Schematic Diagram

C-6

14 25 25A
1 ECU-STD O/P 1-6 9 RADIO (MEMORY), CAB INT LAMP SW
26 2 ECU-STD O/P 7-12 10 KEY SWITCH C92 29
2 1
3 ECU-STD O/P 13-16 11 ECU-STD, EMS BATT SUPPLY (4.0)300A (4.0) 200
4 ECU-STD O/P 17-22 12 DIAGNOSTIC CAB MAIN FRAME 30
12V RADIO
19 5 ECU-STD O/P 23-28 13 AUXILIARY
MAIN WIPER EARTH EARTH 25A
HEADER 2 HEADER 4 6 HEATER/ AIR CON, AUTO FAN 14 ECU-STD,EMS,FASCIA IGN SUPPLY
CAB ROOM CAB LH CAB RH C260 29
7 HEATED SEAT, WIPER 15 REFUELING PUMP 2 1
L A M P LAMP 1 (0.5)601G 1 (0.5)614 (4.0)301 (4.0) 201 (4.0)201 60A
LAMP 8 WORK LAMPS, OPT HYDS, RADIO (IGN), LIGHTER 16 FUEL LIFT PUMP 27
2 (0.5)601H 2 (0.5)614C C91
1 2
M (0.5)601L (0.5)614B

(8.0)101D
3 3
C212
(0.5)601C (0.5)614D C105
4 4 C5

BATT SUPPLY
(0.5)848A

IGN SUPPLY

(8)001
21 22 C104

GROUND
5 (0.5)601D 5 (0.5)614H 300A 300A (4)300A +24V BATT SUPPLY C259 (8)101A
(0.5)601M 1
6 6 (0.5)614A (3.0)600 EARTH
15 C213
7 (0.5)601F 7 (0.5)614F
612
2
(0.5)848
(0.5)601 (0.5)614K 101D C6 C107
1 2 1 2 8 8 (8)101D +24V IGNITION SUPPLY
LOCK LEVER SW (0.5)601J (0.5)614H 1

- + - +

300D

101G

101H

300C

101K

300B
LH LEVER SWITCHES RH LEVER SWITCHES

101F

300E
9 9

101J

547
10 (0.5)601K 10 (0.5)614J 301
C250 (4)301 +24V BATT SUPPLY ECM
C108
EARTH C109

(0.5)545A
(0.5)408B
HORN DOZER DOZER HAM/BOOM TRAVEL ONE TOUCH GRAB GRAB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1
HEADER 1
(0.5)607
C198 S W ON SW OFF SW PRIORITY SW CHANGE SW IDLE SW CW SW CCW SW 12V 12V

10A

15A

15A

10A
6 5 4 3 2 1 C255

15A

15A

15A

10A

10A

20A

20A

20A

10A

10A

10A

5A
(1.0)547 (1.0)547
20 BREAKER (1.0)847
1
(1.0)847 72

COM
1U 2U 3U 4U 5U 6U 7U 8U 9U 10U 11U 12U 13U 14U 15U 16U

NO
C25 2

NC
PILOT SW

847
28

(0.5)613L
(0.5)843

(0.5)845
C185
1 2 3 4 5 6 7 8 9 10
40 34

613K
(0.5)825C 1
73 C94

SWING
C1

LOCK
AUTO (0.5)752 2 (0.5)815 2
C115 FAN
AUX 1 AUX 2 60 CONNECTOR A

TRAVEL
ALARM
C214 C186 (0.5)600H 1
(0.5)612D

(1.0)612G

(0.5)612H

(0.5)612A
(0.5)612C
(0.5)612B
(0.5)612E
(3.0)612L

(0.5)612F

C224
(0.5)612J

12 11 10 9 8 7 6 5 4 3 2 1 3 2 1 1 2 3 1 2 3 4 1 2 3 1 2 3 4 1 2 3 4 1 1 2 1 2 1 2 (0.5)807B (0.5)807B BOOM PRIORITY SOL V

1
24V/12V DROPPER C34 C33 C32 C31 C30 C27 C26 C226 C216 HEATED (0.5)819 (0.5)819 2 STAGE RELIEF SOL V
(0.5)803 1
ISUZU ENGINE

SWING
2

BRAKE
HEATED SEAT SW SEAT (0.5)800
3
(0.5)800 MAX FLOW CONT SOL V (0.5)602A 2 81 (8.0)620
(0.5)806 (0.5)806 TRAVEL CHANGE SOL V B

(0.5)428

(0.5)412

(0.5)420

(0.5)429

(0.5)411

(0.5)432
(0.5)848A

(0.5)419A

(0.5)106A

(0.5)601A
(0.5)109A

(0.5)841A
(0.5)601B
(0.5)109B
C187

(0.5)613
4

(0.5)614B

(0.5)601J

(0.5)840
(0.5)613A

(0.5)613B

(0.5)613K
(0.5)601K

(0.5)601
(0.5)413
(0.5)404
SAFETY RELAY

(0.5)613J
(0.5)812 (0.5)812 SWING SHUT OFF SOL V C171
59 C172

+12V SWITCHED
5 (0.5)806 1 S C (4.5)002 (4.5)002

+12V MEMORY

+24V IGNITION

(0.5)613C
(0.5)107A

(0.5)108A
+24V BATTERY
(0.5)850 BOOM SPEED REG. C C174

(0.5)490

(0.5)843
(0.5)845

TRAVEL
(0.5)813

(0.5)808
(0.5)804
(0.5)805
6 (0.5)422D

SPEED
S

HIGH
(0.5)815 (0.5)815 TRAVEL ALARM (0.5)604E 2
7 (0.5) 408A R
(0.5)848 B
(0.5)848 LEVER LOCK SOL V (RET) R

GND

GND
(0.5)825B
8
(0.5)825D LEVER LOCK SOL V (OUT)
C189 E C173
E

614D
9 (0.5)819 1

(1.0)504A
23

(1.0)301
(1.0)102
(1.0)103
(1.0)104
(1.0)105
(1.5)106
(1.0)302
(1.5)107
(1.5)108
(1.0)303
(1.0)304
(1.0)150
(1.0)109
(1.0)305

(1.0)306
(0.5)803 (0.5)803 SWING BRAKE SOL V

2 STAGE
10
6 5 4 3 2 1

RELIEF
(0.5)752 (0.5)752 SWING LOCK SOL V (0.5)604F 2

(0.5)600G

(4.5)101C
8 7 3 2 1 2 11
(0.5)417B (0.5)417B SENSOR 0V REF

408B
C110 (0.5)817
12
(0.5)817 CUSHION SOL V
C190 (1.0)605
C202 13 (0.5)825D 1 E C97
C203 (0.5)406 (0.5)406 AIR FILTER SW (8)101E
(0.5)614K

(0.5)302A
(0.5)108B

14 C98

(0.5)107C
B

(0.5)107B

(0.5)613G
(0.5)614A

(0.5)828

(0.5)828

LEVER
LOCK
(0.5)846
(0.5)843

(0.5)614G
(0.5)401 (0.5)401 RESERVE TANK SW (0.5)848 2 408A (0.5)109C
15 L
(0.5)430 (0.5)430 REFUELING PUMP SW (0.5)546C (0.5)547
(0.5)407
16
(0.5)407 ENG OIL LEVEL
C194 R C99
17 (0.5)812 1
(0.5)502 (0.5)502 HEAT RELAY 49 C176

SWING
18 ALTERNATOR

SHUT OFF
(0.5)801 (0.5)801 PUMP PROP SOL V (OUT) (0.5)604H 2
19
(0.5)546 (0.5)546C KEY SW - BATT RELAY HEAT
20 C192 RELAY

C102

C103
(0.5)802 (0.5)802 FAN RELIEF PWM

(4.0) 101B
EARTH 21 (0.5)817 1 C269
(0.5)422D (0.5)422D STARTER RELAY
HEADER 3 32

CUSHION
22
(0.5)409 (0.5)409 SENSOR +5V REF (0.5)604J 2 4 (4.0)003 1
23
(0.5)405 (0.5)405 UPPER PILOT SW 003 C100
(0.5)407
24
(0.5)407 FUEL SENSOR
C193 (0.5)502 2
AIR CONDITIONER (0.5)414
25
(0.5)414 TRAVEL PILOT SW
(0.5)800 1
(0.5)545B 1
26

FLOW
CONT
MAX
(0.5)826 (0.5)826 WINDOW WASHER (0.5)604G 2
WATER 6 KEY SWITCH (0.5)408
27
(0.5)408 ALTERNATOR SIGNAL
1 2 3 4 5 6 7 8 9 10 FACIA SW PANEL THERMO RECIRC VALVE BATTERY CLUTCH
THROTTLE CAB INT LAMP SW BOOM PRIORITY SW LOWER WIPER SW 28 C101 GLOW PLUG
STAT ACTUATOR ACTUATOR RELAY RELAY REFUELING PUMP (0.5)827
29
(0.5)827 BOOM WORKLAMP

VOL DIAL OFF (0.5)751 (0.5)751 TOOLBOX WORKLAMP

5 (0.5)810
30
(0.5)810 HORN
31
AUTO IDLE IGN 16 74 (0.5)830 (0.5)830 A/C BINARY P SW
(0.5)613G

(0.5)613G
(0.5)613H
(0.5)613A
(0.5)613K

(0.5)613B
(0.5)613B

(0.5)613F
(0.5)613J

(0.5)613J

32
(0.5)433A
33
(0.5)433A A/C COMPRESSOR C66
HEAT (0.5)831 (0.5)831 A/C BINARY P SW (0.5)604C 1
41
WIPER
(0.5)416
34
(0.5)416 OIL TEMP SENSOR
PUMP C28 18
35 CONTROL
CRANK (0.5)750 (0.5)750 CWT LAMP (0.5)801 2
SOL V
(0.5)750 1
WASHER 3 2 8 7 3 2 8 7 3 2 (0.5)108C
36
(0.5) 108C LAMP SUPPLY (0.5)108F 2
C'WEIGHT C270 OIL LEVEL SWITCH
108C
30 17 15/54 50a 19 C222 LAMP

87A
37

30

86

85

87
433A
C215 (0.5)814
38
(0.5)814 BEACON (0.5) 407 1
1 (0.5)830 1 2 30 1 2 3 4 5 6 7 8 9 (0.5)838C C179
BEACON 39
C185 C43 C200 46 C80
2 (0.5)831 C184 C230 (0.5)421 (0.5)421 BOOST PS (0.5)830 1 47

(0.5)108D

(0.5)614C
A/C

(0.5)419B

(0.5)108E
(0.5)614J
(0.5)302B

(0.5)613E

(0.5)613F
C22 40

(0.5)811B
(0.5)426

(0.5)612A
(1.0)366A
3 (0.5)433B (0.5)306B (0.5)306B REFUEL SW (0.5)831 2 BINARY (0.5)606B 1

(0.5)809

(0.5)829
58 3 QUICK HITCH 4 (0.5)832 (0.5)820
41
QUICK HITCH P SW HORN
C223 2 42
(0.5)820 (0.5)810 2
5 (0.5)833 (0.5)423 (0.5)423 OVERLOAD C76
MONITOR (EMS) 53

(0.5)427
(0.5)425
43

(0.5)417A
6 (0.5)834 (0.5)829 (0.5)829 FUEL PUMP (0.5)401 1
RADIO MUTE SW ISOLATOR 44 RESERVE
C81 TOOLBOX

433
7 (0.5)835 (0.5)434 (0.5)434 OVER HEAT (0.5)602C 2 TANK LSW
45 LAMP 0.75 Y
8 (1.5)106B (0.5)751 1 1
CUSHION 46
9 (0.5)836
C77 (0.5)108D 2 18 0.75 V/W
10 (0.5)600C
47
(0.5)406 1 54 2

(0.5)606D
48

(0.5)814
O/LOAD 11 (0.5)602B 2 AIR FILTER CRANK ANGLE SENSOR
C166 C82 18 0.75 SCR
12

(1.0)303A
BEACON

(1.0)150
(0.5)108E 1

(0.5)422C
C165

(0.5)546
2 1 BOOM 0.75 Y 1
SLEW BRAKE (0.5)827 2
8 7 3 2
(0.5)416A 1 50 LAMP
(0.5)409A 2 0.75 V/W 2
C110
EMERG STOP 44 606E
C79 WASHER 48 0.75 B/W 3
HYD OIL TEMP SENSOR
826 (0.5)826A 1
GND (FACIA SW PANEL)

M
M
(0.5)846D

(0.5)846C

(0.5)606C 2
(0.5)612L

CAM ANGLE SENSOR

(0.5)845

SPI SHIELD (SPARE)

C163
CHASSIS (SPARE)
IGNIION SUPPLY

IGNITION SUPPLY
REDUNDANCY

BATT SUPPLY

BLOWER (0.5)416B 1
EMERG STOP
EMERG STOP

HYD OIL
MRST-E (SPI)

MTSR-E (SPI)
CAN SHIELD

MTSR-E (SPI)
MRST-E (SPI)

SCLK-E (SPI)

0.75 R/B 1
BATT GND

FUEL SENSOR
SCLK-E (SPI)

MOTOR CONTROLLER (0.5)409B 2 OVERHEAT SW C75

52
SPARE

CAN H

422D
SPARE

SHLD
CAN L

(0.5)407 1
SHLD

GND

0.75 B/Y 2
51 (0.5)417B 2
C159 0.75 R
846B

3
7 LOWER WIPER
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 WATER TEMP SENSOR
C40 (0.5)846E M
POWER C14 C15
REDUNDANCY SW (0.5)807B 2
9803/6580-6

SOCKET (0.5)612K
OPT HYDS 43 1 BOOM PRIORITY

(0.5)423
604B
(0.5)435A
(0.5)504E

(0.5)818A
(0.5)837

(0.5)504J
(0.5)545D
(0.5)544D
(0.5)610

(0.5)611

35
(0.5)552
(0.5)550
(0.5)553
(0.5)661
(0.5)610
(0.5)305C

SWITCH (SEE 2/2) C207

(0.5)612S

(0.5)550
(0.5)551
(0.5)552
(0.5)553

C41 HAM/AUX MERGE FLOW MERGE VALVE AUTO MODE SWING PILOT BOOM UP 1 0.75 W/B 1
DIAGNOSTIC
CONNECTOR SOL V C SOL V B SOL V A P SW P SW P SW 2
C93 55 (0.5)405 1 UPPER
13 8 7 6 5 4 3 2 1 C160 3 (0.5)603 2 PILOT 0.75 U/Y 2

C18 62 62 62 56 37 37 (0.5)606A 4 OVERLOAD P SW

0.75 B/Y 3
PRESSURE
C208

BATTERY (+24V)
1 (0.5)612M
1 2 1 2 1 2 1 2 3 4 SW 36 OIL PRESSURE SENSOR

C169

C168

C167

C221

C206

C204
CAN SHIELD
2 (0.5)836 2 1 2 1 2 1
A/C

(0.5)108F

(0.5)614H
4 6 5 1 3 2 C161 (0.5)414 1 TRAVEL C72

(0.5)838
(0.5)839
(0.5)840

(0.5)841
CONTROL 3 (0.5)504D C201 C116

CAN H
PILOT

CAN L
PANEL (0.5)606G 2

GND
4 (0.5)835
P SW

(0.5)839B
(0.5)601L
0.75 U
C157 1

(0.5)403

(0.5)431

(0.5)418

(0.5)811
(0.5)613D

(0.5)601H

(0.5)614F
(0.5)601G
(0.5)838A

(0.5)431
(0.5)838B

(0.5)107D
(0.5)601F

(0.5)601K
5 (0.5)820 1
C164

600D

600D
42

600C

600E
(1.0)435B

6 C210 QUICK 0.75 N

602
603
604
605

606
607
2
(1.0)842

A B C D E F G H J (0.5)604A 2 C220
(1.0)504B

(0.5)614E (0.5)600F
7 (0.5)834
C13 838A
1 HITCH 57
(0.5)421 1 0.75 U/W 3
8 (0.5)833 2 REFUEL PUMP
839A C229 1 2 3 4 5 6 7 8 9 10 (0.5)600A 2 BOOST
9 (0.5)832 (0.5)829 1
C4 M P SW COM RAIL PRES SENSOR
10 71

(1.0)305
10

(0.5)612H

(0.5)545A
(0.5)544A
(0.5)606F 2
838C (0.5)821 DOZER (NOT USED)
11 C228 1 0.75 SCR
C180 839B (0.5)822 (0.5)822 GRAB CW SOL V

(0.5)422B
12 2
(0.5)823 (0.5)823 GRAB CCW SOL V EARTH HEADER 0.75 B/R

417A
3 1
(0.5)504C (0.5)504C
1 (0.5)824 (0.5)824 PRIORITY V
(0.5)304B (0.5)304B 4
(0.5)435A
2
(0.5)435A 417B
(0.5)816
5
BREAKER (NOT USED)
79 0.75 R/U 2

(0.5)433A
WORKLAMP SW (0.5)612J
3
(0.5)612J (0.5)305
(0.5)414A
6
TRAVEL P SW
BOOST TEMP SENSOR

(0.5)430
(NOT USED)

(0.5) 306B
4

C90
(0.5)545D (0.5)545D
11 12

(0.5)802
5 C258

(0.5)600B
(0.5)544D
6
(0.5)544D 504C (1.0)504A 1
0.75 R/W

C232
(0.75)507 BAROMETRIC SENSOR GND 1

(0.5)600K

C233
7 1 1 2 3 4

(0.5)822
C155 45

417
1

(0.5)600L
2

(0.5)600M
807
(0.5)837 (0.75)510 BAROMETRIC SENSOR 5V OUTPUT 61

(0.5)823
(0.5)837

(0.5)824
8 (0.5)818A 842A 2 0.75 U 2
(0.5)818A (0.5)818A (0.75)509 OIL PRESSURE SENSOR SIGNAL
842B
435A

9 3

(0.5)422
504
(0.75)508 BAROMETRIC SENSOR SIGNAL

CC-KW2000
2 1 2 1 2 1 0.75 R/U 3
818

10 4
TECH 2

(0.5)807A

(0.5)600C
C156 (0.75)511 INTAKE AIR TEMP SIGNAL

IS-DIAG
SHIELD
C194
818B 5 A/C COMP

SHLD

C137

C138

C139
8 7 3 6 5 2 435B (0.75)512 BOOST TEMP.SENSOR SIGNAL
C253 BOOST PRESSURE SENSOR
C24 C225 (0.75)513
6
OIL PRESS SENSOR GND
75
825B

7
2 1
(0.5)836
1
(0.5)836 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (0.75)514
8
OIL PRESS SENSOR 5V
LOW FLOW REFUELING 72
(0.5)424
(0.5)415

(0.5)835 (0.5)835
(0.5)612N
(0.5)612P
(0.5)504F

(0.5)504F

2 9 PRIORITY PUMP SW FAN DRIVE 0.75 G 1

(0.5)834 (0.5)834 (0.75)521 FUEL LEAK TEMP SENSOR SIGNAL LOW FLOW DIRECTION V
3 544D 544B 10 RELIEF
544
63

(0.5)422A
(0.5)833 (0.5)833 (0.75)522 WATER TEMP.SENSOR SIGNAL 0.75 SCR
4 545D 545B 545 11 C265 PROP SOL V
(0.5)832 (0.5)832 0.75 SCR

(0.75)543

(0.75)506
5 12 OVER HEAT WARNING SW

(0.75)611H
(0.75)611N
(0.5)846 (0.5)846 523B 523A (0.75)523A SUCTION CONTROL VALVE LO (0.75)530 Y CRANK ANGLE SENSOR PULSE (+)
6 13 20
(0.5)845 (0.5)845 (0.75)516 BOOST PRESS SENSOR SIGNAL (0.75)531 V/W CRANK ANGLE SENSOR PULSE GND
7 14 19 1.5 W 1
(0.5)424 (0.75)517 EGR POSITION SENSOR W (0.75)616 B CRANK ANGLE SENSOR SHIELD-GND
USED ON 8
(0.5)424
MAIN RELAY FUEL LIFT PUMP EMERGENCY STOP 15 18
(0.5)415 (0.5)415 (0.75)518 EGR POSITION SENSOR V (0.75)526 Y CAM ANGLE SENSOR PULSE 5V
WHEELED M/C ONLY 9
(0.75)519
16
EGR POSITION SENSOR U (0.75)525
17
V/W CAM ANGLE SENSOR PULSE GND
0.75 U 2 INJECTOR 1
10 17 16
(0.75)520 BOOST PRESS SENSOR 5V 0.75 SCR (0.75)618 B/W CAM /COM.RAIL SHIELD
8 7 3 6 5 2 18 15
C49 (0.75)525
19
CAM ANGLE SENSOR PULSE GND (0.75)522
14
R/B WATER TEMP.SENSOR SIGNAL
0.75 UW 3
(0.5)853 (0.75)526 CAM ANGLE SENSOR PULSE 5V (0.75)520 R/W BOOST PRESS SENSOR 5V INJECTOR 4
1 20 13
(0.5)852 0.75 SCR (0.75)514 W/B OIL PRESS SENSOR 5V
2 21 12
(0.5)305D
(0.5)612R

(0.5)305E

515A
(0.5)853
(0.5)852
(0.5)504H

(0.75)515A COMMON RAIL PRESSURE SENSOR SIGNAL (0.75)509 U/Y OIL PRESSURE SENSOR SIGNAL
22 11
C181 (0.75)527 COM.RAIL PRES.,EGR POSN SENS.GND (0.75)513 B/Y WATER SENSOR GND
23 10 1.5 R 1

87A

87A

87A
(0.75)524 COMMON RAIL PRESS SENSOR 5V (0.75)524 U COMMON RAIL PRESS SENSOR 5V

30

86

85

87

30

86

85

87

30

86

85

87
24 9
0.75 SCR (0.75)619 CAM/COM.RAIL SHIELD (0.75)515A N COMMON RAIL PRESSURE SENSOR SIGNAL
25 8 0.75 U/Y 2
(0.75)528 EGR MOTOR V (0.75)527 U/W COM RAIL PRESS/EGR POS SENSOR GND INJECTOR 3
C251 C254 C271 26 7
(0.75)529 SUCTION CONTROL VALVE HI 0.75 SCR (0.75)512 B/R BOOST TEMP.SENSOR SIGNAL

(0.75)837

(0.75)505
(0.75)501C
(0.75)503B

(0.75)611E

(0.75)611M
6

(1.0)847
27

(4.0)301A

(2.0)501B

(0.75)611G
(0.75)301C
(1.0)301B
(0.75)530 CRANK ANGLE SENSOR PULSE (+) (0.75)516 U BOOST PRESS SENSOR SIGNAL
28 5 0.75 U/R 3
(0.75)531 CRANK ANGLE SENSOR PULSE GND (0.75)532 R/L BOOST PRESS SENSOR GND INJECTOR 2
29 4
0.75 SCR (0.75)617 CRANK ANGLE SENSOR SHIELD-GND 0.75 SCR
(0.5)419

30 3

(4.0)301
(0.75)532 BOOST PRESS SENSOR GND 0.75 SCR
31 2
(0.75)533 EGR MOTOR W

(0.75)422A
32 1
(0.75)544
(0.75)545

(0.75)837

(0.75)504
(0.75)502
(0.75)534 EGR MOTOR U 0.75 Y/G 1
33
0.75

34
(0.75)535 0.75 B/Y 2
(0.5)432A 8 7 6 5 4 3 2 1 35
TEIR 3 (0.75)536
36 C266
(1.5)537 INJECTOR POWER (INJECTOR#2,#3)
37 FUEL LEAKAGE TEMP SENSOR
C252 (0.75)538 INJECTOR #4 CYL SIGNAL (1.5)542 W INJECTOR POWER (INJECTOR#1,#4)
38 1
(0.75)539 INJECTOR #2 CYL SIGNAL (1.5)537 R INJECTOR POWER (INJECTOR#2,#3)
84
(0.75)422A
(0.75)611K

39
(0.75)544
(0.75)545

(0.75)837

(0.75)504
(0.75)502

2
(0.75)540 INJECTOR #1 CYL SIGNAL
40 3 0.75 R/W 1
(0.75)541 INJECTOR #3 CYL SIGNAL
41 C262 4
(1.5)542 INJECTOR POWER (INJECTOR#1,#4) C261 LIFT PUMP (0.75)540 U INJECTOR #1 CYL SIGNAL
42 5 0.75 R/B 2
(1.0)547 FUEL LIFT PUMP (1.0)547 1 (0.75)539 U/R INJECTOR #2 CYL SIGNAL
43 M 6
501C (1.0)604D 2 (0.75)541 U/Y INJECTOR #3 CYL SIGNAL SUCTION CONTROL VALVE
501B 44 7
(0.75)538 U/W INJECTOR #4 CYL SIGNAL
45 8

Basic System Operation

46 9
47 10 0.75 WR 1 U

Section C - Electrics
(0.5)825A
75 48 11
303

102

301

12 0.75 WB 2 V M
0.75 WU 3 W
C267
MOTOR EGR BRUSH LESS DC
(0.75)521 Y/G FUEL LEAK TEMP SENSOR SIGNAL
1

(0.75)611D

(0.75)611G
(0.75)611H
(0.75)611C

(0.75)611E
(0.75)611F

(0.75)611J
(0.75)529 R/W SUCTION CONTROL VALVE HI

(1.5)611A
(1.5)611B
(1.5)611
2
(0.75)523A R/B SUCTION CONTROL VALVE LO 0.75 U 1
3
(0.5)434 G OVERHEAT WARNING SW
4 0.75 W/R 2

(0.75)611D
U
(0.75)503A

(0.75)422A

(0.75)529A
(0.75)611C

(0.75)532B
(0.75)515B

(0.75)529B
(0.75)611E
1
(0.5)612D

(1.0)612G
(1.0)303A

(1.0)102A

(1.0)301A

(0.5)811A

(0.5)304A
(1.0)304C

(0.5)544C

(0.5)612C
(0.5)414B

(1.0)303B

(1.0)102B

(1.0)301B

(0.5)612B
(0.5)545E

(1.0)612E

(0.5)612F

(1.5)611A

(1.5)501A
(1.5)611B

(0.75)502

(0.75)545

(0.75)503

(0.75)504

(0.75)544
(0.75)543

(0.75)505

(0.75)506

(0.75)507
(0.75)508

(0.75)509

(0.75)510

(0.75)512

(0.75)513
(0.75)514

(0.75)515
(0.75)521
(0.75)522

(0.75)524

(0.75)516
(0.75)517

(0.75)526
(0.75)616
(0.75)527

(0.75)528

(0.75)530
(0.75)531
(0.75)615
(0.75)532
(0.75)533
(0.75)534

(0.75)542
(0.75)511

(0.75)518
(0.75)519
(0.75)520

(0.75)523
(0.75)525

(0.75)535
(0.75)536
(0.75)537
(0.75)538
(0.75)539
(0.75)540
(0.75)541
(0.5)400
(0.5)401
(0.5)402
(0.5)403
(0.5)404
(0.5)405
(0.5)406
(0.5)407
(0.5)408
(0.5)409
(0.5)410

(0.5)411
(0.5)412
(0.5)413

(0.5)415

(0.5)416
(0.5)417
(0.5)418
(0.5)419

(0.5)420

(0.5)422
(0.5)423

(0.5)425
(0.5)426
(0.5)427

(0.5)429
(0.5)430
(0.5)431
(0.5)432
(0.5)433

(0.5)800
(0.5)801
(0.5)802
(0.5)803
(0.5)804
(0.5)805
(0.5)806
(0.5)807
(0.5)421

(0.5)424

(0.5)428

(0.5)434

(1.0)104
(1.0)105

(1.0)435

(0.5)808

(0.5)809
(0.5)810

(0.5)812
(0.5)813
(0.5)750

(0.5)751

(0.5)814
(0.5)815
(0.5)816
(0.5)817
(0.5)818
(0.5)819
(0.5)820

(0.5)821
(0.5)822
(0.5)823
(0.5)824
(0.5)825
(0.5)826
(0.5)752
(0.5)827
0.5)850

5
(1.5)611
(1.5)501

C263 FOR OEM METER R WATER TEMP SENSOR 0.75 W/B 3

6 V
(0.75)508 1 a
80
0.75 W/U 4
1 2 3 4 5 6 7 8 9 10 W
(0.75)507A 2 b
C268 0.75 U/W 5

100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
(0.75)510 3 c
CONNECTOR A CONNECTOR B CONNECTOR C ECM VEHICLE SIDE ECM ENGINE SIDE 1
(0.75)517 G/Y EGR POSITION SENSOR W EGR POSITION SENSOR
C8 C9 C10 C257 2
C256 (0.75)518 G/W EGR POSITION SENSOR V
3
BAROMETRIC SENSOR (0.75)519 G/B EGR POSITION SENSOR U
EARTH 4
HEADER 5
C264 5
O/P36 HARDWARE SENSING

(0.75)533 W/U EGR MOTOR W

O/P15 HIGH SPEED TRAVEL

O/P10 SWING SHUT OFF 3

82
I/P28 KEY SW (CRANK)

6
O/P22 ENG SHUTDOWN

(0.75)511
O/P1 BOOM SPEED REG.

A
I/P25 AUTO MODE P SW

I/P16 REFUEL PUMP SW

I/P5 ENGINE OVERHEAT

O/P5 REFUELING PUMP

(0.75)528
O/P16 BOOM PRIORITY

W/B EGR MOTOR V

O/P30 TOOLBOX LAMP
I/P14 ONE TOUCH IDLE

PULSE(+) SP-CAM HAL

PULSE(+) SP-CAM HAL

O/P8 FAN RELIEF PWM
I/P34 TRAVEL CHANGE

O/P35 STARTER RELAY

O/P26 TRAVEL ALARM

O/P3 MAX FLOW CUT

O/P24 2 STAGE RELIEF

O/P20 LOW FLOW PRI

I/P18 BOOM PRI/HAM
I/P19 BOOM UP PILOT

O/P34 SWING LOCK 1

I/P6 THROTTLE LEVER

O/P9 SWING BRAKE 2

I/P20 HAMMER PILOT

PULSE(-) IF-CAM HAL

+5V REF (THROTTLE)

O/P11 LOWER WIPER

O/P14 CAB RH LIGHT
I/P13 O/LOAD PRESS

O/P13 CAB LH LIGHT

O/P25 QUICK HITCH

O/P29 BOOM LIGHT

I/P35 ENG OIL LEVEL

PULSE(+) IF-CRANK-
O/P2 CAB INT LAMP
I/P21 LOWER WIPER

I/P8 THROTTLE VOL

O/P28 SOFT/HARD

O/P21 LEVER LOCK

(0.75)534 W/R EGR MOTOR U

I/P27 TRAVEL PILOT

I/P7 CAB INT LAMP

I/P29 SWING PILOT

I/P37 RES TANK SW

I/P1 HYD OIL TEMP

I/P15 BOOST P SW

O/P32 OVER HEAT

I/P26 UPPER PILOT

I/P10 A/C CLUTCH

O/P19 CCW GRAB

O/P33 CWT LIGHT
I/P32 LEVER LOCK

O/P7 PUMP PROP

SUPPLY O/P17-22
SUPPLY O/P23-28

SUPPLY O/P13-16
SUPPLY O/P13-16
I/P3 ALTERNATOR

I/P22 DOZER OFF

I/P12 OPT LAMPS
I/P2 WATER TEMP

I/P17 ENG SPEED

8
O/P18 CW GRAB
GND I/P7,8,15,16
I/P31 GRAB CCW

O/P IS-MDMAP0
I/P23 DOZER ON

O/P CC-KW2000
SUPPLY O/P7-12
SUPPLY O/P7-12

(0.75)507B
I/P9 STD LAMPS

O/P OS-BOOSTL
O/P27 BREAKER

B
I/P4 FUEL LEVEL

O/P23 WASHER

O/P PG-POWER

O/P PG-POWER
I/P11 AIR FILTER

I/P33 AIR PRESS

CAN CC-CAN-H

GND SG-5VRT2

I/P IA-OILPRESS

GND SG-5VRT3

GND SG-5VRT5
I/P OS-STARTER
I/P30 GRAB CW

CAN CC-CAN-L
SUPPLY O/P1-6
SUPPLY O/P1-6

O/P OS-MAINR
O/P OF-TACHO

- IS-EBMPOS 3
- IS-EBMPOS 2
- IS-EBMPOS 1
O/P IS-MEMCL

- IS-MDMAP 1

- IS-MDMAP 2
- IS-MDMAP 3

O/P OM-EBM2

O/P OM-EBM3
O/P OM-EBM3
O/P OM-EBM1
I/P36 PREHEAT

I/P IS-MDMEM

O/P OP-COM1
I/P OS-GLOWR

I/P IS-IDLDWN
O/P 0S-MAINR
O/P17 DOZER

O/P OP-SOM2
I/P OS-GLOWL

O/P SG-5VRT1
O/P4 BEACON

GND PG CASE
I/P IA-ACCEL 1
I/P IA-ACCEL 2
GND PG-SIGN

I/P IA-SCVVLO
I/P IS-ENGSTP

O/P IA-THBST
O/P1A SPARE

I/P IA-BPRESS
O/P7A SPARE

O/P31 SPARE

O/P IA-THOIL

SHL SG-SLD5

SHL SG-SLD4
O/P12 WIPER

SHL SG-SLD1

O/P PG-SIGN
I/P IS-IDMNL

I/P IA-SCVLO
GND I/P9-14

RS/SPI SHLD

I/P OS-OILPL

I/P IA-PFUEL

I/P IA-PFUEL
O/P IS-DIAG

- OP-SCVHI

- OP-SCVHI
O/P6 HORN

I/P OS-DIAG
I/P24 HORN

I/P IS-IDLUP

I/P IS-START

I/P IA-BARO
I/P IA-QADJ
O/P SP-5V1

O/P SP-5V2

O/P SP-5V5

O/P SP-5V4
I/P IS-IGKEY

I/P IA-THW
RESERVED
RESERVED

RESERVED
RESERVED

RESERVED

RESERVED
AIR INTAKE SENSOR
RESERVED

- OS-INJ 4
- OS-INJ 2
- OS-INJ 1
- OS-INJ 3
I/P SP-5V3
O/P IA-IAT

I/P IA-THL
RS232 RX

I/P IF-SPD
RS232 TX

CAN SLD

CHASSIS

I/P PS+B

I/P PS+B
I/P PS+B

83
+5V REF

CAN Lo
CAN Hi
0V REF

SPARE
SPARE

SPARE

PROG
BATT

Schematic Diagram
GND
GND

N/C
N/C
N/C
N/C

N/C
N/C
N/C

N/C
N/C

N/C

N/C
N/C
N/C
N/C

N/C
N/C

N/C
N/C

N/C
N/C
N/C
N/C

N/C

N/C

N/C

N/C

N/C

N/C
N/C
IGN

N/C
N/C

N/C

N/C
N/C
OV

INPUTS SYSTEM OUTPUTS

ECU -STANDARD ECM - ENGINE

Fig 5. 331/65323 issue 4

C-6