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January 2012
VOLTAGE ADJUST
RHEOSTAT MODE CLEAR
RENR2344-02 VOL 1
SWITCH
SCROLL
HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP
LOW
LOW OIL COOLANT
TEMP
PRESSURE CLEAR
LOW
EMERGENCY OIL
PRESSURE MODE
STOP
LOW
LH/RH
SELECT
SPARE 1
SPARE 2
EMERGENCY
STOP
STOP
SPARE 3 R R OFF
RESET
FAULT
SHUTDOWN
AUT
COOLDOWN AUTO
FAULT ALARM STOP
MAN
START
560-642 154-3045
Electrical System
ENGINE
RIGHT HAND
CONTROL
LEFT HAND
TGC1-UP
SPEED ADJUST POTENTIOMETER SWITCH
OR GOVERNOR SWITCH
SWITCH PTL1-UP
EMERGENCY STOP PANEL
PUSH BUTTON LIGHT
DJN1-UP
SWITCH 9EP1-UP
TFT1-UP
BCW1-UP
36 Page,
LRY1-UP
RTY1-UP
4BZ1-UP
LOW FUEL
FUSE LEVEL SHUTDOWN RELAY
BLOCKS
AC TRANSFORMER BOX
GENERATOR RUNNING RELAY
CRANK RELAY
PWM MODULE
F11
F12
M
6 5 4 6 5 4 6 5 4
F13 S
3 2 1 3 2 1 3 2 1
3 2 1
CATERPILLAR KILOWATT
-B S D +B TBC ALARM
RELAY
B
9 8
A
7
B
9 8
A
7
B
9 8
A
7
H21 H21 RELAY
CR GRR F15 F23 LFSR H22 H22
H23 H23
FUSE
50 50
DC TERMINAL
50 50 PUMP AC TERMINAL BLOCKS
51 51
STRIP DC PANEL RELAY
52 52
STRIP
53 53
80 80
AC PANEL
82 82
6 5 4 6 5 4 6 5 4 ARMING
3 2 1 3 2 1 3 2 1 GROUND FAULT
RELAY
RELAY
F50 F51 F52
B A B A B A
WINDING OVER/UNDER
9 8 7 9 8 7 9 8 7
TEMPERATURE VOLTAGE
AC TERMINAL
KWR ALR PR
6
3
5
2
4
1
PUMP
STRIP RELAYS RELAY CONTACTOR
ATR ATR B
9 8
A
O/UVR AR GNDFR
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point set point MERLIN GERIN
PC
multi 9
70
83
85
77
5
BLOCKS
GND5
GND6
GND2
GND1
MOT2
MOT1
GND3
GND4
SP1A
136
137
101
110
131
108
109
202
203
206
207
HC1
157
159
SP2
SP3
SP4
23A
SP1
14A
23A
70B
45A
T0
50
50
50
BO
MT
ER
SV
SV
SV
SV
D+
FP
EL
89
30
30
30
37
38
57
57
59
62
62
63
67
90
99
82
87
88
D-
10
10
11
12
15
16
39
17
22
18
19
67
80
46
45
34
21
1
1
1
1
2
2
2
2
3
3
6
5
5
2
2
2
2
2
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point
read
set point
read CIRCUIT HEATER
DC TERMINAL STRIP (TBD1) AC TERMINAL STRIP (TBA1)
BREAKER BC CONTACTOR
BTR ATR
BEARING
TEMPERATURE BATTERY
RELAY CHARGER
PUMP
ALARM
KILOWATT RELAY FUSE
RELAY AC TERMINAL
DC TERMINAL RELAY BLOCKS
STRIP
STRIP
DC PANEL
B 6 5 4 6 5 4 6 5 4
3 2 1 3 2 1 3 2 1
GND
2
2
3 AC PANEL
DC CHASSIS 6 F50 F51 F52
6
6 5 4 6 5 4 6 5 4
10 B A B A B A
3 2 1 3 2 1 3 2 1
30 6 5 4
7 7 7
3 2 1 9 8 9 8 9 8
31
54
B A B A B A
9 8 7 9 8 7 9 8 7
KWR ALR PR 57 B
9 8
A
61 O/UVR AR GNDFR
ATR ATR
63
ABCDEFGHIJ
adjust
set point
read
ABCDEFGHIJ
adjust
set point
read
87
88
CUSTOMER
MERLIN GERIN
multi 9
C60N
OFF OFF
PC
(TBD 2) (TBA 2)
DC 40 PIN 89 TERMINAL STRIP
CONNECTOR 90 F16 F17 F18 MCB1 F21 F22 F32 F33
HC
91
ABCDEFGHIJ ABCDEFGHIJ
96
adjust adjust
set point
read
set point
read 97
98
GND
GND 148 139 133 133 132
SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
BTR ATR 99
D+
GND1
GND2
BC
GND
EF1
EF2
D-
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
140
142
209
210
120
122
124
AC DC
RDM
47
48
49
(TBD 2) 132 133 133 139 148 GND
231A
232A
233A
(TBA 2)
DC TERMS
231B
232B
AC 40 PIN 233B
CONNECTOR 231C
232C
233C
AC TERMS
RFI
VOLTAGE
REGULATOR
132 131 133 GNDGND
GROUND
7W-9799
VIEW B-B
154
B 156 CHASSIS ONLY SHOWN
CUSTOMER MARSHALLING BOX
GROUND BAR (FRONT VIEW)
CUSTOMER TERMINAL STRIP
(TBC)
+ -
BATTERY BATTERY
BATTERY
+ - CHARGER DISCONNECT SWITCH
CUSTOMER CB1 60A
UL NOTE W
120/240V 40
ALT
AC SUPPLY
PS1
RENR2344-02 VOL 1
SM1
240 PS2
SM2 VOLTAGE REGULATOR TERMINAL CHART
(Dimensions: 48 inches x 35 inches)
120
CB2 20A SMMS1 NOTE P REGULATOR
24 TERMINAL DESTINATION CROSS REFERENCE
25 PS1
GENERATOR RUNNING RELAY NOTE AL GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN A B C D E F G H J K L M N O P Q R S
L1 N L2 1 2 1
NOTE S SMMS2 3
3 2 2 VR3F 6
26 +G -H 30 7 - 4 8 10 - - 5 22 24 20 F1 F2 26 28 30 -
57
PS2
31 DIGITAL 7 45 - - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
GRR 87 2 1 NOTE P
87 T1 T2 T3 6 PF/KVAR 7 45 44 - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
C ATR1
C C C C 7 4 21
37
5 74
58 32 LAMP 1 4 WH 171 1
GND 132 131 133 GRR
88 88 7 30
C ELS TC4
RD 172 2
7 1 1 2 9
59 33 WH 173
10 AMP 8 75
89 89
C TC1
RD 174
NOTE BM LAMP 2 10 30
15
17 38 CR 66 19
132 136 136 136 137 137 131 14 SP2
F16 HC GOVERNOR TERMINAL CHART
2 AMP 2 8 A1 A2 COMMON ALARM SHUTDOWN
16 30 GOVERNOR TERMINAL DESTINATION CROSS REFERENCE
NOTE X
ALR LAMP 3 A B C D E F G H J K
131 131 64
SPACE HEATER 7 4 PWM S D B- B- B+ 3 2 1 - -
HC
132 135 140 140 140 ALR LOADSHARE 19 - 21 16 15 28 27 26 14 13
F17 65
1 2 120 VAC 240 VAC 3 2
8 AMP H1 H3 7 1 +G -H
L A
66 LAMP 4
6
ATR2
N B 5 74
H2 H4 181 1
7 30
HC TC5
133 141 142 142 142 182 2
F18 ENCLOSURE LIGHTING 9
AUXILIARY CIRCUIT BREAKER CONTACT
OFF/RESET
3 4 240 VAC
CONTACTS
8 AMP BATTERY BATTERY NOTE BT WH 183 OFF
8 75
MANUAL
FIRST CIRCUIT BREAKER 30
CHARGER CHARGER RESET
AUTO
STOP
NOTE M NOTE AK TC2
BREAKER AUX RD 184 10 30
MCB1 NOTE K
SEE CHART 2
32 AMP NOTE Z 233
HC NOTE W BELOW C 233A 2 11 15 1 X X X X
132 138 148 148 1L1 JACKET 11 14 2 X
2 AUT
1 2 5 6 WATER BREAKER AUX INTERNAL RM27 2 14 SP2
3 X
231 1 FLYBACK 27 COOLDOWN AUTO
HEATER C 231A CIRCUITRY 4 X STOP
1 16 30
10 4 240 VAC BATTERY CHARGER TERMINAL CHART 11 12
10 AWG 2 RM32 RM5 RM19 37 5 X
AWG
BATTERY CHARGER DESIGNATION 232 F4 6 X X X X
10 AWG C 232A
10A ASR MAN
7 X
A B SECOND CIRCUIT BREAKER 12
1 RM16 A B 8 X START
HC 38
139 139 10 AMP NON-UL 0 240 BREAKER AUX GRR
133 134 3 1 9 X
233 CTR
7 8 1L2 C 233B 3 2
3 4 5 AMP NON-UL L N 11 14 RM30 RM17 +G -H 10 X
F1
BREAKER AUX RM3 CTR 6
231 10A SLR CHART
C 231B ATR3
36 Page,
131 NOTE S
11 12 5 74
191 1 SYNCHRONIZING
232 99 VOLT LINE
7 30 RESISTOR TAP
C 232B TC6 TO LINE
AUTOMATIC FUEL TRANSFER SYSTEM 192 2 OUTPUT LOAD SPECIFICATIONS SETTING CHART
THIRD CIRCUIT BREAKER RM36 RM23 9
FOR GSC RELAY MODULE
1600 OHM
5 36 PSPB 64 24 OL BREAKER AUX F7 WH 208 USE E-D 1760 OHM
PR 193 8 75
132 207 207 207 206 206 205 204 233 10A RELAY MODULE RATING FOR RATING FOR A
131 RM9 RR 240 USE E-C 2400 OHM
3200 OHM
F22 PC C 233C TC3
RD TERMINAL NO. RESISTIVE INDUCTIVE B
1A 2A 9 6 95 96 11 14 21 BK 194 10 30
2 AMP A1 A2 LOADS LOADS 300 USE E-B 5600 OHM
1 1
33 BREAKER AUX
231 22 RD MPU 15 13, 14, 0-.45A, 24VDC *N/A 380 USE E-B 5600 OHM
C 231C GSC 2
C
640 OHM
11 12 14 SP2 15, 16, 10A, 24VDC 10A, 24VDC 400 USE E-B 5600 OHM
NOTE BF 17, 18,
232 416 USE E-A 7200 OHM
16 30 D
1760 OHM
C 232C ESTS 19, 21, 20,
70 480 USE E-A 7200 OHM
PSL ESPB 22, 24,
PC 3 42 11 1L1 1L2 12
RM8 RM24 23, 36, 10A, 24VDC 5A, 24VDC
207 203 203 203 131 RM35 T1 T2 T3 E
R 39 39 1L1 1L2 11 12 2 OR 110VAC 7.5A,110VAC
F6 CR RHLH
61 62 KWR A
10A RR B
49 1R1 1R2 CLR NOTE AB * DO NOT CONNECT INDUCTIVE LOADS TO
C 6 34 4
7 4 RM18 THESE TERMINALS
RM33 RM6 14 1R1 1R2 4
PC 1 40 PRL KWR F3
34 4 4 SMM 3 SRV SP2
202 131 47
SMR S1 MCS ENGINE INSTRUMENTATION
207 202 202 C 10A RM21
G
53 54 7 1 SCS 3 RHLH
4 SMM 3
NOTE N 48 SMR 1L3 1L4
C S2 17 30 2 3 2 3
NOTE U NOTE P 2 1
1L3 1L4
PC OL 17 17 30 30
T1,T3 38
132 208 209 209 RM B+ 6 NOTE AP
F21 FUEL TRANSFER PUMP 1 2R2 2R1
1 2 2 30
3/4 HP, 1Ø, 2 POLE RM28 46 45A 18 33 23 GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN NOTE AM 99 REMOTE
15 AMP 2R2 2R1 5 4 1+ 8 SPARE FAULT INPUT LED #1
P 115/110-230-208 45 46 45A 5 2 CUSTOM
PC OL 3 2 8 LIGHT
210 210 50/60 HZ NOTE U 9 SPARE FAULT INPUT LED #2
131 +G -H
8 GPM AUTOMATIC FUEL TRANSFER SYSTEM 1
3 4 4 NOTE AG
T2,T4 9.2/11.2 FLA FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK RM28 6 10 SPARE FAULT INPUT LED #3
30 30 38 FP FP C
PR BTR 1
16 11 SPARE FAULT INPUT LED #4
5 71
7 4 4 PEE SV SV A FUEL RD 163
PEEC 1 1
NOTE G 108 2 11
B A RM34 RM7 RM22 2 14 GROUND FAULT OUTPUTS
AR H2 X2 6 6 6 15 14
122 F5 C 10
118
A1 CAM
T0 T1 T2 T3 7 4 H21
10A GFR
LFLS NOTE BH 18
9
120 70 NOTE AT
A2 11
EF2 COMMON ALARM SHUTDOWN 5 6 R8 16
R8 8
L LOW FUEL LEVEL ALARM REMOTE
NOTE X NOTE BQ OUTPUTS 3 HORN INPUT 1
GNDFCT EF1 T2 T12 H1 T2 X1 A B 17 NFPA 99
K J1-2 92 ALR 35 7 99
GNDFR F12 11 30 1+ 16 LIGHT
-7 21
6
PR1
109 10
7 1+ 19 4 HORN INPUT 2
T1 H2 X2 75 NOTE AL R7 R7 5 NOTE BG
32 a 3
GEN WINDING OVERTEMP SHUTDOWN OUTPUTS 90
SH 20 5 6 7 8 9 10 11
5 H22 TC 2 DATA
T2 SHUNT TRIP CB 24
NOTE AM 14 13 12 11 10 9 8
32 a 4
9 T3 T13 H1 T3 X1 J1-3 SH 76 R6 22 12 TEST
T3 93 GEN BEARING OVERTEMP SHUTDOWN R6 ELECTRONIC CONTROL
F13 12 TC OUTPUTS
SHUNT TRIP CB 23 GROUP
110
PR1
32 a 13 SILENCE
14 27 7 6 5 4 3 2 1
8 38 H2 X2 SH 30
TO TO 101 101 TC 14 HORN -7
SHUNT TRIP CB 25 12 1 4 3 2
NOTE Y R5 R5
H23 5 SPARE FAULT INPUT LED #7 OUTPUTS
26
50 12 4
30
20 3
CT 1 51 B 12 TEST
51 1 51 4 5 151 51 T4 62 62T 28
H1 J1-4 94 SENSOR V- 31 R4 R4
4 2 8 SPARE FAULT INPUT LED #1
68 OUTPUTS 99
BK BR A 13 SILENCE 29 1+
PR1
B OUTPUTS 68
62P LFSR 35 13 SILENCE
86 6 SPARE FAULT INPUT LED #8
6
NOTE J DC CONN 1 9 39 69 30
PU 8 C 6 14 HORN
BK 18 -7
18
ONLY FOR VR3F COOLANT LOSS 13 R1 37
LOW FUEL LEVEL SHUTDOWN R1
9 A OUTPUTS
67L COOLANT 38
D2
53 ECLS RELAY
53 8 9 153 53 T6 J1-6 96 19 LOSS
DROOP 100 H1 OIL TEMP 14 7 B DRIVER
1 OHMS 6 62L LFLS 17 17
CT OHMS 40
D1 BK BR 72 72 2 MODULE
PR1
LFSR RDM
33 OHMS 50 50 50 11 C 8 7 A B 1 NOTE AU
J1-7 97 NOTE BJ
16 19 NOTE BR
BK PU REMOTE
12 A 3 HORN INPUT 1
T2 T3 67 67O OIL 99 NFPA 110
T1 ATB EOTS 1+ 16 LIGHT
U V W TEMP
10 B
62 62O
NOTE BG 4 HORN INPUT 2
90
VOLTAGE REGULATOR 7 7 2 DATA
122 RDM RDM
NOTE D 30
T4 T5 T6 VAR
5A 124 12 TEST
J 82 82 1
A NOTE AA
VOLTAGE ADJUST
2 13 SILENCE
6A 80 80 POTENTIOMETER 120 19 19 30
S B D+ D+ D- D- D+
3 19 C DATA + 14 HORN -7
T7 T8 T9 RFI FILTER 20 20
3 D-
NOTE A
NOTE B
NOTE C
NOTE H D- D-
20 C DATA -
22 22 K PF/KVAR D+ D+
1 2 3 CCM
GENERATOR
REGULATOR
2 60
C ADJUST 4 99
1
RFI
SHIELD TO BE GROUNDED 49 11
GEN 122 1 36 36
AT CONTROL END ONLY F15 BATTERY
PHASE ROTATION 1-2-3
PM GENERATOR L5
122 + - CHARGER
F51 NOTE Z NON-UL
2 AMP S
124
F52
LS2
S N 2 AMP NOTE BS
LS1
13 PMG 120
F50
M
2 AMP 120
AFCR AUXILIARY FUEL CONTROL RELAY ENFR ENGINE FAILURE RELAY OUVR OVER/UNDER VOLTAGE RELAY
SYMBOLS NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER AFTS AUTOMATIC FUEL TRANSFER SYSTEM EOPS
EOTS
ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR PC PUMP CONTACTOR
OPERATION, REMOVE FOR 50HZ OPERATION. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER ALM ALARM MODULE
MARSHALLING BOX DC SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE ALR ALARM RELAY
ESDR ENGINE SHUTDOWN RELAY PCB PRINTED CIRCUIT BOARD
STANDARD WIRING RESISTOR NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER ESPB EMERGENCY STOP PUSH BUTTON PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL
TERMINAL SUPPLIED WITH 10 AMP BATTERY CHARGER.
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) ALT ALTERNATOR ESTS EMERGENCY STOP SWITCH ON ENCLOSURE PEECR PEEC RELAY
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
MARSHALLING BOX AC NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. ASR AIR SHUT-OFF RELAY PL PANEL ILLUMINATION LIGHT
CUSTOMER WIRING TEMPERATURE SWITCH BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. F FUSE
TERMINAL NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. ATB AC TRANSFORMER BOX PLS PANEL LIGHT SWITCH
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL FCR FUEL CONTROL RELAY
GSC 40 WAY DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER ATR ALTERNATOR TEMPERATURE RELAY FCS FUEL CONTROL SOLENOID POT POTENTIOMETER
PACKAGE OPTIONS LIQUID LEVEL SWITCH PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. FCTM FUEL CONTROL TIMER MODULE PR PUMP RELAY
HARNESS CONNECTOR NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT AUX AUXILIARY TERMINAL STRIP
SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF FPT FUEL PUMP TIMER PRL PUMP RUN LIGHT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
GSC RELAY MODULE 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" BATT BATTERY FS FUEL SOLENOID PRPB PUMP RUN PUSHBUTTON
ALTERNATIVE WIRING LAMP NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION. FSOS FUEL SHUT-OFF SOLENOID
TERMINAL FLASHING LAMP. POSITION IN ORDER TO LIMIT BATTERY DRAIN. BC BATTERY CHARGER PS PINION SOLENOID
NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR FTSPR FUEL TRANSFER SYSTEM PUMP RELAY PSL PUMP STOP LIGHT
BREAKDOWN DIODE CONTROL PANEL NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL BCF BATTERY CHARGER FAILURE SWITCH
NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS PSPB PUMP STOP PUSHBUTTON
SHIELDED WIRE DESIGNATION FOR SPECIFIC GOVERNORS BTR BEARING TEMPERATURE RELAY GFR GENSET FAULT RELAY
(BI-DIRECTIONAL) TERMINAL SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. PWM PULSE WIDTH MODULATED
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. (RATED FOR 4mA, 12 VDC OPERATION) NOTE BF: SEE GSC RELAY RATING CHART. GNDFCT GROUND FAULT CT
ENGINE MOUNTED ENGINE 24 WAY NOT USED WITH FUEL FIRED JACKET WATER HEATER. NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS CAM CUSTOM ALARM MODULE RAN REMOTE ANNUNCIATOR
DIODE 19 GNDFR GROUND FAULT RELAY RDM RELAY DRIVER MODULE
COMPONENT CONNECTOR NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE CB CIRCUIT BREAKER GOV GOVERNOR RFI RADIATED FREQUENCY IMMUNITY
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG. CCM CUSTOMER COMMUNICATION MODULE GRR GENERATOR RUN RELAY RHLH RIGHT HAND/LEFT HAND SWITCH
RELAY CONTACT PANEL 70 WAY NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
FUSE 23 TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. CIM CUSTOMER INTERFACE MODULE GS GOVERNOR SWITCH RR RUN RELAY
(NORMALLY OPEN) CONNECTOR OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. CR CRANK RELAY GSC GENERATOR SET CONTROL SASV START AID SOLENOID VALVE
RELAY CONTACT DC CONNECTOR NO. 1 NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM. NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
EMERGENCY SWITCH 6 NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH CSFS CURRENT SCR0LL FUEL SYSTEM GSM GOVERNOR SYNCHRONIZING MOTOR SATS START AID TEMPERATURE SWITCH
(NORMALLY CLOSED) (BLACK) NOTE Q: COMPONENTS INSTALLED WITH ENERGISE TO RUN FUEL SYSTEM. NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. SAS START AID SWITCH
PF/KVAR CONTROL. CT CURRENT TRANSFORMER
NOTE R: COMPONENTS INSTALLED WITH ENERGISE TO STOP FUEL SYSTEM. NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. HC HEATER CONTACTOR SCS SCROLL SWITCH
GENERATOR FRAME DC CONNECTOR NO. 2 NOTE AK: OPTIONAL AUXILIARY CIRCUIT BREAKER CONTACT RATED FOR NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE CTR CRANK TERMINATION RELAY SEC SECOND
7
RELAY COIL NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. THE LOCAL ALARM MODULE. SHTC CIRCUIT BREAKER SHUNT TRIP COIL
(CHASSIS) GROUND (GREY) 6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; IC REMOTE START/STOP INITIATE CONTACT
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR. D DIODE SL SYNCHRONIZING LIGHT
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
AC CONNECTOR FROM NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. DVR DIGITAL VOLTAGE REGULATOR KWR KILOWATT RELAY SLR SYNCHRONIZING LIGHT RESISTOR
EARTH GROUND CIRCUIT BREAKER 7 NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
GEN (GREEN) JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION. ALARM OVERTEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER,160°C FOR SM STARTING MOTOR
STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135°C FOR PRIME NOTE BN: "PUMP OFF" 90% INCREASING ECLS ENGINE COOLANT LOSS SENSOR L LOAD LEADS SMMS STARTING MOTOR MAGNETIC SWITCH
MARSHALLING BOX 40 NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE BP: "PUMP ON" 50% DECREASING
SOLENOID ATB TERMINAL 36
NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. POWER,165°C FOR STANDBY POWER. ECS ENGINE CONTROL SWITCH LFLS LOW FUEL LEVEL SWITCH SMR STARTING MOTOR RELAY
WAY DC CONNECTOR NOTE BQ: "LOW FUEL ALARM" 40% DECREASING
UL BATTERY CHARGERS WIRED 120 VAC. NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY ECTS ENGINE COOLANT TEMPERATURE SENSOR SP SPEED ADJUST POTENTIOMETER
COOLANT TEMP ENGINE NOTE BR: "CRITICAL LOW" 5% DECREASING MAN MANUAL
11
MARSHALLING BOX 40 C
MARSHALLING BOX C NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. ALARM OVERTEMPERATURE FACTORY SET TO 70°C. EFCR EMERGENCY FUEL CONTROL RELAY SS SYNCHRONIZING SWITCH
CONNECTOR (ECTS) NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS. MCS MODE CLEAR SWITCH
WAY AC CONNECTOR CUSTOMER AC TERM. NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90°C.
EFR ENGINE FAILURE RELAY MPU MAGNETIC SPEED PICKUP T GENERATOR LINE LEADS
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
2
SASV 2 WAY MAGNETIC PICK-UP B
OIL PRESSURE ENGINE INSTALLED ON PACKAGE. EG ELECTRONIC GOVERNOR (SPEED SENSING) MV MOTOR VALVE/SOLENOID VALVE TSC TRANSFER SWITCH POSITION INDICATING CONTACT
2
CONNECTOR ENGINE CONNECTOR CONNECTOR (EOPS) NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. EGA ELECTRONIC GOVERNOR ACTUATOR TX TRANSFORMER
NC NORMALLY CLOSED
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. EGR ELECTRONIC GOVERNOR RELAY VAR VOLTAGE ADJUST RHEOSTAT
SATS 2 WAY CAT MONITORING SYSTEM A
COOLANT LOSS ENGINE NIAR NOT IN AUTO RELAY
1 2 NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. ELS ENCLOSURE LIGHT SWITCH NO NORMALLY OPEN VR VOLTAGE REGULATOR
CONNECTOR 40 WAY CONNECTOR CONNECTOR (ECLS)
EMSR EMERGENCY STOP RELAY
C
MARSHALLING BOX OIL TEMP ENGINE
C
CUSTOMER DC TERM. CONNECTOR (EOTS)
NOTES ABBREVIATIONS
THIS SCHEMATIC IS FOR THE 3412C EMCP II+ FOR PEEC ENGINES.
VOLUME 1 of 2: AC/DC PANEL GROUP AND SCHEMATIC
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TOP COVER RENR2344-02
GND-REAR COVER January 2012
ATB
GND-CHASSIS STUD
1-TBD1-1DT
1-TBD1-1CT
GND-AC CONN-4
T2-AC CONN-5 F12 109-TBA1-109T
50-TBA1-GND5T
GND-70 WAY-68
50-AC CONN-10
50-AC CONN-11
50-AC CONN-12
101-70 WAY-14
109-70 WAY-10
110-70 WAY-12
131-70 WAY-70
136-70 WAY-38
137-70 WAY-66
202-70 WAY-40
203-70 WAY-42
206-70 WAY-64
207-70 WAY-36
157-70 WAY-23
159-70 WAY-51
T0-AC CONN-8
51-AC CONN-1
52-AC CONN-2
53-AC CONN-3
50-TBA1-50AT
108-70 WAY-8
206-PSPB-2A
207-PSPB-1A
SP2-TBD1-SP2BB
51-LSGOV-4
52-LSGOV-6
53-LSGOV-8
T0-TBC-H23
202-PRL-X1
131-PSL-X2
203-PSL-X1
50-TBC-50
T3-AC CONN-9 F13 110-TBA1-110T
136-CR-2
137-CR-8
157-SS-4
159-SS-6
108-F11
109-F12
110-F13
87-TBD1-87T
136-TBA1-136T
13-RM-15
86-CAM-6
88-TBD1-88T
43-SP-1
44-SP-2
42-SP-3
TBC
6 5 4 6 5 4 6 5 4
H21
3 2 1 3 2 1 3 2 1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
H22
50-TBA1-50BT 50 TBA1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
3 2 1 B A B A B A
51-AC CONN-1
9 8 7 9 8 7 9 8 7 OR 151-LSGOV-5 51
38-TBD1-38L
72-70 WAY-17
CATERPILLAR
211-PSPB-1B
OR 84-70 WAY-4
36-70 WAY-49
52-AC CONN-2
12-TBD1-12B
52
2-CR-A OR
2-GRR-B
2-LFSR-B OR 2-GRR-B
2-TBD1-2AB
2-LFSR-B OR
2-CR-B
OR 152-LSGOV-7
89-TBD1-89T
30-TBD1-30DB
30-LFSR-7
30-LFSR-9
3-TBD1-3BB
137-TBA1-137T
-B S D +B
53-AC CONN-3
GND5
GND6
53
131
101
108
109
110
136
137
51
202
T0
203
206
207
157
159
50
50
50
52
53
OR 153-LSGOV-9
80
82
NOTE D
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
L L
30-TBD1-30CT
S-SPD-PEEC-8
D-SPD-PEEC-37
10-PLS-3
108-SLR1
110-SLR2
3412C EMCP II+ For PEEC Engines
30-PWM-B- OR 30-LSGOV-16
GND3-CHASSIS STUD
CHASSIS STUD
HC1-EMSII CONN-3
BO-EMSII CONN-27
MT-EMSII CONN-28
GND4-DOOR STUD
FP-EMSII CONN-38
EL-EMSII CONN-10
SV-EMSII CONN24
ER-EMSII CONN-8
2-EMSII CONN-31
2-EMSII CONN-12
2-EMSII CONN-16
2-EMSII CONN-22
45A-DC CONN1-5
23A-DC CONN2-9
23A-DC CONN2-5
19-DC CONN1-11
62-DC CONN1-10
67-DC CONN1-12
Electrical System
GND4-GSC-GND
2-EMSII CONN-2
2-EMSII CONN-6
GND-70 WAY-47
2-DC CONN2-11
2-DC CONN2-12
45-DC CONN1-4
10-DC CONN2-8
18-DC CONN1-8
30-DC CONN2-4
59-DC CONN2-3
62-DC CONN1-7
67-DC CONN1-9
D(+)-70 WAY-19
SP1-70 WAY-60
SP2-70 WAY-61
SP3-70 WAY-62
SP4-70 WAY-63
2-TBD1-GND1T
D(-)-70 WAY-20
1-DC CONN2-1
1-DC CONN2-2
3-DC CONN2-7
4-DC CONN2-6
10-70 WAY-45
30-70 WAY-16
57-70 WAY-30
99-70 WAY-35
87-70 WAY-57
88-70 WAY-58
89-70 WAY-59
46-ESPB-2R1
45-ESPB-2R2
34-ESPB-1R2
MPU-SHIELD
11-ESPB-1L2
17-ESPB-1L3
30-ESPB-1L4
39-ESPB-1L1
MT(-)-AIMT-2
2-70 WAY-15
5-70 WAY-48
63-70 WAY-6
90-70 WAY-5
VAR-SHIELD
D(+)-GSC-19
SP1-GSC-23
SP2-GSC-24
SP3-GSC-25
SP4-GSC-29
2-TBD1-2DT
D(-)-GSC-20
SP2-LFSR-4
3-70 WAY-3
6-70 WAY-2
17-GSC-38
18-GSC-13
19-GSC-14
57-GSC-33
62-GSC-31
63-GSC-36
90-GSC-35
30-LFSR-7
87-GRR-4
88-GRR-1
89-GRR-7
15-GSC-8
16-GSC-7
67-GSC-9
21-GSC-1
22-GSC-2
10-RM-39
30-RM-28
38-RM-16
39-RM-24
30-ECS-1
57-ECS-4
80-VAR-3
82-VAR-1
37-RM-19
59-SAS-2
10-PLS-3
1-RM-30
1-RM-36
2-RM-27
6-RM-22
12-CR-A
99-RM-9
1-ECS-6
5-ECS-9
2-SCS-2
1-F15-T
1-F23-T
2-PL2-1
2-PL1-1
1-RM-2
2-CR-B
5-RM-1
3-CR-9
GND-REAR COVER
GND-TBA1-GND6B
TGC1-UP
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
PTL1-UP
TBD1
CHASSIS STUD DJN1-UP
9EP1-UP
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
TFT1-UP
GND-BODY STUD
GND-TBD1-GND3T
BCW1-UP
GND1
MOT1
LRY1-UP
GND2
HC1
GND3
GND4
BO
MT
MOT2
SP1A
ER
SP1
14A
11
FP
SP2
SP2
SP3
SP4
D+
10
10
70B
EL
12
15
16
17
18
19
SV
SV
SV
SV
23A
45A
21
30
30
30
30
46
45
34
37
38
39
57
57
59
62
62
63
80
90
22
82
87
88
89
67
67
99
D-
1
1
1
1
2
2
2
2
5
5
3
3
4
2
2
2
2
2
RTY1-UP
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 4BZ1-UP
1A-TBD1-5AL
2A-TBD1-2EL
1A-TBD1-1DL
45A-TBD1-45AL
45A-TBD11-46L
3-SAS-1
34A-TBD1-34L
34A-TBD1-4L
10-EMSII CONN-1
11A-TBD1-12L
11A-TBD1-11L
15-EOPS-C
16-ECTS-C
30-TBD1-GND2L
38-GRR-A
62-EOPS-B
62-ECTS-B
67-EOPS-A
67-ECTS-A
90-ALM-2
21-MPU-1
30-TBD1-30DL
22-MPU-2
82-VR3F-7
OR 82-DVR-7
80-VR3F-6
OR 80-DVR-45
2A-TBD1-2DL
BO(-)-AIP-B
ER(-)-REMT-B
EL(-)-LEMT-B
FP(-)-FPS-B
BO(+)-AIP-A
ER(+)-REMT-A
EL(+)-LEMT-A
FP(+)-FPS-A
BO-AIP-C
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
FP-FPS-C
BODY STUD
GND-CHASSIS STUD
110-TBA1-110B
109-TBA1-109B
108-TBA1-108B
101-TBA1-101B
OR 84-PRPB-3
207-TBA1-207B
203-TBA1-203B
57-TBD1-57BB
D(+)-TBD1-D(+)B
RDM-GSC-30
63-TBD1-63B
90-TBD1-90B
81-PRPB-4
3-TBD1-3AT
D(-)-TBD1-D(-)B
157-TBA1-157B
30-TBD1-30AT
23A-TBD1-23AT
6-TBD1-6B
2-TBD1-2BT
67-TBD1-67AB
62-TBD1-62AB
50-TBA1-50CB
71-CAM-9
67-TBD1-67AT
62-TBD1-62AT
10-TBD1-10BT
50-TBA1-50BB
50-TBA1-50AB
84-F23-B
74-CAM-8
18-TBD1-18B
T0-TBA1-T0T
72-LFSR-A
2-TBD1-2BB
2-TBD1-2AT
3-TBD1-3BT
19-TBD-19B
20-RM-14
T3-F13
T1-F11
57 58 59 60 61 62 63 64 65 66 67 68 69 70
41-RM 13
41-RM 13
45-TBD1-45T
45A-TBD1-45AT
1-TBD1-1AT
1-TBD1-1AB
59-TBD1-59B
30-TBD1-30AB
23A-TBD1-23AB
4-TBD1-4B
51-TBC-51
OR 51-TBA1-51B
52-TBC-52
OR 52-TBA1-52B
53-TBC-53
OR 53-TBA1-53B
GND-TBA1-GND5B
T2-F12
159-TBA1-159B
99-TBD1-99B
136-TBA1-136B
61-GSC-34
SP2-TBD1-SP2AB
202-TBA1-202B
SP3-TBD1-SP3B
GND-TBA1-GND6T
SP4-TBD1-SP4B
SP1-TBD1-SP1B
206-TBA1-206B
131-TBA1-131B
89-TBD1-89B
87-TBD1-87B
137-TBA1-137B
88-TBD1-88B
NOTE D
GND-TBD1-GND1B
10-TBD1-10AB
5-TBD1-5AT
36-F15-B
Failure Mode Identifiers (FMI)¹
CONTROL PANEL- INTERNAL FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
RENR2344-02 VOL 2
4 Voltage below normal or shorted low.
S-SPD-PEEC-8
30-TBD1-30CT
5-TBD1-5BT
30-TBD1-30BT
39 29 19 9
5-ECS-10
11-TBD1-11B
10-TBD1-10AT
14-RM-18
5-ECS-9
39-TBD1-39T
9 Abnormal update.
10-PLS-3
FP-TBD1-FPT
1-TBD1-1BB
1-TBD1-1BT
42-SP-3
44-SP-2
43-SP-1
17-TBD1-17T
34-TBD1-34B
30-TBD1-30CB
57-TBD1-57AT
18
-
38 28 8
10-ALM-1
ER-TBD1-ERT
1-TBD1-1DB
1-TBD1-1CB
5-TBD1-5BB
37 27 17 7
55-GSC-39
24 37 F8 10-CAM-1
SERIAL NO.
MODULE
26 39 F10 12
LOAD SHARING MODULE
Component Identifiers (CID)¹
LOAD
2-TBD1-2CB 27 13 CLR-MCS-4 MCS DROOP GAIN
0 10 0 10
30-TBD1-30BB 2-RHLH-2 5 2 2-MCS-5
RM
20-DC CONN2-10
41-DC CONN1-1
41-DC CONN1-2
OR 44-LSGOV-27
OR 43-LSGOV-28
NOTE C
3 SRV-CAT MONITORING
10-TBD1-10BB
43-PWM-3
10-PWM-B+
2 2-MCS-2
80-TBD1-80B
82-TBD1-82B
157-TBA1-157T
110-TBA1-110L
108-TBA1-108L
1
GND
168 Electrical System Voltage
175 Temperature Sensor (Engine Oil)
21-TBD1-21B
22-TBD1-22B
122-TBA2-122U
124-TBA2-124U
120-TBA2-120U
232-TBC-232AT
233-TBC-233AT
94-ATB J1-4
95-ATB J1-5
96-ATB J1-6
51-TBA1-51T
3
52-TBA1-52T
53-TBA1-53T
151-TBC-51
152-TBC-52
153-TBC-53
VAR
190 Speed Sensor (Engine)
SP 3
2
1
PLS 3
2
1
2 248 CAT Data Link
6 5 4 NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
SS INSULATION WIRE UNLESS OTHERWISE INDICATED. 268 EMCP Electronic Control (Generator Set)
9-PL1-2
9-PL2-2
3 2 1
10 = 10 AWG
269 Sensor Power Supply
1 2 3 4 5 6
160
15-TBD1-15T 91-ATB J1-1 SL2 = COMPONENT LOCATED ON ENGINE OR BASE 333 Alarm Module Control
7 8 9 10 11 12
A
A
16-TBD1-16T 93-ATB J1-3 = COMPONENT LOCATED IN MARSHALLING BOX 334 Spare Output
20 Page,
2 1
67-TBD1-67BB 92-ATB J1-2
B
B
161
13 14 15 97-ATB J1-7 NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY 336 Switch (Engine Control)
16 17 18
SLR1
162
18-TBD1-18T
C
D(-)-TBD1-D(-)T NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT
D(+)-TBD1-D(+)T 19 20 21 22 SL1 RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE 442 Generator Fault Relay
E
E
163
206-TBA1-206T
131-TBA1-131T
29 30 31
81-70 WAY-18
131-PRL-X2
59-TBD1-59T
84-PSPB-2B
131-PSL-X2
84-PRPB-3
211-F23-B
1
1B NC 2B IS THE SIXTH BLOCK B 500 EMCP Electronic Control (Generator Set)
300 USE E-B 5600 OHM
PSPB PRPB DEVICE TERMINAL NUMBER (IF REQUIRED) 380 USE E-B 5600 OHM 566 Unexpected Shutdown
TERMINAL CONNECTION POINT C
640 OHM
DEVICE ABBREVIATION T=TOP 400 USE E-B 5600 OHM 590 Engine Electronic Control Module
WIRE NO. B=BOTTOM 416 USE E-A 7200 OHM
D 770 Customer Communication Module Data Link
1760 OHM
L=LOWER
480 USE E-A 7200 OHM
PL1 PL2 859 Kilowatt Level Output
2 2 - TBD1 - 2 F T
2-TBD1-2DB
1 2
9-PLS-2 2-TBD1-2CT
1 2
9-PLS-2
E ¹ The CID is a diagnostic code that indicates which component is faulty.
14
14
OR 2-BTR-H
OR 3-BTR-G
10-LFLS-8
30-LFLS-6
30-FRBS-2
72-LFLS-7
81-LFLS-4
81-LFLS-1
84-LFLS-3
83-LFLS-2
10
2-ATR1-H
3-ATR1-G
14
10
85-MV-2
2-MV-1
77-FRBS-1
209-PUMP-T1/T3
210-PUMP-T2/T4
120-TBA2-120T
122-TBA2-122T
124-TBA2-124T
120-LSGOV-3 @
122-LSGOV-1 @
124-LSGOV-2 @
139-JWH-IL2
148-JWH-IL1
140-SPH-H1
142-SPH-H4
GND-PUMP-GND
64-TBD2-64B
85-TBD2-85B
81-TBD2-81T
140-BC-L
49-TBC-49T
205-OL-95
131-BC-N
65-TBD2-65B
47-TBC-47T
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED. GND B T
U U U U U U U U U U U 10 = 10 AWG 2-OUVR-13 2-TBD2-2AT
L 2 B T
14 = 14 AWG
U
6 5 4 6 5 4 6 5 4 = COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
3 B T 3-TBD2-3B
3-TBC-233AT
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF 6-TBD2-6B
3 2 1 3 2 1 3 2 1 BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT 6 B T
6-ALR-A
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
10-OUVR-12 L 10 B T 10-TBD2-10B
SP1
GND
SP2
SP3
SP4
70B
81
10
71
83
85
64
65
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR U U U U U U U U U
30
30
36
72
74
84
2
2
2
3
6
5
UNLESS AND RFI FILTER IS PROVIDED.
F50 F51 F52 30 B T
30-TBD2-30AB
66
77
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
KWR ALR PR NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR. 31 B T
31-DC CONN-29
GND1
GND2
101
108
109
110
117
131
131
136
137
157
158
159
178
202
203
206
207
132
132
133
133
139
148
GND
GND
140
142
209
210
EF1
EF2
120
122
124
57-DC CONN-30
N
(IF REQUIRED)
57 B T
B B B B B B B B B B B B B B B B B B B B B B B B B WIRING EXAMPLE SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS 61 61-DC CONN-13
B A B A B A B B THE FIRST BLOCK, 'B' IS
B T 61-KWR-A
THE SECOND BLOCK,...,'F' 63-DC CONN-6
IS THE SIXTH BLOCK 63 B T
9 8 7 9 8 7 9 8 7
83-TBD2-83T
5-TBD2-5T
61-TBC-61B
6-TBC-6B
2-TBD2-2CT
2-TBD2-2AB
DEVICE TERMINAL NUMBER (IF REQUIRED) 87-DC CONN-31
TERMINAL CONNECTION POINT 87 B T
DEVICE ABBREVIATION T=TOP
B=BOTTOM B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B 88-DC CONN-32
48-TBC-48T
WIRE NO. 88
84-TBD2-84T
66-TBD2-66B
84-PR-7
84-PR-8
B T
TBD2
206-TBA2-206T
U=UPPER
T T T T T T T T T T T T T T T T T T T T T T T T T 89-DC CONN-33
2 2 - TBD1 - 2 F T 89 B T
T T 90-DC CONN-5
90 B T
120-VR3F-20 OR 120-DVR-20
122-VR3F-22 OR 122-DVR-22
124-VR3F-24 OR 124-DVR-24
91-DC CONN-39
91 B T
TBA2 96-DC CONN-8
133-F18-T
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T 96
132-TBC-132B
10 133-TBC-133B
B T
2-TBC-2T
2-PR-B
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
71-BTR-5
71-DC CONN-16
72-DC CONN-17
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
84-PR-7
84-DC CONN-10
SP1-DC CONN-4
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
SP3-DC CONN-24
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
70B-OUVR-11
70B-DC CONN-36
85-PR-5
64-ALR-4
65-ALR-1
83-PR-A
10 139-HC-8
10 148-HC-6
132-MCB1-1
10 133-MCB1-3
10 GND-TBC-GNDB
66-ALR-7
97-DC CONN-18
97 B T
AC CHASSIS STUD 98-DC CONN-28
98 B T
DC CHASSIS STUD 99-DC CONN-38
99 B T
10
D(+)-DC CONN-19
101-AC CONN-38
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
131-PC-3
131-AC CONN-33
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
158-AC CONN-13
159-F33-B
159-AC CONN-15
N-AC CONN-36
178-AC CONN-29
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
132-F16-T
132-F21-T
140-BC-L
140-HC-2
142-BC-N
142-HC-4
209-OL-2
210-OL-4
EF1-GNDFR-K
EF2-GNDFR-L
120-F50-T
120-GNDFR-A2
122-F51-T
124-F52-T
122-AR-A
D+ B T
DC TERMS
10
D- D(-)-DC CONN-20
GND-AC CONN-21
B T
47 B T 47-KWR-1
48 B T 48-KWR-7
122-AR-A
178-TBA2-178B 137-TBA2-137B 231B B T
120-TBA2-120B
131-TBA2-131AT
39 29 19 9 91-TBC-91T 39 29 19 9 81-TBD2-81B
30-TBD2-30BT
110-TBA2-110T
108-TBA2-108T
109-TBA2-109T
73-CAM-10 @
98-TBC-98T 97-TBC-97T 232B B T
118-AR-7
120-AR-B
204-OL-96
131-PC-A2
101-TBA2-101B 38 28 18 8 109-TBA2-109B 99-TBC-99T 38 28 18 8 96-TBC-96T
131-PC-3
233B B T
208-F21-B
136-TBA2-136B 72-TBD2-72B
207-PC-61
37 27 17 7 74-TBD2-74B 37 27 17 7 6 5 4 231C B T
3-TBD2-3AU
2-TBD2-2AU
RDM-TBC-RDMT
DROOP BOARD
3-ATR2-G
2-ATR2-H
3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H
232C B T
N-TBA2-NB 36 26 16 6 108-TBA2-108B 70B-TBD2-70BB 36 26 16 6 63-TBC-63T 3 2 1
233C B T
276-DVR-44
A1 A2 T/R 11 12 14
275-DVR-45
PCB A1 A2
71-TBD2-71B 1 2 3 4 5 6 7 8
159-TBA2-159B 13 5 13
D2 D1
30-TBD2-30AT GNDFR
AR
207-F22-B
207-PC-53
35 25 15 5 207-TBA2-207B 2-TBD2-2BB 35 25 15 5 90-TBC-90T 53 61
A B C D E F G H I J K L M N O P Q R S A B C D E F G H I J K L M N O P Q R S 206-TBA2-206B 117-TBA2-117B SP3-TBD2-SP3B SP2-TBD2-SP2B
OUVR PC
2 34 24 14 4 SP4-TBD2-SP4B 34 24 14 4 SP1-TBD2-SP1B 54 62
3 1
158-TBA2-158B 61-TBC-61T
14
203-TBA2-203T
adjust adjust
6A-VR3F-6
5A-VR3F-5
33 23 13 203-TBA2-203B 33 23 13 3-TBD2-3T
131-TBA2-131AB 3 89-TBC-89T 3
set point set point PF/KVAR 10-TBD2-10T 9 10 11 12 13 14 15 16 M+ M- (K) (L) T/R 21 22 24
ATR1 ATR2 5-TBD2-5B
B A
202-TBA2-202T
read read 32 22 12 2 88-TBC-88T 32 22 12 2
OL
EF1-TBA2-EF1B
EF2-TBA2-EF2B
6-TBD2-6T
122-TBA2-122B
9 8 7
122-AR-4
120-GNDFR-A2
31 21 11 1 202-TBA2-202B 87-TBC-87T 31 21 11 1
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
10-TBC-10L
2-TBC-2L
SP4-OUVR-10
70B-OUVR-11
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19
118-GNDFR-A1
98 97 95 96
GND-AC CHASSIS STUD 157-TBA2-157B 54-TBC-54T
2 4 6
204-PC-A1
36-TBD2-36B
132 132-TBA2-132BT 10
GND-DC CHASSIS STUD
AC TERMS
171-TC4-WH
172-TC4-RD
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
30-ATR1-7
30-ATR1-16
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
181-TC5-WH
182-TC5-RD
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
30-ATR2-7
30-ATR2-16
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
209-TBA2-209B
210-TBA2-210B
131-TBA2-131BT
205-PR-6
131
133-TBA2-133BT 10
133
GND-TBA2-GNDT 10
GND
GND
132-TBA2-132BB 10
133-TBA2-133BB 10
3-ATR2-G
2-ATR2-H
3-BTR-G
2-BTR-H
DVR
3-ATR3-G OR
2-ATR3-H OR
24-GEN
20-GEN
156
2-TBD2-2AU
B T
132-TBA2-132AT
133-TBA2-133AT
132-TBA2-132AB
131-TBA2-131BB
138-MCB1-2 10
3-TBD2-3U
137-TBA2-137T
5A-DROOP-D2 82-TBD1-82L
154-TBC-154T
156-TBC-156T
132-F17-T
132-F16-T
132-F22-T
132-F21-T
135-F17-B
141-F18-B
22 24 20
A B C D E F G H I J K L M N O P Q R S
RFI FILTER 82-TBD1-82L @
1 2 3 4 5 6 7 8 9 10
22 24 20 6A-DROOP-D1 276-PF/KVAR-1 A1 A2
A B C D E F G H I J K L M N O P Q R S 80-TBD1-80L @ VOLTAGE
114-5510
set point ATR3 3 40 41 42 43 5 6 7 44 45 F16 F17 F18
MERLIN GERIN
multi 9 F21 F22 F32 F33
adjust 120-F50-B
22-VR3F-22
24-VR3F-24
20-VR3F-20
read C60N
set point
(Dimensions: 39 inches x 24 inches)
20-GEN OR
BTR J1 20-RFI-20 MCB1
read 46 47 48 49 50 NOTE C 24-GEN OR
NOTE F
OFF OFF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 24-RFI-24
TBC
124-F52-B
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19
B+ B- 20 22 24 26 28 30 F1 F2 20 22 24 26 28 30 F1 F2
HC
2 4 6 8 139-TBA2-139B 10
10-TBD2-10U
2-TBD2-2BT
AC INPUT FIELD
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
26-GEN PM
28-GEN PM
30-GEN PM
+
20-GEN
22-GEN
24-GEN
2 4 36-TBD2-36T BC
191-TC6-WH
192-TC6-RD
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
30-ATR3-7
30-ATR3-16
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
-
2-TBD2-2CB
140-TBA2-140B
142-TBA2-142B
10 148-TBA2-148B
22-GEN OR 22-RFI-22 F1-GEN FIELD LEAD L
136-TBA2-136T
135-HC-1
141-HC-3
10 138-HC-5
10 134-HC-7
208-PC-1
207-PC-61
207-TBA2-207T
157-TBA2-157T
159-TBA2-159T
163-BT1-RD
164-BT1-WH
71-TBD2-71T
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
30-BTR-7
30-BTR-16
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-10
NOTE E 28-GEN PM
30-GEN PM
NOTE E
MARSHALLING BOX
MARSHALLING BOX DC CHASSIS MARSHALLING BOX AC CHASSIS CUSTOMER TERMINAL
BLOCK
20 Page,
THIS SCHEMATIC IS FOR THE 3412C EMCP II+ FOR PEEC ENGINES.
VOLUME 2 of 2: CONTROL PANEL & MARSHALLING BOX
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.