LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION

DOUBLE 'V' RUN TIME TIME REQUIRED FOR PARAMETERS SETTING

L/SEAM OR C/SEAM (LS/CS)= cs PROCESS HRS/KG
q= 40 1). SMAW 2.67
2). SAW (C/S) 0.44
(L/S) 0.53
42.0
3). FCAW 2
THK= 63 4). GTAW 10
R.F.= 2 I/D OF SHELL 1234
MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
19
WELDING FACTOR
Æ= 70 DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
R.G.= 3 3). 3G 1.6
ALL DIMENSIONS ARE IN MM
PREHEATING MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG REQUIRED? (Y/N) FACTOR
YES 1.5
O/S WELDING= 874.8 28.0 NO 1
C/B WELDING= 567.8 18.2
TOTAL WELDING= 1442.6 46.1 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 20% 1 2.67 3 1.6 Y 1.5 2151.6
OUT SIDE BALANCE 80% 2 0.44 1 1.0 Y 1.5 886.4
CHIP BACK WELDING 100% 1 2.67 3 1.6 Y 1.5 6982.7

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 LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
SINGLE 'V' RUN TIME TIME REQUIRED FOR PARAMETERS SETTING
L/SEAM OR C/SEAM (LS/CS)= CS PROCESS HRS/KG
1). SMAW 2.67
2). SAW (C/S) 0.44
q= 45 (L/S) 0.53
20
THK= 22 3). FCAW 2
4). GTAW 10
R.F.= 2 I/D OF SHELL 9727
MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
R.G.= 3 WELDING FACTOR
DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
3). 3G 1.6
ALL DIMENSIONS ARE IN MM PREHEATING
REQUIRED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 290.4 69.8 NO 1
C/B WELDING= 92.5 22.3
TOTAL WELDING= 382.9 92.1 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min) (Hrs)
OUTSIDE ROOT RUN 20% 1 2.67 1 1.0 Y 1.5 3355.4 55.9
OUT SIDE BALANCE 80% 1 2.67 1 1.0 Y 1.5 13421.7 223.7
CHIP BACK WELDING 100% 1 2.67 1 1.0 Y 1.5 5346.9 89.1
TOTAL WELDING= 368.7

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 LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

COMPOUND 'V' RUN TIME TIME REQUIRED FOR PARAMETERS SETTING

L/SEAM OR C/SEAM (LS/CS)= CS PROCESS HRS/KG
Æ= 10 1). SMAW 2.67
2). SAW (C/S) 0.44
56 (L/S) 0.53
3). FCAW 2
q= 45 THK= 70 4). GTAW 10
I/D OF SHELL 2600
12 MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
WELDING FACTOR
R.F.= 2 DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
R.G.= 3 3). 3G 1.6
ALL DIMENSIONS ARE IN MM PREHEATING
REQUIRED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 1168.9 77.0 NO 1
C/B WELDING= 185.1 12.2
TOTAL WELDING= 1354.0 89.2 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 20% 1 2.67 1 1.0 Y 1.5 3699.2
OUT SIDE BALANCE 80% 2 0.44 1 1.0 Y 1.5 2438.4
CHIP BACK WELDING 100% 2 0.44 1 1.0 Y 1.5 482.6

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 LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

BACKING STRIP RUN TIME TIME REQUIRED FOR PARAMETERS SETTING

L/SEAM OR C/SEAM (LS/CS)= ls PROCESS HRS/KG
q= 2 1). SMAW 2.67
2). SAW (C/S) 0.44
(L/S) 0.53
THK= 70
3). FCAW 2

LG OF LONG SEAM= 2600

R.G.= MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
18 WELDING FACTOR
DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
3). 3G 1.6
ALL DIMENSIONS ARE IN MM PREHEATING
REQUIRED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 1406.9 28.7 NO 1
C/B WELDING= 1593.7 32.5
TOTAL WELDING= 1406.9 28.7 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
LONG SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 0% 1 2.67 1 1.0 Y 1.5 0.0
OUT SIDE BALANCE 100% 2 0.53 1 1.0 Y 1.5 1369.7
CHIP BACK WELDING 100% 2 0.53 1 1.0 Y 1.5 1551.6

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 LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

J GROOVE RUN TIME TIME REQUIRED FOR PARAMETERS SETTING

L/SEAM OR C/SEAM (LS/CS)= CS PROCESS HRS/KG
Æ= 1 1). SMAW 2.67
2). SAW (C/S) 0.44
(L/S) 0.53
78.1
3). FCAW 2
THK= 90 4). GTAW
POSITI 10
I/D OF SHELL 2600 ON OF
R= 12 MATERIAL (SS/STEEL)= STEEL WELDI MULTIPLICATION
11.9
NG FACTOR
R.F.= 0 DENSITY= 0.00000785 1). 1G 1
PREH
2). 2G 1.1
EATIN
R.G.= 2 3). G3G 1.6
ALL DIMENSIONS ARE IN MM REQUI
RED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 2413.4 160.1 NO 1
C/B WELDING= 298.2 19.8
TOTAL WELDING= 2711.6 179.9 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 20% 1 2.67 1 1.0 Y 1.5 7694.7
OUT SIDE BALANCE 80% 2 0.44 1 1.0 Y 1.5 5072.2
CHIP BACK WELDING 100% 2 0.44 1 1.0 Y 1.5 783.4

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