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P4 Stress and Strain Dr. A.B.

Zavatsky
HT08
Lecture 5
Plane Stress
Transformation Equations
Stress elements and plane stress.
Stresses on inclined sections.
Transformation equations.
Principal stresses, angles, and planes.
Maximum shear stress.

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Normal and shear stresses on inclined sections

To obtain a complete picture of the stresses in a bar, we must


consider the stresses acting on an “inclined” (as opposed to a
“normal”) section through the bar.
Inclined section Normal section

P P

Because the stresses are the same throughout the entire bar, the
stresses on the sections are uniformly distributed.

Inclined Normal
P section
P section

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y N θ

P x P
V

The force P can be resolved into components:


Normal force N perpendicular to the inclined plane, N = P cos θ
Shear force V tangential to the inclined plane V = P sin θ

If we know the areas on which the forces act, we can calculate


the associated stresses.
y y
σθ
τθ
area x area x
A A

area (A / cos θ) area (A / cos θ)

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y σθ
τθ
θ
x

Force N P cos θ P
σθ = = = = cos 2θ
Area Area A / cos θ A
σx
σ θ = σ x cos 2θ = (1+ cos 2θ )
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σmax = σx occurs when θ = 0°

Force −V − P sin θ P
τθ = = = = − sin θ cos θ
Area Area A / cos θ A
σx
τ θ = −σ x sin θ cos θ = − (sin 2θ )
2
τmax = ± σx/2 occurs when θ = -/+ 45°

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Introduction to stress elements
Stress elements are a useful way to represent stresses acting at some
point on a body. Isolate a small element and show stresses acting on all
faces. Dimensions are “infinitesimal”, but are drawn to a large scale.
y

P x σx = P / A

Area A
y y

σx σx = P/A σx σx = P/A

x x

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Maximum stresses on a bar in tension

P P
a

σx σx = σmax = P / A

a
Maximum normal stress,
Zero shear stress

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Maximum stresses on a bar in tension

P P
a
b

σx/2
θ = 45°

τmax = σx/2

σx/2
b
Maximum shear stress,
Non-zero normal stress
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Stress Elements and Plane Stress
When working with stress elements, keep in mind that only
one intrinsic state of stress exists at a point in a stressed
body, regardless of the orientation of the element used to
portray the state of stress.

We are really just rotating axes to represent stresses in a


new coordinate system.

y
y1
x1

σx θ σx x

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y
σy
τyx Normal stresses σx, σy, σz
(tension is positive)
τyz
τxy
τzy
σx σx x
τzx τxz
σz Shear stresses τxy = τyx,
z τxz = τzx, τyz = τzy

σy
Sign convention for τab
Subscript a indicates the “face” on which the stress acts
(positive x “face” is perpendicular to the positive x direction)
Subscript b indicates the direction in which the stress acts
Strictly σx = σxx, σy = σyy, σz = σzz
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When an element is in plane stress in the xy plane, only the x and
y faces are subjected to stresses (σz = 0 and τzx = τxz = τzy = τyz = 0).

Such an element could be located on the free surface of a body (no


stresses acting on the free surface).

Plane stress element in 2D


σy
σx, σy τyx
τxy = τyx y
τxy
σz = 0 x
σx σx

τxy
τyx
σy
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Stresses on Inclined Sections
y
σy y1
τyx σy1 τy1x1 τx1y1 x1
y
τxy σx1

σx x
σx θ x
τxy σx1 τy1x1
τyx τx1y1
σy1

The stress system is known in terms of coordinate system xy.


We want to find the stresses in terms of the rotated coordinate
system x1y1.

Why? A material may yield or fail at the maximum value of σ or τ. This


value may occur at some angle other than θ = 0. (Remember that for uni-
axial tension the maximum shear stress occurred when θ = 45 degrees. )
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Transformation Equations
Stresses Forces
y y
y1 y1
x1 x1
θ τx1y1 τx1y1 A sec θ
θ
σx σx1 θ σxA
θ
σx1 A sec θ
x x
τxy
τxy A
τyx τyx A tan θ

σy σy A tan θ

Forces can be found from stresses if Left face has area A.


the area on which the stresses act is
known. Force components can then Bottom face has area A tan θ.
be summed.
Inclined face has area A sec θ.
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y
y1
x1
τx1y1 A sec θ
θ
σxA
θ
σx1 A sec θ
x
τxy A
τyx A tan θ

σy A tan θ

Sum forces in the x1 direction :


σ x1 A sec θ − (σ x A) cos θ − (τ xy A)sin θ − (σ y A tan θ )sin θ − (τ yx A tan θ )cos θ = 0
Sum forces in the y1 direction :
τ x1 y1 A sec θ + (σ x A)sin θ − (τ xy A)cos θ − (σ y A tan θ )cos θ − (τ yx A tan θ )sin θ = 0
Using τ xy = τ yx and simplifying gives :
σ x1 = σ x cos 2 θ + σ y sin 2 θ + 2 τ xy sin θ cos θ
τ x1 y1 = − (σ x − σ y ) sin θ cos θ + τ xy (cos 2 θ − sin 2 θ )
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Using the following trigonometric identities
1 + cos 2θ 1 − cos 2θ sin 2θ
cos 2 θ = sin 2 θ = sin θ cos θ =
2 2 2
gives the transformation equations for plane stress :
σ x +σ y σ x −σ y
σ x1 = + cos 2θ + τ xy sin 2θ
2 2

τ x1 y1 = −
(σ x −σ y )
sin 2θ + τ xy cos 2θ
HLT, page 108
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For stresses on the y1 face, substitute θ + 90° for θ :
σx +σ y σ x −σ y
σ y1 = − cos 2θ − τ xy sin 2θ
2 2

Summing the expressions for x1 and y1 gives :


σ x1 + σ y1 = σ x + σ y Can be used to find σy1, instead of eqn above.
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Example: The state of plane stress at a point is represented by the
stress element below. Determine the stresses acting on an element
oriented 30° clockwise with respect to the original element.
50 MPa
Define the stresses in terms of the
established sign convention:
y
σx = -80 MPa σy = 50 MPa
80 MPa x 80 MPa
τxy = -25 MPa

We need to find σx1, σy1, and


25 MPa
τx1y1 when θ = -30°.
50 MPa

Substitute numerical values into the transformation equations:


σx +σ y σ x −σ y
σ x1 = + cos 2θ + τ xy sin 2θ
2 2
− 80 + 50 − 80 − 50
σ x1 = + cos 2(− 30°) + (− 25)sin 2(− 30°) = −25.9 MPa
2 2
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σ x +σ y σ x −σ y
σ y1 = − cos 2θ − τ xy sin 2θ
2 2
− 80 + 50 − 80 − 50
σ y1 = − cos 2(− 30°) − (− 25)sin 2(− 30°) = −4.15 MPa
2 2
τ x1 y1 = −
( σ x −σ y )
sin 2θ + τ xy cos 2θ
2
τ x1 y1 = −
(− 80 − 50) sin 2(− 30°) + (− 25) cos 2(− 30°) = −68.8 MPa
2
y y1

25.8 MPa
4.15 MPa Note that σy1 could also be obtained
(a) by substituting +60° into the
equation for σx1 or (b) by using the
+60°
o x equation σx + σy = σx1 + σy1
-30
25.8 MPa

4.15 MPa x1
68.8 MPa
(from Hibbeler, Ex. 15.2)
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Principal Stresses
The maximum and minimum normal stresses (σ1 and σ2) are
known as the principal stresses. To find the principal stresses,
we must differentiate the transformation equations.
σx +σ y σ x −σ y
σ x1 = + cos 2θ + τ xy sin 2θ
2 2
dσ x1 σ x −σ y
= (− 2 sin 2θ ) + τ xy (2 cos 2θ ) = 0
dθ 2
dσ x1
= − (σ x − σ y ) sin 2θ + 2τ xy cos 2θ = 0

2τ xy θp are principal angles associated with
tan 2θ p =
σ x −σ y the principal stresses (HLT, page 108)

There are two values of 2θp in the range 0-360°, with values differing by 180°.
There are two values of θp in the range 0-180°, with values differing by 90°.
So, the planes on which the principal stresses act are mutually perpendicular.
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We can now solve for the principal stresses by substituting for θp
in the stress transformation equation for σx1. This tells us which
principal stress is associated with which principal angle.
2τ xy
tan 2θ p =
σ x −σ y
σ x +σ y σ x −σ y
σ x1 = + cos 2θ + τ xy sin 2θ
2 2
⎛σ x −σ y ⎞
2

R 2 = ⎜⎜ ⎟⎟ + τ xy 2
R ⎝ 2 ⎠
τxy σ x −σ y
cos 2θ p =
2R
2θp τ xy
sin 2θ p =
(σx – σy) / 2 R

σx +σ y σ x −σ y ⎛σ x −σ y ⎞ ⎛ τ xy ⎞
σ1 = + ⎜⎜ ⎟⎟ + τ xy ⎜⎜ ⎟⎟
2 2 ⎝ 2R ⎠ ⎝ R ⎠
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Substituting for R and re-arranging gives the larger of the two
principal stresses:

σ x +σ y ⎛σ x −σ y
2

σ1 = + ⎜⎜ ⎟⎟ + τ xy 2
2 ⎝ 2 ⎠
To find the smaller principal stress, use σ1 + σ2 = σx + σy.

σ x +σ y ⎛σ x −σ y
2

σ 2 = σ x + σ y − σ1 = − ⎜⎜ ⎟⎟ + τ xy 2
2 ⎝ 2 ⎠
These equations can be combined to give:

σ x +σ y ⎛ σ x −σ y ⎞
2
Principal stresses
σ 1, 2 = ± ⎜⎜ ⎟⎟ + τ xy 2
2 ⎝ 2 ⎠ (HLT page 108)

To find out which principal stress goes with which principal angle,
we could use the equations for sin θp and cos θp or for σx1.
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The planes on which the principal stresses act are called the
principal planes. What shear stresses act on the principal planes?

Compare the equations for τ x1 y1 = 0 and dσ x1 dθ = 0

τ x1 y1 = −
(σ x −σ y )
sin 2θ + τ xy cos 2θ = 0
2
− (σ x − σ y ) sin 2θ + 2τ xy cos 2θ = 0
dσ x1
= − (σ x − σ y ) sin 2θ + 2τ xy cos 2θ = 0

Solving either equation gives the same expression for tan 2θp
Hence, the shear stresses are zero on the principal planes.

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y
σy
τyx σ2

y
τxy σ1
θp2
x θp1
σx σx x
σ1
τxy
τyx σ2
σy
Principal Stresses
σ x +σ y ⎛ σ x −σ y ⎞
2

σ 1, 2 = ± ⎜⎜ ⎟⎟ + τ xy 2
2 ⎝ 2 ⎠

Principal Angles defining the Principal Planes


2τ xy
tan 2θ p =
σ x −σ y
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Example: The state of plane stress at a point is represented by the
stress element below. Determine the principal stresses and draw the
corresponding stress element.
50 MPa

y Define the stresses in terms of the


80 MPa x 80 MPa established sign convention:
σx = -80 MPa σy = 50 MPa
τxy = -25 MPa
25 MPa
50 MPa

σx +σ y ⎛σ x −σ y
2

σ 1, 2 = ± ⎜⎜ ⎟⎟ + τ xy 2
2 ⎝ 2 ⎠
− 80 + 50 ⎛ − 80 − 50 ⎞
2

σ 1, 2 = ± ⎟ + (− 25) = −15 ± 69.6


2

2 ⎝ 2 ⎠
σ 1 = 54.6 MPa σ 2 = −84.6 MPa
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2τ xy y
tan 2θ p =
σx −σ y 54.6 MPa

2(− 25)
tan 2θ p = = 0.3846 o
100.5 84.6 MPa
− 80 − 50
84.6 MPa o
x
10.5

2θ p = 21.0° and 21.0 + 180°


θ p = 10.5°, 100.5° 54.6 MPa

But we must check which angle goes with which principal stress.
σx +σ y σ x −σ y
σ x1 = + cos 2θ + τ xy sin 2θ
2 2
− 80 + 50 − 80 − 50
σ x1 = + cos 2(10.5°) + (− 25)sin 2(10.5°) = −84.6 MPa
2 2

σ1 = 54.6 MPa with θp1 = 100.5°


σ2 = -84.6 MPa with θp2 = 10.5°
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The two principal stresses determined so far are the principal
stresses in the xy plane. But … remember that the stress element
is 3D, so there are always three principal stresses.
yp
y
σ2
σy
xp
τ σ1
τ
σx σx
x
σ1 σ3 = 0
τ
τ
σ2
zp
σy

σx, σy, τxy = τyx = τ σ1, σ2, σ3 = 0

Usually we take σ1 > σ2 > σ3. Since principal stresses can be com-
pressive as well as tensile, σ3 could be a negative (compressive)
stress, rather than the zero stress.
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Maximum Shear Stress
To find the maximum shear stress, we must differentiate the trans-
formation equation for shear.

τ x1 y1 = −
(σ x −σ y )
sin 2θ + τ xy cos 2θ
2
dτ x1 y1
= − (σ x − σ y )cos 2θ − 2τ xy sin 2θ = 0

⎛σ x −σ y ⎞
tan 2θ s = − ⎜ ⎟
⎜ 2τ ⎟
⎝ xy ⎠
There are two values of 2θs in the range 0-360°, with values differing by 180°.
There are two values of θs in the range 0-180°, with values differing by 90°.
So, the planes on which the maximum shear stresses act are mutually
perpendicular.
Because shear stresses on perpendicular planes have equal magnitudes,
the maximum positive and negative shear stresses differ only in sign.
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We can now solve for the maximum shear stress by substituting for
θs in the stress transformation equation for τx1y1.
⎛σ x −σ y ⎞
tan 2θ s = − ⎜ ⎟
⎜ 2τ ⎟
⎝ xy ⎠

τ x1 y1 = −
(σ x −σ y )
sin 2θ + τ xy cos 2θ
2
⎛σ x −σ y ⎞
2

R 2 = ⎜⎜ ⎟⎟ + τ xy 2
⎝ 2 ⎠

(σx – σy) / 2
R
τ xy
cos 2θ s =
R
2θs σ x −σ y
sin 2θ s = −
τxy 2R

⎛σ x −σ y
2

τ max = ⎜⎜ ⎟⎟ + τ xy 2 τ min = − τ max
⎝ 2 ⎠
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Use equations for sin θs and cos θs or τx1y1 to find out which face
has the positive shear stress and which the negative.

What normal stresses act on the planes with maximum shear stress?
Substitute for θs in the equations for σx1 and σy1 to get
σx +σ y
σ x1 = σ y1 = =σs
2
y
σy
τyx σs τmax
τxy τmax
y σs
σx x
σx θs
x
τxy σs
τmax
τyx τmax
σs
σy

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Example: The state of plane stress at a point is represented by the
stress element below. Determine the maximum shear stresses and
draw the corresponding stress element.
50 MPa

y Define the stresses in terms of the


80 MPa x 80 MPa established sign convention:
σx = -80 MPa σy = 50 MPa
τxy = -25 MPa
25 MPa
50 MPa

⎛σ x −σ y ⎞
2 σx +σ y
τ max = ⎜⎜ ⎟⎟ + τ xy 2 σs =
⎝ 2 ⎠
2
− 80 + 50
⎛ − 80 − 50 ⎞
2 σs = = −15 MPa
τ max = ⎟ + (− 25) = 69.6 MPa 2
2

⎝ 2 ⎠

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⎛ σ x −σ y ⎞
tan 2θ s = − ⎜ ⎟ = − ⎛⎜ − 80 − 50 ⎞⎟ = −2.6
⎜ 2τ ⎟ ⎜ 2 (− 25) ⎟
⎝ xy ⎠ ⎝ ⎠
y
2θ s = −69.0° and − 69.0 + 180° 15 MPa
15 MPa
θ s = −34.5°, 55.5°
o
55.5
But we must check which angle goes -34.5o
x
with which shear stress.
( −σ y )
15 MPa
σ 15 MPa
τ x1 y1 = − x
sin 2θ + τ xy cos 2θ
2 69.6 MPa

τ x1 y1 = −
(− 80 − 50) sin 2(− 34.5) + (− 25) cos 2(− 34.5) = −69.6 MPa
2
τmax = 69.6 MPa with θsmax = 55.5°
τmin = -69.6 MPa with θsmin = -34.5°

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Finally, we can ask how the principal stresses and maximum shear
stresses are related and how the principal angles and maximum
shear angles are related.
σx +σ y ⎛σ x −σ y
2

σ 1, 2 = ± ⎜⎜ ⎟⎟ + τ xy 2
2 ⎝ 2 ⎠
⎛σ x −σ y ⎞
2

σ1 − σ 2 = 2 ⎜⎜ ⎟⎟ + τ xy 2
⎝ 2 ⎠
σ 1 − σ 2 = 2τ max
σ −σ2
τ max = 1
2

⎛σ x −σ y ⎞ 2τ xy
tan 2θ s = − ⎜ ⎟ tan 2θ p =
⎜ 2τ ⎟ σ x −σ y
⎝ xy ⎠
−1
tan 2θ s = = − cot 2θ p
tan 2θ p
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tan 2θ s + cot 2θ p = 0
sin 2θ s cos 2θ p
+ =0
cos 2θ s sin 2θ p
sin 2θ s sin 2θ p + cos 2θ s cos 2θ p = 0
cos (2θ s − 2θ p ) = 0
2θ s − 2θ p = ± 90°
θ s − θ p = ± 45°
θ s = θ p ± 45°

So, the planes of maximum shear stress (θs) occur at 45° to


the principal planes (θp).

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Original Problem Principal Stresses
y
50 MPa
54.6 MPa

y
o
100.5 84.6 MPa
80 MPa x 80 MPa
84.6 MPa o
x
10.5

25 MPa
50 MPa 54.6 MPa

σx = -80, σy = 50, τxy = 25


σ1 = 54.6, σ2 = 0, σ3 = -84.6
Maximum Shear
y
15 MPa
15 MPa σ1 − σ 2 θ s = θ p ± 45°
τ max =
2
θ = 10.5° ± 45°
54.6 − (− 84.6 ) s
o
55.5
-34.5o
x
τ max = θ s = −34.5°, 55.5°
2
15 MPa
τ max = 69.6 MPa
15 MPa
69.6 MPa
τmax = 69.6, σs = -15
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