Professional Documents
Culture Documents
August 2001
GENERATOR
SET CONTROL ALARM MODULE OR
MANUAL SYNC MODULE
START AID SWITCH ENGINE MONITORING
PUMP RUN SYSTEM
PUMP STOP PANEL PUSHBUTTON
PANEL
PUSHBUTTON LIGHT
LIGHT
SCROLL SWITCH
WARNING
SCROLL
HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP
LOW
LOW OIL COOLANT
TEMP
PRESSURE CLEAR
LOW
EMERGENCY OIL
PRESSURE MODE
STOP
LOW
HIGH WATER FUEL DISPLAY
LEVEL
TEMP
SYSTEM
NOT IN PANEL
ENGINE AUTO LH
LIGHTS
OVERSPEED
LOW
BATTERY
VOLTAGE RH
OVERCRANK
LH/RH
SELECT
SPARE 1
SPARE 2
EMERGENCY
STOP
STOP
SPARE 3 R R OFF
RESET
FAULT
SHUTDOWN
AUT
COOLDOWN AUTO
FAULT ALARM STOP
ALARM PHASE ENGINE LAMP ALARM SERVICE SILENCE
EXIT
SELECT METER TEST CODES MODE
MAN
560-642 154-3045
9EP1-UP
BCW1-UP
4BZ1-UP
LOW FUEL
LEVEL SHUTDOWN RELAY
AC TRANSFORMER BOX
GENERATOR RUNNING RELAY
FUSE BLOCKS Volume 1: Electronic AC/DC Panel Group and Schematic
CRANK RELAY © 2001 Caterpillar Printed in U.S.A.
GOVERNOR
All Rights Reserved
F11
F12
0 10 0 10 0 10 0 10
6 5 4 6 5 4 6 5 4
F13 S
3 2 1 3 2 1 3 2 1
0 10 0 10
WOODWARD
2301A TBC
SPEED CONTROL
B A B A B A
H21 H21
9 8 7 9 8 7 9 8 7
H23 H23
50 50
50 50
51 51
52 52
53 53
80 80
KILOWATT
82 82
ALARM
RELAY
RELAY
FUSE
DC TERMINAL
PUMP AC TERMINAL BLOCKS
STRIP DC PANEL RELAY
AC TERMINAL
STRIP
STRIP AC PANEL
6 5 4 6 5 4 6 5 4 ARMING
3 2 1 3 2 1 3 2 1 GROUND FAULT
RELAY
RELAY
F50 F51 F52
DC TERMINAL
STRIP B A B A B A
WINDING OVER/UNDER
TEMPERATURE
9 8 7 9 8 7 9 8 7
VOLTAGE PUMP
KWR ALR PR
6 5 4
RELAYS
3 2 1
RELAY CONTACTOR
ATR ATR
GND5
GND6
GND2
GND1
MOT2
MOT1
GND3
GND4
SP1A
136
137
101
110
131
108
109
202
203
206
207
HC1
157
159
B A
SP1
SP2
SP3
SP4
60A
23A
14A
70B
23A
T0
50
50
50
BO
MT
ER
D+
SV
SV
SV
SV
FP
EL
34
37
38
39
57
57
59
62
62
62
63
67
67
67
99
22
82
87
88
89
D-
12
15
16
17
18
19
30
30
30
90
80
11
10
10
21
1
1
1
1
2
2
2
2
5
5
3
3
4
2
2
2
2
2
6
9 8 7
O/UVR AR GNDFR
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point set point PC
AC TERMINAL STRIP (TBA1)
MERLIN GERIN
C60N
70
83
85
77
5
BLOCKS
DC PANEL
ABCDEFGHIJ ABCDEFGHIJ
B adjust adjust
set point
read
set point
read CIRCUIT HEATER
12 567 12 567
BREAKER BC CONTACTOR
GND
2 BTR ATR
2
3 AC PANEL
DC CHASSIS 6
6
F50 F51 F52
BEARING
6 5 4 6 5 4 6 5 4
10
TEMPERATURE
3 2 1 3 2 1 3 2 1
30
31
6
3
5
2
4
1 BATTERY
54
RELAY
B A B A B A
CHARGER
9 8 7 9 8 7 9 8 7
KWR ALR PR 57 B
9 8
A
61 O/UVR AR GNDFR
ATR ATR
63
87 PC
CUSTOMER
ABCDEFGHIJ ABCDEFGHIJ MERLIN GERIN
multi 9
88
set point set point
PUMP
read read
89
KILOWATT RELAY FUSE
CONNECTOR 90 F16 F17 F18 MCB1 F21 F22 F32 F33 RELAY AC TERMINAL
91
HC
DC TERMINAL RELAY BLOCKS
STRIP
ABCDEFGHIJ ABCDEFGHIJ
96 STRIP
97
adjust adjust
set point set point
read read
98
12 567 12 567
BTR ATR 99
6 5 4 6 5 4 6 5 4
D+
BC
D- 3 2 1 3 2 1 3 2 1
AC DC
RDM
47
48
49
231A
232A
233A
DC TERMS
231B B A B A B A
232B
AC 40 PIN 233B
9 8 7 9 8 7 9 8 7
CONNECTOR 231C
232C
233C
AC TERMS
(TBD 2) (TBA 2)
RFI
GND
SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
REGULATOR
132 131 133 GNDGND
GND1
GND2
GND
EF1
EF2
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
140
142
209
210
120
122
124
GROUND
7W-9799
VIEW B-B
B
154 (TBA 2)
156 CHASSIS ONLY SHOWN
CUSTOMER MARSHALLING BOX
GROUND BAR (FRONT VIEW)
CUSTOMER TERMINAL STRIP
(TBC)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1600 OHM
C C C C 89 89 21 208 USE E-D 1760 OHM
C 37
5 74
LAMP 1 WH A
4 171 1 240 USE E-C 2400 OHM
3200 OHM
GND 132 131 133 7 30 B
ELS TC4 300 USE E-B 5600 OHM
1 2 RD 172 2
9 380 USE E-B 5600 OHM
WH 173 C
COMMON ALARM SHUTDOWN
640 OHM
10 AMP 8 75 400 USE E-B 5600 OHM
TC1
RD 174 416 USE E-A 7200 OHM
NOTE X 10 30
NOTE BM ALR LAMP 2 D
1760 OHM
64 480 USE E-A 7200 OHM
15
17 38 CR 66 19
7 4
132 136 136 136 137 137 131 14 SP2
F16 HC ALR E
2 8 A1 A2 65
2 AMP
16 30
7 1
66
LAMP 3
131 131
OFF/RESET
SEE CHART 232
CONTACTS
32 AMP NOTE W BELOW NOTE Z C 232A 15 OFF
MANUAL
HC
132 138 148 148 1L1 JACKET NOTE Q FCR1 FCR2 RESET
AUTO
STOP
SECOND CIRCUIT BREAKER
1 2 5 6 WATER 29 28 14 SP2
BREAKER AUX F14
27 FCS
HEATER 233 10A 30 87 30 87 1 X X X X
10 C 233B 16 30
240 VAC BATTERY CHARGER TERMINAL CHART 30
10 AWG 4 2 11 14 2 X
AWG NOTE R EFCR 27
AUT
28
BATTERY CHARGER DESIGNATION BREAKER AUX 2 3 X COOLDOWN
10 AWG 231 AUTO
C 231B CB3 10A 5 7 11 STOP
2 4 X
A B
11 12 5 X
HC
133 134 139 139 10 AMP NON-UL 0 240 232
INTERNAL RM27 2
2
3 1 1 FLYBACK 27 6 X X X X
1L2
C 232B CIRCUITRY 3 2
3 4 7 8 5 AMP NON-UL L N 1 +G -H 7 X MAN
I 131
BREAKER AUX
233
C
F4
10A ASR ATR3
6
9 X I
233C 5 74 10 X
11 14 RM16 A B 12 191
1 38 1
BREAKER AUX GRR TC6
7 30
231
AUTOMATIC FUEL TRANSFER SYSTEM C 231C CTR 192 2
RM30 RM17 9
11 12
5 36 PSPB 64 24 OL F1 WH
PR 193 8 75
204 131 232 RM3 CTR
132 207 207 207 206 206 205 C 232C 10A
F22 PC 99 1 NOTE S TC3
RD
OUTPUT LOAD SPECIFICATIONS
1A 2A 9 6 95 96 99 2 GS RD 194 10 30
2 AMP A1 A2 FOR GSC RELAY MODULE
33
15 RELAY MODULE RATING FOR RATING FOR
3 GSM
TERMINAL NO. RESISTIVE INDUCTIVE
RM23 4 14 SP2
RM36 8 BK LOADS LOADS
F7 5 16 30 13, 14, 0-.45A, 24VDC *N/A
KWR 10A RM9 RR
70 49 38 6 NOTE T
PSL C 15, 16, 10A, 24VDC 10A, 24VDC
PC 3 42 7 4 2
1 SR 17, 18,
207 203 203 203 131 T1 T2 T3
R KWR
47 7 RHLH 19, 21, 20,
61 62 C
YELLOW
FCTM NOTE AB
22, 24,
7 1 A B 29B CLR
GSC 29A EFCR OUT 23, 36, 10A, 24VDC 5A, 24VDC
48 BLACK 2
PRL GND SRV SP2 OR 110VAC 7.5A,110VAC
PC 1 40 C 29A RED
202 131
NOTE BF TRIG MAX ON TIME MCS ENGINE INSTRUMENTATION
207 202 202 * DO NOT CONNECT INDUCTIVE LOADS TO
G NOTE R 70 SECS THESE TERMINALS
53 54 SCS 3 RHLH
NOTE N
2 3 2 3
ESPB 2 1
H 132 208
PC
209
OL
209
T1,T3 RM35 RM8 RM24
ESTS
6
H
FUEL TRANSFER PUMP 39 39 1L1 1L2 11 12 2 NOTE AP
F21 F6 CR
1 2 2 11 1L1 1L2 12 30
15 AMP 3/4 HP, 1Ø, 2 POLE 10A RR A B 18 33 23 GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN NOTE AM 99 REMOTE
4 1+ 8 SPARE FAULT INPUT LED #1
P 115/110-230-208 6 5 2 CUSTOM
PC OL RM6 RM18 3 2 8 LIGHT
50/60 HZ RM33 14 1R1 1R2 4
131 210 210
8 GPM AUTOMATIC FUEL TRANSFER SYSTEM 1 F3
34 4 4 SMM 3 1R1 1R2
+G -H 9 SPARE FAULT INPUT LED #2
3 4 4 NOTE AG S1 34 4
T2,T4 9.2/11.2 FLA FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK 10A SMR RM21 6 10 SPARE FAULT INPUT LED #3
38 FP FP C
PR BTR 16 1
4 SMM 3 5 11 SPARE FAULT INPUT LED #4
SMR FUEL 71
7 4 SV SV A
7 32 a 1+ 19 4 HORN INPUT 2
T1 H2 X2 SH 75 NOTE AL R7 R7 5 NOTE BG
3
TC GEN WINDING OVERTEMP SHUTDOWN OUTPUTS
20 8
90
SHUNT TRIP CB 5 6 7 9 10 11
5 2 DATA
T2 32 a 24
SH NOTE AM 14 13 12 11 10 9 8
T3 T13 TC 4
9 H1 T3 X1 J1-3 SHUNT TRIP CB 76 R6 22 12 TEST
T3 93 GEN BEARING OVERTEMP SHUTDOWN R6 ELECTRONIC CONTROL
F13 12 OUTPUTS
32 a 23 GROUP
110 SH 13 SILENCE
PR1
14 38
TC 27 7 6 5 4 3 2 1
8 H2 X2 SHUNT TRIP CB 30
TO TO 101 101 NOTE Y 14 HORN -7
25 12 1 4 3 2
R5 R5
5 SPARE FAULT INPUT LED #7 OUTPUTS
26
50 12 DC CONN 1 4
30
20 3
CT 1 6 B 12 TEST
51 1 51 151 51 51 62 62T R4 28
4 5 H1 T4 J1-4 94 SENSOR V- 31 R4
2 8 SPARE FAULT INPUT LED #1
4 68 OUTPUTS
4 A 13 SILENCE 29 99
BK BR 1+
11 67 67T COOLANT 9 SPARE FAULT INPUT LED #2
PR1
50 SENSOR V+ 9 ECTS 69 33
1
5 C
TEMP 14 HORN
10 SPARE FAULT INPUT LED #3
16 16
CT 2 52 2 BK PU COOLANT TEMP 7 NOTE BL R3 31
LOADSHARE R3 11 SPARE FAULT INPUT LED #4
2 OUTPUTS
10 4 MODULE 15 C 32
50 15 3 SPARE FAULT INPUT LED #5
OIL PRESSURE 8 LFSR
C CT 3 53 3 52 6 7 152 52 52
H1 T5 J1-5 95
1
67P A
OIL 4 7
36
RDM
2 20
12 TEST
4 SPARE FAULT INPUT LED #6 C
5 EOPS R2 34 C
BK BR 3 PRESSURE R2 5 SPARE FAULT INPUT LED #7
B OUTPUTS 68
PR1
33 OHMS 50 50 50 11 C 8 7 A B 1 NOTE AU
J1-7 97 19 NOTE BR NOTE BJ
16
BK PU REMOTE
12 A 3 HORN INPUT 1
T2 T3 67 67O OIL 99 NFPA 110
T1 EOTS 1+ 16 LIGHT
U V W
ATB TEMP
10 B
62 62O
NOTE BG 4 HORN INPUT 2
90
VOLTAGE REGULATOR 7 7 2 DATA
RDM RDM
NOTE D 122 30
T4 T5 T6
5A VAR 12 TEST
J 82 82 1 124
A NOTE AA
VOLTAGE ADJUST
B 6A 80 80
2
POTENTIOMETER 19 19
13 SILENCE
30
B
S B 120 D+ D+ D- D- D+
3 19 C DATA + 14 HORN -7
T7 T8 T9 RFI FILTER 20 20
3 D-
NOTE A
NOTE H
NOTE C
D-
NOTE B
D- DATA-
20 C
22 22 K PF/KVAR D+ D+
60 CCM
GENERATOR
REGULATOR
2 4
C ADJUST 1 2 3 99
1 SP1 SP1 SP1 B+
L NOTE BK
RFI
-
14
SP2 SP2 SP2 10 SPARE FAULT INPUT LED #3
SPARE 2 24
F2GEN O E LOADSHARE 11 SPARE FAULT INPUT LED #4
62 24 CUSTOMER
EXC MODULE SPARE 3 25
SP3 SP3 SP3
COMMUNICATION 3 SPARE FAULT INPUT LED #5
F1GEN N F
T10 T11 T12 NOTE BB 63 MODULE
+ NOTE BA
10 11 12
SP4 SP4
34 20
12 TEST
4 SPARE FAULT INPUT LED #6
NOTE J SP4
10 SPARE 4 29
T0 11 PMG P 5 SPARE FAULT INPUT LED #7
G 68
N 13 SILENCE
2 6 SPARE FAULT INPUT LED #8
12 PMG Q 49 69 30
11 14 HORN -7
1 36 36
2 F15 BATTERY
R VR H + - CHARGER
NOTE:
NOTE Z
NON-UL
GEN 122 SHIELD TO BE GROUNDED
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ATB
GND-REAR COVER RENR2343
T1-AC CONN-7 F11 108-TBA1-108T
August 2001
GND-CHASSIS STUD
1-TBD1-1DT
1-TBD1-1CT
F12
SP2-TBD1-SP2BB
T2-AC CONN-5 109-TBA1-109T
GND-AC CONN-4
50-TBA1-GND5T
GND-70 WAY-68
50-AC CONN-10
50-AC CONN-11
50-AC CONN-12
101-70 WAY-14
109-70 WAY-10
110-70 WAY-12
131-70 WAY-70
136-70 WAY-38
137-70 WAY-66
202-70 WAY-40
203-70 WAY-42
206-70 WAY-64
207-70 WAY-36
157-70 WAY-23
159-70 WAY-51
T0-AC CONN-8
51-AC CONN-1
52-AC CONN-2
53-AC CONN-3
50-TBA1-50AT
108-70 WAY-8
206-PSPB-2A
207-PSPB-1A
51-LSGOV-4
52-LSGOV-6
53-LSGOV-8
T0-TBC-H23
202-PRL-X1
131-PSL-X2
203-PSL-X1
T3-AC CONN-9 F13 110-TBA1-110T
50-TBC-50
136-CR-2
137-CR-8
157-SS-4
159-SS-6
86-CAM-6
108-F11
109-F12
110-F13
87-TBD1-87T
136-TBA1-136T
13-RM-15
88-TBD1-88T
TBC
6 5 4
0 10 0 10 0 10 0 10
6 5 4 6 5 4 3 2 1
H21
2301A
SPEED CONTROL 0 10 0 10 3 2 1 3 2 1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
H22
WOODWARD
72-70 WAY-17
9 8 7 9 8 7 OR 151-LSGOV-5 51
2-CR-A OR
2-GRR-B
36-70 WAY-49
38-TBD1-38L
211-PSPB-1B
OR 84-70 WAY-4
30-TBD1-30DB
30-LFSR-7
30-LFSR-9
GND
52-AC CONN-2
12-TBD1-12B
52
2-LFSR-B OR 2-GRR-B
OR 152-LSGOV-7
2-LFSR-B OR
2-CR-B
2-TBD1-2AB
89-TBD1-89T
3-TBD1-3BB
137-TBA1-137T
53-AC CONN-3 53
GND5
GND6
131
202
203
206
207
101
108
109
110
136
137
157
159
51
T0
50
50
50
52
53
OR 153-LSGOV-9
80
42-SP-3
43-SP-1
30-TBD1-30CT
3-TBD1-3AB
40-RM-13
41-RM-14
NOTE D
82
GND-BODY STUD
MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
91-GSC-10
92-GSC-11
93-GSC-12
97-GSC-16
94-GSC-4
95-GSC-5
96-GSC-6
L L
108-SLR1
110-SLR2
30-GOV-1 OR 30-LSGOV-15
3-GOV-2 OR 3-LSGOV-16
CHASSIS STUD
GND-CHASSIS STUD
HC1-EMSII CONN-3
BO-EMSII CONN-27
MT-EMSII CONN-28
FP-EMSII CONN-38
EL-EMSII CONN-10
60A-DC CONN2-10
SV-EMSII CONN24
ER-EMSII CONN-8
GND-DOOR STUD
2-EMSII CONN-31
2-EMSII CONN-12
2-EMSII CONN-16
2-EMSII CONN-22
23A-DC CONN2-9
23A-DC CONN2-5
19-DC CONN1-11
62-DC CONN1-10
67-DC CONN1-12
2-EMSII CONN-2
2-EMSII CONN-6
GND-70 WAY-47
2-DC CONN2-11
2-DC CONN2-12
15-DC CONN1-2
16-DC CONN1-5
18-DC CONN1-8
30-DC CONN2-4
59-DC CONN2-3
62-DC CONN1-3
62-DC CONN1-6
62-DC CONN1-7
67-DC CONN1-1
67-DC CONN1-4
67-DC CONN1-9
38-DC CONN2-8
D(+)-70 WAY-19
14A-TBC-232AT
SP1-70 WAY-60
SP2-70 WAY-61
SP3-70 WAY-62
SP4-70 WAY-63
GND-GSC-GND
2-TBD1-GND1T
D(-)-70 WAY-20
1-DC CONN2-1
1-DC CONN2-2
3-DC CONN2-7
4-DC CONN2-6
14A-LSGOV-14
10-70 WAY-45
30-70 WAY-16
57-70 WAY-30
99-70 WAY-35
87-70 WAY-57
88-70 WAY-58
89-70 WAY-59
34-ESPB-1R2
MPU-SHIELD
11-ESPB-1L2
17-ESPB-1L3
30-ESPB-1L4
39-ESPB-1L1
MT(-)-AIMT-2
2-70 WAY-15
5-70 WAY-48
63-70 WAY-6
90-70 WAY-5
VAR-SHIELD
D(+)-GSC-19
SP1-GSC-23
SP2-GSC-24
SP3-GSC-25
SP4-GSC-29
2-TBD1-2DT
D(-)-GSC-20
SP2-LFSR-4
3-70 WAY-3
6-70 WAY-2
MOT1-GS-4
MOT2-GS-1
17-GSC-38
18-GSC-13
19-GSC-14
57-GSC-33
62-GSC-31
63-GSC-36
90-GSC-35
30-LFSR-7
87-GRR-4
88-GRR-1
89-GRR-7
15-GSC-8
16-GSC-7
67-GSC-9
21-GSC-1
22-GSC-2
10-RM-39
30-RM-28
38-RM-16
39-RM-24
30-ECS-1
57-ECS-4
80-VAR-3
82-VAR-1
37-RM-19
59-SAS-2
10-PLS-3
1-RM-30
1-RM-36
2-RM-27
6-RM-22
12-CR-A
99-RM-9
1-ECS-6
5-ECS-9
2-SCS-2
1-F15-T
1-F23-T
2-PL2-1
2-PL1-1
1-RM-2
2-CR-B
5-RM-1
3-CR-9
3412C EMCP II + For MUI Engines
GND-REAR COVER
GND-TBA1-GND6B
Electrical System
TBD1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
CHASSIS STUD
PTL1-UP
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
GND-BODY STUD
GND-TBD1-GND3T
9EP1-UP
GND1
MOT1
GND2
HC1
GND3
GND4
BO
MT
MOT2
SP1A
ER
SP1
14A
11
FP
SP2
SP2
SP3
SP4
D+
10
10
70B
EL
60A
12
15
16
17
18
19
SV
SV
SV
SV
23A
21
30
30
30
30
34
37
38
39
57
57
59
62
62
62
63
80
BCW1-UP
90
22
82
87
88
89
67
67
67
99
D-
1
1
1
1
2
2
2
2
5
5
3
3
4
2
2
2
2
2
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
4BZ1-UP
1A-TBD1-5AL
2A-TBD1-2EL
1A-TBD1-1DL
3-SAS-1
34A-TBD1-34L
34A-TBD1-4L
10-EMSII CONN-1
11A-TBD1-12L
11A-TBD1-11L
30-TBD1-GND2L
38-GRR-A
90-ALM-2
21-MPU-1
22-MPU-2
30-TBD1-30DL
82-VR3F-7
OR 82-DVR-7
80-VR3F-6
OR 80-DVR-45
66-GSM-1
65-GSM-2
2A-TBD1-2DL
BO(-)-AIP-B
ER(-)-REMT-B
EL(-)-LEMT-B
FP(-)-FPS-B
BO(+)-AIP-A
ER(+)-REMT-A
EL(+)-LEMT-A
FP(+)-FPS-A
BO-AIP-C
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
FP-FPS-C
BODY STUD
GND-GOV-GND
GND-CHASSIS STUD
109-TBA1-109B
110-TBA1-110B
108-TBA1-108B
101-TBA1-101B
OR 84-PRPB-3
207-TBA1-207B
203-TBA1-203B
90-TBD1-90B
57-TBD1-57BB
D(+)-TBD1-D(+)B
RDM-GSC-30
63-TBD1-63B
81-PRPB-4
3-TBD1-3AT
D(-)-TBD1-D(-)B
157-TBA1-157B
60A-TBD1-60AB
30-TBD1-30AT
23A-TBD1-23AT
6-TBD1-6B
2-TBD1-2BT
67-TBD1-67BB
62-TBD1-62BB
50-TBA1-50CB
67-TBD1-67BT
62-TBD1-62BT
50-TBA1-50BB
50-TBA1-50AB
74-CAM-8
71-CAM-9
84-F23-B
18-TBD1-18B
38-TBD1-38B
T0-TBA1-T0T
72-LFSR-A
2-TBD1-2BB
2-TBD1-2AT
3-TBD1-3BT
19-TBD-19B
T3-F13
T1-F11
12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14
57 58 59 60 61 62 63 64 65 66 67 68 69 70
67-TBD1-67AT
15-TBD1-15B
62-TBD1-62AT
67-TBD1-67AB
16-TBD1-16B
62-TBD1-62AB
1-TBD1-1AT
1-TBD1-1AB
59-TBD1-59B
30-TBD1-30AB
23A-TBD1-23AB
4-TBD1-4B
51-TBC-51
OR 51-TBA1-51B
52-TBC-52
OR 52-TBA1-52B
53-TBC-53
OR 53-TBA1-53B
GND-TBA1-GND5B
T2-F12
61-GSC-34
159-TBA1-159B
99-TBD1-99B
136-TBA1-136B
89-TBD1-89B
SP1-TBD1-SP1B
GND-TBA1-GND6T
88-TBD1-88B
SP2-TBD1-SP2AB
87-TBD1-87B
SP3-TBD1-SP3B
SP4-TBD1-SP4B
202-TBA1-202B
206-TBA1-206B
137-TBA1-137B
131-TBA1-131B
GND-TBD1-GND1B
10-TBD1-10AB
5-TBD1-5AT
36-F15-B
NOTE D
© 2001 Caterpillar Printed in U.S.A.
All Rights Reserved
40 30 20 10 EL-TBD1-ELT
5-TBD1-5BT
5-ECS-10
39 29 19 9
5-ECS-8
5-ECS-10
10-TBD1-10AT
5-ECS-9
ALM CAM FP-TBD1-FPT RHLH-RHLH-3
1-TBD1-1BB
1-TBD1-1BT
38 28 18 8
30-TBD1-30CB
ER-TBD1-ERT
10-ALM-1
57-TBD1-57AT
11-TBD1-11B
1-TBD1-1DB
14-RM-18
5-TBD1-5BB
1-TBD1-1CB
MT-TBD1-MTT
39-TBD1-39T
56-GSC-40
+
17-TBD1-17T
37 27 17 7
34-TBD1-34B
55-GSC-39
10 7 8 9 BO-TBD1-BOT
36 26 16 6
1 Data valid but below normal operational range.
2-TBD1-2JT
2 Data erratic, intermittent, or incorrect.
58-GSC-32
NOTE B 6
B+
13-CR-6 15 1 2-TBD1-2GT 3 Voltage above normal or shorted high.
38-TBD1-38T 16 29 2 1L1 NC 1L2
38-GS-2 17 30 F1 3 1L3 NO 1L4 1
35 25 15 5
4 Voltage below normal or shorted low.
1R1 NC 1R2
14-ESPB-1R1 18 31 F2 4 5 2 3 4 SV-TBD1-SVAT 5 Current below normal or open circuit.
99-TBD1-99T
37-TBD1-37B 32 5
69-CAM-14 14 7 30-CAM-7 69-ALM-14 14 7 30-ALM-7 34 24 14 4
19 F3 30-RM-B- ESPB
20 33 F4 6
68-CAM-13 13 6 68-ALM-13 13 6 86-LFSR-6 SRV-SCS-3 6 Current above normal or grounded circuit.
20-CAM-12 12 5 20-ALM-12 12 5 CLR-MCS-6 33 23 13 3 HC1-TBD1-HC1T
21 34 F5 7
11 4 70-LFLS-5 11 4 76-BTR-8 DOOR STUD ECS
2-TBD1-2HT
7 Mechanical system not responding properly.
6-TBD1-6T 22 35 F6 8 32 22 12 2 2-TBD1-2ET
36
10 3 73-GNDFR-14 10 3 75-ATR1-8
2-TBD1-2FB
RHLH 8 Abnormal frequency, pulse width, or period.
23 F7 9 RHLH-CAT MONITORING
39-TBD1-39B 24 37 F8 10
9
8
2
1
90-TBD1-90L
10-CAM-1
71-70 WAY-1 9
8
2
1 10-ALM-1
2-TBD1-2EB 31 21 11 1 10-TBD1-10BL 3
2
SYSTEM CONN-18 CONTROL PANEL 9 Abnormal update.
REAR SUB PANEL
74-70 WAY-21 2-MCS-5
25 38 F9 11 10-RM-39 1 10 Abnormal rate of change.
GND-TBD1-GND4T
2-GS-5 26 39 F10 12
2-TBD1-2CB 27 13 CLR-MCS-4 MCS 11 Failure mode not identifiable.
CLR-CAT MONITORING SYSTEM CONN-33 SRV-SCS-3
28 B- 14
2-MCS-2
6 3
12 Bad device or component.
30-TBD1-30BB 2-RHLH-2 5 2 2-MCS-5
RM
2-SCS-2 13 Out of calibration.
41-GOV-5 OR 41-LSGOV-19
40-GOV-3 OR 40-LSGOV-17
CLR-MCS-6 4 1
30-ALM-7 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SCS SRV-MCS-3
NOTE C
SRV-CAT MONITORING
10-TBD1-10BB
3
OR 43-LSGOV-23
OR 42-LSGOV-24
SYSTEM CONN-23
2 2-MCS-2
WOODWAR D
82-TBD1-82B
80-TBD1-80B
157-TBA1-157T
110-TBA1-110L
108-TBA1-108L
42-GOV-11
R
LOW VOLTAGE
2301A LOAD SHARING & SPEED CONTROL
3 RAMP TIME RESET
SP 2 PLS VAR 3
2
1
3 1
2
6 5 4
SS LSGOV
9-PL1-2
9-PL2-2
3 2 1
21-TBD1-21B
22-TBD1-22B
94-ATB J1-4
95-ATB J1-5
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
96-ATB J1-6
SL2 10 = 10 AWG
= COMPONENT LOCATED ON ENGINE OR BASE For (EMCP II + )
A
A
2 1
= COMPONENT LOCATED IN MARSHALLING BOX 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 CID DESCRIPTION
B
B
161
1 2 3 4 5 6
SLR 2
M0T2-GS-6 1 4 M0T1-GS-3
15-TBD1-15T 91-ATB J1-1 NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT
110 Temperature Sensor (Engine Coolant)
D
MOT1-GS-4 M0T2-GS-1
E
122-TBA2-122U
124-TBA2-124U
120-TBA2-120U
51-TBA1-51T
151-TBC-51
52-TBA1-52T
152-TBC-52
53-TBA1-53T
153-TBC-53
14A-TBD1-14AT
30-TBD1-30CT
3-TBD1-3AB
40-RM-13
42-SP-3
SP1A-TBD1-SP1AB SPECIFIC TERMINAL BLOCK
43-SP-1
GND-BODY STUD
41-RM-14
ACT(+)-EGA-1
ACT(-)-EGA-2
MPU-1
MPU-2
FOR WIRE NO. I.E.: 'A' IS
SP3-TBD1-SP3T 268 EMCP Electronic Control (Generator Set)
203-TBA1-203T
206-TBA1-206T
131-TBA1-131T
RDM-70 WAY-7
202-TBA1-202T
58-ECS-5
131-PRL-X2
84--70 WAY-4
61-70 WAY 43
211-F23-B
REAR COVER
62-TBD1-62CB (IF REQUIRED)
57-TBD1-57AB DEVICE TERMINAL NUMBER
TERMINAL CONNECTION 333 Alarm Module Control
35 36 37 38 39 40 DEVICE ABBREVIATION POINT GND-TOP COVER
90-TBD1-90T
WIRE NO. T=TOP GND-CHASSIS STUD 334 Spare Output
B=BOTTOM
63-TBD1-63T PSL
2
PRL
2
L=LOWER
CONTROL PANEL 336 Switch (Engine Control)
REAR SUB PANEL
X1 X2 X1 X2 2 - TBD1 - 2 F T
17-TBD1-17B
55-ECS-2
56-ECS-3
1A NC 2A
SAS
3 NO 4
441 Electronic Governor Relay
1
1B NC 2B 442 Generator Fault Relay
PSPB PRPB 443 Crank Termination Relay
444 Starting Motor Relay
445 Run Relay
SLR CHART
446 Air Shutoff Relay
SYNCHRONIZING
VOLT LINE
TO LINE
RESISTOR TAP 447 Fuel Control Relay
SETTING CHART
448 Programmable Spare Relay
1600 OHM
1 2 1 2
B
2-TBD1-2DB 9-PLS-2 2-TBD1-2CT 9-PLS-2
300 USE E-B 5600 OHM 500 EMCP Electronic Control (Generator Set)
380 USE E-B 5600 OHM 566 Unexpected Shutdown
C
640 OHM
10
14
14
10
14
10-DVR-B(+)
OR 3-BTR-G
120-LSGOV-3 @
122-LSGOV-1 @
124-LSGOV-2 @
OR 2-BTR-H
209-PUMP-T1/T3
210-PUMP-T2/T4
30-FRBS-2
120-TBA2-120T
122-TBA2-122T
124-TBA2-124T
10-LFLS-8
30-LFLS-6
72-LFLS-7
81-LFLS-4
81-LFLS-1
84-LFLS-3
83-LFLS-2
3-ATR1-G
2-ATR1-H
139-JWH-IL2
148-JWH-IL1
85-MV-2
GND-PUMP-GND
2-MV-1
77-FRBS-1
140-SPH-H1
142-SPH-H4
140-BC-L
131-BC-N
GND B T
64-TBD2-64B
85-TBD2-85B
81-TBD2-81T
49-TBC-49T
2-TBD2-2AT
205-OL-95
2-OUVR-13 L 2 B T
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
65-TBD2-65B
47-TBC-47T
INSULATION WIRE UNLESS OTHERWISE INDICATED.
3 B T 3-TBD2-3B
U U U U U U U U U U U 10 = 10 AWG 3-TBC-233AT
14 = 14 AWG 6 B T 6-TBD2-6B
U 6-ALR-A
6 5 4 6 5 4 6 5 4 = COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL 10-OUVR-12 L 10 B T 10-TBD2-10B
SP1
SP2
SP3
SP4
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR 31
70B B T
81
10
71
83
85
64
65
30
30
36
72
74
84
2
2
2
3
6
66
77
54 B T
KWR ALR PR NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
57-DC CONN-30
GND1
GND
GND2
GND
101
110
117
131
131
AN OPTIONAL SE GENERATOR. 57
EF1
B T
108
109
136
137
157
158
159
178
202
203
206
207
132
140
142
209
210
EF2
132
133
133
139
148
120
122
124
N
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
61 61-DC CONN-13
B T 61-KWR-A
WIRING EXAMPLE (IF REQUIRED) 63-DC CONN-6
B B B B B B B B B B B B B B B B B B B B B B B B B SPECIFIC TERMINAL BLOCK
63 B T
FOR WIRE NO. I.E.: 'A' IS
B A B A B A B B THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
87 B T
87-DC CONN-31
6-TBC-6B
61-TBC-61B
(IF REQUIRED)
2-TBD2-2CT
2-TBD2-2AB
83-TBD2-83T
DEVICE TERMINAL NUMBER 89-DC CONN-33
TERMINAL CONNECTION POINT
DEVICE ABBREVIATION T=TOP 89 B T
WIRE NO. B=BOTTOM 90-DC CONN-5
TBD2 U=UPPER 90
48-TBC-48T
B T
66-TBD2-66B
206-TBA2-206T
84-PR-7
84-TBD2-84T
84-PR-8
T T T T T T T T T T T T T T T T T T T T T T T T T 2 2 - TBD1 - 2 F T 91-DC CONN-39
91 B T
T T
TBA2 96-DC CONN-8
120-VR3F-20 OR 120-DVR-20
122-VR3F-22 OR 122-DVR-22
124-VR3F-24 OR 124-DVR-24
96 B T
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
97-DC CONN-18
132-TBC-132B
132-MCB1-1
133-F18-T
10 133-TBC-133B
10 133-MCB1-3
10 139-HC-8
10 148-HC-6
10 GND-TBC-GNDB
97 B T
98-DC CONN-28
AC CHASSIS STUD
2-TBC-2T
2-PR-B
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
71-BTR-5
71-DC CONN-16
72-DC CONN-17
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
84-PR-7
84-DC CONN-10
SP1-DC CONN-4
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
SP3-DC CONN-24
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
70B-OUVR-11
70B-DC CONN-36
83-PR-A
85-PR-5
64-ALR-4
65-ALR-1
98 B T
99-DC CONN-38
66-ALR-7
99 B T
D(+)-DC CONN-19
DC TERMS
10
D+ B T
101-AC CONN-38
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
131-PC-3
131-AC CONN-33
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
158-AC CONN-13
159-F33-B
159-AC CONN-15
N-AC CONN-36
178-AC CONN-29
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
132-F16-T
132-F21-T
140-BC-L
140-HC-2
142-BC-N
142-HC-4
209-OL-2
210-OL-4
EF1-GNDFR-K
EF2-GNDFR-L
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
124-F52-T
DC CHASSIS STUD
D- D(-)-DC CONN-20
10
B T
GND-AC CONN-21
RDM B T RDM-DC CONN-7
47 B T 47-KWR-1
DC CONN 48-KWR-7
GND-DC CONN-21
48 B T
AC CONN
(40 WAY) 49 B T 49-KWR-4
DROOP RESISTOR (40 WAY)
57-TBC-57T D(-)-TBC-D(-)T 231A B T
3-TBD2-3AU
2-TBD2-2AU
232-LSGOV-13 @ OR 14A-TBD1-14AB @
122-AR-A
D2 D1 232A B T
3-ATR2-G
3-ATR1-G
3-ATR3-G
84-TBD2-84B
2-ATR2-H
2-ATR1-H
2-ATR3-H
40 30 20 10 110-TBA2-110B 40 30 20 10
120-TBA2-120B
131-TBA2-131AT
5A-DVR-5 6A-DVR-6
30-TBD2-30BT
73-CAM-10 @
31-TBC-31T 233-LSGOV-14 @ OR 3-TBC-3B
110-TBA2-110T
B T
108-TBA2-108T
109-TBA2-109T
178-TBA2-178B 137-TBA2-137B D(+)-TBC-D(+)T 233A
39 29 19 9 91-TBC-91T 39 29 19 9 81-TBD2-81B
120-AR-B
131-PC-A2
118-AR-7
204-OL-96
231B B T
131-PC-3
98-TBC-98T
6 5 4
97-TBC-97T
208-F21-B
207-PC-61
101-TBA2-101B 38 28 18 8 109-TBA2-109B 99-TBC-99T 38 28 18 8 96-TBC-96T 232B B T
136-TBA2-136B 72-TBD2-72B
A B C D E F G H I J K L M N O P Q R S A B C D E F G H I J K L M N O P Q R S DROOP BOARD
37 27 17 7 74-TBD2-74B 37 27 17 7 RDM-TBC-RDMT 3 2 1 233B B T
A1 A2 T/R 11 12 14 A1 A2 231C B T
36 26 16 6 36 26 16 6 63-TBC-63T 1 2 3 4 5 6 7 8
13 5
N-TBA2-NB 108-TBA2-108B 70B-TBD2-70BB 13
232C B T
adjust adjust
GNDFR
276-DVR-44
275-DVR-45
PCB
71-TBD2-71B B T
AR
233C
set point ATR1 set point ATR2 D2 D1
159-TBA2-159B
53 61
read read
207-F22-B
207-PC-53
30-TBD2-30AT OUVR PC
35 25 15 5 207-TBA2-207B 2-TBD2-2BB 35 25 15 5 90-TBC-90T 54 62
206-TBA2-206B 117-TBA2-117B SP3-TBD2-SP3B SP2-TBD2-SP2B 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
34 24 14 34 24 14 SP1-TBD2-SP1B
203-TBA2-203T
3
2
1 4 SP4-TBD2-SP4B 4 9 10 11 12 13 14 15 16 M+ M- (K) (L) T/R 21 22 24
33 23 13
158-TBA2-158B
203-TBA2-203B 33 23 13
61-TBC-61T
3-TBD2-3T
B A
3 89-TBC-89T 3 OL
202-TBA2-202T
131-TBA2-131AB
6A-VR3F-6
5A-VR3F-5
PF/KVAR 10-TBD2-10T
5-TBD2-5B
9 8 7
EF1-TBA2-EF1B
EF2-TBA2-EF2B
120-GNDFR-A2
122-TBA2-122B
122-AR-4
32 22 12 2 88-TBC-88T 32 22 12 2
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
10-TBC-10L
2-TBC-2L
SP4-OUVR-10
70B-OUVR-11
171-TC4-WH
172-TC4-RD
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
30-ATR1-7
30-ATR1-16
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
181-TC5-WH
182-TC5-RD
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
30-ATR2-7
30-ATR2-16
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
6-TBD2-6T
98 97 95 96
118-GNDFR-A1
31 21 11 1 202-TBA2-202B 87-TBC-87T 31 21 11 1
2 4 6
204-PC-A1
GND-AC CHASSIS STUD 157-TBA2-157B 54-TBC-54T
36-TBD2-36B
209-TBA2-209B
210-TBA2-210B
205-PR-6
GND-DC CHASSIS STUD
132 132-TBA2-132BT 10
NOTE C
AC TERMS
3-ATR2-G
2-ATR2-H
131-TBA2-131BT
DVR 131
3-BTR-G
2-BTR-H
10
10
6A-DROOP-D1
3-ATR3-G OR
80-TBD1-80L
2-ATR3-H OR
22-GEN
24-GEN
20-GEN
2-TBD2-2AU
3-TBD2-3U
10
132-TBA2-132BB
133-TBA2-133BB
132-TBA2-132AB
131-TBA2-131BB
132-TBA2-132AT
133-TBA2-133AT
137-TBA2-137T
154-TBC-154T
156-TBC-156T
GND-TBA2-GNDT 10
138-MCB1-2
GND
135-F17-B
141-F18-B
132-F17-T
132-F16-T
132-F22-T
132-F21-T
22 24 20 GND
A B C D E F G H I J K L M N O P Q R S
RFI FILTER 82-TBD1-82L @
1 2 3 4 5 6 7 8 9 10
154 B T 154-F32-T
22 24 20 6A-DROOP-D1 276-PF/KVAR-1
A B C D E F G H I J K L M N O P Q R S 80-TBD1-80L @ VOLTAGE 156-F33-T
A1 A2 156
adjust 5A-DROOP-D2 275-PF/KVAR-3 VR3F REGULATOR
114-5510
B T
24-VR3F-24
20-VR3F-20
multi 9
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
20-GEN
22-GEN
24-GEN
+
BC
191-TC6-WH
192-TC6-RD
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
30-ATR3-7
30-ATR3-16
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
2 4 36-TBD2-36T
F1-GEN FIELD LEAD
-
22-GEN OR 22-RFI-22 2-TBD2-2CB
163-BT1-RD
164-BT1-WH
71-TBD2-71T
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
30-BTR-7
30-BTR-16
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-10
140-TBA2-140B
142-TBA2-142B
10 148-TBA2-148B
136-TBA2-136T
135-HC-1
141-HC-3
10 138-HC-5
10 134-HC-7
208-PC-1
207-PC-61
207-TBA2-207T
157-TBA2-157T
159-TBA2-159T
26-GEN PM
NOTE E 28-GEN PM
140-TBA2-140T
N TBC
142-TBA2-142T
120-F50-B
122-F51-B
124-F52-B
30-GEN PM
NOTE E