EP
Below 80 32 05 68 2S 150 4S 320 6S 320 65 CAUTION: Refer lo Falk for drives lhol use pumps to distribute
80 & Above 32 05 6B 2S I50 220
4S 5S 320 6S lubriconts with temperotures be/ow 30"F(- l"C).
* Refer to Folk for viscosity recommendolions when ombienl temperotures ore betow -30'F (-3a"C) or obove I 25.F (52.C)
318-100 The Folk Corporotion, P.O. Box 492, Zip 53201-0492 The Folk Corporoiion, PO. Box 492, Zip 53201-0492 31 8-l 00
Moy 2001 3001 W. Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 414-342_3131 3001 W Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone : 41 4-342-3131 Moy 2001
Supersedes 1 2-99 Fox: 41 4-937 -4359 e-moil: folkinfopfolkcorp.com web: www.folkcorp.com Fox 41 4-937 -4359 e-moil: {olkinfo@folkcorp.com web: www.folkcorp.com Supersedes 1 2-99
. UltroMqx@ Geor Drives . Instqltotion & Mointenonce tnstrucrion"\
J7 Inslollqtion & Mqintenqnce lnslructions UltroMox@ Geqr Drives
. FRLI3. .FRLI3 Types FC &FZ . Sizes 2040 thru 2130 (Pose 7 of 7)
(Poge 6 of 7) TYPes FC &FZ Sizes 2040 thru 2.|30
TABLE 6
AGTIIA
FO
Virtoritv
-
SSU
Petroleum Bqsed R & O Geqr Oils
Grode
Grode
@ 100'F
|
4
150
626-t65
35.165
t Moximum operoiing temperoture
220
918-l 122
t98-242
5
320
I 335.1
288-352
6
632
o{ lubriconts 200'F (93'C)
I
460
t9t 9-2346
4t 4.506
I TABLE 8
DRIVE
slzE
2040
- Types FC &FZ
rox. Oil Cq
2.4
Stcndord -
cities
Types FZ & fC
2.4
-
*
-
Horironlol
collons
2.4
SEAL GREASES
-
Stored & Inoctive Geqr Drives
Refer to Poge 6.
e
Duro 320
Lyondell Petrochem;col (ARCO) Duro 50
Mobil Oil Corp. DTE Oil Exiro Heovy
Duro 220
DTE OiI BB DTE OiI AA DTE OiIHH
-
Types FC & FZ drives, use on internol/cortridge type bockstop OPERATED lf o drive is io be stored or inoctive for more
']50
Pennzoil Producis Co. Pennzbell AW Oil Pennzbell AW Oil 220 PennzbellAW Oil 320 Pennzbell AW Oil 460 which is continuously lubricoted. 50o/o or more of the bockstop is thon lwo months:
-
Pelro-Conodo Producls PremiumR&O']50 PremiumR&O220 PremiumR&O320
immersed in oil oi oll times. Sizes 2l 00 thru 2l 30, Types FC &
Phillips 66 Co. Moqnus Oil 150 Moqnus Oil 220 Moqnus Oil 320 1 Droin oil from the drive ond woter from ony ottoched cooling
Moilino 320 Morlino 460 FZ drives, use o self contoined, wedge romp type, exiernolly system. Check {or domoge if woter wos present in the drive.
'l50l50
Shell Oil Co. Moiiino Morlino 220
Shell Conodo Limited Tellus Tellus 220 Tellus 320 mounted bockstop which is prelubricoted ond seoled oi
Sun Oil Co. Sunvis9l 50 Sunvis 9220 ossembly. The exiernol bockstops (Type PRT) do require
2. Add the recommended omounts of "Molorstor" os shown in
.l50
Texoco Lubriconts Reqol Oil R&O Resol Oil R&O 220 Reool Oil'naO 320 Reool oil iao ioo odditionol lubricotion ot speci{ic intervols. Refer to Monuol
Toble 9.
Unocol 76 (Eosi) Unox RX i 50'l50 Unox M 220 Unox AW 320 Turbine Oil 460 568-8,l0 for deioils. These bockstops olso contoin greose 3. Seol the drive completely be tightening oll gouges ond
Unocol 76 (West) Turbine Oil Turbine Oil 220 Turbine Oil 320 Turbine Oil 460 plugs. Seol oir vents ond the oreo oround the dipstick with
Volvoline AW ISO I50 Volvoline AW ISO 220 Volvoline AW ISO 320 purgeoble seols. See porogroph on Poge 6, for greose
Volvoline Oil Co pressure sensitive fope.
lubricoted seols.
t Minimum viscosily index of 90
4. Pock greose oround the shofts neor ihe contoct seols ond
substonces not ollowed in the {ood processing industry. A Prevenlive Mo i nlenonce into the seol retoiners, then tope the shofi oreos neor ihe
TABLE 7 Greoses for Greqse Lubricofed seols ond wrop tope ogoinst the seols.
- Beorings & Greose Purged Seols
greose thot meets the USDA "Hl " clossificotion is suitoble for
food processing opplicotions.
AFTER FIRST WEEK Check olignment of the totol sysiem ond
- 5. For exiernol surfoces, inspect ond protecl scrotched surfoces
reolign where necessory. Also, tighien oll externol bolts ond
0' ro 200"F(- I 8' to + 93'C) os required.
GREASE LUBRICATED SEALS Most geor drives ond plugs where necessory. DO NOT reodiust the internol geor or
Monuforlurer [ubriconl
-
externol bockstops ore furnished with greose purged seols beoring settings in the drive, these were permonently set ot 6. l{ the drive is stored outdoors, position it on blocks. Build o
which minimize the entry of contominonts ond obrosive dusts the Foctory. frome oround it if possible ond cover ii with o torpoulin left
Amoco Oil Co. Amoliih Greose No. 2
BP Oil Co. F^..^r6^cA I S_FPt into the drive or bockstop. Geor drives ond bockstops ore open on the boftom for ventilotion. Do no1 use o plostic cover.
AFTER FIRST MONTH'S SERVICE Proceed os follows:
Chevron U.S.A., Inc. lndustriol Greose Medium shipped wiih NLGI #2 greose in the seol housing covities. lf - 7. Inspect the drive every three months ond odd vopor phose
Citgo Peiroleum Corp Premium Lithium Greose No. 2
greose could contominote the product, os in the food ond drug L Operoie drive until old sump oil reoches normol operoting rust inhibitor os outlined in porogroph 2.
Conolith Greose No. 2 temperoture. Shut the drive down ond droin immediotely.
Conoco Inc. EP industries, it should be removed. A greose thot meeis USDA
Exxon Compony, U.S.A, Unirex N2 "Hl " clossificotion is suitoble for food processing opplicoiions. 2. lmmediotely flush drive wilh on oil of the some type ond
E.F. Houqhton & Co. Cosmolube 2 viscosity grode os ihe originol chorge (wormed to TABLE 9 Recommended Quontity of
lmperiol Oil Ltd. Unirex N2L Periodicolly (of leost every six months) depending upon ihe
{requency ond degree of contominotion, purge contominoted
opproximotely 100'F (38'C) in cold weother). Ropidly pour or - Motorslor ro Add to Stored or
Kendoll Refinino Co. Mulii-Purpose Lithium Greose L42l pump o chorge equol io 25-.l00% of the initiol fill volume
Keysione Div. Pinnwoli Corp Zeniplex 2 greose from seols by slowly pumping fresh beoring greose thru Inqcfive Drives
Ly.Jnd"ii e"tro.fr"rni.ot 6nCOl LiiholineHEP2Greose through ihe drive or until cleon oil flows through the droin.
the seol, WITH A HAND GREASE GUN, until fresh greose flows DRIVE SIZE lllotorslor 0untes Per Drive
Mobil Oil Corp. Mobilith 22 3. Close the droin ond refill the drive io the correct level with
Mobil Oil Corp Mobilhh SHC 460 * oui olong the shofi. Wipe off purged greose.
new or recloimed oil of the correct type ond viscosity. l{ 2040 lhru 2060
Peiro-Conodo Products Muliipurpose EP2 CAUTION: Ropid regreosing wtth o power greose gun con force 20t0
determined to be in good condition by the supplier, 2080
Phillips 66 Co. Philube Blue EP greose inword posf fhe seo/s ond piug the oil droin bock sysiem recloimed oil moy be reused if it is filtered through o 40 2090
Shell Oil Co. Alvonio Greose 2 cousing seo/ leo/<s.
Shell Conodo Limited Alvonio Greose 2 micron or finer filter. 2100
2l l0 B
Sun Oil Co. Ultro Presiige EP2 PERIODICALLY Corefully check the oil level of the drive 2120 t0
Texoco Lubriconts Premium RB Greose TYPICAL BEARING & SEAL ASSEMBLIES -
when it is stopped ond ot ombient lemperoture, odd oil i{ 2t30 t4
Unocol /6 (Eost & West) Unobo EP2 FOR GREASING needed. l{ the oil level is ABOVE the high level mork on ihe Product of Doubert Chemicol Compony, Chicogo, lL . (Formerly known os
Volvoline Oil Co. Multilube Lilhium EP Greose SEAL "Nucle Oil").
dipstick, hove ihe oil onolyzed for woter conient. Moisture in
tt High performonce synthetic olternote. the oil moy indicole thot the heot exchonger or o seol is START-UP AFTER STOMGE
leoking. l{ so, reploce the de{ective port immediolely ond I. Remove oll tope opplied in storoge preporotion.
Beoring & Seol Greoses chonge the oil. DO NOT fill obove mork indicoted os leokoge 2. Droin oll moisiure lhot moy hove occumuloted in the sump
All Type FC &FZ geor drives hove greose purged seols, ond or undue heoiing moy result. Also check coupling olignment to ond thoroughly check for domoge.
some speciolly mounted geor drives hove one or more greose moke certoin thot foundotion settling hos not coused excessive
misolignment. lf drive is equipped with o fon, periodicolly cleon
3. Fill the cooling system (if opplicoble) ond check for leoks.
lubricoted beorings. Whenever chonging oil in the drive, greose
4. Fill the drive to the proper level wilh oil meeting
o
the beorings where oppropriote ond purge the seols with one of occumuloied {oreign motter from the fon, fon guord ond
specificotions given in the Lubricotion Recommendotion
the NLGI #2 greoses listed in Toble 7. deflector to ollow odequote oir flow.
Section.
Some of ihese greoses ore of the EP type ond moy contoin toxic LUBRICANT CHANGES Refer to Poqe 4.
-
OIL LUBRICATED BEARINGS
318-100 The Folk Corporoiion, P.O. Box 492, Zip 53201-0492 The Folk Corporotion, PO. Box 492, Zip 53201-0492 31 8-r 00
Moy 2001 3001 W. Conol St., Zip 53208-4200, Milwoukee, Wl USA Telephone: 414-342-3131 3001 W Conol S+., Zip 53208-4200, Milwoukee, Wl USA Telephone : 414-342-3131 Moy 2001
2-99 F ox: 4 -9 37 -4359 e-moil : fo lkinfo@folkcorp.com web : www.fol kcorp.com Fox: 41 4-937 -4359 e-moil: folkinfo@folkcorp.com web: www.{olkcorp.com Supersedes 1 2-99
Supersedes 1 1 4
'q
-fu\(s',
s ,, L-- r n ^
fzt
-,- / zgr/[V t
6ll
4\ll
ll-
,l/4^ u/
:-- pr GRE'TK (FEesERa)
sEr,rEN GRESIK (pERsERo) Tbk
Tbk ' k'/*t-
'4r f*/
/t ,-"-'g
,. tq)
-
de vgev
IA"IPIB&\ llE*il SP-CIFiCASI
ro.22301010@-019 (jrj', igenn i+.S. Prli.1'&+, lPinion & Snai-)
RErucER "FA.LK"
l;on ..2agi,;z3nd"trxP, (29\
lT-,'pE : c;.LSS lt
l;riPUt
i
r*A F.?i't, |TPUT il RFili
i;.iTrc '. t2t'.1, uo :38-i;3389-:-0'l
i=;r-'i
I
F.:.rToa . 2.61
I
I
i
a
I
i
i)* IGEAR ll'lT-Rt1-liAT-, P/NJ. 3 A 4 ,
liPinir:-
ir,, rrrr!-. & SFzi'\ !'OF. ,i.ED. " Fi.l-K "
e vr.-rrl
{
t
I
j
GEFi L.S 3ii'i.;A+. iPini".n & Shant
ra E
a ,- f, |
|-Ll.-. K-U'-jUil'r r.\Lf\
T.i P: . ]I:!'-iFZ'-'A, iJ HP, CALSS : iI
iNPL; 1+3J RF],i.C!-|PIJT Ii RPfu1
RA.T.C . 1:! : :. fi,iC : u'&03'.i8s':-01
SAF:-TY'FA;TCR . 2.8'r
REFERENCES:
CUSTOMER: P.T. Somen Gresik
ULTIMATE USER: P.T. Semen Gresik LOCATION: Tuban 3, Indonesia oRtGtNAL CONTRACT NO. 95-201 11-015
EOUIPMENT COVERED: Limestone Crusher EQUIPMENT NOS. 233.CR1, 233.CR2
TUBAN 3 TUBAN 3
OUANTITY OUANTIry FAS QUOTED FAS ORDERED
OUOTED ORDERED DESCRIPTION FAS PRICE FAS PRICE
T01/ Page 1
,C
REFERENCES:
CUSTOMER: P.T. Semen Gresik
ULTIMATE USER: P.T. Semen Gresik LOCATION: Tuban 3, Indonesia oRtGINAL CONTRACT NO. 95-20',1 1 1415
EOUIPMENT COVERED: Limestone Crusher EQUIPMENT NOS. 233.CR1, 233.CR2 |.-t-r -t i
t/t__,
t/ "-r 1
TUBAN 3 TUBAN 3
FAS OUOTED FAS ORDERED
FAS PRICE FAS PRICE
1-20 ^i
-tu. 20 Rubbsr Sheave 61 1 1-81 USA 816.00 816,00
ti: 1-21 ?0j 20 Coupling Pin 6094-Fl USA 1,420.00 1,420.00
1.22 5. 20 Hox Nule 9.RR4 USA 40.00 40.00
!,f 1-23 1 I Ptecsure Contol 836-C6J USA 462.00 462.00
i..,.r. 't-24 I 1 Flow Sight Gauge 7700-lc67 USA 323.00 323.00
:Yi, -
i:l''
'r;.t.r' I
i
Sporor fsr Droqtor Plnto e CloRnlng Pnr
i't"liir..,
r: !
'!, i.
'r rlg/ i
0 Bronze Bearing AssemblY 7096-144 USA 5,587.00 0.00
r'i",-::
.
,
1-25
r l.:-.:
'r,i
' r;.1 .
T01/ Page 1
L:it..l
\
'i
rl
,
I"1
o o 31 JulY 1997
FULLER INTERNATIONAL INC.
::i';,':r
MASTER ORDER LIST FOR SPARE PARTS
,,:i;, \twzoanti
I
. r': !, lri l
.rrir..,.;;, REFERENCES:
;;:';,i CUSTOMER: P.T. Semen Gresik oRIGINAL CONTRACT NO. 95-201 1 1-015
:
T01/ Pago 2
,
31 July 1997
FULLER INTERNATTONAL INC.
MASTER ORDER LIST FOR SPARE PARTS
,,ijif REFERENCES:
,,
CUSTOMER: P.T. Semen Gresik oR|GINAL CONTRACT NO. 95-201 1 1-015
,;:ii ,l ,
ULTIMATE USER: P.T. Semen Gresik LOCATION: Tuban 3,
lndonesia
.i'.
EOUIPMENT COVERED: Limostono Crushar EQUIPMENT NOS. 233.CR1, 233.CR2 i.,)
l'/'i '" I
TUBAN 3 TUBAN 3
FAS AUOTED FAS ORDERED
TAG OUANTITY QUANTITY
FAS PRICE FAS PRICE
NO. OUOTED ORDERED DESCRIPTION
1-34 -l
I 0 (Martin) 35 Tooth (50.8) pltch. slnglo sprockot 160C35 usA 1,035.00 000
"
type'C.,3 15/16'(100.0) Bore, 1 1/4" (31.75) x
5/8" (15.87) Keyway w/set sctow ovor keyway
and at 90 degreo (on toP C.B' Shaft)
1 -35 1:'1l 0 (Martin) 15 Tooth 2' (50.8) pitch, singlo sprockot 1 6081 5 USA 625.00 0.00
T01/ Page 2
3'l July 1997
FULLER INTERNATIONAL INC.
MASTER ORDER LIST FOR SPARE PARTS
REFERENCES:
CUSTOMER: P.T. Semen Gresik 3,
lndonesia oRIGINAL CONTRACT NO. 95-201 11-015
LOCATION: Tuban
ULTIMATE USER: P'T. Semen Gresik *7)
EOUIPMENT NOS. 233.CR1, 233.CR2
EAUIPMENT COVERED: Limestone Crusher
TUBAN 3 TUBAN 3
FAS QUOTED FAS ORDERED
OUANTITY AUANTITY FAS PRICE FAS PRICE
QUOTED ORDERED
T01/ Page 3
31 July 1997
FULLER INTERNATIONAL INC.
MASTER ORDER LIST FOR SPARE PARTS
REFERENCES:
CUSTOMER: P.T. Semen Gresik oRtGINAL CONTRACT NO. 95-201 1 1-015
ULTIMATE USER: P.T. Somen Gresik
LOCATION: Tuban 3,
Indonesia
EOUIPMENT NOS. 233.CR1, 233.CR2 *7r
EOUIPMENT COVERED: Limestone Crusher
TUBAN 3
FAS ORDERED
FAS PRICE
Innor Bearing
Shaft
Gear
USA 313.00 0.00
1-41 2 0 Shim, Gasket Kit # 100
82.00 '/
f14 USA 82.00
1-42 2 2 H.S. Oil Seal 82.00
#15 USA 82.00
1-43 2 2 L.S. OllSeal
329,225 88.342
Total for Llmortono Cruchcrr
T01/ Page 3
i'i July 1997
...t$'. ''
.!
| 'ii. ,:
o i., EHTFSJ XlTi+., l5'3 iih lT,^r,
tii,
,- -i.
REFERENCES:
'j .
CUSTOMER: P.T. Semen Gresik
tl
LOCATION: Tuban 3, Indonosia oRTGTNAL CONTRACT NO. 95-201 1 1-015
ULTIMATE USER: P,T. Semon Grosik
EOUIPMENT COVERED: Wobbler Feeders EOUIPMENT NUMBERS: 233.FE1, 233,FE2
.t,
':'t
'f i,.,. TUBAN 3 TUBAN 3
r {.j.., FAS OUOTED FAS ORDERED
DESCRIPTION PRICE PRICE
'' J;ii,{, r
I02lPago 1
July 1997
:,
.,.(,.
..t
' j.r
:,
.
ci,, I H'"T 5J X1!5i il'R ! ih lT
^e,
, iil,
REFERENCES:
'i: CUSTOMER: P.T. Semen Gresik
;r LOCATION: Tuban 3. Indonssia oRTGINAL CONTRACT NO. 95-20'.| 1 1-015
ULTIMATE USER: P.T. Semon Grosik
,t. EAUIPMENT COVERED: Wobbler Foedors EQUIPMENT NUMBERS: 233.FEl. 233,FE2
.:t
TUBAN 3 TUBAN 3
''l':t
FAS QUOTED FAS ORDERED
.'-i. QUANTIW OUANTITY
jr,i'I; ORDERED PRICE PRICE
' I QUOTED
lj.'i'1,'
.:i':..r 1
.r:J i,i
',.51 WOBBLERfEEDER$
0.00 O.OO PART NOT REQUIRED
2-1 0 0 End Plates 306-D USA
0 Triple Sprocket - 17 Tooth 1089-463 USA 6,165.00 0.00
2-2 @
0 Triple Sprocket - 17 Toolh 1089-863 USA 6,165.00 0.00
2-3
2-4
-Q,
tlo, 0 Bronze Bearing 304-C USA 't2,454.0O 0.00
2-5 a6 0 Bearing Guide Pin ' 304-D USA 408.00 0.00
0.00
2-6 r5 0 Bearing Housing 304-A USA 20,690.00
2-7 ib
t^
0 Bearlng Houslng
0 Boaring
304-B
23034-W33-C3
USA
USA
10,455.00
1,746.00
0.00
0.00
2-B
0 Bearing Spacer 317-F usA 2,668.00 0.00
2-9 At"
1251-419 USA 3,675.00 3,675.00
2-10 ?n 30 Oil Seal
30 Seals 1251-819 USA 5,105.00 5,105.00
2-11 ,-.
30
0 Bearing Housing 305-A USA 13,830.00 0.00
2-12
0.00
2-13 f 0 End Cap 305-B USA 1,033.00
2-14
2-15 G
lrl
v f$
*i9,
32 O-Rings ''
10 Sprockot Key
622778
742-4826
USA
USA
187.00
1,294.00
187.00
1,294.00
,' .t'
4 Splrolox Ring wH1025 USA 172.OO 172.@
2-16 Irr' 15 Dusl Slesvo 317-C USA 322.00 322.00
2-17 \ i15
I
\ IA 1 089-F281 USA 610.00 610.00
2-18 15 Dust Shield
2-19 ,'6)
\->: 0 Sprockets - 15 Tooth, 2 Pitch 1 089-1 02,A USA 13,10'1.00
0 Locknuts USA 106.00 0.00
2-20 .2, AN26
w26 USA 25.00 0.00
2-21 0 Lockwasher
USA 870.00 0.00
2-22 0 Boaring 22226-W33-C3
515.00 0.00
l-zJ 0 Bearing 22315-W33-C3 USA
USA 16.00 0.00
2-24 0 Snap Ring 5100-293
USA 6,265.00 0.00
2-25 0 Boaring House Cap 317-BB
,r 6, nn
0 Garlock Seal 53n879 USA 0.00
2-26
USA 3,150.00 0.00
2-27 0 Outer Boaring Housing 1089-A103
1,768.00 0.00
2-28 0 Sprocket Pins 1089-E65 USA
089-654 USA 2,588.00 0.00
2-29 0 Take-Up Sprocket Shaft 1
't089-865 USA 2.425.0O 0.00
2-30 0 Take-Up Sprockot - 14 Tooth
T0zf'ago'l
FULLER INTEkT{ATIONAL lN' ; July 1997
TUBAN 3
LOADING II FAS OUOTED FAS ORDERED
TAG II AUANTITY
NO. II OUOTED DESCRIPTION PORT ll pntce PRICE COMMENTS
237,789 't07.764
Total for Wobblcr Feeders
't
f . i
"
FULLER |NTEkTTIATIONAL lN ; July 1997
REFERENCES:
CUSTOMER: P.T. Semen Gresik
LOCATION: Tuban 3, Indonesia oRtGTNAL CONTRACT NO. 95-201 1 1-015
ULTIMATE USER: P.T. Semen Gresik
EQUIPMENT COVERED: Wobbler Foeders EQUIPMENT NUMBERS: 233.FE1. 233.FE2
)
TUBAN 3
FAS OUOTED
DESCRIPTION PRICE COMMENTS
v31 a 0
0
Studs 540-C230
540-81 10
USA
USA
572.00
640.00
0.00
0.00
2-32 @)
I'
Hold Down Bar Studs
0 Wear Plate 306-A USA 7,422.OO 0.00
2-33
2-34 I 0 Side Wear Plate 306-AT USA 8,177.00 0.00
t5 0 Housing Clamp Bolt 316-D USA 816,00 0.00
2-35
2-36 0 Bearing Hold Down Stud 316-C USA 2,186.00 0.00
2-37
ffi-t
(ov 0 Hex Nul Full 9.RR4 USA 74.00 0.00
' 0.00
2-38 fql
sr< 0 Elastic Stop (Jam) Nut 49NE-164 USA 350,00
2-39 a 4 Wobler Bar Assembly
10 Ssa!.Sleevo
1089-2618
1089-A106
USA
USA
82,222.00
4,846.00
82,222.00
4,846.00
2-40 10
2-41 10 10 peal SloCv6. 1089-8't06 USA 4,846.00 4,846.00
20 0 Triple Skand Chain - 2" Pitch 160-3 USA 3,593.00 0.00
2.42
d USA 3,111.00 3,111.00
2-42 30 30 Hold Down Elock 1089-4V132
2-4? ':,.
: 1 | 'Hold Down Bar Tie 1089-45132 USA 1,374.00 1,374.00
. .1 .
REFERENCES:
;r'Jni,
CUSTOMER: P.T. Semen Gresik
''t.r LOCATION: Tuban 3. Indonesia oRTGINAL CONTRACT NO. 95-201',| 1 -015
ULTIMATE USER: P.T. Semen Gresik
ir. EOUIPMENT COVERED: Belt TriPPer EQUIPMENT NUMBERS: 243.TR1
!i TUBAN 3
QUANTITY PART LOADING FAS QUOTED
OUOTED NUMBER PORT PRICE
Reducer SBelgt
Frahe Sparcr
3-1 5 /l\
u/' 0 Thrust Acluator Eldro USA 3,914.00 0.00
0 Ropalr Kit Ed 23/5 USA 702.00 0.00
3-1 6 2
2 Brake Shoe with Llning EFN/NB 2oo-BSL USA 1,302.00 1,302.m
3-17 QF.t.
(1sot=2shoes)
Cable-Reel.9pnrer
T03/Pags 1
\
-, 'i
.l.r
r;:i .
,!*,J.1;',.;
'. .11' ;
,,n!:Jr: ;
31 July 1997
FULLER INTERNATIONAL INC.
,ri*f,l
.' ,,i:it
''.L ri I MASTER ORDER L|ST FOR SPARE PARTS
'1. .,,.'.
, r*,'r
j. '
' ,.{|' REFERENCES:
iiili, 'tl
;{ i:: CUSTOMER: P.T. Semen Gresik
'.
!i-'. LOCATION: Tuban 3. Indonesia oR|GTNAL CONTRACT NO. 95-20'1 1 1-015
' ULTIMATE USER: P.T. Semen Gresik
;.,.' EOUIPMENT NUMBERS: 243.TR1
EOUIPMENT COVERED: Belt TriPPer
l.
,:. '. TUBAN 3 TUBAN 3
PART LOADING FAS QUOTED FAS ORDERED
;:, COMMENTS
DESCRIPTION NUMBER PORT PRICE PRICE
!i; '*
: ,-.
';.,i;i..
: .' !;'r. , Reducer SPiIqt
';',;': '
.,. lrrt :
USA 22.0O 0.00
':i.l,r 3-1 1 0 Gasket 2682101
., 0 OilSeal 2681253 USA 226.00 0.00
..:1 : 3-2 2
0 Bearing 2728284 USA 2,102.00 0.00
:,.,,,. 3-3 2
t USA 't42.00 0.00
3.4 0 OilSeal 2061443
0 Locklng Cap 2728381 usA 21.N 0.00
3-5 1
2728292 USA 184.00 0.00
3.6 2 0 Niloe Rlngs
2011822 USA 303.00 0.00
3-7 1 0 Bearing
2513274 USA 22.00 0.00
3-8 1 0 Oil Seal
USA 50.00 0.00
3-9 I 0 OilSsal 2971370
USA 137.00 0.00
3-10
3-1 1
a
w
0 Eoaring
0 Bearing
206't438
2011711 USA 232.00 0.00
USA 38'1.00 0.00
3-12 R 0 Boaring 2725498
0.00
3-'t3 v' 0 Eoarlng 2725510 USA 426.00
Brshe.9Barcr
3-15
3-16
o2
0
0
Thrusl Actuator
Repalr Kit
Eldro
Ed 23/5
USA
USA
3,914.00
702.00
0.00
0.m
EFN/NB 200-BSL USA 1,302.00 1,302.00
3-17 QFets 2 Brake Shoe with Llnlng
(1 sot=2shoes)
QebleRce l-Sparer
REFERENCES:
CUSTOMER: P.T' Somen Gresik oRTGINAL CONTRACT NO. 95'201 11-015
LOCATION: Tuban 3, Indonesia --a
ULTIMATE USER: P.T. Semen Gresik
EOUIPMENT COVERED: Beh TriPPer
EOUIPMENT NUMBERS: 243.TR1 /.
TUBAN 3 TUBAN 3
LOADING FAS QUOTED FAS ORDERED
PORT PRICE PRICE
DESCRIPTION
RB-G04DO1 3,502.00
0 Collector Ring
4,509.00
0 Colloctor Ring RB-DD18
Bellr.&Jwltsher
USA 172.0O 0.00
0 Alarm Bell 5646 T1 4
J-JO
31 July 1997
FULLER INTERNATIONAL INC.
MASTER ORDER LIST FOR SPARE PARTS
REFERENCES:
CUSTOMER: P.T. Seman Gresik oRIGINAL CONTRACT NO. 95-201 1 1-015
LOCATION: Tuban 3, lndonesia
ULTIMATE USER; P'T. Somen Gresik
EOUIPMENT NUMBERS: 243.TR1
EaUIPMENT COVERED: Bett TriPPer
TUBAN 3
PART LOADING FAS ORDERED
NUMBER PORT PRICE
DESCRIPTION
3,502.00 0.00.
0 Collector Ring RB.GO4DO1
3-20 4,509.00 0.00
0 Colloctor Ring RB.DD18
3-21
PIQ.tlerdwore.&.9altw0ra. 9 porer
Bellr.Alwllshcr
USA 172.00 0.00
0 Alatm Bell 5646 T1 4
3-36
/' ?"r, coNVEYoR
.J'
TUBANI;II;il -
20 Width
Belt : 1000 mm
Construction :5 Plv-EP -315
Manufacture : Goodyear, Semperit, Roulounc
Temperature :Ambient
Carcas Material : Polvester / Poliamide
Cover & Thickness : 5.0 mmtop / 1.5 bottom
Including : Vulcanized Splice
Peralatan 322.8C 5 42M
21 BeltWidth :1200 mm
Construction :3 Ply-EP-315
Manufacture : Goodyear, Semperit, Roulounr
Temperature :Ambient
Carcas Material : Polyester / Poliamide
Cover & Thickness : 6.0 mm top / I.5 bottom
lncluding : Vulcanized Splice
Peralatan 251. BC I 36.5 M
22 BeltWidth :1200 mm
Construction :4 Plv - EP - 315
Manufacture :Goodyear, Semperit, Rouloun<
Temperature : l70o C
Carcas Material : Polvester/ Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
lncluding : Vulcanized Splice
Peralatan 521. BC I 165 M
521. BC 3 207 M
521.8C 4 165 M
t
I
BELT CONVEYOR
TUBANI:II:III
4 Width
Belt : 650 mm
Construction : 3 Ply - EP - 315
Manufacture : Goodyear, Semperit, R9q199!q
Temperature :Ambient
Carcas Material : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Endless (Vulcanized for T II
63.A4El s/d 63.I BC 5 8.66 M
Peralatan
63.H 4El 63.J BC 5 8.66 M
63A.4E2 sld 63.K BC 5 8.66 M
63H.4F,2 432 M 63.L BC 5 8.66 M
5 Beltwidth :650 mm
Construction :3 Ply-EP-315
Twe : V-Ribbed Surface Conv. Belt
Manufacture :Goodyear, Semperit,8,9"1*"d
Temperature :Ambient
Carcas Material : Polyester/ Poliamide
Cover & Thickness : 5.0 mm top / !.! lottom
Including : Endless
Peralatan
63.I BC 4 15.8 M
63.J BC 4 15.8 M
63.K BC 4 15.8 M
63.LBC 4 15.8 M
BELT CONVEYOR
TUBANI;II;ilI
I Width
Belt : 800 mm
Construction :2Ply - EP - 315
Manufacture :Goodyear, Semperit, Roulound
Temperature : 90o C
Carcas Material : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 341. BC I 41.5 M
341. BC 2 41.5 M
341. BC 5 t7M
341. BC 6 21 M
47T.BC L 18M
o BELrcoNVEYoR l o
TTIBANI:II:III
9 Width
Belt : 800 mm 350 M SEMPERIT
Construction :3 Plv-EP-315
Manufacture :Goodyear, Semperit, Roulound
Temperature :Ambient
Carcas Material : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom 32 .BC7 118 M 322.BC9 467 M 323.8C 9 1029 M
lncluding : Vulcanized Splice JL BC8 395 M 322. BC A 324 M 323.8C A 319 M
Peralatan 32 BC9 13M 322. BC B It.5 M 323. BC B 13.4 M
5lt.BC3 23M stz.BC I 195 M 463. BC 1 232 M
5l BC4 16M 5t2.BC3 175M 463.8C 2 292 M
5lr. BC 5 16M 5L2.BC 4 17.5 M 463.8C 3 346 M
5l BC6 16M 463.8C 4 32.7 M
463.8C s 360 M
463.8C 6 ll4 M
513. BC 3 20M
513. BC 4 20M
513. BC 5 20M
513. BC 6 20M
o BELT CONVEYOR
TUBANI;II;il
\iO DESCRIPTION TUBAN I TUBAN II TUBAN TIT STOCK BRAND
EQUIP Lg EQUIP. Lg EQUIP. Lg
11 Width
Belt : BA0 mm
Construction :3 Plv-EP -315
Manufacture : Goodyear, Semperit, Roulound
Temperature : 1l0o C
Carcas Material : Polvester / Poliamide
Cover & Thickness : 6.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 343. BC I 46.4 M
343. BC 2 46.4 M
343. BC 5 t6.9 M
343. BC 6 21.2 M
343.8C 7 13.6 M
545. BC I 50.3 M
545. BC 3 24.4 M
546. BC I 50.3 M
546. BC 3 24.4 M
o BELT CONVEYOR o
TIJBANI:II:III
t2 Width
Belt : 800 mm
Construction :3 Ply-EP - 315
Manufacture : Goodyear, Semperit- Roulound
Temperature : l70o C
Carcas Material. : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 541. BC I 39M 543. BC I 45M
541. BC 3 39M 543. BC 3 45M
542.8C L 24M 544, BC I 24M
542.8C3 24M 544.B,C3 24M
512, BC 2 t8M
l3 BeltWidth :1000 mm 226M AGRORUB
Construction :3 Plv-EP - 315
Manufacture : Goodyear, Semperit, Roulound
Temperature :Ambient
Carcas Material : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 321. BC l 762 M 322.8C I 760 M 323.8C L 838 M
321. BC 2 157 M 322.8C2 500 M 323. BC 2 1080 M
32r. BC 3 398 M 322.8C3 314 M 323. BC 3 326 M
32t.BC 5 14M 322. BC 4 37M 513. BC l t44 M
511. BC I r72 M 322.8C 6 14M st3. BC 2 21.8 M
5II. BC 2 25M 332.8C 1 450 M
o BELT CONVEYOR
TUBANI;II;il
\o DESCRIPTION TUBAN I TUBAN II TUBAN III STOCK BRAND
EQUIP. Lg EQnrP. Lg EQUIP. Lg.
I4 Beltwidth :1000 mm
Construction :3 Ply-EP - 500
Manufacture : Goodyear, Semperit, Roulound
Temperature :Ambient
Carcas Material : Polyester/ poliamide
Cover & Thickness : 5.0 mm top / L5 bonom
lncluding : Vulcanized Splice
Peralatan
333. BC I 418 M
l5 BeltWidth :1000 mm
Construction :3 Plv-EP -315
Manufacture : Goodyear, Semperit, Roulound
Temperature : 90o C
Carcas Material / poliamide
: Polyester
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 341. BC 52.5 M 342.B.C3
3 52.5 M
34I.BC 4 39M 342.8C 4 36.5 M
I6 Width
Belt : 36,'
Construction :3 Ply-Ep-315
Manufacture :Goodyear, Semperit, Roulound
Temperature : 90o C
Carcas Material : Polyester / poliamide
Cover & Thickness : 5.0 mm top / I.5 bottom
Including : Vulcanized Splice 461. BC I r82 M
Peralatan 46T.BC 2 3s2 M
461. BC 3 319 M
46I.BC 4 422 M
o BELT CONVEYOR o
TTIBANI:II:III
NO DESCRIPTION TUBAN I TUBAN II TUBAN TII STOCK BRAND
EQUIP Lg EQUIP. Lg EQtnP. Lg
17 BeltWidth :1000 mm
Construction : 3 Ply - EP - 315
Manufacture : Goodyear, Semperit, Roulound
Temper?ture : ll0'C
Carcas Material : Polyester / Poliamide
Cover & Thickness : 6.0 mm top / 1.5 bottom
Including :Vulqanzedsplice
Peralatan
323.8C 4 s2.8 M
323.8C 5 50.6 M
323.8C 6 16.5 M
343. BC 3 58.9 M
343.8C 4 33M
523.8C 2 36.3 M
523.8C 5 36.3 M
523.8C 6 61.6 M
545. BC 2 33M
s45.BC 4 36.3 M
s46. BC 2 33M
s46. BC 4 36.3 M
BELT CONVEYOR
o
TLIBANI:II:III
l8 BeltWidth :1000 mm
Construction :3 Plv-EP-315
Manufacture . Goodyear, Semperit, Roulound
Temperature : 170" C
Carcas Material : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 521. BC 2 34M 522.8C2 34M
52r BC s 34M 522. BC 5 34M
szt.BC 6 53M 522. BC 6 55M
54I.BC2 26M 543. BC 2 29M
541. BC 4 33M 543.8C 4 37M
s42. BC 2 26M 544. BC 2 29M
542.8C 4 39M 544. BC 4 37M
20 Width
Belt : 1000 mm 293 M AGRORUB
Construction :5 Plv-EP - 315
Manufacture : Goodyear, Semperit. Roulound
Temperature : Ambient
Carcas Material : Polvester/ Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
hcluding : Vulcanized Splice
Peralatan 322.8C s 42M
22 BeltWidth :1200 mm
Construction :4 Ply- EP - 315
Manufacture : Goodyear, Semperit, Roulound
Temperature : I70o C
Carcas Material : Polvester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 521. BC I 16s M
521, BC 3 207 M
s21.BC 4 165 M
BELT CONVEYOR
TUBANI;II;III
Width
Belt : 1200 mm
Construction :5 Ply- EP -315
Manufacture : Goodyear, Semperit- Roulound
Temperature :Ambient
Carcas Material : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 322.8C 8 t15 M 323 BC I 134 M
24 BeltWidth :1200 mm
Construction :5 Plv-EP -315
Manufacture : Goodyear, Semperit, Roulound
Temperature :Ambient
Carcas Material / Poliamide
: Polyester
Cover & Thickness : 6.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 32I.BC 6 119 M
25 BeltWidth :1200 mm
Construction : ST 900
Cover Thickness : 6 mm top I 5 mm bottom
Temperature :Ambient
Material
Carcas : Steel Cord
lncluding : Vulcanized Splice
Manufacture : Goodyear, Semperit, Roulound
Untuk Peralatan uL.BC 4 3s25 M
BELT CONVEYOR
TUBANI;II;il
NO DESCRIPTION TUBAN I TUBAN II TUBAN III STOCK BRAND
EQUIP. Lg EQUIP. Lg EQUIP. Lg.
26 Width
Belt : 1200 mm
Construction : ST 1000
Cover Thickness : 6 mm top I 5 mm bottom
Temperature : Ambient
Material
Carcas : Steel Cord
Including : Vulcanized Splice
Manufacture : Goodyear, Semperit, Roulound
Untuk Peralatan 243.8C A 3660 M
243.8C 4 1880 M
27 BeltWidth :t600 mm
Construction :5 Ply-EP - 315
Manufacfure :Goodyear, Semperit, Roulound
Temperature : I70" C
Carcas Material : Polyester / Poliamide
Cover & Thickness : 6.0 mm top / I.5 bottom
Including : Vulcanized Splice
Peralatan 523. BC 1 180 M
s23. BC 3 224 M
s23.BC 4 t80 M
28 BeltWidth :1600 mm
Construction :4 Plv -EP - 315
Manufacture : Goodyear, Semperit, Roulound
Temperature : l70o C
Carcas Material : Polyester / Poliamide
Cover & Thickness : 5.0 mm top / 1.5 bottom
Including : Vulcanized Splice 522.8C I 162 M
Peralatan 522 BC3 202 M
522. BC 4 T62 M
.EEE
I^I 9''I Z Jg
4 Itr99t I )9.'EqZ IN TZ 7 )9,'rtt ueleleJod
ecrlds pezru?cln^ : 8upnlcul
:
trrolloq g'I / dotultlr 0'g sseDlclr{J ? re^oJ
eprururlod / roNe{lod: Ierrol€IAI secr€3
]uorqurv: oJnlejsdruol
punolnog tuedrueg'-ree.{poog : oJnpeJrur?hl
gIE- dil-AId g: uor]oruNuo3
tutu 0002 : qptd\ ilog OE
w L9(, I )a'7,92
I^I 9I I 8 Jg'ZTE /l
I hi zI 6JA'ZnZ
w 986 8 Jg'7V7,
A w 092 L Jg'ZVZ
A ru 00t I )g'7,V2
N Oss EJg'ZVZ uel"lered
ecqdg pozluecln1 : Supnlcul
uro$oq S'I / dot urur 0'g : ssoulcl{l ? reloJ
epurerlod7rs1se,(1o4 : I€lrolel trsecr€J
luerqurv: e:n1aedue1
punoFog'luedrueg'-ree,{poog : oJn}ceJrurehtr
gIE-dg-^la E: uorlcru]suoJ
tutu 0002 ' qlpl/Y\ llsg l7
T'L
'31 drn0s 31 61
dro0ir drnbir
CINVTIB )JOIS III NVSNI II NVSNJ I NVBNI NOIIdRISSAC ON
ru:II:INVgNJ
UOAEANOS JTAS
BELT CONVEYOR
TUBANI:II:III
3l Width
Belt : 2000 mm
Construction :5 Plv-EP -315
Manufacture . Goodlear- Semperit. Roulound
Temperature : 90" C
Carcas Material : Polyester / Poliamide
Cover & Thickness : 6.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 332. BC 2 nM
JZ Width
Belt : 2000 mm 1000 M SEMPERIT
Construction :5 Plv- EP - 315
Manufacture : Goodyear, Semperit, Roulound
Temperature : Ambient
Carcas Material : Polyester / Poliamide
Cover & Thickness : 8.0 mm top I I.5 bottom
Including : Vulcanized Splice
Peralatan Z4I, BC 3 398 M 243.8C 8 1091 M v
24t.BC 4 l8l M 243.8C 9 15.6 M "t
24r BC 5 40M
24r BC 6 838 M
241. BC 7 14M
b.
BELT CONVEYOR
TUBANI:II:III
33 Width
Belt : 2000 mm 80M KAUMAN
Construction :5Plv-EP-315
Manufacture : Goodl'ear, Semperit. Roulound
Temperature : Ambient
Carcas Material : Polyester / Poliamide
Cover & Thickness : 10.0 mm top / 1.5 bottom
Including :Vulcanized Splice
Peralatan Z4T.BC I 36.5 M 242. BC 1 34.5 M 243.8C 1 40.4 M v
241. BC 2\ 36.5 M 242.BCZt 34.5 M 243.8C2 404 M v
243.8C 5 626 M
243. BC 7 327 M '*4o ;eascd+N
34 Width
Belt : 2000 mm 450 M HS. CHEMICAI
Construction :6 Plv-EP - 315
Manufacture :Goodyear, Semperit, Roulound
Temperature :Ambient
Carcas Material : Polvester / Poliamide
Cover & Thickness : 8.0 mm top / 1.5 bottom
Including : Vulcanized Splice
Peralatan 243.8C 3 567 M
TIIGII CARBON STEEL s-45-C NS 1M5 760 Elv{S - 45 1730 I191 1045
HIGH TENSILE STEEL sc]\d - 440 NS 4140 7W vcT. - 140 7225 7225 4140
SCTVI - 415
HIGII TEIYSILE sNgM - 439 NS 4340 705 vcN - i50 6582 5919 4340
Nl CrMo STEEL sNcM- l E$4A 745 vcll- 150 6582 5919 4340
CARBONSTEEL SOLLOW 4IA{ 750 l5l8
TECHNICALDATA
CO NVEYOR BELNNG WITH STEEL WEFT RHN FORCE'TEHT
-Warp
- Cable diameter
- Number of steel cords in warP
Steel cord pitch
Tensile flrength of vrrarp steel cord
Warf Steel cord construction
- Tensile strength of weft steel cord
-Weft (cable diametef 1,55 mm ; pitch 16 mm)
N/mm
(rso R 283)
DP 78221 Yo
TroughabllltY :
-ln warP M 01 053 Degreee
-Troughability capacity, Defl ection/width
mm 14
mm nominale:5
mm nominale : 5
rubber
abresion resistant
Ereaking resistance of test pieces ISO 037 / T 46 002 Mpa mini :25
FI 48012 / ISO 4649 / N 5351€ mm3 maxi: 120
Elongation break of test pieces ISO 037 / FT16002 oh mini ;450
FT 46 003 Shore A beitween65+/-5
mm 10 to 25
di
>/N iqto | " 6E 7o7
' '41
.66N t PT. suFRFr sURFTEFYR Fr:rX NO. : 831 532563---r Jan. eS eEriIS Ef,:Er?Pf'l P1
t
I
Kepada Yth:
PT SEMEI{ GRESTK (PERSEROi lbh,
Desa Sumbel'arurn Kec. Kerek
TUBAN
Ofrp : Bph Hrl,rsan (P?SL)
Dengan hormat,
Sehubungan telah kami lakukan penyambungan belt conveyor steel cord area di area BC-4.
Ada beherapa hal yang rnemb,Jat kwalitas hasil penyamhungan kurang maksimal.
Hal tsb di$ebabkan beberpa f.at sbb;
r- Jumran $teu ccro IKIaK sama paoa mastng-mastng peit.
Belt ygng baru sebanyak 76 buah dan belt yang lama 217 buah.
$ehinga untuk penyusunan sling tidak sesuei stancjart penyusunan, dan kami rnelakukannya
eesuai gambar terlarnpir.
Hat tersebut menyebackan pengurangan iumlah sling (dipotong) yang pada belt lama +30%
dari total ?17 buah sling.
Sehingga secar? tidak langsung mengurangi kekuatan belt di samhrungan tersebut.
2, Diameter rnasing-rnasing steel cord tidak sama yang baru berdiameter t3,6mm dan yang
larne berdiameter 12.7 mm.
Hal tersebut rnenyebabkan ketidakeamaan dalam pengisian tie gum, sehingga mengurangi
daya rekat antara sling yang baru dengan sling yang iama.
Karena kemungkinan ada rongga udara yang terjebak.
vl ' Fnlobt{
lJeq.."', {!)T-.-'
q{
!t
-rl
gl
trl I
udara
PI rongga udara
oi
\Ji
v ,HDUST'?'I,L
I ?BODUCTS GoorrfiTzan
c6n'+yorEeAir!: VUtCAHtZeng Efi"HAFnx
^Ilffil Efr-Ngtni,;ye
#mC yo_t-rtt
coNvEvoFrDLEB$ P0WER TRANSMISSI0Ii
ruRBo
. Conveyor Bclt lleantrnanco rnd Vulcrnidng o ldting Fobricstion t Convcyor and Ecrooning Accecrori€o . WeoG lmpact Corrooion Protection Engineering o
i| -frtr4 : PT. sJPRF SuRREFlYf, FAli NO. : 931 53251539 Jan. 29 714?3 g3:EZPll Pz
,"
Datam hat tarsebut dan melihat kondisi dimana jumlah dan diameier sling yang tidak sarna antara
belt yang lama dengan bett yang baru. Maka kami tidak memberikan terhadap garansi
pekerjaan penyambungan belt steel card.
Dgmiklan yang dapat kanri informasikan dengan terima kasih atas parhatiannya.
Hormat kami,
(D tt suPu&qfrr, MA totnt
ffi
M. Fqrchon
Area Saks Rcpr*entatwe
Tclp : 53353*; / Fs
: 53 J5639
-JL!.rAn&9Atr'.Ni:r',
Em a i I : s xpms be(& ifl das ar. niLA
ffiW,,,,* coan
turyF PnaoucTs
i I
lE n
tNDUSfnt,4
convryorE.t|lnr ^@| Ifi,HAnnH
vuLcANlzEHs ENETNEEB'HO
#[U|C
CONVEYORIDLERS
ypJ^r1.T-u-nFg
ruwE.n rnri\rtvlisDIU'\
-ewr.'gl-|.ltu.|,.t.,,...---..Jv.l--.':-;..,$r0J|ll;tgrJutiJrtiJ'll|t.!^...r'J.,
panLlctrvrburnqart
,JJ
o
SeLL cord-
-t
s,twrf ir
T'
o
;1 E I (d G
a: IN
(t
t N IN
o t{ E N
(t N N N
A tJ N ! IN la
L€ o{ o ('l A N o d o Ctt A t^l N =
9
!
O
a
!!
O-l
t"
o F ||-
a, lg, v l! E o
:F
o tu r @
? iro
t(n
rt It<n
o lg to
tcn
|lrtto ls IC"
ls I lE o F' It I loI tz
tc 16 ?
E d o tm to
l5 Ir< o l\l lc) lc)
D o IO LO to o
E IE
to o o gtr
0t
4 o
tE
tq flo t* -a I l8 IH I
l8
lq
D
o to 5'
L-
to U, tct, 5' F IrD 4 v l- z tu
9-
c
lfl
! to o
'o 3
z
CL
o
o
l5 5' 3 3
lcr !, p
t=l
R'
FO
a
gt Itt
CD
D
5
ls D o
5 5 I EE
F
o tt c p o l-E
-E II o E a ll
L:.r
iF .U' E Gl GI
.EE
3
o o IE u r IE E D IE o o IO
A .- d t=.
o c!
t-
IE -{
lo GI
lo t sa
: 9 CJ oc- oc
o o o to o
o o ! rtct g, -g F m .- lEn E o o to
CL
l:p
F oo o E *o q t o o to F, AE
(o
g 6
F :r
E
E 5 3
ct ET EI GI
it g' (D tt
t 5 o
GI EI o
LO
o b CL ; x o
*
g i
-
o o
:
Gl
F
f.l oc
CL
:
z
s
I
z I
o
=r
io
o -
I
(/)
{
q
d
r
o F
:.
n Io -o o
5 t
-:-.
EI P o -
I GI
o
o o o :' co:F
z c g CL Gl'9 EI5'
U, 5'
I
IE
i6rq8
o
o
7 *
o g
F 5 - ? IT tt -a
a TI q
o
o t
z c' GI:r 5 o'tr g.c I o x GI
!2.
5 @ -o
T b I
-':
x { { b
CT
c ot c t c' a, F o o
o o, 2
CL 5
e
q
x
o c
m
:'
E'
8
@
g
o
x
x
x
3
-0t :'
ol :
Gl
:
EI
;n b
:
GI
(r,
c o
a o
I
= b N oCL o o Io
a ct, EI5.
#g
llv
o o)
CL
ogo 6 E CI
o3
o J o J- o ct
r r
CL
- a
$ .gt .o) o ct) a, z C) (rr
o x di m CL
o o
E
o t o o al
CL CL
5 F
CL
o x
H ,l
o) a
CL T 3 3 a
o
g a, E{ d oCL
CL
5 o 3I
-
ol
i
o o - I! -
o
CI ql zl -l D CL 3 D
o
3
o 9o ol d o CL
o.l
CL fi'
6' E: o {lol
o _il
e r oe
I N N '\'5 6 It oo I = oo (td za o;
C) c) CJ
a c s@ T P r) lo
IE o
B cJ I\J
I o6 I I I6 If; EI
(o (o (o
-
(F
(
ct
I I
0
o E
oi oI F z
vv m C't (,t I
G)
< I
qJ
o
s
rF
I
o I I
o ft t! TI
t
ot
(o
s(tr I s N d 5 I
(o
I I
I m (o (o
N
(o (o
q) ('l F I IE T
I$
I I I
(r) E E A o c, @ G o F1 ;1
q, o
B @
I qt N
@
A
(o (o (o ts $
N
@
(o s
o)
v t0
N
@
$
ot
2
tr
3
N
(o
I I
o
G)
r
o
.l
.s s (Jt
(t
{\ (9 a
I
0
6 o I *s
b D bt -g
bt 6 3
o
{
h bn
5'
$
r
!
n .N
=
C'
2
c
e
r
.t
o
D
I
c
A ?
et N N} A s |\) s o) g $o It
o ot
o ot s s A
N E - (o N
tto
n t :1
I I o
R' t
D m
I tI 9i
D o
t iF
f =
3
!!
TI
o
:
f(antor Pusat Gedung utama semen Gresik r Jl. vetem, Gresik 6l l22 r Tel. (031) 39g 1731-3 o Fax. (03 t) 3g832og,
3972264
:
Pabrik Tuban Desa Sumberuum o lGcamatan Kerek, Tuban 62356 o Tel. (0356) 3Z5OO|-3 o Fa. (0355)
3223g0
Perwakifan : Gnhalramal-rnaiXl oJt.HR.RasunaSaid,Kuningan,Jakarat2g50rTel.(O2l)5261 t74-5tFzx.(O2l)526l176
li
tt0
;1 N
g)
(o E
o
E or
(tt
OJ I o so I7 (t v $ z(t (t A sE A t s mi s blsc) os E e (t -o :lTo !!o.|
g)
to H
U] (,r
(rl H lrl Ol
N
(,
r" (o Lh
(^t
(o
CN CD q, ut o c 3 - c, o
+
o
-
o f,
d ro D6:t II o tD o
tt tt Io :t
o o t
= Jo o o
o I I
o o m
clt
-:
:'
i
3
CD
4
c o
I
b
I F tF
d 3 o
ca
:
..5
q, o =
oI6
3 o *
o
;
oto
o E *g CL
CL
IE
'(.,
3
o
;, a
g, .E
flo :r 4 4, B
d 3
u E "i
x s
o o e ('t
6
q
ro 5 o tt 3 3
o
!
CL - 6 EI G' $I
5' o
o u, F F \
zC -a E6 ;T
:r 3
f
p
o
o
CL
o
.l o I b 5 d a t'a
o
t E Ba
Ii
@ o H ;, * a, o
= @ 6
o o :r .q ;ro 2 x c
:t ; F ag
iH
CL 5' s "g
;" o o J
a ;,t
o :r t @ x o5 o
a o 3 d ;il=
o
:o q D Et
5
o t z E N q - o
o
o '! 'tt :tc F .od z6-tl oz I
CL
ar
F s
o -(r,
ttc
I tt
o oo ;,
d o
*o
I
g b
c
5 CL D \
f o x x
'n
.- q € q o x I
(tl c o o
a o 3 o= 5 o x x d o i6rr
E t$
tto q 3
g D
I
ro
o o (o q s
I E
o 5 o q GI a $ (t
3 q E'
o
x x :t L E ts
N
o a x !o g
o oq- g
o
F3
3v
o TI t
E
-
o E
c
o
f t\'
q =
zo f x
I cr
r
q o
o q x 9. a:
(o B
o
@ o I
:t
e I
$ o
o
o (o
z I
$
a
=. o
o
x
I
g t
(E E E E@ @ (rl (I A t\t
q N C) @ o (o
o @ o (, o c, (tl C) (' a a t!
IIIIIIIII I II o c
N to {t (o
t (o (o (o (o (o (o (0
C''
N Cti
(o ts o 6 (o
I I
o
N
gt I
o
N o
('| O
6 IIC) -.{
o
@ @ (o o
I
ot I os
I
!
i
@ (o
I I
6 I
o N (, DI
(, o N N N s
I I I I t I I
I o og
I t I I I I I
I
I I
o m #
L
:E
't
L 5 R
a
fD
@ @
(r, o, €
(rt €
N N C) I
B N or
(rl ss o)
(tl (r:
gt ol
I I
t
E ts
(,|
@
I
N (tl o o,
(o s I ox at N
s N 7
o
q) o ; CO
o: (J0 t\' *
tl
2
g
:t
6
o
-t
C,
-g
3
r
-l
o
tr
D
3
E
q
N N N $ N N N t\t N ! A s N N N 5
!,
o
T =
o =
R to
;! pnr
t
B
5 rD
=
3
o
CL
o
6
Bronze Bearim
Cao Scrar. 1 114" - 7 NC x 3 "
cH7096 - 814
-1l|.4l
2
29
H{
7 Cap Screu 1 114'- 7 NC x 3 U4'( thru | - beam ) A9- S41 15 Fi8
Cap Screrv. U4 - 10 NC x 1 1/4" Ag - F37 14 8er
8
g )over Plate Assernblv. Left Hmd H7072-g2A 1 ;s;
eg*
8H7072-32B, x:-
10 Cover Plate Assemblv. Riqht Hand 1
reF
11 Crcss Head cH7(p6 - K18 I
;H7096 - 414
12 Hub 4
I 8:g
o-:+
13 Hub, Sprocket
14 Kw. 1 114'x1 114" x6114'
BH70g6 - Cl11
D742- RRl8 1
is:
15 ev. Sorockd.13t4'x1 314'x7 314' 8H7072-D147 4 e3R
16 Lird<, Brcaker Plate cH7072 -A137 76 F8;
17 LockWashar 3/8" A9 - C7t € ie{
t* Fo
-a--
18 Lock Waslrcr.l 114' A9 - T71 44
1S Lock Washer,U4' A9 - J71 1A '6$ E
6 F--
2e Master Pin Assembly. Brcaker Link DH7072-1424 2 ,j€ P
EF3
21 Nut. 3r8'- 16 NC A9-C4 €
$r s
n Pin Assernbly. Breaker Lird< DH7072-1414 74 +gS
: tal
23 Rdler Chain. Dwble. 45 Pitches ( 115" ) RC -200 -2 1 Lol
iEr
55:t57 A s i=.
(JH.
24 Seal
cY-
2a Set Collarl D13-Y272 1 E.x
x et Screw. 1314'x1314'x7 U4' Ag - BG76 2 .TqE
E EJ
21 Set Screw. 3/4'- 10 NG x 1 1/2" A9 - CE76 2 4.s
JtrF E
t_
o
o
o o
I o
, V\
1' Status Persediaan Barang Gudang per Equipment Tanggal Cetak : t7-0&2002 ( 10:23:Ag
Lokasi$udang : Tuban
Kode barang
2-6510601950
Nama barang Kwantum OH Sat Equipment Part number lrlodel
-I
Kapasilas
halamanl
Ukurar
CARBON BRUSH, S|ZE : S0X2OXS0MM, TypE : Ec3{ 0.00 EA 233CR1 EG34D/RC73 50x50x25
2-3010105556 COOLER, OIL ASSEMBLY TYPE: FFoRiISo, cAP.2so 0.00 EA 233CR1 HOR250
2-3010107016 FIAMMER BOLT P/N. DH7O72- A89, FI ROTOR 0.00 EA 233CR1 DH7072
2-3010200689 LINK PIN CLEANING BARASSEMBLY #7072.139A 94.00 EA 233CR1 7072-139A 1-30A
2-301010564/* LINK, CLEAIIING BAR 7072-A138. REFF. DWG. NO 9.t.00
: EA 233CRl PT303M037
2-S010106818 REDUCER TALK., 1O9GFZ3A, RATIo : 128.9, 0.00 UT 233CRl 1090F23A 175U13.6
'OHP,
2-3010105032 SEAL 770&E52 iy' Docnrtg fioll,rqe|. 0.00 EA 233CR1 7700E52 1-7
&3010200667 BEARING P.BLOCK FCB22.[6&H 1-tNK BELT". 3.iS/1 2.00 EA 233CR1t2 FCB22463H 1-29
&3010200678 BEARING ZB23I5 1.00 EA 233CR1n u;B.2315 1-30
&3010105065 GAUGE SIGHT FLOW 77M-A267 1.00 EA 233CR1/2 7700N267 1-24
4301020071.+ LINK BREAIGR PI-ATE 7072-A137 31.00 EA 233CRr/2 7072-A131 1-30D
2-301020t!725 LINK CLEANING BAR, 7072-AI 387 0.00 EA 233CRtf2 7072-41t87 1-30E
&30r0200703 LINK PIN ASSEMBLY C/W.SMF RING,WASHER 707' 1.00 EA 233CR1n fo72-112A 1-30C
2-3010105054 PRESSURE CONTROL 83&C6J 0.00 EA 233CRlt2 836C6J 1-23
13010105043 SEAL z70GFs2 ./ \tl. |e.c.g.r\tng fbuntoJ. 0.00 EA 233CR1n 7700F62 1-8
2-3010200736 SEAL OtL Hs*itlt/ 0.00 EA 233CR1t2 HS14 142
2-3/'102Im717 SEAL OIL LSre.$885 r/ 0.00 EA 233CRl12 L33/+886
2-6110102003 sMFT STEEL, 35MM X 6MTR. IOZO0lets+eaz,l 0.00 PC 233CR1n 35X5 35 MM DN
&3010200656 sPRocKETeroorHs2e$cl - 1.00 EA 233CRt12 5299C1
I 1-284
&3010200645 SPROCKETASSEMBLYT09&I2C I
1.00 EA 233CR112 708&12C 1-28
I
ranssarcetak: 17-06-2002(10:25:15
Status Persediaan Barang Gudang Per Equipment
Lokasi Gudang : Tuban Halaman 1
l(ode barang Nam a b a r a n'g Kwantum OH Sat Equipment Part number llodel Kapasitas Ukurar
2-66106021 15 CARBON BRSUH, SEIZE : 2@(50X625X'I0)MM, TYPE 10.00 EA 233FE1 0/,52 ) 2@(50X6.2
&3010105134 DUST SHIELD 1089.F281 15.00 EA 23SFE1n 1069F281 2-18
&3010105123 DUST SLEEVE 3I7-C 15.00 EA 233FE1n 317C 2-17
&3010105178 HOLD DOWN BAR TIE, P/N : 108$AS132,TAG:242, 1.00 EA 233FE1/2 108945't32 2-43
&3010f0i167 HOLD DOUI'}I BLOCK 1O89AV-132 11.00 EA 233FE1n 10894V132 2{.2
s3010105098 oRING 522778 32.00 EA 233FE1n 622779 2-14
s'3010105t45 SEAL SLEB/E 1089A106 10.00 EA 233FE1n 10894106
&3010105156 SEAL SLEEVE 108$8106 10.00 EA 23gFE1/2 10898106 2114,
&3010105112 sPtRolox R|NG Itt/Ft1 025 3.00 EA 233FE1n wH1025 2-16
&3010105101 SPROCKET KEY 7.{2-4826 9.00 EA 233FE1f2 742A826 2-15
&3010r0518!, WOBLER BAR ASSEMBLY, P/N, 10892618. 3.00 EA 2t3FE1n 10892618 2-39
(
{ 2+z VCl. (*uerza ) \4
a
( ,"LCrLz \
-D lSin're CL\TILu ) F\- ee
t
sl S
{'I
-l
:
Tanggal Cetak : 17-06-2002 ( 10:26:44
Status Persediaan Barang Gudang Per Equipment
Lokasi Gudang Tuban Habman 1
Kode barang Nama barang Kwantum OH Sat Equipment Part number Model Kapasitas Ukurar
2-30r0105010 BREAKER, PLATE LINK CH 7072- A137. ( REFF.S/N.{ 0.00 EA 233CR2/3 7072-4137
2-3010105001 CLEA}IING BAR PIN LINK DH 7072- 14O A. 0.00 EA 233CR2/3 7072-1404
2-3010104980 HOLD DOWN A 540 - C230. 0.00 EA 233CR2/3 4540 - C230
2-30101(x991 STUD NUTS 49 NE - 144 LOCK NUT. 0.00 EA 233CR2/3 49NE-1rf.[
ranssarcetak: 17-0s2002(10:27:48
status Persediaan Barang Gudang Per Equipment
Lokasi Gudang : Tuban Halaman 1
Kode barang Nama barang Kwantum OH Sat Equipment Part number Model Kapasitas Ukurar
2-6610602159 TRANSFORMER, ISOLATING INTERFACE VOLT TIMI 0.00 EA 2 3FE2
ranssarcetak: rz-oazof:zese
status Persediaan Barang Gudang Per Equipment
Lokasi Gudang : Tuban Halaman 1
Kode barang Nama barang Kwantum OH Sat Equipment Part number Model Kapasitas Ukurar
2-3430107186 IDLER, CARRYNG FzOOOMM BELT WIDTH, DWG,PT 0.00 EA 2438C1 PT503M001
2-34301088.f4 IDLER. RUBBER DISC RETURN TYPE TRR 2OOO, F/2 0.00 EA 2438C1 TRR2OOO
ranssarcetak: 17-0&20t12(10:2e:27
status Persediaan Barang Gudang Per Equipment
Lokasi Gudang : Tuban Halaman 'l
Kode barang Nama barang Kwantum OH Sat Equipmcnt Part number lrlodel Kapasitas Ukurar
2-561$02081 CARBON BRUSH, SIZE:50X40X20MM, TYPE : CMSF 0.00 EA 2438C3 CMSH 50X,00X20
2-3i030109738
+3430109181
IDLER. CARRYING TYPE ESGE.I 6$TF2OO, FI 2OOOII'!
2438C3
ESGEI6ST1200
*o
2OOOMM ts
16410202586 PINION GEAR C/W BEARING, F/REDUCER MODEL F 0.00 ST 2438C3 PX8125R3A,RR
2-6110102240 SHA,FT STEEL, 2OOMM X 6MTR, HG76OiKRUPP.119 1.00 PC 2438C4 200x5 200MMX6tr
2-txt10311766 SEAL, OIL H.S FJREDUCER fLENDER: B3HHlOC, 1 2.00 EA 2.BBofM1 iJi4577O'+33611
(
ranssarcetak: 17-0&2002(10:31:2s
Status Persediaan Barang Gudang Per Equipment
Lokasi Gudang : Tuban Halaman 1
Na m.a b a r a n g Uhurar
2-6510205468 | CABLE, CONTROL MC6 lr4rrrM,2 pAtR 0.00 RL 243BCA lEDl84AA002 1.5MMxtu
"OLEX",
2-6610207127 I CABLE, CONTRoL SCI IOLEX', 1t{frlM. I PAIR 0.00 RL 243BCA lED,lE4AAOOlA
2-3430109931 I |DLER, CARRY|NG ROLL TypE CRC 1200. 0.00 EA 243BCA TYPE. CRC 12I F/ 1200MM
2-3/+30109942 | IDLER, RETURN ROLLER TYPE. TRC 1200. 0.00 EA 243BCA TYPE. TRC 12I F/ 1200MM
2-6'3lG04Gt7 | BEARING H.S. F/RED. fLENDER'B&Ht-fi2c, 0.00 ST 243BCAMl B3HH12C
2€4t06qo86 | GEAR ptNtON H.S. F/ RED.TLENDER'BlHl-t-i2C. 0.00 ST 243BCAI l B3HH12C
2-6tf 0311755 | SEAL. OtL H.S. F/REDUCER fLENDER B3HH12C. 2 2.00 EA 2.$BCAMl ttt4577O.+33621
2-6'01Gi04075 | BEARING H.S. Fl RED. TLENDER'B&HF|12C, 2501( 0.00 ST 243BCAt{2 B3HH12C
2-6410504000 | GEAR ptNtON H.S. F/RED.fLENDER. B&HF|-i2C, 2l 0.00 ST 2.f3BCAM2 B3HH12C
2-631031174 | SEAL, OIL H.S. F/REDUCER fLENDEtr B3HH12C.2 2.00 EA 2438CAtt2
ranssarcetak: r?-0&20u2(10:32:30
Status Persediaan Barang Gudang Per Equipment
Lokasi Gudang : Tuban Halaman 1
Kode barang Nama barang Kwantum OH Sat Equipment Part number Model Kapasitas Ukurar
2-3't50701860 BEARING. TAKE UP BLOCKZTl&5307 REXNORD',: 0.00 EA 2134C1 2T105307
I
:l#"'
2-66il802126 CARBON BRSUH, SIZE :70XSAX20MM, TYPE: NWE- 0.00 EA 2434C1 tIwE-E77
&34$300683 cHArN (30 PTTCHES)R261+K2 5.00 FT 243ACl
2-e110603510 DC DRTVE,MENTOR II iCONTROL TECHNNUE' MOE 0.00 UT 2434C1 Ml55R
2-5510'+0801 3 SWITCH, LIMIT, MODEL : ILS}J. C/W. ADJUSTABLE 0.00 EA 2434C1 lLS3J
Xode barang Nama barang Krantum OH Sat Equipment Part number Model Kapasitas Ukurar
2-2520200694 AT.IGLE IRON TOMM X TOMM X sMM X 6MTR. 0.00 PC 2'03BCs
2-61 10300131 BEAtrl-WF. 250MM X 125MM X 6MM X gMM X 12M' 0.00 PC 2438C5
2-34301{18.373 BEARING P.BLOCK SNFI-53OTS ISKF/FAG', C/IA' BR, 0.00 ST 2438C5 sNH530TS
2.6,10,.222C2 BEARING, P. BLOCK SD3.I34TS, C/W BEARING 2313 4.00 EA 243BC5 sD3134TS
..4
2-2520200708 CAML - C, IOOMM X SOMM X 2OMM X 3.2MM X 6MTF 0.00 PC 2.+38C5
2-3,+301086d) IDLER, IMPACT 35" C,I/V FRAME F/2OOOMM BELT WIT 0.00 ST 2'138C5 35'
Kode barang Nama barang Kwantum OH sd Equipment Part number Model Kapasitas Ukurar
&3430107528 BELT COM/.2'Io0MM W. EP1575i5, I X 1.5 AIIBIENT 45.00 MT 2438C6 2400xEP1576/!
2-3,+30107197 IDLER, CARRVNG ROLLER 20'FT24OOMM BELT WIT 1.00 ST 2438C6 20'
2-3430107200 IDLER. IMPACT CARRVNG ROLLER20. F/2'[OOMM E 0.00 ST 2438C6 20'
165t06G323 RELAY. PROTECTION, TYPE : SE-}(2 EN,22WAC, ]t, 0.00 EA 2438C5 SEK2EN RELAY 22oVAC 22oVAC
tI
ranssarcetak: 17-0&2002(10:35:11
Status Persediaan Barang Gudang Per Equipment
Lokasi Gudang : Tuban Halaman 1
Kode barang Nama barang Kwantum OH Sat Equipmcnt Part number lrlodel Kapasitas Ukurar
2-64tofr9282 BEARING, SPHER. ROLLER 2314GCCK,\,\'33 ISKF/F,/ 2.00 EA 2438C8 23t40Ccl$/tt3:
+s430109192 JOB REPAIR : IDLER D]SK RETT,RN IDLER F/BELT 2I 0.00 EA 2438C8