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ZXDU68 T301

DC Power System
User Manual

Version 4.1R01M01

ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION

Copyright © 2006 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPO-
RATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION
or of their respective owners.

This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions are dis-
claimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-in-
fringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the
information contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject
matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,
the user of this document shall not acquire any license to the subject matter herein.

ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.

Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason


1.1 2009–09–01 1. Produce update
2. First edition

Serial Number: sjzl20092662


Contents

About this Manual .............................................. i


Safety Instructions............................................1
Safety Signs .................................................................. 1
Safety Precautions.......................................................... 2
Overview ...........................................................5
System Introduction ....................................................... 5
System Configuration...................................................... 6
Features........................................................................ 7
Functions ...................................................................... 8
Technical Specifications ................................................... 9
Compliant Standards......................................................14
System Structure and Components ................. 15
System Structure ..........................................................15
Cabinet Dimensions and Weight...................................15
Equipment Structure Description .................................17
Installation Slots Configuration ....................................19
AC Distribution Unit Structure .........................................19
DC Distribution Unit Structure .........................................22
DC Surge Arrester .........................................................25
Location DC Surge Arrester.........................................25
DC Surge Arrester Indicators ......................................25
Rectifier .......................................................................26
Location ...................................................................26
Components Description .............................................26
Indicators Description ................................................27
Input Output Socket ..................................................28
Monitoring Unit .............................................................29
Location ...................................................................29
Components Description .............................................29
Indicators Description ................................................30
Boards Location.........................................................31
SIB Interfaces Description ..........................................32
MPB Interfaces Description .........................................37
IP Board Interfaces Description ...................................38
System Operations .......................................... 41
Circuit Breakers, Fuses and Switches Location ...................41
System Startup .............................................................42
System Shutdown .........................................................42
LLVD Control Device Description ......................................42
Monitoring Unit Operation Instructions ........... 45
Operation Interface........................................................45
Menu Hierarchy .............................................................46
Main Menu....................................................................47
Operation Authority .......................................................48
Querying Information.....................................................49
Querying Real-Time Operation Information ...................49
Querying Real-Time Alarm Information .........................53
Querying History Alarm Information .............................54
Querying Operation Log..............................................56
Querying Discharge Record .........................................57
Querying Peak Value Record........................................58
Querying Maintenance Record .....................................60
Entering Ctrl Main Menu .................................................62
Modifying Parameter Value..............................................64
System Parameters........................................................66
Bat Cap(Ah)..............................................................66
COM Bauds ...............................................................67
Device No.................................................................67
Password..................................................................68
Language .................................................................68
Alarm Sound and Auto Alarm ......................................68
Buzz Switch .....................................................68
Auto Alarm.......................................................69
AuxSwitch Set...........................................................69
SMR Pulled Alm .........................................................70
Current Date and Time ...............................................70
Current Date ....................................................70
Current Time ....................................................70
Fuse ValveVol............................................................71
Load Branches ..........................................................71
Battery and Load Shunt..............................................72
Battery Shunt...................................................72
Load Shunt ......................................................72
Battery Parameters........................................................73
Float and Equalized Charging Voltage ...........................73
Float Vol. .........................................................73
Equal Vol. ........................................................73
Cur. Limited..............................................................74
Equalized Charge and Equalized Period .........................74
Equal Func. ......................................................74
Equal Period .....................................................75
Maximum, Minimum, and Last Equalized Charge
Hours...............................................................75
Equ.Min Hours ..................................................75
Equ.Max Hours .................................................76
Equ.LastHours ..................................................76
Equal Cap.Min., Equal Vol.Min., and Eq.End-
Cur.Coef. ..........................................................77
Equal Cap.Min. .................................................77
Equal Vol.Min. ..................................................77
Eq.EndCur.Coef. ................................................78
BatVol Min. ...............................................................78
LLVD 1 and LLVD2 Voltage and Control .........................79
1-Shut Vol. ......................................................79
2-Shut Vol. ......................................................79
LLVD-1 Ctrl ......................................................80
LLVD-2 Ctrl ......................................................80
Auto Test, Period, and Start Time.................................81
Auto Test .........................................................81
Test Period .......................................................81
Test StartTime ..................................................81
Test Voltage and Max Test Hours..................................82
Test Vol. ..........................................................82
Test Max.Hours .................................................82
Battery Test Time and Period.......................................83
Bat.Det.Time ....................................................83
Bat.Det.Period ..................................................83
Temperature Compensation Coefficient and Current
Limit Temperature Compensation Coefficient .........84
Temp.Coeff.......................................................84
Cur.Temp.Co.....................................................85
Temp.Volt.Max. and Temp.Volt.Min...............................85
Battery Temperature Threshold ...................................86
Bat.Temp.Max. .................................................86
Bat.Temp.Min. ..................................................87
Battery Discharge Threshold and Start Volt. Deviation
in Trans ............................................................87
Bat.Disch.Valve.................................................87
Volt.Dev...........................................................87
Work Mode ...................................................................88
Safe Mode ................................................................88
Save Mode................................................................89
Free Mode ................................................................90
Selecting Work Mode..................................................90
Smr Limit Num..........................................................92
Save Management .........................................................93
Rotate Period ............................................................93
NonSave Delay..........................................................93
Setting Auto Save......................................................94
Setting Temp NonSave Mode .......................................95
Setting Perm NonSave Mode .......................................97
Manual Detect...........................................................98
Output Relay Control.................................................... 100
Output Relay........................................................... 100
Output Relay........................................................... 100
All Ctrl ................................................................... 102
Single Ctrl .............................................................. 104
Adjustment Parameters ................................................ 105
AC Cur.Slope........................................................... 105
DC Vol.Zero ............................................................ 106
Output Current Offset and Slope................................ 106
DC Cur.Zero ................................................... 106
DC Cur.Slope .................................................. 107
Bat. Vol.Zero .......................................................... 107
Bat. Cur.Zero .......................................................... 108
Bat. Cur.Slope......................................................... 108
Bat. Temp.Zero ....................................................... 109
Alarm Parameters ........................................................ 109
Setting Alarm Attributes ........................................... 109
AC Vol.Max.and AC Vol.Min. ...................................... 112
AC Vol.Max. ................................................... 112
AC Vol.Min. .................................................... 112
DC Vol.Max.and DC Vol.Min....................................... 113
DC Vol.Max. ................................................... 113
DC Vol.Min. .................................................... 113
Environment Temperature/Humidity Threshold ............ 114
Env.Temp.Max. ............................................... 114
Env.Temp.Min. ................................................ 114
Env.Hum.Max. ................................................ 115
Env.Hum.Min. ................................................. 115
Operation and Maintenance Management ........................ 116
SMR ON... .............................................................. 116
SMR OFF................................................................. 118
Setting Float Charge ................................................ 119
Setting Equalized Charge .......................................... 121
Set Test ................................................................. 122
Delete Records ............................................................ 123
Load Run Para............................................................. 125
Load All Para............................................................... 126
Downloading Program .................................................. 127
Download Font ............................................................ 128
Other Instructions ....................................................... 129
Shortcut Menu ........................................................ 129
Help Message Interface ............................................ 130
Debug Message Interface ......................................... 131
Screen Saver .......................................................... 131
Emergency Handling and Maintenance .......... 133
Emergency Handling .................................................... 133
Emergency Handling Principle.................................... 133
Emergency Handling of AC Distribution Unit ................ 134
Emergency Handling of DC Distribution Unit ................ 134
Emergency Handling of Monitoring Unit ...................... 134
Emergency Handling of Rectifier ................................ 135
Maintenance ............................................................... 135
Routine Maintenance................................................ 135
Monthly Maintenance ............................................... 137
Installing and Uninstalling Monitoring Unit with System
Operating ....................................................... 139
Installing and Uninstalling Rectifiers with System
Operating ....................................................... 141
Adding Load with System Operating ........................... 143
Uninstalling Top Cap ................................................ 143
Storage Requirements.................................................. 147
Alarm Handling ............................................. 149
Overview of Alarm Handling .......................................... 149
Alarm Description .................................................... 149
Muting Alarm Buzzer ................................................ 149
Monitoring Unit Troubleshooting..................................... 150
Operating Principles and Functions ............... 153
System Operating Principles.......................................... 153
Operating Principles of AC Distribution Unit ..................... 154
Operating Principles of DC Distribution Unit ..................... 154
Operating Principles of Rectifier ..................................... 155
Functions of the Monitoring Unit .................................... 157
Monitor Networking Mode ............................. 159
Parameter List............................................... 161
Alarm List...................................................... 165
Explanations of Common Terms .................... 169
AC Distribution Part ..................................................... 169
DC Distribution Part ..................................................... 170
Rectifier Part ............................................................... 170
Battery Part ................................................................ 171
Communication Part..................................................... 172
Term List ....................................................... 173
Electrical Connection Diagram....................... 175
Figures .......................................................... 179
Tables ........................................................... 183
About this Manual

Purpose of this ZXDU68 T301 (V4.1R01M01) DC power system has a -48VDC out-
Manual put. The system adopts three-phase five-wire AC input. When
configured to full capacity, it can be equipped with six ZXD2400
50A switching mode rectifiers, forming a power supply system of
300A output capacity.
This document is one of the following manuals for the equipment:
� ZXDU68 T301 (V4.1R01M01) DC Power System Installation
Manual
This manual provides the information to install the equipment.
This manual is intended for the installation personnel.
� ZXDU68 T301 (V4.1R01M01) DC Power System User Manual
This manual describes the application, features, technical spec-
ifications, appearance and structure, operating principles, net-
working mode and the monitoring unit operation instructions,
operation and maintenance. This manual is applicable to every
user.
What is in this This manual contains the following chapters and appendixes:
Manual
Chapter/Appendix Summary

Describes the safety instructions and


Chapter 1 Safety
precaution for the installation, maintenance
Instructions
and operation of the system.

Describes the configuration, features,


Chapter 2 Overview functions, technical specifications, and
compliant standards of the system.

Chapter 3 System
Describes the system structure and the
Structure and
components of the system.
Components

Chapter 4 System
Describes the procedures of the system startup
Startup and
and shutdown.
Shutdown

Chapter 5 Monitoring Describes how to query the system information


Unit Operation as well as how to set parameters on the
Instructions monitoring unit.

Chapter 6 Emergency
Describes the emergency faulty handling and
Handling and
maintenance of the system.
Maintenance

Chapter 7 Alarm
Describes the alarm handling of the system.
Handling

Appendix A Operating
Describes the operating principles and
Principles and
functions of the system and the components.
Functions

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ZXDU68 T301 User Manual

Chapter/Appendix Summary

Appendix B Monitor Describes the monitor networking mode of the


Networking Mode system.

Appendix C Provides the default and range of the


Parameter List parameters.

Appendix D Alarm
Provides a list of the alarms.
List

Appendix E
Explains some common terms related to DC
Explanations of
power systems.
Common Terms

Provides a list of term abbreviations related


Appendix F Term List
to the system.

Appendix G Electrical Provides the diagram of the electrical


Connection Diagram connections.

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Chapter 1

Safety Instructions

Table of Contents
Safety Signs ...................................................................... 1
Safety Precautions.............................................................. 2

Safety Signs
TABLE 1 SAFETY SIGNS

Safety Signs Meaning

Danger: Indicates an imminently hazardous


situation, which if not avoided, will result in death
or serious injury. This signal word should be
limited to only extreme situations.

Warning: Indicates a potentially hazardous


situation, which if not avoided, could result in
death or serious injury.

Caution: Indicates a potentially hazardous


situation, which if not avoided, could result in
minor or moderate injury. It may also be used to
alert against unsafe practices.

Note: Indicates a potentially hazardous situation,


which if not avoided, could result in injuries,
equipment damage or interruption of services.

Erosion: Beware of erosion.

Electric shock: There is a risk of electric shock.

Electrostatic: The device may be sensitive to


static electricity.

Microwave: Beware of strong electromagnetic


field.

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ZXDU68 T301 User Manual

Safety Signs Meaning

Laser: Beware of strong laser beam.

No flammables: No flammables can be stored.

No touching: Do not touch.

No smoking: Smoking is forbidden.

Safety Precautions
This chapter describes safety precautions for the installation,
maintenance and operation of the system.
Read the safety instructions before any operation of the equip-
ment. The safety precautions mentioned in this manual only serve
as a supplement to the local safety codes.
Only trained professionals are allowed to install, operate and main-
tain the equipment. ZTE bears no liability to the consequences in-
curred by violation of the general safety operation requirements,
or violation of the safety standards for designing, manufacturing
and using the equipment.
The precautions for operating the power supply products are listed
in Table 2.

TABLE 2 SAFETY PRECAUTIONS

S/N Precautions Requirement Possible Danger

� Observe the
local safety
codes during
the equipment
installation.
The installation
personnel must Direct contact or
be qualified for indirect contact with
high voltage high voltage and
1 High voltage and AC power mains through damp
operations. object will endanger
� Never wear the operator’s life.
any conductive
object, such as
watch, hand
chain, bracelet
or ring during
the operation on
the equipment.

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Chapter 1 Safety Instructions

S/N Precautions Requirement Possible Danger


� Prevent any
moisture from
entering the
equipment
during
operations

ZXDU68 T301
system is a power DC short circuit can
DC short supply product of cause fatal danger
2
circuit constant DC voltage. and damage to the
DC short circuit must equipment.
be avoided.

� Switch OFF
the power
supply before
connecting or Performing power
disconnecting a cable operation
Connecting or power cable. with power ON will
3 disconnecting � Before cause fatal danger to
power cable connecting a operation personnel
cable, make and damage to the
sure that the equipment.
cable and its
label are in
accordance with
the requirement.

When operating
high-voltage Tools-caused short
equipment, tools circuit can cause
4 Tools safety safety must be fatal danger to
considered. Insulate operation personnel
the tools to prevent and equipment.
short circuit.

Insulate the Static electricity


Electrostatic uncovered metals generated by human
5
damage to prevent short body may damage
circuit. components.

In the case of
environment
over-temperature,
Over-temperature
improve the
will affect normal
Temperature ventilation of
6 operation and service
effect the equipment
life of the power
to keep the
product.
suitable operating
environment for the
system.

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ZXDU68 T301 User Manual

S/N Precautions Requirement Possible Danger

� Before
performing any
operation on
battery, read � The electrolyte
the safety leakage of battery
precautions can corrupt PCB
on the battery and cause short
manual. circuit.
� Perform battery � When the
cable connection environment
according to temperature is
instructions. below 20℃, the
Operation on
7 Avoid short efficiency and
battery
circuit and performance of
electrolyte the battery will
leakage. be affected; when
� The the environment
recommended temperature is
operation over 25℃, the
environment battery service life
temperature for will be affected.
battery ranges
from 20℃ to
25℃.

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Chapter 2

Overview

Table of Contents
System Introduction ........................................................... 5
System Configuration.......................................................... 6
Features............................................................................ 7
Functions .......................................................................... 8
Technical Specifications ....................................................... 9
Compliant Standards..........................................................14

System Introduction
ZXDU68 T301 system is a 50 A rectifier series power supply sys-
tem with -48 V DC output. It is an intelligent and unattended
power equipment widely used in commutation, microwave , opti-
cal transmission equipment and others communication systems.
In full configuration, the system can have six ZXD2400 (V4.3) rec-
tifiers, which form a power system with a maximum of 300 A out-
put. Figure 1 shows ZXDU68 T301 system appearance.

FIGURE 1 ZXDU68 T301 SYSTEM APPEARANCE

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ZXDU68 T301 User Manual

System Configuration
The system configuration is described in Table 3.

TABLE 3 ZXDU68 T301 SYSTEM CONFIGURATION

Component Maximum Configuration

AC AC input There are two AC input modes


Distribution � Single air switch mode: One input air
switch (3 phases)
� Double air switch mode: Two input
air switches (3 phases).

AC auxiliary Optional: Each phase current should be


output less than or equal to 16 A.

DC DC output � Up to 10 load branches are available:


Distribution 6 LLVD1 load branches (4 branches
for the fuses and 2 for the air
switches) and 4 LLVD2 load branches.
� Extended DC output: 7 LLVD1/LLVD2
extended air switch branches ( with
at most 150 A total current) or 4 fuse
branches (with at most 100 A per
branch).

The number of LLVD1 and LLVD2 load


branches can be flexibly configured
according to the user’s requirement.

DC input Two battery input branches with 250


A fuses. And the system can connect
external batteies with the capacity of no
more than 1000Ah.

Emergency Optional configuration


light

Rectifier Up to 6 sets of ZXD2400 rectifiers

Monitoring Unit 1 set

Lightning Arrester � Level C lightning arrester (The


lightning arrester should be installed
before introducing the AC power
supply to the power equipment.)
� DC surge arrester

Background Monitoring The background monitoring software


Software serves to realize the background
monitoring of the power supply system.
The system can be connected to the
computer where the monitoring software
is installed by means of RS232/RS485
interface or other networking modes.

Cabinet Height: 1600 mm (Optional: Add a 400


mm height top cap).

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Chapter 2 Overview

Features
ZXDU68 T301 system has the following features.
� ZXD2400 (V4.3) rectifier module:
� Input power factor higher than 0.99.
� Rated efficiency higher than 92%.
� Power density up to 854 mW/cm3.
� Power loss during standby mode less than 4 W.
� Electromagnetic compatibility Complying with IEN61000,
YD/T983 and standards. Conductive disturbance and ra-
dioactive disturbance complying with EN55022A require-
ments.
� Complies with GB4943-2001 safety standard requirements.
� AC input under/over-voltage protection, PFC output un-
der/over-voltage protection, DC output over-voltage/cur-
rent protection and over temperature protection.
� Drawer-like structure, convenient for transportation, instal-
lation and maintenance.
� The rectifiers are hot-pluggable. In case any rectifier fails,
the faulty rectifier automatically stops working.
� Power management features:
� The system operates from three-phase AC power source
with a wide input voltage ranging from 80 VAC to 300 VAC,
suitable for areas with poor power supply quality.
� Automatic and reliable charging and discharging control
function, extending the battery life span.
� LLVD functions (can be configured manually or automati-
cally). These functions can be configured according to the
user requirement.
� The system is provided with class C lightning protection, DC
lightning protection and other lightning protection types,
enssuring high reliability of the whole system.
� AC auxiliary output function (optional).
� System features:
� Meets the modern communication technology trend re-
quirements.
� The system adopts modular design and automatic current
equalization technology, which make it capable of N+1
backup and easy expansion.
� PC based background monitoring and management func-
tions: remote measurement, remote information, remote
control.
� The system has a flexible configuration. Rectifiers can be
added/removed while the system is operating.
� High reliability with MTBF greater than or equal to 5 x 106
h (N+1 backups; MTTR < 2 h).

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ZXDU68 T301 User Manual

� Compact structure. Various units, including AC/DC power


distribution unit, rectifiers and the monitoring unit, are built
in one chassis.
� Intelligent monitoring unit, performing foreground monitoring
and the following management functions:
� Querying real-time operation information.
� Querying history operation information.
� Querying battery discharge record and peak record.
� Setting system parameters.
� Setting battery parameters.
� Setting communication parameters.
� Setting output relay parameters.
� Setting alarm threshold.
� Setting login password.
� Controlling the rectifier on/off operation.
� Managing storage battery operation status.

Functions
Alarm manage- The monitoring unit processes the real-time system data according
ment function to the parameters set by users. When a critical fault occurs, it
generates an alarm and reports it to background PC automatically.
The fault information is then recorded and stored locally. Users can
access to alarms information through the monitoring unit directly.
The details are shown in the table below:

Item Description

Alarm setting A user can set the upper and lower limits of the system parameters
according to the real application requirements.

Alarm management The system has reliable and real-time alarm management function.

Alarm mode In case of any alarm, the monitoring unit generates audible and
visual signal to inform the maintenance personnel and reports the
alarm information to a background PC through its communication
interface. Press any key to mute the alarm sound; then the ALM
indicator keeps glowing until the fault is eliminated.

Battery The monitoring unit manages storage battery charging in three


management modes: periodic equalized charging mode, equalized charging
function mode (after power failure) and floating charging mode.
When the mains supply is cut off, the battery supplies the power
for load. When the battery is discharged to a certain voltage (user
can set this threshold through the monitoring unit), an alarm will
be generated.
Control Functions The system is provided with manual /automatic Load Low Voltage
Disconnect (LLVD) functions. Users can configure the loads ac-

8 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 Overview

cording to the real application requirement. Control the power-on,


power-off, the equalized charging and the float charging of the rec-
tifier through the control instruction of the foreground man-ma-
chine interaction operation or through the background computer.
Adjust the output voltage of the rectifier (-42 V to -58 V, adjustable
continuously) according to the user requirements.
Three-Remote � Remote information.
Functions
� Remote control.
� Remote measurement.
Man-machine The LCD and keys constitute the man-machine interaction, which
interaction enables the user to set the system operating parameters and query
Functions the related information. The operation is convenient and reliable.
Communication RS232/RS485 communication interfaces are provided. Centralized
Functions monitoring can be realized through other modes.

Technical Specifications
Environment
Item Specification

Operating temperature –5°C to +45°C ( +15°C to +25°C recom-


mended)

Storage temperature –40°C to +70°C

Relative humidity 10% to 90% without condensation (40%


to 60% recommended)

Air pressure 70 KPa to 106 KPa

Other requirements No conductive dusts or corrosive gases

No explosion hazard, no shake or jolt

The floor slope angle is less than or equal


to than 5°

AC Power
Distribution
Item Specification

Input mode Three-phase five-wire (L1, L2, L3, N, PE)

Rated input voltage 220 VAC (phase voltage)

Input voltage range 80 VAC to 300 VAC (phase voltage)

Frequency 45 Hz to 65 Hz

Rated input current 63 A

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ZXDU68 T301 User Manual

Item Specification

Input power factor ≥ 0.99 (with 100% load)

Level C lightning discharge ≤ 40 kA


current

DC Power
Distribution
Item Specification

Rated output voltage -48 VDC

Output voltage range -42 VDC to -58 VDC, adjustable

Output current 0 to 300 A

Regulated voltage
≤ 0.6%
precision

Weighted noise volt-


< 2 mV
age

Peak-peak noise volt-


≤ 200 mV (20 MHz bandwidth)
age

Efficiency ≥ 91% (rated input; full load)

Broad frequency noise ≤ 50 mV (3.4 kHz - ≤ 20 mV (0.15 MHz -


voltage 150 kHz) 30 MHz)

Discrete frequency ≤ 5 mV (3.4 kHz - ≤ 3 mV (150 kHz -


noise voltage 150 kHz) 200 kHz)

≤ 2 mV (200 kHz - ≤ 1 mV (0.5 MHz - 30


500 kHz) MHz)

DC lightning discharge ≤ 5 kA
current

AC Input Alarm
and Protection
Item Specification

AC Vol. Max. Default: (286±5) VAC, which can be


modified through the monitoring unit.

Threshold of recovery Default: (276±5) VAC, which should be


from AC over-voltage 10 V lower than AC Vol. Max.
alarm

AC Vol.Min. Default: (154±5) V VAC, which can be


modified through the monitoring unit.

Threshold of recovery Default: (164±5) VAC, which should be


from AC under-voltage 10 V higher than AC Vol.Min.
alarm

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Chapter 2 Overview

DC Output Alarm
and Protection
Item Specification

DC Vol.Max. Default: (58 ±0.2) VDC, which can be


modified through the monitoring unit.

Threshold of recovery Default: (57.5±0.2) VDC, which should


from DC over-voltage be 0.5 V lower than DC Vol.Max.
alarm

DC Vol.Min. Default: (48.0 ±0.2) VDC, which can be


modified through the monitoring unit.

Threshold of recovery Default: (48.5±0.2) VDC, which should


from DC under-voltage be 0.5 V higher than DC Vol.Min.
alarm

1-Shut Vol. Default: (46.0±0.2) VDC, which can be


modified through the monitoring unit.

2-Shut Vol. Default: (45.0±0.2) VDC, which can be


modified through the monitoring unit.

BatVol Min. Default: (47.0±0.2) VDC, which can be


modified through the monitoring unit.

ZXD2400(V4.3)
Rectifier
Item Specification

Rated output voltage: 48 VDC.


Output voltage
Output voltage range: 42 VDC to 58 VDC,
adjustable.

The difference between the maximum cur-


Current equalizing per- rent and the minimum current should be
formance less than 2.5 A (with over 10% of rated
load).

Maximum output power 3190 W

The DC-DC circuit and the PFC circuit stop


working when the AC input voltage is
greater or equal to 300 VAC ,

Imax = (53 ± 1) A and the rectifier output


power percentage is 100% when the AC
input voltage ranges from 176 VAC and
300 VAC.
AC input over-/under-volt-
age protection and derat-
ing control Imax = (31 ± 2) A and the rectifier output
power percentage is 60% when the AC in-
put voltage is between 100 VAC and 176
VAC.

Imax = (20 ± 2) A and the rectifier out-


put power percentage is 40% when the AC
input voltage is between 80 VAC and 110
VAC

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ZXDU68 T301 User Manual

Item Specification

The DC-DC circuit and the PFC circuit stop


working when the AC input voltage is less
than or equal to 80 VAC.

The AC input over-/under-voltage protec-


tion and derating control are performed
by the hardware. The voltage precision is
±10 VAC and the hysteresis width is (15 ±
10) VAC.

The DC-DC circuit and the PFC circuit stop


working when the output voltage of the
PFC circuit is greater than 440 VDC

The DC-DC circuit stops working when the


Output over-/under-
output voltage is lower than 340 VDC
TTvoltage protection of the
PFC circuit
The Output over-/under-voltage protec-
tion of the PFC circuit is performed by the
hardware. The voltage precision is ±10
VDC and the hysteresis width is (15 ± 10)
VDC.

The output over-voltage protection


threshold is set to (61 ± 1) VDC and it is
Output over-voltage pro- not adjustable. If the output voltage is
tection greater than this value, the rectifier stops
working. In this case, turn off the AC input
power, troubleshoot it and then restart it.

To prevent the over-current protection


from being prior to the current limiting
protection, the response of the over-cur-
rent protection should be slower than the
Output over-current pro- current limiting protection; in addition, the
tection over-current protection threshold should
be greater than the maximum current
limiting threshold. The over-current pro-
tection threshold of the rectifier is (60 ±
2) A.

Normally, the fan rotates at half speed or


at full speed according to the temperature
of the heat sink.
� If the temperature is less than 50°C,
the fan rotates at half speed.
� If the temperature is greater than
50°C, the fan rotates at full speed.
To protect the rectifier from damage, the
negative temperature coefficient thermis-
Over-heat protection and tor of the equipment controls the highest
temperature control temperature when the fan is faulty or the
fan rotates at full speed but the tempera-
ture of the heat sink still rises. The details
are as follows:
� If the temperature is over the
threshold, the DC-DC circuit
stops working.
� When the temperature is below
the threshold, the DC-DC circuit
starts working.

12 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 Overview

Monitoring Unit
Item Specification

The monitoring unit of the ZXDU68 T301


system has LCD and keys on the front
Local monitoring panel. The user can set and query the
system parameters through the monitor-
ing unit.

The system can be connected to a PC


through the RS232/RS485 interface, IP
Background monitoring card, etc. The monitoring of the system
is performed through the monitoring soft-
ware installed in a PC.

Precision of AC voltage ±1%

Precision of the battery


current and the output ±1%
current of the system

Precision of the battery


voltage and the output ±0.5%
voltage of the system

Temperature precision ± 3°C

Humidity precision ± 5%

ZXDU68
T301System
Dimensions and Item Specification
Weight
Dimensions: 1600 mm × 600 mm × 400
mm (Height × Width × Depth).
ZXDU68 T301 main cabi-
net
Weight: 78 kg (excluding rectifiers and the
monitoring unit).

Dimensions: 400 mm × 598 mm × 400


mm (Height × Width × Depth).
Top cap
Weight: 9.5 kg

Dimensions: 134 mm × 87 mm × 318 mm


(Height × Width × Depth).
ZXD2400(V4.3) rectifier
Weight: 3.8 kg

Dimensions: 134 mm × 87 mm × 310 mm


(Height × Width × Depth).
Monitoring unit
Weight: 2.2 kg.

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ZXDU68 T301 User Manual

Others
Item Specification

Noise ≤ 55 dB (A).

MTBF ≥ 5x106 h.(N+1 backups, MTTR < 2 h).

Complies with IEC60950 and GB4943-


Safety
2001 requirements.

EMC Complies with IEC61000.

Conductive disturbance
and radioactive Complies with EN55022 level A.
disturbance

Complies with YD 5083-2005 and YD


Earthquake resistance
5096-2005 requirements.

Compliant Standards
EMC Standards In compliance with the following electromagnetic compatibility
standards:
� EN55022 Level A
� IEC61000-3-3
� IEC61000-3-2
� IEC61000-4-2
� IEC61000-4-3
� IEC61000-4-4
� IEC61000-4-6
� IEC61000-4-8
� IEC61000-4-11
Performance In compliance with the following performance standards:
Standards
� YD/T 1058-2007
� YD/T 1051-2000
Safety Standards In compliance with the following safety standards:
� UL/IEC/EN 60950-2005
� GB4943-2001 standard

14 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 3

System Structure and


Components

Table of Contents
System Structure ..............................................................15
AC Distribution Unit Structure .............................................19
DC Distribution Unit Structure .............................................22
DC Surge Arrester .............................................................25
Rectifier ...........................................................................26
Monitoring Unit .................................................................29

System Structure
Cabinet Dimensions and Weight
The cabinet has 1.6 m height (An optional top cap with 0.4 m
in height can be added). Figure 2 shows the dimensions of the
ZXDU68 T301 cabinet.

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ZXDU68 T301 User Manual

FIGURE 2 ZXDU68 T301 CABINET APPEARANCE

The top cap of the ZXDU68 T301 system is shown in Figure 3.

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Chapter 3 System Structure and Components

FIGURE 3 TOP CAP APPEARANCE

The dimensions and Weight of the ZXDU68 T301 system are shown
in Table 14.

TABLE 14 ZXDU68 T301 SYSTEM DIMENSIONS AND WEIGHT

System Dimensions (Height × Width × Weight


Depth)

ZXDU68 T301cabinet 1600 mm × 600 mm × 400 mm 78 kg (excluding the


rectifiers and the
monitoring unit)

Top cap 400 mm × 598 mm × 400 mm 9.5 kg

Equipment Structure Description


ZXDU68 T301 system consists of AC distribution unit, rectifiers,
monitoring unit and DC distribution unit.

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ZXDU68 T301 User Manual

Note:
There are four adjustable and removable feet at the bottom of the
cabinet.
Before delivery, the DC distribution unit and the AC distribution
unit are interchangeable upon user requirement.

The cabinet structure is shown in Figure 4.

FIGURE 4 CABINET STRUCTURE

1. Top cap 7. Rectifiers


2. Power indicator 8. AC distribution unit
3. Alarm indicator 9. DC surge arrester
4. Cabinet a foot (adjustable) 10. LLVD control device
5. DC distribution unit 11. Monitoring unit
6. Monitoring unit connecting boards 12. Fuse extractor holder
box

Power and Alarm indicators on the cabinet front panel are de-
scribed in Table 15.

TABLE 15 FRONT PANEL INDICATORS DESCRIPTION

Indicator Color State Description

lit The system is turned on


Power Green
off The system is turned off

lit An alarm occurs in the system


Alarm Red
off No alarm occurrence

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Chapter 3 System Structure and Components

Installation Slots Configuration


The number of rectifiers for each of the three phases L1, L2 and
L3 should be basically identical in order to maintain phase balance
and favor a good radiation.
The distribution of the slots and phases of the rectifiers is shown
in Figure 5.

FIGURE 5 INSTALLATION SLOTS CONFIGURATION

AC Distribution Unit
Structure
The location of AC distribution unit is located on the lower part of
the system cabinet.
The module structure is based on the user requirement.
� AC input mode 1– Single air switch (standard configuration) :
The AC input has no auxiliary output and the input switch is
configured with a single 3 phase air switch.
� AC input mode 2– Single air switch (optional configuration) :
The AC input has an auxiliary output and the input switch is
configured with a single 3 phase air switch.

Note:
In the aforementioned two modes, the AC distribution unit
structure is as shown in Figure 6.

� AC input mode- Double air switch (optional configuration) : In


this case, the AC input can have an auxiliary output and the

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ZXDU68 T301 User Manual

input switch is configured with two 3 phase air switches. The


AC distribution unit structure is as shown in Figure 7.

FIGURE 6 AC DISTRIBUTION UNIT STRUCTURE (SINGLE AIR SWITCH)

1. Rectifiers air switches 4. Protection ground busbar (PE)


2. AC lightning arrester (AC SPD) 5. Neutral cable terminal (N)
3. AC Transducer 6. AC input single air switch

FIGURE 7 AC DISTRIBUTION UNIT STRUCTURE (DOUBLE AIR SWITCH)

1. Rectifiers air switches


2. AC lightning arrester (AC SPD)
3. AC Transducer
4. Protection ground busbar (PE)
5. Neutral cable terminal (N)
6. AC input double air switch
7. AC auxiliary output air switch

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Chapter 3 System Structure and Components

Note:
For AC input double air switch, only one of the air switches should
be turned on /off at a time.

The components of the AC distribution unit are described in Table


16.

TABLE 16 AC DISTRIBUTION UNIT COMPONENTS DESCRIPTION

S/N Component Description

1 Rectifiers air switches Control the on/off operation of


rectifiers. Each air switch controls
one rectifier.

2 AC lightning arrester Provides the system with a


lightning protection function. When
the lightning arrester is damaged,
the small window at its bottom
turns red. There is no need to turn
off the system when replacing the
AC lightning arrester.

3 AC Transducer Provides a controlled output that is


proportional to the average being
drawn from a power source and
its transmission to the monitoring
unit.

4 Protection ground busbar System protection ground busbar:


(PE) Should be connected to the
grounding busbar of the equipment
room.

5 Neutral cable terminal (N) AC input neutral cable terminal:


Used to connect the AC
input/output neutral

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ZXDU68 T301 User Manual

S/N Component Description

6 AC input single air switch In standard configuration, the


ZXDU68 T301 system uses a single
AC input air switch to connect the
system to a three phase AC input
power supply branch.

AC input double air switch The AC input mode-double air


switch is optional. In this mode
the system is connected to two
branches of three phase AC power
supply (mains 1 branch + diesel
generator branch / two mains)

7 AC auxiliary output air Controls the on/off operation of AC


switch auxiliary output shunts.

DC Distribution Unit
Structure
The DC distribution unit is located on the upper side of the system
cabinet.
The structure of the DC distribution unit is shown in Figure 8.

FIGURE 8 DC DISTRIBUTION UNIT STRUCTURE

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Chapter 3 System Structure and Components

1. Working ground busbar (+48 V)


2. LLVD1 load air switches and fuses
3. LLVD2 load air switches
4. LLVD control device
5. DC surge arrester
6. Battery fuses

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ZXDU68 T301 User Manual

The components of the DC distribution unit are described in Table


17.

TABLE 17 DC DISTRIBUTION UNIT COMPONENTS DESCRIPTION

S/N Component Description

1 Working ground Used in connecting the working ground


busbar (GND) cable (+48 V)

2,3 LLVD1/ LLVD2 air � The load fuses and air switches
switches and fuses control the on/off operation of the
system’s DC output branches and
also provide respectively fuses and
trip unit protection function.
� LLVD1 load fuse/air switch controls
the load output of the LLVD1
branch.
– An LLVD1 “extended” (LLVD1
EXT) load fuse/air switch, on
the upper side of the cabinet, is
used to control the load output
of the LLVD1 EXT branch.
� An LLVD2 load fuse/air switch
controls the load output of the
LLVD2 branch.
– An LLVD2 “extended” (LLVD2
EXT) load fuse/air switch, on
the upper side of the cabinet,
is used to control the load out-
put of the extended LLVD2 EXT
branch.

4 LLVD control device Used to select the LLVD control


device mode (manual or automatic
mode). Refer to LLVD Control Device
Description for more details.

5 DC surge arrester ZXDU68 T301 system’s lightning proof


box.

6 Battery fuses BATT ZXDU68 T301 system is configured


with 2 battery input branches. Each
battery fuse controls the on/off
operation of one battery pack branch.

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Chapter 3 System Structure and Components

DC Surge Arrester
Location DC Surge Arrester
The location of DC surge arrester is shown in Figure 9.

FIGURE 9 DC SURGE ARRESTER LOCATION

1. DC surge arrester 2. LLVD control device

DC Surge Arrester Indicators


The indicators of the DC surge arrester are shown in Figure 10.

FIGURE 10 DC SURGE ARRESTER INDICATORS

� The DC surge arrester is working normally when all the indica-


tors (HL1/HL2/HL3) are glowing.
� The DC arrester is damaged when at least one indicator is off.

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ZXDU68 T301 User Manual

� When the DC arrester is damaged, the DC Arrester Break


alarm message is displayed on the monitoring unit.

Caution:
The damaged DC surge arrester should be immediately replaced
to protect the monitoring unit.

Rectifier
Location
Please refer to the section Installation Slots Configuration Instal-
lation Slots Configuration for more details about the location of
rectifiers.

Components Description
The rectifier components are shown in Figure 11.

FIGURE 11 RECTIFIER COMPONENTS

1. Indicators 4. Stop pin


2. Shutter 5. Fan
3. Handle 6. Input/output integrated socket

The different components of the rectifier are described in Table 18.

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Chapter 3 System Structure and Components

TABLE 18 COMPONENTS DESCRIPTION

S/N Component Description

1 Indicators Indicate the working statuses of the rectifier

2 Shutter Air inlet

3 Handle Used to handle the rectifier during


installation/uninstallation and transportation

4 Stop pin Used to position the rectifier.

5 Fan Used for heat dissipation. Note that the


ventilation hole should not be blocked

6 Input/output Used for connection with the telecommunica-


integrated tion power supply system
socket

Indicators Description
The four indicators of the ZXD2400 (V4.3) rectifier are shown in
Figure 12.

FIGURE 12 RECTIFIER INDICATORS

Note:
� Normally, only the IN and OUT indicators are lit.
� In case of current limit, the CL indicator is lit.
� In case of any alarm, the ALM indicator is lit.

The aforementioned indicators indicate the working state of the


rectifier. Please, refer to Table 19 for the indicators description.

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ZXDU68 T301 User Manual

TABLE 19 INDICATORS DESCRIPTION

Designation Descrip- Status Indication


tion

IN Input Lit The AC input is normal


(green)

OUT Output Lit The DC output is normal


(green)

CL Current Lit Current limit occurs (The


limit (yellow) rectifier output current has
reached the current limit)

ALM Alarm Lit (red) Some alarm occurs

Input Output Socket


The input/output socket of the ZXD2400 (V4.3) rectifier is shown in
Figure 13. It is used for the connection to the telecommunication
power supply system. The pins of the socket are defined in Table
20.

FIGURE 13 INPUT/OUTPUT INTEGRATED SOCKET

TABLE 20 PINS DESCRIPTION

Pin No. Signal Description

1 48 V+ +48 V output

3 48 V- –48 V output

11 REMOTE � High level voltage turns off the rectifier


� Low level voltage or high resistance
turns on the rectifier.

12 ALARM � When the rectifier is working normally,


the ALARM signal is high resistance.
� When the rectifier is working
abnormally, the ALARM signal is low
resistance.

13 COM Common end for the control signals

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Chapter 3 System Structure and Components

Pin No. Signal Description

14 ON-LINE Rectifier online signal: Directly connected


to the COM signal on the MAIN board

15 PWM An input pulse signal with the amplitude of


5 V is required

16 SHARE-BUS Current equalizing bus

17 FOUT Output signal.


The relation between the output frequency
and the output current is:

26 AC input PE Protection ground

27 AC input N Neutral

28 AC input L Line

Monitoring Unit
Location
Please refer to the section Installation Slots Configuration Instal-
lation Slots Configuration for more details about the location of
monitoring unit.

Components Description
The monitoring unit components are described in Figure 14.

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ZXDU68 T301 User Manual

FIGURE 14 MONITORING UNIT COMPONENTS

1. LCD 4. Fastening bolt


2. Indicators 5. Handle
3. Keys 6. Input/output interface

Table 21 describes the above-mentioned components.

TABLE 21 MONITORING UNIT COMPONENTS DESCRIPTION

S/N Component Description

1 LCD Displays the system-related


information.

2 Indicators � Refer to Indicators Description


for details about ALM, RUN,
COMM, EQU,and PWR
indicators.
� The RST button is used to reset
the monitoring unit.

3 Keys Refer to Operation Interface for


keys functions.

4 Fastening bolt Used to fix the monitoring unit in


the cabinet.

5 Handle Used to pull out the monitoring


unit.

6 Input/output interface Used in electrical connection and


signals connection.

Indicators Description
The monitoring unit indicators are shown in Figure 15.

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Chapter 3 System Structure and Components

FIGURE 15 MONITORING UNIT INDICATORS

The indicators are described in Table 22.

TABLE 22 MONITORING UNIT INDICATORS DESCRIPTION

Designation Description Indication

PWR Power The monitoring unit is powered when


PWR glows in green, otherwise the
monitoring unit is power off.

RUN Run Flashes in green: The unit is running


normally.

EQU Charge Glows in green: The system is in


equalization equalized charge mode.

COMM Communica- Flashes in green: The unit is


tion communicating with the background
PC.

ALM Alarm Glows in red: A fault occurs in the


system.

Boards Location
The monitoring unit boards are located under the DC distribution
unit, as shown in Figure 16.

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ZXDU68 T301 User Manual

Caution:
when removing the boards make sure that they do not touch the
above busbar.

FIGURE 16 BOARDS LOCATION

1. SIB board 3. IP board


2. MPB board

S/N Board Description

1 SIB board Signal interface board

2 MPB board Modem power board: Can output 12 V power


(optional) to the Modem and the IP card.

3 IP board Internet protocol board: Used for remote


(optional) control in IP network, performing serial port
data and IP data packet interconversion.

SIB Interfaces Description


The Signal Interface Board (SIB) provides external communication
interfaces and monitoring unit signals interfaces. The SIB board
is shown in Figure 17.

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Chapter 3 System Structure and Components

FIGURE 17 SIB BOARD

Note:
The communication ports of the monitoring unit are X19, X20, X21
and X22. X22 is optional.
� X19 and X21 are used in RS232 communication mode. X20
and X22 (optional) are used in RS485 communication mode.
� Use X21 when using Modem communication mode.
� X19 and X20 should not be used at the same time.
� Use X19 when downloading programs or downloading font in
RS232.

Refer to Table 23 for the SIB interfaces description.

TABLE 23 SIB BOARD INTERFACES DESCRIPTION

Interface Signal
Pin No. Signal Description
Designation Definition

X2 Battery 1 temperature
1 T1
signal
Battery 1
temperature 2 +12V1 +12 V power supply

X3 Battery 2 temperature
1 T2
signal
Battery 2
temperature 2 +12V1 +12 V power supply

X4 Battery 3 temperature
1 T3
signal
Battery 3
temperature 2 +12V1 +12 V power supply

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ZXDU68 T301 User Manual

Interface Signal
Pin No. Signal Description
Designation Definition

X5 Battery 4 temperature
1 T4
signal
Battery 4
temperature 2 +12V1 +12 V power supply

X6 Environment tempera-
1 TEMP
ture signal
Environment
temperature 2 +12V1 +12 V power supply

1 VCC_W Flood sensor signal 1

X7 2 +12V1 +12 V power supply


Flood alarm 3 AGND Analog ground

4 WATER_IN Flood sensor signal 2

X8 1 +12V1 +12 V power supply


Smoke alarm 2 SMOKE_IN Smoke sensor signal

1 +12V1 +12 V power supply

X9 2 AGND Analog ground


Glass broken
alarm 3 GLASS_IN Glass broken signal

4 AGND Analog ground

1 +12V1 +12 V power supply


X10
2 AGND Analog ground
Intrusion alarm
3 DOOR_IN Intrusion signal

X11 1 DOOR1 Door magnet signal


Door magnet
alarm 2 AGND Analog ground

1 INRLY1 Input relay 1


X12
2 INRLY2 Input relay 2
Input relays 1, 2
3 AGND Analog ground

1 INRLY3 Input relay 3


X13
2 INRLY4 Input relay 4
Input relays 3, 4
3 AGND Analog ground

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Chapter 3 System Structure and Components

Interface Signal
Pin No. Signal Description
Designation Definition

Monitoring unit
1 FAULT-NO
fault-NO
X14
Monitoring unit fault-
Monitoring unit 2 FAULT-COM
Common end
fault detect
Monitoring unit
3 FAULT-NC
fault-NC

1 RO1-NO Relay output 1– NO

Relay output 1– Com-


2 RO1-COM
mon end

X15 3 RO1-NC Relay output 1– NC


Output relays 1,
2 4 RO2-NO Relay output 2– NO

Relay output 2– Com-


5 RO2-COM
mon end

6 RO2-NC Relay output 2– NC

1 RO3-NO Relay output 3– NO

Relay output 3– Com-


2 RO3-COM
mon end

X16 3 RO3-NC Relay output 3– NC


Output relays 3,
4 4 RO4-NO Relay output 4– NO

Relay output 4– Com-


5 RO4-COM
mon end

6 RO4-NC Relay output 4– NC

1 RO5-NO Relay output 5– NO

Relay output 5– Com-


2 RO5-COM
mon end

X17 3 RO5-NC Relay output 5– NC


Output relays 5,
6 4 RO6-NO Relay output 6– NO

Relay output 6– Com-


5 RO6-COM
mon end

6 RO6-NC Relay output 6– NC

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ZXDU68 T301 User Manual

Interface Signal
Pin No. Signal Description
Designation Definition

1 RO7-NO Relay output 7– NO

Relay output 7– Com-


2 RO7-COM
mon end

X18 3 RO7-NC Relay output 7– NC


Output relays 7,
8 4 RO8-NO Relay output 8– NO

Relay output 8– Com-


5 RO8-COM
mon end

6 RO8-NC Relay output 8– NC

1 - Not used

2 RXD_1 Receive Data

3 TXD_1 Transmit Data

4 - Not used

X19 5 GND_1 Ground


Serial port 6 - Not used
1 (RS232
interface) 7 - Not used

8 - Not used

9 - Not used

10 GNDP Protection ground

11 GNDP Protection ground

X20 1 485A1 RS485 signal A


Serial port
1 (RS485 2 485B1 RS485 signal B
interface)

1 DCD Data Carrier Detect

2 RXD_2 Receive Data

3 TXD_2 Transmit Data


X21
4 DTR Data Terminal Ready
Serial port
3 (RS232 5 GND_2 Ground
interface)
6 DSR Data Set Ready

7 RTS Request To Send

8 CTS Request To Clear

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Chapter 3 System Structure and Components

Interface Signal
Pin No. Signal Description
Designation Definition

10 GNDP Protection ground

11 GNDP Protection ground

X22 1 485A0 RS485 signal A


Serial port
2 (RS485 2 485B0 RS485 signal B
interface)

1 VCC Digital power supply


X23
Environment 2 HUM_IN Humidity signal
humidity
3 GND Digital ground

1 48V+ +48V input power


X24
2 - Not used
48V power input
3 48V- –48V input power

MPB Interfaces Description


The MPB ( Modem Power Board) board is as shown in Figure 18.

FIGURE 18 MPB BOARD

Refer to Table 24 for the MPB board interfaces description.

TABLE 24 MPB BOARD INTERFACES DESCRIPTION

Interface Signal Signal


designation Pin No. definition description

X1 1 48V+ +48V input


terminal

2 48V- –48V input


terminal

X2

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ZXDU68 T301 User Manual

Interface Signal Signal


designation Pin No. definition description

1 GND Ground signal

2 +12V +12V output


terminal

IP Board Interfaces Description


The IP board interface is used for remote monitoring purpose in
IP networks. It is provided with RS232 interface and a standard
network interface.

Note:
The IP board is an optional component that is installed according
to the user requirement.

The IP board interfaces are shown in Figure 19.

FIGURE 19 IP BOARD INTERFACES

Please refer to Table 25 for the IP board interfaces description.

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Chapter 3 System Structure and Components

TABLE 25 INTERFACES DESCRIPTION

Interface Pin Signal


No Definition Interface Description

X1 1 GND Power socket with 12 VDC


input voltage
2 +12V

X2 _ _ Standard JATG interface,


used for downloading
applications.

X3 _ _ Standard network
interface.

X4 1 RS485_B � In RS485
communication
2 RS485_A mode, x4 and the
RS485 interface of
the SIB board are
interconnected
� Uses 2 standard
RS485 interface
signals (RS485_A
and RS485_B).

X6 2 RS232_RXD � Standard DB9 signal


of the RS 232
3 RS232_TXD interface.
� In RS232
5 RS232_GND communication
mode, X6 and the
RS232 interface of
the SIB board are
interconnected. The
RS 232 interface and
S2[4] DIP switch are
interconnected.

IP board DIP (dual in-line package) switches are described in Table


26.

TABLE 26 IP BOARD-DIP SWITCHES DESCRIPTION

DIP Switch Description

S1 Jumper for reset (RST) signal.


use the S1[1] switch when downloading programs,
as described below:
� OFFWhen burning programs onto the MCU chip.
� ONAfter finishing burning in programs.
The S1[1] should be turned off before downloading
programs. Turn it on after the burning process is
successful.

S2 1. S2[1,2,3] is used to set the baud rate for


communication between the IP board and the
monitoring unit, as shown in Table 27.
2. The S2[4] switch is used to set the
communication mode between the IP board and
the monitoring unit: RS485 or RS232.

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ZXDU68 T301 User Manual

DIP Switch Description

– ON RS485 communication mode.


– OFF RS232 communication mode.

S3 Used to set working mode of the RS232 port, as


shown in Table 28.

TABLE 27 IP BOARD-DIP SWITCH BAUD RATE

S2[1] S2[2] S2[3] Baud rate

OFF ON OFF 9600 bps

ON ON OFF 4800 bps

OFF OFF ON 2400 bps

ON OFF ON 1200 bps

� The baud rate of two communication terminals should be


consistent, otherwise the communication will fail.
� The maximum baud rate supported by the monitoring unit is 9600
bps.

TABLE 28 RS232 PORT-DIP SWITCH CONFIGURATION

DIP Switch Configuration Description

S3[1] S3[2] S3[3] S3[4]

ON ON OFF OFF When the


RS232 interface
and the SIB
board are
interconnected,
used in IP
board in normal
communication
working mode,
making the
communication
between the IP
board and the
SIB board more
reliable.

OFF OFF ON ON Used in IP board


parameters
setting when
the RS232
interface and
a PC are
interconnected.

40 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4

System Operations

Table of Contents
Circuit Breakers, Fuses and Switches Location .......................41
System Startup .................................................................42
System Shutdown .............................................................42
LLVD Control Device Description ..........................................42

Circuit Breakers, Fuses and


Switches Location
Figure 20 shows the location of fuses and air switches in the
ZXDU68 T301 system.

FIGURE 20 LOCATION OF FUSES AND AIR SWITCHES

1. Battery fuses
2. LLVD1/LLVD2 air switches and
fuses
3. AC input air switches (Single air
switch and Double air switch)
4. Rectifier air switches

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ZXDU68 T301 User Manual

System Startup
Prerequisites Extract all the load fuses (or turn off the load air switches) and all
the battery fuses (or turn off the battery air switches) to start the
system without load.
Context Please, refer to Circuit Breakers, Fuses and Switches Location for
the location of the circuit breakers and fuses.
Steps 1. Turn on the AC protection air switch outside the system.
2. Turn on AC input air switch.
Turn on one of the AC input air switches when the system is
configured with the double AC input air switch.
3. Turn on the rectifier air switches.
� The rectifiers are powered on.
� The indicators of the monitoring unit start flashing.
� The monitoring unit starts self-test, which lasts for about
10 seconds.
� The monitoring unit starts operating normally.
4. Insert the battery fuses in the fuse holders , and turn on the
external storage battery air switches (if any).
END OF STEPS

System Shutdown
Context Perform the following procedure to shutdown the ZXDU68 T301
system:
Steps 1. Remove the DC output and battery fuses (or turn off the air
switches).
2. Turn off the rectifiers air switches. Then the monitoring unit is
automatically shut down.
3. Turn off the AC input air switches.
4. Turn off the system external AC switch.
END OF STEPS

LLVD Control Device


Description
The LLVD control device is used for load and batteries LLVD control
protection.

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Chapter 4 System Operations

LLVD Control LLVD control device is divided into LLVD1 and LLVD2 switches, as
Device shown in Figure 21.
Introduction
� The LLVD1 switches are used for LLVD1 control.
� The LLVD2 switches are used for LLVD2 control.

Warning:
LLVD control device configuration mode might affect the LLVD con-
trol of the system load and storage batteries.

FIGURE 21 LLVD CONTROL DEVICE

1. LLVD1 switch 1 3. LLVD2 switch 1


2. LLVD1 switch 2 4. LLVD2 switch 2

Please refer to Table 29 for more details.

TABLE 29 SWITCHES FUNCTIONS

Switch State Function

LLVD1 Auto Automatic LLVD1 control protection.

Manual OFF Turn off the LLVD1 loads

ON Turn on the LLVD1 loads

LLVD2 Auto Automatic LLVD2 control protection.

Manual OFF Turn off the LLVD2 loads

ON Turn on the LLVD2 loads

Manual LLVD LLVD1 and LLDV2 manual control modes are the same. This sec-
Control tion focuses on how to manually turn off LLVD1 loads.
1. Set the LLVD1 switch 1 as Manual.
2. Turn OFF the LLVD1 switch 2.

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Warning:
� Make sure that the corresponding switches are in ON state,
when LLVD1/LLVD2 control switch is set as Auto
� After performing maintenance operations on the equipment ,
set the LLVD1 and LLVD2 control switches as Auto, otherwise
the LLVD function will be disabled.

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Chapter 5

Monitoring Unit
Operation Instructions

Table of Contents
Operation Interface............................................................45
Menu Hierarchy .................................................................46
Main Menu........................................................................47
Operation Authority ...........................................................48
Querying Information.........................................................49
Entering Ctrl Main Menu .....................................................62
Modifying Parameter Value..................................................64
System Parameters............................................................66
Battery Parameters............................................................73
Work Mode .......................................................................88
Save Management .............................................................93
Output Relay Control........................................................ 100
Adjustment Parameters .................................................... 105
Alarm Parameters............................................................ 109
Operation and Maintenance Management............................ 116
Delete Records................................................................ 123
Load Run Para................................................................. 125
Load All Para................................................................... 126
Downloading Program ...................................................... 127
Download Font ................................................................ 128
Other Instructions ........................................................... 129

Operation Interface
The front panel of the monitoring unit is shown in Figure 22.

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FIGURE 22 FRONT PANEL OF THE MONITORING UNIT

1. LCD 2. Keys

The components of the monitoring unit front panel are described


in Table 30.

TABLE 30 KEYS OF THE MONITORING UNIT

Category Key Function

To turn pages upwards

To turn pages downwards

To move the cursor to the right

Single Key To move the cursor to the left

To exit and return to the upper-level in-


Esc
terface

To confirm the current menu item / save


Ent the current parameter setting / enter the
lower-level interface.

< + > To access the shortcut menu


Key Combi-
< + Ent> To display help information
nation
< + Ent> To display the Trace Message

Menu Hierarchy
There are four main menus. Each contains multiple submenus.
Through the menu hierarchy, users can easily find the submenu
they want.
The menu hierarchy is shown in Figure 23.

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Chapter 5 Monitoring Unit Operation Instructions

FIGURE 23 MENU HIERARCHY

Main Menu
To enter the main menu:
1. Start the monitoring unit, then the unit starts self-test and
initialization.
2. After initialization, the LCD displays the main menu, as shown
in Figure 24.

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Note:
In the screen saver interface, press Esc or Ent. You can also
enter the main menu interface.

FIGURE 24 MAIN MENU INTERFACE

TABLE 31 DESCRIPTION OF THE MAIN MENU

Item Description Function

To query the real-time running


Msg
data of the system.

To query the real-time alarm


Alm
information.

It includes the following func-


tions. Functions 3 to 8 are
only open to administrators.
1. Setup Para
2. OAM
Ctrl 3. Relay Ctrl
4. Delete Records
5. Load Run Para
6. Load All Para
7. Download App
8. Download Font

To query the following history


records:
1. Alm Rec.
Rec 2. Operate Rec.
3. Discharge Rec.
4. Peak Rec.
5. Maintain Rec.

Operation Authority
Short Description The software of the monitoring unit has hidden menus and hidden
parameters. Basically, common users and the system administra-
tor have different operation authorities. Users are identified by
their login password. The hidden menus and parameters can only
be displayed when the user is identified as the administrator.

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Chapter 5 Monitoring Unit Operation Instructions

� Common users have only the right to operate the basic menu.
Therefore, common users can only set the basic parameters.
The initial password for common users is “0000”.
� The system administrator has the right to operate both basic
menu and hidden menu. Therefore, the system administrator
can set basic parameters and hidden parameters.
� The hidden menus and parameters are used for trained pro-
fessionals only for system maintenance.

Querying Information
Querying Real-Time Operation
Information
Context Through Msg, users can query the real-time operation information
of the system to learn about the running status.
The relationship between Msg and its submenus are shown in Fig-
ure 25.

FIGURE 25 RELATIONSHIP BETWEEN MSG AND SUBMENUS

The operation flow of querying real-time operation information is


shown in Figure 26.

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FIGURE 26 FLOW OF QUERYING REAL-TIME INFORMATION

Meanings of the headers:


� Msg 2/9: Indicates that there are a total of nine messages
and the second one is displayed currently.
� Battery 1/4: Indicates that there are a total of four message
pages and the first one is displayed currently.
Steps 1. Press Ent or Esc in the screen saver interface to enter the main
menu interface.

2. Press Ent, and then the DC Out interface is displayed.

3. Press or to go to the previous or next interface.


The signs or on the interface upper right corner mean that
there is a lower level menu. Take the Battery interface as the
example.

4. Press Ent to enter the lower-level interface, which displays the


No.1 Battery voltage and current.

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Chapter 5 Monitoring Unit Operation Instructions

5. Press Esc to return to the upper-level interface.


END OF STEPS

Result Through the operations above, users can query the real-time op-
eration information described in Table 32.

TABLE 32 DESCRIPTION OF REAL-TIME INFORMATION INTERFACES

Lower-level Interface and


S/N Interface and Description
Description

The sign at the upper right corner


indicates the power supply mode.
1 -
� : Active AC power supply;

� : Standby AC power supply;


� : Battery power supply.
� Volt 55.8 V: The current DC output
voltage is 55.8V.
� Curr 16 A: The present DC output
current is 16 A.

No.1 Battery: The first battery.


55.7 V: Voltage of this battery.
0.6 A: Current of this battery. Current
is positive in battery charge; while it is
negative in battery discharge.
25℃: Temperature of this battery.
Void means that battery temperature
Volt 55.7 V: The first valid battery test is void, no battery temperature
2 voltage. sensor is connected, or the battery is
void.
Curr 2.1 A: Total battery current (Sum
of each battery current). Equal Mng: Work status of this battery.
It can be Equal Mng, Float Mng, Test
�: Indicates that this interface has Mng, or Disch.Mng.
a lower-level interface that can be
viewed by pressing Ent. � Float Mng: The battery in the float
charge status.
� Equal Mng: The battery is in the
Equal Mng status.
� Test Mng: The battery is in the
test discharge status (mains is
normal).
� Disch.Mng: The battery is in
the discharge status (mains is
interrupted).

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Lower-level Interface and


S/N Interface and Description
Description

PhaseA 230 V 16 A: The input voltage


3 -
and current of Phase A is 230 V and 16
A.
PhaseB 229 V: The input voltage of
Phase B is 229 V.
PhaseC 230 V: The input voltage of
Phase C is 230 V.

1–8: Work status of No.1 to No.8


rectifiers.
9–16: Work status of No.9 to No.16
rectifiers. SMR 1/8: There are a total of eight
4 pages and the first page is displayed
Work status of rectifiers:
currently.
� : An SMR is not in position.
No.1 1.2A: Work status of No.1
� : An SMR is in position, but faulty.
rectifier is in position and working
� : An SMR is in position, but shut normally. The output current is 1.2 A.
down through the software of the
monitoring unit. No.2 0A: Work status of No.2 rectifier
� : An SMR is in position and is faulty and the output current is 0 A.
working normally with power on.
� : SMR is in position but the output
is abnormal.

Safe Mode: The system works in Safe


5 Mode currently. -
There are three work modes: Safe
Mode, Save Mode, and Free Mode. In
Save Mode, the system can work in
Auto Save Mode, Auto NonSave Mode,
Temp NonSave Mode, Perm NonSave
Mode, or Manual Detect.

6 -
Temp 25℃: Environment temperature
detected is 25℃.
Hum 29%: Environment humidity
detected is 29%.

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Chapter 5 Monitoring Unit Operation Instructions

Lower-level Interface and


S/N Interface and Description
Description

7 -
The interface displays the real-time
status of each input relay.
� : A relay is OFF.
� : A relay is ON.

8 -
2009–10–08: Next equalized charge
time, which is related to equalized
charge period. If the equalized charge
function is disabled, Next Equal Time is
the current system time.

9 -
ZXDU68 S/T301: System model.
2009-05–01 V1.0: Software version of
the monitoring unit.

Querying Real-Time Alarm


Information
Context To query the real-time alarm information, follow the steps below.
Steps 1. Press Ent or Esc in the screen saver interface to enter the main
menu interface.

2. Press in the main menu interface to move the cursor to .

3. Press Ent and the interface of the first alarm information is


displayed.

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4. Press to view the second alarm information.

5. Press to view other alarms information.


6. Press Esc to exit.
END OF STEPS

Result The real-time alarm interface is described in Figure 27.

FIGURE 27 REAL-TIME ALARM INTERFACE DESCRIPTION

Querying History Alarm Information


Context Figure 28 shows how to query history alarm information.

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Chapter 5 Monitoring Unit Operation Instructions

FIGURE 28 QUERYING HISTORY ALARM RECORDS FLOW

To query history alarm information follow the steps below.


Steps 1. In the Screen Save interface, press Esc or Ent to enter the
main menu interface, as shown below .

2. Press to move the cursor to .

3. Press Ent, and then the 1. Alarms Rec. interface is displayed.

4. Press Ent, and then the interface of the latest alarm informa-
tion is displayed.

5. Press or to switch to the interface upwards and downwards


and query other alarms, if any.

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END OF STEPS

Result The history alarm interface is described in Figure 29.

FIGURE 29 HISTORY ALARM INTERFACE DESCRIPTION

Querying Operation Log


Context To query history operation log follow the steps below.
Steps 1. Press Ent or Esc in the screen saver interface to enter the main
menu interface.

2. In the main menu interface, press to move the cursor to

3. Press Ent. The 1. Alarms Rec. interface is displayed.

4. Press to enter the 2. Operation Rec. interface.

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Chapter 5 Monitoring Unit Operation Instructions

5. Press Ent. Then the interface of the latest operation log is


displayed.

6. Press to view other operation logs interfaces.


Press Esc to return to the upper-level interface.
END OF STEPS

Result The history operation log interface is described in Figure 30.

FIGURE 30 OPERATION LOG INTERFACE DESCRIPTION

Querying Discharge Record


Context To query discharge record information, follow the steps below.
Steps 1. Press Ent or Esc in the screen saver interface to enter the main
menu interface.

2. Press in the main menu interface to move the cursor to .

3. Press Ent. The 1. Alarms Rec. interface is displayed.

4. Press to enter the 3. Discharge Rec. interface.

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5. Press Ent. The 1. Last Time interface is displayed.

6. Press . The 2. Dis. Cap. interface is displayed.

7. Press . The 3. End Time interface is displayed.

8. Press Esc to return to the upper-level interface.


END OF STEPS

Result The discharge record interfaces are described in Table 33.

TABLE 33 DESCRIPTION OF DISCHARGE RECORD INTERFACE

S/N Interface Description

This interface displays the discharge duration of the battery


1
(Unit: Minute).

This interface displays the discharged capacity of the battery.


2
(Unit: Ah)

This interface displays the end time of the battery discharge.


3
(Format: Year-Month-Day Hour: Minute: Second)

Querying Peak Value Record


Context Follow the steps below to query the peak value record.

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Chapter 5 Monitoring Unit Operation Instructions

Steps 1. Press Ent or Esc in the screen saver interface to enter the main
menu interface.
The following interface is automatically displayed when starting
the monitoring unit, after initialization. In that case there is no
need to perform step 1.

2. Press in the main menu interface to move the cursor to .

3. Press Ent, and then the 1. Alarms Rec. interface is displayed.

4. Press to enter the 4. Peak Rec. interface.

5. Press Ent, and then the 1. AC Vol Max (V) interface is dis-
played.

6. Press or to turn page upwards or downwards and query


other peak records.
END OF STEPS

Result The peak value record interfaces are described in Table 34 (* rep-
resents the total number of records).

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TABLE 34 DESCRIPTION OF PEAK RECORD INTERFACES

S/N Interface Description

� Displays the maximum input AC phase voltage (unit:


V).
1
� Displays the time when the maximum voltage occurs
(Format: Year-Month-Day Hour:Minute:Second).

� Displays the maximum DC current (unit: A).


2 � Displays the time when the maximum DC current occurs
(Format: Year-Month-Day Hour:Minute:Second).

� Displays the maximum discharging current of the


battery (unit: A).
3 � Displays the time when the maximum discharging
current occurs (Format: Year-Month-Day
Hour:Minute:Second).

� Displays the maximum temperature of the


battery (unit: ℃).
4 � Displays the time when maximum temperature
of the battery occurs (Format: Year-Month-Day
Hour:Minute:Second).

Refer to Figure 31 for the description of the peak records interface.

FIGURE 31 PEAK RECORDS INTERFACE DESCRIPTION

Querying Maintenance Record


Context By querying maintenance records, maintenance personnel can
view related information about the latest manual detect, such as
end time, battery status, and rectifier status.
The operation flow is shown in Figure 32.

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FIGURE 32 FLOW OF QUERYING MAINTENANCE RECORDS

Steps 1. Select Rec from the main menu, and press Ent.
2. Press � to select 5. Maintain Rec..

3. Press Ent. The following interface appears.

4. Press � or � to view other records.


5. After viewing the records, press Esc to return to the upper-
level interface.
END OF STEPS

Result The maintenance records are described in the following table.

Interface Description

End time of the latest maintenance.

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Interface Description

The result of battery check, which can be


Battery Normal, Battery Fault, or Battery
NoDetect.
� Battery Normal: Indicates that the
batteries can supply power normally.
� Battery Fault: Indicates that the
batteries cannot supply power online.
� Battery NoDetect: Indicates that there
is no battery detect record.

The result can be All Normal or Fault.


� All Normal: Indication that all the
in-position rectifiers work normally.
� 1# Fault: Indicates that the rectifier in
Slot 1 is faulty.
� If � is displayed in the interface, it
means that multiple rectifiers are faulty.
Press � to view other information.

Entering Ctrl Main Menu


Context The operation flow of entering Ctrl is shown in Figure 33.

FIGURE 33 FLOW OF ENTERING CTRL

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Chapter 5 Monitoring Unit Operation Instructions

Note:
� When users enter Ctrl, the system identifies them through
passwords entered. The menus that different levels of users
can access are different. For example, to access the hidden
menu 3.Relay Ctrl, the administrator password is required.
� The initial password for normal users is “0000”. The adminis-
trator password is open only to maintenance personnel trained
by ZTE. This manual does not provide the initial administrator
password.
� When “Ctrl 1/2” is displayed in the interface, it means that
there are a total of two control items and the first one is se-
lected currently; when “Ctrl 1/8” is displayed in the interface,
it means that there are a total of eight control items and the
first one is selected currently.

Steps 1. Press Ent or Esc from the screen saver interface to enter fol-
lowing the interface.

2. In the main menu interface, press to move the cursor to Ctrl.

3. Press Ent, and then the password interface is displayed. The


initial password is “0000”, which is modifiable.

4. Input the correct password (for example, 0060): Press or


to move the cursor to the right or to the left and press or
to modify the values.

5. After modification, press Ent to confirm it.


END OF STEPS

Postrequisite After having entered Ctrl, users can perform the following opera-
tions:
� Setup Para
� OAM

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� Relay Ctrl (for administrator only)


� Delete Records (for administrator only)
� Load Run Para (for administrator only)
� Load All Para (for administrator only)
� Download App (for administrator only)
� Download Font (for administrator only)

Modifying Parameter Value


Context Take Bat.2 Cap. and Buzz Switch as the example. The operation
flow is shown in Figure 34.

FIGURE 34 FLOW OF MODIFYING PARAMETER VALUE

Meanings of the headers:


� Ctrl 1/2: Indicates that there are a total of two control items
and the first one is selected currently.

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� Setup Para 1/3: Indicates that there are a total of three


parameter setup items and the first one is selected currently.
� Sys Para 2/16: Indicates that there are a total of 16 system
parameters and the second one is selected currently.

Note:
The system identifies user levels through the password entered.
Hidden menus and parameters can be displayed only after the ad-
ministrator password is entered. The interfaces shown in Figure
34 are for normal users.

Steps 1. Enter Ctrl, and then select 1. Setup Para.

2. Press Ent, and then select 1. Sys Para

3. Press Ent.
4. Press �to select 2. Bat.2 Cap..

5. Follow the substeps below to change the value of 2.Bat.2 Cap.


to 300 Ah.
i. Press Ent to enter the parameter edit interface.

ii. Press � to move the cursor the second digit, and then press
� to increase the value to 3.

iii. Press Ent to save the change.


6. Press � to select 11. Buzz Switch.

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7. Follow the substeps below to set 11. Buzz Switch to Off.


i. Press Ent to enter the parameter edit interface.

ii. Press � to switch On to Off.

iii. Press Ent to save the change.


END OF STEPS

Result � 2. Bat.2 Cap. is set to 300 Ah. That is, the capacity of the
second battery group is configured as 300 Ah.
� 11. Buzz Switch is set to Off.

System Parameters
Bat Cap(Ah)
Parameter Type Bat Cap(Ah) is a basic parameter. There are four similar parame-
and Interface ters. Take Bat1 Cap(Ah) as the example, as shown in Figure 35.

FIGURE 35 BAT1 CAP(AH) INTERFACE

Parameter � Bat1 Cap(Ah): Rated capacity of No.1 battery group, in Ah.


Meaning
� Bat2 Cap(Ah): Rated capacity of No.2 battery group, in Ah.
� Bat3 Cap(Ah): Rated capacity of No.3 battery group, in Ah.
� Bat4 Cap(Ah): Rated capacity of No.4 battery group, in Ah.
Value Range 0 Ah to 9990 Ah.
� Bat1 Cap(Ah): The default is 300 Ah.
� Bat2 Cap(Ah): The default is 0 Ah.

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Chapter 5 Monitoring Unit Operation Instructions

� Bat3 Cap(Ah): The default is 0 Ah.


� Bat4 Cap(Ah): The default is 0 Ah.
Setting Set this parameter according to the actual battery capacity to en-
Requirements sure normal battery management.

Note:
If the system is not configured with batteries, the value must be
set to 0 Ah; otherwise the system cannot manage batteries nor-
mally.

COM Bauds
Parameter Type COM Bauds is a basic parameter. There are three similar param-
and Interface eters. Take COM1 Bauds as the example, as shown in Figure 36.

FIGURE 36 COM1 BAUDS INTERFACE

Parameter � COM1 Bauds: RS232/RS485 baud rate of COM1.


Meaning
� COM2 Bauds: RS485 baud rate of COM2.
� COM3 Bauds: RS232 baud rate of COM3.
Value Range 1200 bps/ 2400 bps/4800 bps /9600 bps, 9600 bps by default.
Setting Set the TXD baud rate equal to the RXD baud rate; otherwise,
Requirements communication will fail.

Device No.
Parameter Type Device No. is a basic parameter, as shown in Figure 37.
and Interface
FIGURE 37 DEVICE NO. INTERFACE

Parameter It is used to set a device number.


Meaning
Value Range 1 to 254, 1 by default.

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Setting For the devices monitored by the same background monitoring


Requirements computer, the number of each device should be unique; otherwise
a communication error will occur.

Password
Parameter Type Password is a basic parameter, as shown in Figure 38.
and Interface
FIGURE 38 PASSWORD INTERFACE

Parameter It is used to change system password of common users.


Meaning
Value Range 0000 to 9999, 0000 by default.
Setting It is recommended to change the original password and keep the
Requirements new one in mind.

Language

Parameter Type Language is a basic parameter, as shown in Figure 39.


and Interface
FIGURE 39 LANGUAGE INTERFACE

Parameter It is used to set the language displayed in the LCD screen.


Meaning
Value Range Chinese/English, Chinese by default.
Setting Users can choose the language as required.
Requirements

Alarm Sound and Auto Alarm

Buzz Switch
Parameter Type Buzz Switch is a basic parameter. Its interface is shown in Figure
and Interface 40.

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FIGURE 40 BUZZ SWITCH INTERFACE

Parameter It is used to enable or disable the buzzer to give a sound in the


Meaning case of an alarm.
Value Range On or Off, On by default.
Setting Set it to On so that the buzzer can give a sound in the case of an
Requirements alarm.

Auto Alarm
Parameter Type Auto Alarm is a basic parameter. Its interface is shown in Figure
and Interface 41.

FIGURE 41 AUTO ALARM INTERFACE

Parameter It is used to enable or disable the monitoring unit to automatically


Meaning report a major alarm to the background monitoring system.
Value Range Enable/Disable, Enable by default.
Setting If the networking mode is not MODEM, set this parameter to En-
Requirements able so that the monitoring unit can automatically report a major
alarm to the background monitoring system.

AuxSwitch Set
Parameter Type AuxSwitch Set is a basic parameter. Its interface is shown in
and Interface Figure 42.

FIGURE 42 AUXSWITCH SET INTERFACE

Parameter It is used to determine whether an AC auxiliary switch is configured


Meaning for the system.
Value Range Yes/No. The default value is No.
Setting Configure this parameter as required. When the system is config-
Requirements ured with an AC auxiliary switch, this parameter should be config-
ured as Yes.

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SMR Pulled Alm


Parameter Type SMR Pulled Alm is a basic parameter. Its interface is shown in
and Interface Figure 43.

FIGURE 43 SMR PULLED ALM INTERFACE

Parameter It is used to determine whether the system gives an alarm once


Meaning an SMR is pulled out while the system is running.
Value Range Enable/Disable. The default value is Enable.
Setting Configure this parameter as Enable so that the monitoring unit
Requirements gives an alarm once an SMR is pulled out when the system is run-
ning.

Current Date and Time

Current Date
Parameter Type Current Date is a basic parameter. Its interface is shown in Figure
and Interface 44.

FIGURE 44 CURRENT DATE INTERFACE

Parameter This parameter is used to set the current date, in the format of
Meaning Year-Month-Day.
Value Range 1970-1-1 to 2099-12-31, without a default date. It cannot be
reset by means of Reset All Para.
Setting Change the value so that the system date is consistent with the
Requirements local date; otherwise the date information recorded in the history
records is incorrect.

Current Time
Parameter Type Current Time is a basic parameter. Its interface is shown in Figure
and Interface 45.

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FIGURE 45 CURRENT TIME INTERFACE

Parameter This parameter is used to set the current time, in the format of
Meaning Hour-Minute-Second.
Value Range 00:00:00 to 23:59:59, without a default value. It cannot be reset
by means of Reset All Para.
Setting Change the value so that the system time is consistent with the
Requirements local time; otherwise the time information recorded in the history
records is incorrect.

Fuse ValveVol.
Parameter Type Fuse ValveVol. is a hidden parameter. Its interface is shown in
and Interface Figure 46.

FIGURE 46 FUSE VALVEVOL. INTERFACE

Parameter It is the difference between load voltage and battery voltage, serv-
Meaning ing as one of the conditions that trigger the fuse broken alarm.
Value Range 0.1 V to 0.8 V. The default is 0.5 V.

Load Branches
Parameter Type Load Branches is a hidden parameter. There are two similar pa-
and Interface rameters. Take Load1 Branches as the example. Its interface is
shown in Figure 47.

FIGURE 47 LOAD1 BRANCHES INTERFACE

Parameter � Load1 Branches: Number of branches configured for the first


Meaning group of loads.
� Load2 Branches: Number of branches configured for the sec-
ond group of loads.

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Value Range � Load1 Branches: 7


� Load2 Branches: 8
Setting � Load1 Branches: It should be consistent with the actual num-
Requirements ber of LLVD1 load branches.
� Load2 Branches: It should be consistent with the actual num-
ber of LLVD2 load branches.

Battery and Load Shunt

Battery Shunt
Parameter Type Battery Shunt is a hidden parameter. Its interface is shown in
and Interface Figure 48.

FIGURE 48 BATTERY SHUNT INTERFACE

Parameter It is used to select a battery shunt type.


Meaning
Value Range 120 A/150 A/200 A/300 A/500 A/600 A/750 A. The default value
is 300 A.
Setting The value should be consistent with the type of the battery shunt
Requirements actually configured.

Load Shunt
Parameter Type Load Shunt is a hidden parameter. Its interface is shown in Figure
and Interface 49.

FIGURE 49 LOAD SHUNT INTERFACE

Parameter It is used to select a load shunt type.


Meaning
Value Range 120 A/150 A/200 A/300 A/500 A/600 A/750 A. The default value
is 300 A.
Setting The value should be consistent with the type of the load shunt
Requirements actually configured.

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Battery Parameters
Float and Equalized Charging
Voltage

Float Vol.
Parameter Type Float Vol. is a basic parameter. Its interface is shown in Figure
and Interface 50.

FIGURE 50 FLOAT VOL. INTERFACE

Parameter It is used to set the system output voltage in floating charge mode.
Meaning
Value Range 42.0 V to 58.0 V, 53.5 V by default.
Constraints are as follows:
� Float Vol.≤Equal Vol.
� Float Vol.≥BatVol Min.+1 V
Setting Set this parameter according to the battery features.
Requirements
For example, if the rated floating voltage is 2.23 V/battery, the
floating voltage of 24 batteries is 2.23 V × 24 ≈ 53.5 V. Then Float
Vol. should be set to 53.5 V.

Equal Vol.
Parameter Type Equal Vol. is a basic parameter. Its interface is shown in Figure
and Interface 51.

FIGURE 51 EQUAL VOL. INTERFACE

Parameter It is used to set the system output voltage in equalizing charge


Meaning mode.
Value Range 42.0 V to 58.0 V, 56.4 V by default.
Constraints: Equal Vol.≥Float Vol.

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Setting Set the value according to the battery features.


Requirements
For example, if the rated floating voltage is 2.35 V/battery, the
floating voltage of 24 batteries is 2.35 V × 24 ≈ 56.4 V. Then
Equal Vol. should be set to 56.4 V.

Cur. Limited
Parameter Type Cur. Limited is a basic parameter. Its interface is shown in Figure
and Interface 52.

FIGURE 52 CUR. LIMITED INTERFACE

Parameter The maximum charging current depends on this parameter: The


Meaning maximum charging current is equal to the Cur. Limited multiplied
by the battery capacity.
Value Range 0.01 C to 0.40 C, 0.15 C by default.
Setting Set the parameter according to the battery charging performance.
Requirements
For example, suppose the system is configured with one battery
pack of 300 Ah and the recommended current limiting is 0.15 C;
then this parameter should be set to 0.15. In this case, the max-
imum equalization or floating charge current I is:
I=300 Ah×0.15 C=45 A

Equalized Charge and Equalized


Period

Equal Func.
Parameter Type Equal Func. is a basic parameter. Its interface is shown in Figure
and Interface 53.

FIGURE 53 EQUAL FUNC. INTERFACE

Parameter This parameter is used to enable or disable the equalizing charge


Meaning function.
Value Range Enable/Disable, Enable by default.

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Chapter 5 Monitoring Unit Operation Instructions

Setting If power is stable, users need to perform equalizing charge peri-


Requirements odically to maintain batteries. In this case, enable this function.
When using batteries that do not need equalizing charge, disable
this function.

Equal Period
Parameter Type Equal Period is a basic parameter. Its interface is shown in Figure
and Interface 54.

FIGURE 54 EQUAL PERIOD INTERFACE

Parameter When Equal Func. is enabled, set this parameter to configure


Meaning the equalizing charge period. When Equal Func. is disabled, this
parameter is invalid.
Value Range 15 to 365 days, 90 days by default.
Setting Set this parameter according to the battery features.
Requirements

Maximum, Minimum, and Last


Equalized Charge Hours

Equ.Min Hours
Parameter Type Equ.Min Hours is a hidden parameter. Its interface is shown in
and Interface Figure 55.

FIGURE 55 EQU.MIN HOURS INTERFACE

Parameter It is used to set the minimum charge equalization duration. Only


Meaning when the duration of equalizing charge reaches the pre-set pa-
rameter, can the equalizing charge end.
Value Range 0 H to 48 H, 3 H by default.
Constraints:
� Equ. Min Hours ≤ Equ. Max Hours;
� Equ. Min Hours ≥ Equ. LastHours

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Setting Set this parameter according to the battery features.


Requirements

Equ.Max Hours
Parameter Type Equ.Max Hours is a hidden parameter. Its interface is shown in
and Interface Figure 56.

FIGURE 56 EQU.MAX HOURS INTERFACE

Parameter It is used to set the maximum equalizing charge duration. When


Meaning the duration of equalizing charge reaches the pre-set value, the
system will switch to floating charge mode from equalizing charge
to avoid over-charge.
Value Range 0 H to 48 H, 10 H by default.
Constraints: Equ.Max Hours≥Equ.Min Hours
Setting Set this parameter according to the battery features.
Requirements

Equ.LastHours
Parameter Type Equ.LastHours is a hidden parameter. Its interface is shown in
and Interface Figure 57.

FIGURE 57 EQU.LASTHOURS INTERFACE

Parameter Equalizing charge duration. The time that the equalizing charge
Meaning should last at the end of the equalizing charge.
Value Range 0 H to 10 H, 3 H by default.
Constraints: Equ.LastHours≤Equ.Min Hours

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Setting Set this parameter according to the battery features.


Requirements

Equal Cap.Min., Equal Vol.Min., and


Eq.EndCur.Coef.

Equal Cap.Min.
Parameter Type Equal Cap.Min. is a hidden parameter. Its interface is shown in
and Interface Figure 58.

FIGURE 58 EQUAL CAP.MIN. INTERFACE

Parameter Minimum equalizing capacity. After mains fails, if the ratio of re-
Meaning maining battery capacity to rated battery capacity is less than this
parameter, the system will recharge the batteries as soon as mains
input recovers.
For example, suppose the system is configured with one battery
pack of 300 Ah and the Equal Cap.Min is set to 0.85. After mains
fails, if the remaining battery capacity is less than 300 Ah × 0.85,
that is, 255 Ah, the system starts recharging the batteries.
Value Range 0.5 to 1, 0.85 by default.
Setting Set this parameter according to the battery features.
Requirements

Equal Vol.Min.
Parameter Type Equal Vol.Min. is a hidden parameter. Its interface is shown in
and Interface Figure 59.

FIGURE 59 EQUAL VOL.MIN. INTERFACE

Parameter Minimum equalizing charge voltage. When the mains recovers


Meaning from failure, the system starts equalizing charge if the battery
voltage is less than this parameter.
Value Range 46 V to 50 V, 48 V by default.

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Setting Set this parameter according to the battery features.


Requirements

Eq.EndCur.Coef.
Parameter Type Eq.EndCur.Coef. is a hidden parameter. Its interface is shown in
and Interface Figure 60.

FIGURE 60 EQ.ENDCUR.COEF. INTERFACE

Parameter Current rate at the end of equalizing charge.


Meaning
The current at the end of equalizing charge is equal to the Eq.
EndCur.Coef multiplied by battery capacity. The battery is at the
end of the equalizing charge period when the equalizing charge
current is not greater than the current at the end of equalizing
charge.
Value Range 0.001 to 0.05, 0.015 by default.
Setting Set this parameter according to the equalizing charge features of
Requirements batteries.

BatVol Min.
Parameter Type BatVol Min. is a basic parameter. Its interface is shown in Figure
and Interface 61.

FIGURE 61 BATVOL MIN. INTERFACE

Parameter Threshold of battery under-voltage. When the battery voltage de-


Meaning creases to the parameter, the monitoring unit generates the bat-
tery under-voltage alarm.
Value Range 39 V to 52 V, 47 V by default.
Constraints:
� BatVol Min. ≤ Float Vol. – 1 ;
� BatVol Min. ≥ 1-Shut Vol. + 1

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Setting Set this parameter according to battery discharge features.


Requirements

LLVD 1 and LLVD2 Voltage and


Control

1-Shut Vol.
Parameter Type 1-Shut Vol. is a basic parameter. Its interface is shown in Figure
and Interface 62.

FIGURE 62 1-SHUT VOL. INTERFACE

Parameter Voltage of first low-level voltage disconnect. When the battery


Meaning voltage is lower than the value, the system generates an alarm
and shuts down less-important loads.
Value Range 38 V to 49 V, 45 V by default.
Constraints:
� 1-Shut Vol. ≤ Test Vol. – 1 ;
� 1-Shut Vol.≤BatVol Min.-1
� 1-Shut Vol.≥2-Shut Vol.
Setting Set this parameter according to the battery discharge features.
Requirements

2-Shut Vol.
Parameter Type 2-Shut Vol. is a basic parameter. Its interface is shown in Figure
and Interface 63.

FIGURE 63 2-SHUT VOL. INTERFACE

Parameter Voltage of second low-level voltage disconnect. When the battery


Meaning voltage is lower than the parameter value, the system generates
an alarm and shuts down all the loads.
Value Range 38 V to 49 V, 44 V by default.
Constraints: 2-Shut Vol. ≤ 1-Shut Vol.

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Setting Set this parameter according to the battery discharge features.


Requirements

LLVD-1 Ctrl
Parameter Type LLVD-1 Ctrl is a hidden parameter. Its interface is shown in Figure
and Interface 64.

FIGURE 64 LLVD-1 CTRL INTERFACE

Parameter First Low-level voltage disconnection control.


Meaning
Constraints:
When LLVD-1 Ctrl is disabled, LLVD-2 Ctrl is disabled automat-
ically.
Value Range Enable/Disable. The default is Enable.
Setting If the system is configured with LLVD1, set this parameter to En-
Requirements able.

LLVD-2 Ctrl
Parameter Type LLVD-2 Ctrl is a hidden parameter. Its interface is shown in Figure
and Interface 65.

FIGURE 65 LLVD-2 CTRL INTERFACE

Parameter Second Low— level voltage disconnection control.


Meaning
Constraints:
When LLVD-1 Ctrl is disabled, LLVD-2 Ctrl is disabled automat-
ically.
Value Range Enable/Disable. The default is Enable.
Setting If the system is configured with the LLVD2 device, set this param-
Requirements eter to Enable. If LLVD-1 Ctrl is disabled, LLVD-2 Ctrl is disabled
automatically.

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Chapter 5 Monitoring Unit Operation Instructions

Auto Test, Period, and Start Time

Auto Test
Parameter Type Auto Test is a basic parameter. Its interface is shown in Figure
and Interface 66.

FIGURE 66 AUTO TEST INTERFACE

Parameter This parameter is used to enable or disable auto test.


Meaning
When it is enabled, the system tests (discharges) batteries accord-
ing to the preset test period and test start time. After the test, the
system charges the batteries automatically.
Value Range Enable/Disable. The default is Disable.
Setting Set this parameter as Enable when Auto Test is needed.
Requirements

Test Period
Parameter Type Test Period is a basic parameter. Its interface is shown in Figure
and Interface 67.

FIGURE 67 TEST PERIOD INTERFACE

Parameter System test period. The period is from the previous auto-
Meaning matic/manual test.

Note:
This parameter is valid only when Auto Test is enabled.

Value Range 15 to 365 days, 30 days by default.


Setting Set the parameter as required at field.
Requirements

Test StartTime
Parameter Type Test StartTime is a basic parameter. Its interface is shown in
and Interface Figure 68.

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FIGURE 68 TEST STARTTIME INTERFACE

Parameter Auto test start time.


Meaning

Note:
This parameter is valid only when Auto Test is enabled.

Value Range 00:00 to 23:00, 10:00 by default.


Setting Set the parameter as required at field.
Requirements

Test Voltage and Max Test Hours

Test Vol.
Parameter Type Test Vol. is a basic parameter. Its interface is shown in Figure 69.
and Interface
FIGURE 69 TEST VOL. INTERFACE

Parameter It is used for battery test or detect.


Meaning
� In an auto or manual battery test, when the battery voltage
decreases to this value, the test is terminated. It means that
the system stops battery stops discharge and equalized charge
begins.
� In a periodical battery detect or manual detect, if the battery
voltage decreases to this value within the battery test period,
the battery cannot be discharged and the system gives a “Bat-
tery Fault” alarm. If the battery does not decrease to this value
within the battery test period, the battery can be discharged.
Value Range 42.0 V to 48.0 V, 46.0 V by default.
Constraints: Test Vol. ≥ 1–shut Vol. +1
Setting Set this parameter according to the test/detect requirements.
Requirements

Test Max.Hours
Parameter Type Test Max.Hours is a hidden parameter. Its interface is shown in
and Interface Figure 70.

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FIGURE 70 TEST MAX.HOURS INTERFACE

Parameter Maximum battery test duration. Set the parameter to avoid bat-
Meaning tery over-discharge. When the battery test duration reaches this
value, the system automatically terminates the test and switches
to the equalizing charge mode.
Value Range 0 H to 24 H, 8 H by default.
Setting Set this parameter as required.
Requirements

Battery Test Time and Period

Bat.Det.Time
Parameter Type Bat.Det.Time is a hidden parameter. Its interface is shown in
and Interface Figure 71.

FIGURE 71 BAT.DET.TIME INTERFACE

Parameter The system provides the battery detection function to automati-


Meaning cally check whether a battery can supply power. If not, the system
gives the “Battery Fault” alarm.
After the battery detection function is enabled, the battery starts
to discharge. The battery detection duration depends on this pa-
rameter. When time is up, the system terminates the test auto-
matically.
Value Range 1 to 5 minutes, 2 minutes by default.
Setting Set this parameter as required.
Requirements

Bat.Det.Period
Parameter Type Bat.Det.Period is a hidden parameter. Its interface is shown in
and Interface Figure 72.

FIGURE 72 BAT.DET.PERIOD INTERFACE

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Parameter The system provides the battery detection function to automati-


Meaning cally check whether a battery can supply power. If not, the system
gives the “Battery Fault” alarm. After the battery detection func-
tion is enabled, the battery starts to discharge.
The battery detection period depends on this parameter, starting
from last test period including manual test. When it is time for
battery detection, the system lowers the output voltage to test
voltage in order to discharge the batteries and counts time.
Value Range 20 to 90 days, 30 days by default.
Setting Set this parameter as required.
Requirements

Temperature Compensation
Coefficient and Current Limit
Temperature Compensation
Coefficient

Temp.Coeff.
Parameter Type Temp.Coeff. is a hidden parameter. Its interface is shown in
and Interface Figure 73.

FIGURE 73 TEMP.COEFF. INTERFACE

Parameter When the system charges batteries, it adjusts the charging voltage
Meaning based on the environment temperature. This function is to protect
the batteries from over-charge and insufficient charge. Usually,
the charging voltage refers to the charging voltage when the en-
vironment temperature is 25 ℃.
For example, if Temp. Coeff. is set to “3 mV/℃”, each battery
voltage changes by 3 mV when the temperature changes by 1℃.
Charging voltage falls when the temperature rises; charging volt-
age rises when the temperature falls.
For example, the system is configured with one -48 V battery pack
consisting of 24 batteries (2 V/battery). The temperature com-
pensation coefficient is set to 3 mV/℃. The battery temperature
is 30℃. The charging voltage decrease is calculated according to
the formula below.
⊿V=30℃-25℃×3 mV/℃×24=360 mV= 0.36 V
If the floating charge voltage is set to 53.5 V in floating charge
mode, the system output voltage is: 53.5 V - 0.36 V = 53.14 V.
Value Range 0 mV/℃ to 8 mV/℃, 3 mV/℃ by default.

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Setting Set this parameter according to the battery charging features.


Requirements

Cur.Temp.Co.
Parameter Type Cur.Temp.Co. is a hidden parameter. Its interface is shown in
and Interface Figure 74.

FIGURE 74 CUR.TEMP.CO. INTERFACE

Parameter This parameter indicates the charging current rate (C/℃) to be


Meaning decreased when the battery temperature (T) is higher than 25℃.
When the battery temperature is higher than 25℃, the system low-
ers Cur. Limited through this parameter according to the battery
temperature, and thus to lower the maximum charging current
and avoid overcharge. So setting Cur.Temp.Co. can further lower
the maximum charging current.
The formula is as follows:
I= Battery capacity ×[Cur. Limited - (T-25℃) × Cur.Temp.Co.]
For example, the system is configured with a 300 Ah battery pack.
Cur. Limited is set to 0.15C and Cur.Temp.Co. is set to 0.001C/℃.
If the battery temperature is 30 ℃, the maximum charge current
is calculated as follows:
I=300 Ah× 0.15C- 30℃-25℃ ×0.001C/℃ =300 Ah× 0.15C-
0.005C =43.5 A
Value Range 0 C/℃ to 0.010 C/℃, 0 C/℃ by default.
Setting Set this parameter according to the battery charging features.
Requirements

Note:
The decrease of Cur. Limited after temperature compensation can-
not be greater than a half of the original Cur. Limited; otherwise
Cur.Temp.Co. is invalid.

Temp.Volt.Max. and Temp.Volt.Min.


Parameter Type Temp.Volt.Max. and Temp.Volt.Min. are hidden parameters.
and Interface Their interfaces are shown in Figure 75 and Figure 76 respectively.

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FIGURE 75 TEMP.VOLT.MAX. INTERFACE

FIGURE 76 TEMP.VOLT.MIN. INTERFACE

Parameter It limits battery charge temperature compensation:


Meaning
� The system compensates temperature only when Float Vol. or
Equal Vol. lies between Temp.Volt.Max. and Temp.Volt.Min.
� If the compensated result is greater than Temp.Volt.Max.,
the system takes Temp.Volt.Max. as the result. If the com-
pensated result is less than Temp.Volt.Min., the system takes
Temp.Volt.Min. as the result.
� The system does not compensate temperature if Float Vol.
or Equal Vol. does not lie between Temp.Volt.Max. and
Temp.Volt.Min.
Value Range � Temp.Volt.Max.: 50.0 V to 58.0 V, 57.0 V by default.
� Temp.Volt.Min.: 50.0 V to 58.0 V, 50.0 V by default.
� Constraints: Temp.Volt.Max. ≥ Temp.Volt.Min.
Setting Set these two parameters according to the battery charging fea-
Requirements tures.

Battery Temperature Threshold

Bat.Temp.Max.
Parameter Type Bat.Temp.Max. is a hidden parameter. Its interface is shown in
and Interface Figure 77.

FIGURE 77 BAT.TEMP.MAX. INTERFACE

Parameter Maximum battery temperature. When the temperature of a bat-


Meaning tery increases to a value greater than Bat.Temp.Max., the moni-
toring unit generates the “Bat Over-Temp” alarm.

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Value Range 30℃ to 60℃, 40℃ by default.


Setting Set this parameter as required at field.
Requirements

Bat.Temp.Min.
Parameter Type Bat.Temp.Min. is a hidden parameter. Its interface is shown in
and Interface Figure 78.

FIGURE 78 BAT.TEMP.MIN. INTERFACE

Parameter Minimum battery temperature. When the temperature of a bat-


Meaning tery decreases to Bat.Temp.Min., the monitoring unit generates
the “Bat Under-Temp” alarm.
Value Range –30℃ to 20℃, -5℃ by default.
Setting Set this parameter as required at field.
Requirements

Battery Discharge Threshold and


Start Volt. Deviation in Trans

Bat.Disch.Valve
Parameter Type Bat.Disch.Valve is a hidden parameter. Its interface is shown in
and Interface Figure 79.

FIGURE 79 BAT.DISCH.VALVE INTERFACE

Parameter Threshold of battery discharge. When the battery discharge


Meaning current reaches this value, the system gives the “Bat.Discharge”
alarm.
Value Range –4 A to –50 A, –10 A by default (discharge current is negative,
while charge current is positive).
Setting Set this parameter according the battery discharging features.
Requirements

Volt.Dev.
Parameter Type Volt.Dev. is a hidden parameter. Its interface is shown in Figure
and Interface 80.

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FIGURE 80 VOLT.DEV. INTERFACE

Parameter Voltage deviation in the transition phase. When mains recovers


Meaning from failure, the rectifiers do not power the loads. The specified
output is equal to the minimum battery voltage plus Volt.Dev..
Therefore, the batteries can power the loads instead, and thus to
avoid startup failure because of the generator startup problem.
This process lasts about 30 seconds.
Value Range –2 to –0.5, –0.5 by default.
Setting Set this parameter according the battery discharging features.
Requirements

Work Mode
Safe Mode
Safe mode is a redundancy work mode based on reliability.
In safe mode, the system calculates the number (N) of required
rectifiers based on total load current and maximum battery charge
current and performs N+1 backup. N should be an integer. The
formula is shown as follows:

For example, total load current is 20 A, battery capacity is 300 Ah,


and rated SMR output current is 50 A. If Cur. Limited is set to 0.15
C, the number (N) of required rectifiers is equal to (20+300×0.15)
/ (50×0.7)+1≈3.

Note:
Safe mode is limited by Smr Limit Num.. If the calculated value
is less than the preset value of Smr Limit Num., Smr Limit Num.
is taken as the number of required rectifiers.

In safe mode, the system control turning-on of rectifiers based on


the following rules:
� When the system runs normally, if the number of normally
working rectifiers is less than the number of required recti-
fiers, the system automatically turns on rectifiers that are not
working until both numbers are the same.
� If the number of normally working rectifiers is greater than or
equal to the number of required rectifiers, the system does

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Chapter 5 Monitoring Unit Operation Instructions

not control rectifiers. That is, in safe mode the system can
only turn on rectifiers automatically.

Save Mode
Save Mode can guarantee that the rectifier efficiency is always the
peak value to save more power.
In the save mode, four work modes are available: Auto Save Mode,
Temp NonSave Mode, Perm NonSave Mode, and Manual Detect.
Auto Save Mode Depending on whether the system satisfies the save conditions,
auto save falls into Auto Save Mode and Auto NonSave Mode.
� When save conditions are not satisfied, the system enters Auto
NonSave Mode automatically. All the rectifiers are opened.
� When save conditions are satisfied, the system enters Auto
Save Mode. Smr Limit Num. and Rotate Period are involved
in auto save.
� In auto save mode, the number of normally working rec-
tifiers controlled by the system equals the number of re-
quired rectifiers (an integer). The system adjusts the num-
ber of required rectifiers depending on real-time load cur-
rent and charge current so that rectifiers can work with
high efficiency. Meanwhile, the number of required recti-
fiers must be greater than or equal to Smr Limit Num..
� In auto save mode, once the switching period is over,
the system opens the rectifier that is shut down for the
longest time and shuts down the one that has worked for
the longest time. If the rectifier to be opened is faulty, the
system does not shut down another rectifier to make sure
that the number of normally running rectifiers equals the
number of required rectifiers.
Temp NonSave In Temp NonSave Mode, the system performs the following oper-
Mode ations:
1. Opening all rectifiers first.
2. After a period of NonSave Delay (24 hours by default), switch-
ing to auto save mode.
NonSave Delay can be configured in Setup Para > Batt Para
> NonSave Delay.
Perm NonSave In Perm NonSave Mode, the system opens all the rectifiers and
Mode stays in this mode unless it is manually set to another work mode.
Manual Detect In this mode, maintenance personnel can check running of the
system save program as well as battery and rectifier status.
After having entered the Manual Detect mode, the system per-
forms the following operations:
1. Opening all the rectifiers first and triggering periodical battery
detect at the same time. Battery detect duration depends on
the setting of Bat.Det.Time, 2 minutes by default.
2. After battery detect, if save conditions are satisfied, switching
rectifiers; otherwise, after a certain delay, the system enters
the auto save mode.

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The process of switching rectifiers is as follows:


i. Opening the required rectifiers starting from the smallest
number of slot in which a rectifier is in position.
ii. Turning on and then turning off all the in-position and nor-
mally running rectifiers based on the slot sequence.
3. After a certain delay, switching to the auto save mode.

Free Mode
In the free mode, the monitoring software can freely control on/off
of the rectifier without limit. In this mode, when the load current
is greater than the sum of rated current of all opened rectifiers,
the rectifiers will limit current and lower voltage. As a result, the
batteries will discharge.

Caution:
Free mode is suitable for system debugging. Only professional
maintenance personnel can use this mode.

Selecting Work Mode


Context The system supports three work modes: Safe Mode, Save Mode,
and Free Mode. The default is Safe Mode.
Take Save Mode as the example. The operation flow is shown in
Figure 81.

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FIGURE 81 SELECTING WORK MODE FLOW

Steps 1. Enter Ctrl, and then select 1. Setup Para.

2. Press Ent, and then press � to select 2. Batt Para.

3. Press Ent. The 1. Work Mode interface appears.

4. Press Ent.
5. Press � to switch work mode to Save Mode.

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6. Press Ent to save the setting.


END OF STEPS

Result By accessing Msg > Work Mode, users can check the work mode.
The current work mode displayed in the interface is consistent with
the set work mode.

Work Mode Interface

Safe Mode

Free Mode

Save Mode � When the conditions are satisfied, the system


works in Auto Save Mode.

� When the conditions are not satisfied, the


system works in Auto NonSave Mode.

Smr Limit Num.


Parameter Type Smr Limit Num. is a hidden parameter. Its interface is shown in
and Interface Figure 82.

FIGURE 82 SMR LIMIT NUM. INTERFACE

Parameter The number of rectifiers that can be shut down through monitor-
Meaning ing software is limited by this parameter. It is required that the
number of running rectifiers cannot be less than this value.

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Value Range 1 to 2, 2 by default.


Setting � In the save mode, this parameter should be 1 so that the sys-
Requirements tem can save more power.
� If this value is set to 2, the system runs more reliably.
� The value 2 is recommended.

Save Management
Rotate Period
Parameter Rotate Period is a hidden parameter. Its interface is shown in
Meaning and Type Figure 83.

FIGURE 83 ROTATE PERIOD INTERFACE

Parameter In auto save mode, the rectifier rotate period depends on this pa-
Meaning rameter. Once the rotate period is up, the system rotates rectifiers
according to the rules of three-phase balance and balanced work-
ing hours, opening the rectifier that is shut down for the longest
time and shutting down the one that has worked for the longest
time.
Value Range 5 to 30 days, 7 days by default.
Setting Set this parameter according to the requirements of save mode.
Requirements

NonSave Delay

Parameter Type NonSave Delay is a hidden parameter. Its interface is shown in


and Interface Figure 84.

FIGURE 84 NONSAVE DELAY INTERFACE

Parameter In Temp NonSave Mode, the duration in nonsave mode depends


Meaning on this parameter. After a NonSave Delay, the system switches to
auto save mode automatically.
Value Range 0 H to 99 H, 24 H by default.

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Setting Set this parameter according to the requirements of save mode.


Requirements

Setting Auto Save

Prerequisites Work Mode is set to Auto Save Mode.


Context Three save modes are available: Auto Save Mode, Temp NonSave
Mode, and Perm NonSave Mode. For more information, refer to
the Save Mode section.
This part describes how to set auto save mode manually. The
operation flow is shown in Figure 85.

FIGURE 85 SETTING AUTO SAVE FLOW

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent.
3. Press � to select 6. Auto Save.

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Chapter 5 Monitoring Unit Operation Instructions

4. Press Ent.
END OF STEPS

Result When “Succeed!” is displayed in the LCD screen, the system has
entered the auto save mode.
By accessing Msg > Work Mode, users can find the work mode
is Auto Save Mode or Auto Nonsave Mode.
� When the conditions are satisfied, the system enters the auto
save mode. Auto Save Mode is displayed in the LCD screen.

� When the conditions are not satisfied, the system works in the
auto nonsave mode. Auto NonSave Mode is displayed in the
LCD screen.

Setting Temp NonSave Mode


Prerequisites Work Mode is set to Auto Save Mode.
Context Three save modes are available: Auto Save Mode, Temp NonSave
Mode, and Perm NonSave Mode. For more information, refer to
the Save Mode section.
This part describes how to set Temp NonSave Mode manually. The
operation flow is shown in Figure 86.

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FIGURE 86 SETTING TEMP NONSAVE MODE FLOW

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent.
3. Press � to select 7. Temp NonSave.

4. Press Ent. The following interface appears.

5. Press � or � to change NonSave Delay or use the current


value.
6. Press Ent.
END OF STEPS

Result When “Succeed!” is displayed in the LCD screen, the system has
entered the Temp NonSave mode.

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By accessing Msg > Work Mode, users can find the work mode

is Temp NonSave Mode.

Setting Perm NonSave Mode


Prerequisites Work Mode is set to Auto Save Mode.
Context Three save modes are available: Auto Save Mode, Temp NonSave
Mode, and Perm NonSave Mode. For more information, refer to
the Save Mode section.
This part describes how to set Perm NonSave Mode manually. The
operation flow is shown in Figure 87.

FIGURE 87 SETTING PERM NONSAVE MODE FLOW

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent.
3. Press � to select 8. Perm NonSave.

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4. Press Ent. The following interface appears.

5. Press Ent.
END OF STEPS

Result When “Succeed!” is displayed in the LCD screen, the system has
entered the Perm NonSave mode.
By accessing Msg > Work Mode, users can find the work mode

is Perm NonSave Mode.

Manual Detect
Prerequisites Work Mode is set to Auto Save Mode.
Context Through Manual Detect, maintenance personnel can check running
of the save program, checking batteries and rectifiers manually.
After Manual Detect, they can check battery status and rectifier
status.
This part describes how to enter the Manual Detect mode. The
operation flow is shown in Figure 88.

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FIGURE 88 SETTING MANUAL DETECT FLOW

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent.
3. Press � to select 9. Manual Detect.

4. Press Ent.
END OF STEPS

Result When “Succeed!” is displayed in the LCD screen, the system has
entered the Manual Detect mode.
By accessing Msg > Work Mode, users can find the work mode

is Manual Detect Mode.


After manual detect, the system displays three maintenance
record interfaces. Press � or � to view the maintenance records

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(press Esc to quit the maintenance record interface). These three


maintenance records are described in the following table.

Interface Description

End time of this manual detect.

The result of battery check, which can be


Battery Normal, Battery Fault, or Battery
NoDetect.
� Battery Normal: Indicates that the
batteries can supply power normally.
� Battery Fault: Indicates that the
batteries cannot supply power online.
� Battery NoDetect: Indicates that the
battery is not detected.

The result can be All Normal or Fault.


� All Normal: Indication that all the
in-position rectifiers work normally.
� 1# Fault: Indicates that the rectifier in
Slot 1 is faulty.
� If � is displayed in the interface, it
means that multiple rectifiers are faulty.
Press � to view other information.

Output Relay Control


Output Relay

Syntax Output Relay


ZXDU68 T301 supports 9 alarm output relay branches.
� ZXDU68 T301 supports one output relay branch for monitoring
unit fault signal corresponding to X14 on the SIB board. For
more information, refer to Table 35.
� ZXDU68 T301 supports 8 output relay branches (A1~A8) for
output signals. Each of them corresponds to the X15, X16,
X17, X18 connectors on the SIB board. For more information,
refer to Table 35.
� Relay control falls into auto control and manual control. Auto
control is the default relay control mode.
� Relays (A1~A8) corresponding to alarm types are con-
trolled by alarms automatically. Relay action depends on
alarm settings. For default relays of alarms, refer to the

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appendix “Alarm List”. For how to change the correspon-


dence between alarm types and relays, refer to Setting
Alarm Attributes.
� Relays without corresponding alarm types are controlled by
the monitoring unit.
� Users can manually control relays through All Ctrl or Sin-
gle Ctrl.
� After the system is reset, auto control is the default relay
control mode and all relays are reset.

TABLE 35 DESCRIPTION OF SIB BOARD OUTPUT SIGNALS CONNECTOR

Con- Pin No. Signal Type Signal Description


nector

X14 1 FAULT-NO Monitoring unit fault- NO

2 FAULT-COM Monitoring unit fault-common


end

3 FAULT-NC Monitoring unit faulty- NC

X15 1 RO1-NO Relays output 1 NO

2 RO1-COM Relays output 1 common end

3 RO1-NC Relays output 1 NC

4 RO2-NO Relays output 2 NO

5 RO2-COM Relays output 2 common end

6 RO2-NC Relays output 2 NC

X16 1 RO3-NO Relay output 3 NO

2 RO3-COM Relays output 3 common end

3 RO3-NC Relays output 3 NC

4 RO4-NO Relays output 4 NO

5 RO4-COM Relays output 4 common end

6 RO4-NC Relay output 4 NC

X17 1 RO5-NO Relays output 5 NO

2 RO5-COM Relays output 5 common end

3 RO5-NC Relay output 5 NC

4 RO6-NO Relays output 6 NO

5 RO6-COM Relays output 6 common end

6 RO6-NC Relay output 6 NC

X18

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Con- Pin No. Signal Type Signal Description


nector

1 RO7-NO Relays output 7 NO

2 RO7-COM Relays output 7 common end

3 RO7-NC Relay output 7 NC

4 RO8-NO Relays output 8 NO

5 RO8-COM Relays output 8 common end

6 RO8-NC Relay output 8 NC

All Ctrl
Context All Ctrl is a submenu of Relay Ctrl.
� Relay Ctrl is used to control output relay status manually. If
controlled manually, output relay cannot be controlled by re-
lated alarms. Instead, users can set or reset any relay manu-
ally.
� Through the All Ctrl menu, users can reset or set all relays
manually. The operation flow is shown in Figure 89.
� After quitting Relay Ctrl, relays can only be controlled by
alarms.

Note:
Manual relay control is only used to debug the equipment. Auto
control is the default relay control mode.

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FIGURE 89 FLOW OF ALL CTRL

Steps 1. Enter the Ctrl main menu by using the super password, and
then press � to choose 3. Relay Ctrl.

2. Press Ent to enter the Relay Ctrl interface.

3. Press Ent to enter the All Ctrl interface.

4. Press⊳ or � to choose reset or set.


5. Press Ent to reset or set all relays.
END OF STEPS

Result � After having bee reset, normally closed (NC) contacts are
closed, whereas normally open (NO) contacts are open.
� After having been set, normally closed (NC) contacts are open,
whereas normally open (NO) contacts are closed.

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Single Ctrl
Context Single Ctrl is a submenu of Relay Ctrl.
� Relay Ctrl is used to control output relay status manually. If
controlled manually, output relay cannot be controlled by re-
lated alarms. Instead, users can set or reset any relay manu-
ally.
� Through the Single Ctrl function, users can reset or set a sin-
gle relay manually. Take setting Relay 3 as the example. The
operation flow is shown in Figure 90.
� After quitting Relay Ctrl, relays can only be controlled by
alarms.

Note:
Manual relay control is only used to debug the equipment. Auto
control is the default relay control mode.

FIGURE 90 SINGLE CTRL FLOW

Steps 1. Enter the Ctrl main menu by using the super password, and
then press � to choose 3. Relay Ctrl.

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2. Press Ent to enter the Relay Ctrl interface.

3. Press � to select 2. Single Ctrl.

4. Press Ent to enter the Single Ctrl interface.

5. Press � to select Relay 3.

6. Press Ent to set Relay 3.


END OF STEPS

Result � After having bee reset, normally closed (NC) contacts are
closed, whereas normally open (NO) contacts are open.
� After having been set, normally closed (NC) contacts are open,
whereas normally open (NO) contacts are closed.

Adjustment Parameters
AC Cur.Slope
Parameter Type AC Cur.Slope is a hidden parameter. Its interface is shown in
and Interface Figure 91.

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FIGURE 91 AC CUR.SLOPE INTERFACE

Parameter AC current slope. It is used to minimize the AC current deviation.


Meaning
Value Range 0.1 to 10, 1 by default.
Setting Set this parameter according the adjustment requirements.
Requirements

DC Vol.Zero
Parameter Type DC Vol.Zero is a hidden parameter. Its interface is shown in Fig-
and Interface ure 92.

FIGURE 92 DC VOL.ZERO INTERFACE

Parameter DC voltage zero. It is used to minimize the measurement error


Meaning or deviation between the DC voltage test value and the real-time
value.
Value Range -1 V to 1 V, 0 V by default.
Setting Set this parameter according the adjustment requirements.
Requirements

Output Current Offset and Slope

DC Cur.Zero
Parameter Type DC Cur.Zero is a hidden parameter. Its interface is shown in Fig-
and Interface ure 93.

FIGURE 93 DC CUR.ZERO INTERFACE

Parameter DC current zero. It is used to minimize the measurement error


Meaning or deviation between the DC current test value and the real-time
value.

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Value Range -50 A to 50 A, 0 A by default.


Setting Set this parameter according to the adjustment requirements.
Requirements

DC Cur.Slope
Parameter Type DC Cur.Slope is a hidden parameter. Its interface is shown in
and Interface Figure 94.

FIGURE 94 DC CUR.SLOPE INTERFACE

Parameter DC current slope. It is used to minimize the measurement error


Meaning or deviation between the DC current test value and the real-time
value.
Value Range 0 to 10, 1 by default.
Setting Set this parameter according to the adjustment requirements.
Requirements

Bat. Vol.Zero
Parameter Type Bat. Vol.Zero is a hidden parameter. There are four similar pa-
and Interface rameters. Take Bat.1 Vol.Zero as the example. Its interface is
shown in Figure 95.

FIGURE 95 BAT.1 VOL.ZERO INTERFACE

Parameter � Bat.1 Vol.Zero: Voltage zero of No. 1 battery group.


Meaning
� Bat.2 Vol.Zero: Voltage zero of No. 2 battery group.
� Bat.3 Vol.Zero: Voltage zero of No. 3 battery group.
� Bat.4 Vol.Zero: Voltage zero of No. 4 battery group.
This parameter is used to minimize the measurement error or de-
viation between the battery voltage test value and the real-time
value.
Value Range -1 V to 1 V, 0 V by default.

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Setting Set this parameter according to the adjustment requirements.


Requirements

Bat. Cur.Zero
Parameter Type Bat. Cur.Zero is a hidden parameter. It includes four similar
and Interface parameters. Take Bat.1 Cur.Zero as the example. Its interface
is shown in Figure 96.

FIGURE 96 BAT.1 CUR.ZERO INTERFACE

Parameter � Bat.1 Cur.Zero: Current zero of No. 1 battery group.


Meaning
� Bat.2 Cur.Zero: Current zero of No. 2 battery group.
� Bat.3 Cur.Zero: Current zero of No. 3 battery group.
� Bat.4 Cur.Zero: Current zero of No. 4 battery group.
This parameter is used to minimize the measurement error or de-
viation between the battery current test value and the real-time
value.
Value Range -50 A to 50 A, 0 A by default.
Setting Set this parameter according the adjustment requirements.
Requirements

Bat. Cur.Slope

Parameter Type Bat. Cur.Slope is a hidden parameter. There are four parameters
and Interface of the same type. Take Bat.1 Cur.Slope as the example. Its
interface is shown in Figure 97.

FIGURE 97 BAT.1 CUR.SLOPE INTERFACE

Parameter � Bat.1 Cur.Slope: Current slope of No. 1 battery group.


Meaning
� Bat.2 Cur.Slope: Current slope of No. 2 battery group.
� Bat.3 Cur.Slope: Current slope of No. 3 battery group.
� Bat.4 Cur.Slope: Current slope of No. 4 battery group.
This parameter is used to minimize the measurement error or de-
viation between the battery current test value and the real-time
value.
Value Range 0 to 10, 1 by default.

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Setting Set this parameter according to the adjustment requirements.


Requirements

Bat. Temp.Zero

Parameter Type Bat. Temp.Zero is a hidden parameter. It includes four similar


and Interface parameters. Take Bat.1 Temp.Zero as the example. Its interface
is shown in Figure 98.

FIGURE 98 BAT.1 TEMP.ZERO INTERFACE

Parameter � Bat.1 Temp.Zero: Temperature zero of No. 1 battery group.


Meaning
� Bat.2 Temp.Zero: Temperature zero of No. 2 battery group.
� Bat.3 Temp.Zero: Temperature zero of No. 3 battery group.
� Bat.4 Temp.Zero: Temperature zero of No. 4 battery group.
This parameter is used to minimize the measurement error or devi-
ation between the battery temperature test value and the real-time
value.
Value Range –10℃ to 0℃, 0℃ by default.
Setting Set this parameter according to the adjustment requirements.
Requirements

Alarm Parameters
Setting Alarm Attributes
Context Each type of alarm has two default attributes, including alarm level
and relay. For more information, refer to “Alarm List”.
� Alarm Level

Alarm Prompt
Level

Major When a major alarm occurs, the alarm indicator and


the buzzer gives a sound. Meanwhile, the monitoring
unit reports the alarm to the background monitoring
center.

Minor When a minor alarm occurs, the alarm indicator is on.

Mask When a mask alarm occurs, the system does not


give any prompt.

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� Output Relay
ZXDU68 T301 provides eight output relays that can be self de-
fined (A1 to A8). For more information, refer to “Output Relay”.
If a relay is set to 0, this alarm type has not corresponding re-
lay.
Take “6 AC Under-Vol” as the example. The operation flow is shown
in Figure 99.

FIGURE 99 FLOW OF SETTING ALARM ATTRIBUTES

Steps 1. Enter Ctrl, and then select 1. Setup Para.

2. Press Ent, and then press �to select 3. Alarm Para

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3. Press Ent to enter 1. Set Alarm Attr..

4. Press Ent.
5. Press � to switch alarm attribute to 6 AC Under-Vol.

6. Follow the substeps below to change the alarm level.


i. Press � to move the cursor to Level.
ii. Press � or � to switch the alarm level (mask/minor/ma-
jor). Take Major as the example.

7. Follow the substeps below to change the alarm relay.


i. Press � to move the cursor to Relay.
ii. Press � or � to change the relay (0, A1 to A8). Take A3
as the example.

8. Press � to move the cursor to the number of alarm type.

9. To set attributes of other alarm types, repeat steps 5 to 8;


otherwise, press Esc. The following interface appears.

10. Press Ent to save the setting.


END OF STEPS

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Result View the alarm type attributes. Users can find it has been changed
as required.

AC Vol.Max.and AC Vol.Min.

AC Vol.Max.
Parameter Type AC Vol.Max. is a hidden parameter. Its interface is shown in
and Interface Figure 100.

FIGURE 100 AC VOL.MAX. INTERFACE

Parameter Maximum AC input voltage. When the AC input voltage increases


Meaning to this value, the monitoring unit generates the “AC Over-Vol”
alarm.
Value Range 240 V to 300 V, 286 V by default.
Setting Set this parameter according to the local electricity network.
Requirements

AC Vol.Min.
Parameter Type AC Vol.Min. is a hidden parameter. Its interface is shown in Figure
and Interface 101.

FIGURE 101 AC VOL.MIN. INTERFACE

Parameter Minimum AC input Voltage. When the AC input voltage de-


Meaning creases to the value, the monitoring unit generates the “AC
Under-Vol”alarm.
Value Range 80 V to 200 V, 154 V by default.

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Setting Set this parameter according to the local electricity network.


Requirements

DC Vol.Max.and DC Vol.Min.

DC Vol.Max.
Parameter Type DC Vol.Max. is a hidden parameter. Its interface is show in Figure
and Interface 102.

FIGURE 102 DC VOL.MAX. INTERFACE

Parameter Maximum DC output voltage. When the battery voltage increases


Meaning to a value greater than DC Vol.Max., the monitoring unit generates
the “DC Over-Vol” alarm.
Value Range 53 V to 59 V, 58 V by default.
Constraints: DC Vol.Max. ≥ DC Vol.Min.+1
Setting Set this parameter according to the input voltage requirements on
Requirements DC loads.

DC Vol.Min.
Parameter Type DC Vol.Min. is a hidden parameter. Its interface is shown in
and Interface Figure 103.

FIGURE 103 DC VOL.MIN. INTERFACE

Parameter Minimum DC output voltage. When the battery voltage decreases


Meaning to a value less than DC Vol.Min., the monitoring unit generates the
“DC Under-Vol” alarm.
Value Range 44 V to 55 V, 48 V by default.
Constraints: DC Vol.Min. ≤ DC Vol.Max.–1

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Setting Set this parameter according to the input voltage requirements on


Requirements DC loads.

Environment Temperature/Humidity
Threshold

Env.Temp.Max.
Parameter Type Env.Temp.Max. is a hidden parameter. Its interface is shown in
and Interface Figure 104.

FIGURE 104 ENV.TEMP.MAX. INTERFACE

Parameter Maximum environment temperature. When the environment tem-


Meaning perature increases to a value greater than Env.Temp.Max., the
monitoring unit generates the “Env Over-Temp” alarm.
Value Range 30℃ to 60℃, 45℃ by default.
Setting Set this parameter according to the actual environment require-
Requirements ments.

Env.Temp.Min.

Parameter Type Env.Temp.Min. is a hidden parameter. Its interface is shown in


and Interface Figure 105.

FIGURE 105 ENV.TEMP.MIN. INTERFACE

Parameter Minimum environment temperature. When the environment tem-


Meaning perature decreases to a value lower than the “Env.Temp.Min.”, the
monitoring unit generates the “Env Under-Temp” alarm.
Value Range -30℃ to 20℃, -5℃ by default.

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Setting Set this parameter according to the actual environment require-


Requirements ments.

Env.Hum.Max.
Parameter Type Env.Hum.Max. is a hidden parameter. Its interface is shown in
and Interface Figure 106.

FIGURE 106 ENV.HUM.MAX. INTERFACE

Parameter Maximum environment humidity. When the environment humidity


Meaning increases to a value greater the “Env.Hum.Max.”, the monitoring
unit generates “Env Over-Hum” alarm.
Value Range 70 to 100 , 90 by default.
Setting Set this parameter according to the actual environment require-
Requirements ments.

Env.Hum.Min.
Parameter Type Env.Hum.Min. is a hidden parameter. Its interface is shown in
and Interface Figure 107.

FIGURE 107 ENV.HUM.MIN. INTERFACE

Parameter Minimum environment humidity. When the environment humidity


Meaning decreases to a value lower than the “Env.Hum.Min.”, the monitor-
ing unit generates “Env Under-Hum” alarm.
Value Range 10 to 50 , 20 by default.

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Setting Set this parameter according to the actual environment require-


Requirements ments.

Operation and Maintenance


Management
SMR ON...
Context Through SMR ON..., users can manually turn on an in-position
closed rectifier (it is shut down through software, and the rectifier
status is ).
The operation flow is shown in Figure 108.

FIGURE 108 FLOW OF TURNING ON SMR THROUGH SOFTWARE

The interface for selecting rectifier is described in the figure below.

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Note:
SMR ON... cannot control a rectifier that is faulty, not in position
or is turned on.

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent, and then select 1. SMR ON....

3. Press Ent. If “Abort!” is displayed in the LCD screen, no recti-


fier can be turned on. This operation is done. If there is any
rectifier available, the following interface appears.

4. Press � or � to select the rectifier to be turned on.


5. Press Ent.
END OF STEPS

Result When “Succeed!” is displayed on the LCD screen, the system has
turned on the rectifier. The status of the rectifier is as follows:
� The status icon is changed to .
� Both IN and OUT indicators on the rectifier panel are on.

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SMR OFF...
Context Through SMR OFF..., users can manually shut down an in-position
and normally-working rectifier (the rectifier status is ).
The operation flow is shown in .

FIGURE 109 FLOW OF TURNING OFF SMR THROUGH SOFTWARE

The interface for selecting rectifier is described in the figure below.

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Note:
SMR OFF... cannot control a faulty, not in-position, or rectifier
that has been shut down. In addition, in safe mode and save
mode, the number of rectifiers that can be shut down is limited.

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent, and then select 2. SMR OFF....

3. Press Ent. If “Abort!” is displayed in the LCD screen, no recti-


fier can be turned off. This operation is done. If there is any
rectifier available, the following interface appears.

4. Press � or � to select the rectifier to be turned off.


5. Press Ent.
END OF STEPS

Result When “Succeed!” is displayed on the LCD screen, the system has
turned off the rectifier. The status of the rectifier is as follows:
� The status icon is changed to .
� The IN indicator is on, but the OUT indicator is off.

Setting Float Charge


Context Through FLOAT..., users can manually enable float charge. As a
result, the system can perform float charge according to the preset
float charge voltage, which is 53.5 V by default.
The operation flow is shown in Figure 110.

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FIGURE 110 SETTING FLOAT FLOW

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent, and then select 3. FLOAT....

3. Press Ent.
4. If “Succeed” or “Abort!” is displayed in the LCD screen, press
Esc to return to the upper-layer interface.
END OF STEPS

Result When “Succeed!” is displayed on the LCD screen, float charge has
been enabled.
By accessing Msg > Battery, users can find that battery is in the

“Float Mng” status.

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Setting Equalized Charge


Context Through EQUAL..., users can manually enable equalized charge.
As a result, the system can perform float charge according to the
preset equalized charge voltage, which is 56.4 V by default.
The operation flow is shown in Figure 111.

FIGURE 111 SETTING EQUALIZED CHARGE FLOW

Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent, and then select 4. EQUAL....

3. Press Ent.
4. If “Succeed” or “Abort!” is displayed in the LCD screen, press
Esc to return to the upper-layer interface.
END OF STEPS

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Result When “Succeed!” is displayed on the LCD screen, equalized charge


has been enabled.
By accessing Msg > Battery, users can find that battery is in the

“Equal Mng” status.

Set Test
Prerequisites Mains input is normal.
Context Through TEST..., users can manually control battery discharge. To
test battery performances, enable this function when mains input
is normal. As a result, the system lowers the output voltage and
batteries start to give power. After a specified period of time, the
system terminates the test automatically and performs equalized
charge.

Caution:
TEST... is only for testing battery performances.

The operation flow is shown in Figure 112.

FIGURE 112 SETTING TEST FLOW

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Steps 1. Enter the Ctrl menu, and then select 2. OAM.

2. Press Ent, and then select 5. TEST....

3. Press Ent.
4. If “Succeed” or “Abort!” is displayed in the LCD screen, press
Esc to return to the upper-layer interface.
END OF STEPS

Result When “Succeed!” is displayed on the LCD screen, the system has
started battery test.
By accessing Msg > Battery, users can find that battery is in the

“Test Mng” status.

Delete Records
Context Delete Records is used to delete all the history records, such as
history alarm records, operation records, discharge records, peak
value records, and maintenance records.
Delete Records is a hidden parameter. Only the administrator
can perform this operation.

Caution:
History records can help maintenance personnel locate fault rea-
sons, so perform this operation with caution!

The operation flow is shown in Figure 113.

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FIGURE 113 DELETE RECORDS FLOW

Steps 1. Enter Ctrl with the superuser password, and then press � to
select 4. Delete Records.

2. Press Ent. The following interface appears.

3. Press Ent to delete records or press Esc to quit.


END OF STEPS

Result � History alarm records, discharge records, peak value records,


and maintenance records are cleared. For example, by access-
ing Rec > Alm Rec., users can find the following interface is
displayed in the LCD screen.

� History operation records are cleared. Only the current opera-


tion record is not cleared. By accessing Rec > Operate Rec.,
users can find only one operation record.

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Load Run Para


Prerequisites Users can operate Load Run Para only when they need to debug
the equipment in the debugging stage.

Caution:
Be careful to load all para in system running.

Context Battery parameters and alarm parameters are running parame-


ters. Load Run Para can reset all the running parameters to the
default value. For the default value of each parameter, refer to the
appendix “Alarm List”.
The operation flow is shown in Figure 114.

FIGURE 114 FLOW OF LOADING RUNNING PARAMETERS

Steps 1. Enter Ctrl with the superuser password, and then press � to
select 5. Load All Para.

2. Press Ent. The following interface appears.

3. Press Ent to reset all parameters or press Esc to quit.


END OF STEPS

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Result The battery parameters and alarm parameters are reset to default
values. The monitoring unit is restarted and returns to the main
interface.
� By accessing submenus in Ctrl > Setup Para > Batt Para,
users can find that all the battery parameters are reset to the
default value.
� By accessing submenus in Ctrl > A Para > Alarm Para, users
can find that all the alarm parameters are reset to the default
value.

Load All Para


Prerequisites Users can operate Load All Para only when they need to debug
the equipment in the debugging stage.

Caution:
Be careful to load all para in system running.

Context , Load All Para can reset all parameters except Current Date
and Current Time. For the default value of each parameter, refer
to the appendix “Alarm List”.
The operation flow is shown in Figure 115.

FIGURE 115 FLOW OF LOADING ALL PARAMETERS

Steps 1. Enter Ctrl with the superuser password, and then press � to
select 6. Load All Para.

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2. Press Ent. The following interface appears.

3. Press Ent to reset all parameters or press Esc to quit.


END OF STEPS

Result The system parameters, battery parameters, alarm parameters,


and adjustment parameters are reset to default values. The mon-
itoring unit is restarted and returns to the main interface.
� By accessing submenus in Ctrl > Setup Para > Sys Para,
users can find that all the system parameters are reset to the
default value except Current Date and Current Time.
� By accessing submenus in Ctrl > Setup Para > Batt Para,
users can find that all the battery parameters are reset to the
default value.
� By accessing submenus in Ctrl > A Para > Alarm Para, users
can find that all the alarm parameters are reset to the default
value.

Downloading Program
Prerequisites Download App must be used together with the monitor software
upgrading program to upgrade the monitor software. Therefore,
before downloading App, make sure that the conditions are sat-
isfied; otherwise the monitoring unit will be down. Perform this
operation with caution!
The software upgrading is not described in this manual.
Context Download App is a hidden menu. Only the administrator can
perform this operation.
The operation flow is shown in Figure 116.

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FIGURE 116 DOWNLOAD APP FLOW

Steps 1. Enter Ctrl with the superuser password, and then press � to
select 7. Download App.

2. Press Ent. The following interface appears.

3. Press Ent to download App or press Esc to quit.


END OF STEPS

Result The new program is downloaded into the monitoring unit.

Download Font
Prerequisites Download Font must be used together with the monitor software
upgrading program to upgrade the monitor software. Therefore,
before downloading font, make sure that the conditions are sat-
isfied; otherwise the monitoring unit will be down. Perform this
operation with caution!
The software upgrading is not described in this manual.
Context Download Font is a hidden menu. Only the administrator can
perform this operation.

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The operation flow is shown in Figure 117.

FIGURE 117 DOWNLOAD FONT FLOW

Steps 1. Enter Ctrl with the superuser password, and then press � to
select 8. Download Font.

2. Press Ent. The following interface appears.

3. Press Ent to download font or press Esc to quit.


END OF STEPS

Result The new font is downloaded into the monitoring unit.

Other Instructions
Shortcut Menu
To enter the shortcut menu:
Press simultaneously and to enter the shortcut menu, as
shown in .

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The shortcut interface is described in Table 3.

FIGURE 118 SHORTCUT MENU INTERFACE

TABLE 3 DESCRIPTION OF SHORTCUT MENU INTERFACE

Item Description Function

Help Message To view the help information.

To view the trace message (for main-


Trace Message
tenance personnel).

Main Menu To enter the main menu.

Screen Save To start the screen saver.

Help Message Interface


Short Description Help Message provides introductions for all menus and parame-
ters. Under any interface, if the Help Message function is ac-
tivated, the explanation for the current menu/parameter will be
displayed.
[Method 1] 1. Press simultaneously and to enter the shortcut menu, as
shown in Shortcut Menu.

2. Move the cursor to and press Ent to display the help mes-
sage interface.
[Method 2] Press simultaneously and Ent with any interface on the LCD to
enter the help message interface of a corresponding interface.
Example Press simultaneously and Ent in the Float Vol. interface (see
Figure 119) to enter its help message interface (see Figure 120).

FIGURE 119 “FLOAT VOL.” INTERFACE

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FIGURE 120 HELP MESSAGE FOR “FLOAT VOL.”

Debug Message Interface


Short Description The debug message interface is for the maintenance personnel.
Users need not care about it.
Interface Access
Enter the Debug Msg. interface in one of the following ways:
� In the shortcut menu interface (see Shortcut Menu):

� Press to move the cursor to (see Figure 121).

FIGURE 121 SHORTCUT MENU WITH “DEBUG MSG.” SELECTED

� Press Ent to enter the Debug Msg. interface, as shown in


Figure 122.

FIGURE 122 “DEBUG MSG.” INTERFACE

� In other interfaces, press simultaneously and Ent to enter


the Debug Msg. interface, as shown in .

Screen Saver
Interface Access
To start screen saver in one of the following ways:
� In the shortcut menu interface (see Shortcut Menu):

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� Press or to move the cursor to (see Figure 123 ).

Note:
There is no need to press or when the cursor is already
on “screen save”.

FIGURE 123 SHORTCUT MENU WITH “SCREEN SAVE” SELECTED

� Press Ent to turn off the LCD backlight and start the screen
saver. Then the system information interface will be dis-
played, as shown in Figure 124.

FIGURE 124 SYSTEM INFORMATION INTERFACE

� In case of no key operation for 10 minutes or longer, the moni-


toring unit automatically turns off the LCD backlight and starts
the screen saver (see Figure 124.
Interface Description
The system information interface is described in Figure 125.

FIGURE 125 DESCRIPTION OF SYSTEM INFORMATION INTERFACE

Note:
press Ent/Esc to return to the main menu interface.

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Chapter 6

Emergency Handling
and Maintenance

Table of Contents
Emergency Handling ........................................................ 133
Maintenance ................................................................... 135
Storage Requirements...................................................... 147

Emergency Handling
Emergency Handling Principle
The basic principle of emergency handling is to keep the DC power
supply for the communication equipment.
In power system, the following faults will affect communication
quality or cause communication interruption:
� Permanent damage of the circuit in the AC distribution unit.
� Short circuit of the DC load or the DC distribution unit.
� All the rectifiers are faulty.
� The disorder of the monitoring unit leads to the system shut-
down.
� DC over-voltage leads to the shutdown or lock of the rectifiers.
In this case, turn off the AC power, troubleshoot the fault and
then restart the rectifiers.

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Emergency Handling of AC
Distribution Unit

TABLE 36 EMERGENCY HANDLING OF AC DISTRIBUTION UNIT

Symptom Solution

The fault of the AC distribution Directly introduce AC power into


unit leads to the interruption of the rectifiers.
the AC input power.

Emergency Handling of DC
Distribution Unit

TABLE 37 EMERGENCY HANDLING OF DC DISTRIBUTION UNIT

Symptom Solution

The system has no output on a Turn OFF the corresponding load


load branch due to short circuit. air switch.

The short circuit of the DC � [Solution 1] Turn OFF the AC


distribution unit affects the input, disconnect the batteries
communication. from the system, and use the
batteries to power the loads
directly.
� [Solution 2] .
Disconnect the rectifiers from
the system. Connect the AC
input cables and DC output
cables to their respective I/O
terminals.
Turn ON the AC input to power
the rectifiers and the rectifiers
will power the loads directly.

Emergency Handling of Monitoring


Unit

Note:
When the system works without the monitoring unit, the system
does not have the function of battery management.

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TABLE 38 EMERGENCY HANDLING OF MONITORING UNIT

Symptom Solution

The fault of the monitoring unit Uninstall the monitoring unit and
affects the DC output of the power troubleshoot it.
equipment.

Emergency Handling of Rectifier

TABLE 39 EMERGENCY HANDLING OF RECTIFIER

Symptom Solution

Some rectifiers are faulty. If the remaining normal rectifiers


are able to power the loads, just
pull out the faulty rectifiers.

When the load current is lower 1. After confirming that the


than the capacity of one rectifier, batteries are able to supply
the output over-voltage of power normally, turn OFF the
some rectifier will lead to the air-switches of all rectifiers.
over-voltage of the power system 2. Turn ON the rectifier
and all the rectifiers will be in air-switches one by one.
over-voltage protection status. The corresponding rectifier is
This fault cannot automatically faulty if the DC over-voltage
recover. alarm occurs again when an
air-switch is turned ON. In
this case replace the faulty
rectifier.
3. Turn OFF the AC input power.
4. Turn ON the air-switches of all
the rectifiers.
5. Turn ON the AC input power
to restart the rectifiers. Then
the system will work normally.

Maintenance
Routine Maintenance
Short Description Periodically check and maintain the power supply system to ensure
the system works normally and reliably and to prolong the service
life of the system.
Table 40 describes routine maintenance items.

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TABLE 40 ROUTINE MAINTENANCE ITEMS

Maintenance
Item
Description

Each day or after lightning storm, check whether


the lightning arresters are damaged. If yes, repair
or replace them in time.
[Acceptance Criteria]
� Varistors of class C lightning arresters are
normal. Window display of the arresters is
GREEN or COLORLESS.
� If three indicators of DC surge arrester are on
at the same time, the internal fuse is normal.
[Check Methods]
1. Observe the window of the class C lightning
Surge arrester arrester. If the window turns red, the arresters
are faulty. Replace the arresters.
2. Observe the three indicators of DC surge
arrester to see if they are all glowing. If
one of them is off, it means the fuse of the
corresponding DC arrester loop is OFF and
the fuse needs to be replaced. Even if one or
two indicators are OFF, DC surge arrester still
has the function of DC lightning protection.
However, if all of the three indicators are OFF,
DC surge arrester will cease to be in effect and
fuses have to be replaced.

[Acceptance Criteria]
Each unit of the system communicates normally
with the monitoring unit. There is no such alarm in
Communication history alarm records that some single unit has lost
functions communication for several times.
[Check Methods]
Check alarm info through the monitoring unit or
through background monitoring software.

[Prerequisite]
Make sure that the load current of ZXDU68 T301
system is not less than 50% of its rated output
current.
[Acceptance Criteria]
Observe the output current displayed on the front
panel of the rectifier.
Each current display has ten LEDs. If the digits
number of the lit LEDs on the current display of all
Rectifiers load the rectifiers is the same or the difference is 1, the
sharing function rectifiers load sharing quality is good.
[Check Methods]
If the difference between the digits of the lit LEDs
is greater than 1 then the load sharing quality is
undesirable. In this case, follow the steps below to
improve the load sharing quality.
Before performing the following steps, make sure
that the batteries are connected to the system and
they can power the loads. Otherwise, the load may
be shut down when a rectifier module is unplugged.

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Chapter 6 Emergency Handling and Maintenance

Maintenance
Item
Description

Each time only one rectifier can be unplugged during


the operation to improve the current equalization
quality.
1. Unplug Rectifier 1, and then observe the output
current on the front panel of the other rectifiers
to check the rectifiers load sharing quality.
If the digits number of the lit LEDs on the
current display of all the rectifiers is the same
or the difference is 1, the rectifiers load sharing
quality is good.
– A good load sharing quality indicates that
Rectifier 1 is faulty. In this case, replace it
with a new one.
– If the load sharing quality is undesirable,
go to the next step.
2. Re-install Rectifier 1 in Slot 1 and unplug
Rectifier 2. Then observe the output current on
the front panel of the other rectifiers to check
the rectifiers load sharing quality.
– A good load sharing quality indicates that
Rectifier 2 is faulty. In this case, replace it
with a new one.
– If the load sharing quality is undesirable,
go to the next step.
3. Find the faulty rectifier by repeating Step 2.
4. Replace the faulty rectifier.

Monthly Maintenance
Short Description Periodically check and maintain the power supply system to ensure
that the system works normally and reliably and to prolong the
system life span.
The items described in Table 41 should be checked every month.

TABLE 41 MONTHLY MAINTENANCE ITEMS

Maintenance Item Description

Check the input and output cables. Check


if connection terminals of the cables are
disconnected or in poor contact, and check
if the cables are damaged. If any cable is
damaged, replace it in time.
Cable connection [Acceptance Criteria]
Sockets are properly connected; cables are
properly laid and fixed; cables are free from
distortion due to crush; cables are free from
partial overheat or aging.
[Check Methods]

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Maintenance Item Description


Check whether cables comply with the above
criteria. Especially, check whether the lightning
arrester cables, grounding cables, battery
cables and AC input cables are securely
connected.

Check whether the system parameters are


normal.
[Acceptance Criteria]
Check the parameters according to the pre-set
System parameters
values.
[Check Methods]
If any parameter does not meet the
requirements, reset it.

[Acceptance Criteria]
Check the protection function according to the
parameters set through the monitoring unit
and those adjusted before delivery.
[Check Methods]
Normally, it’s improper and insecure to check
the protection function when the equipment is
Protection function running, but if the AC or DC protection occurs
frequently, the protection function may be
abnormal. In this case, check the protection
function. Check methods:
� Connect an external voltage regulator and
test the AC under-/over-voltage protection
function.
� Intentionally discharge the batteries and
test the DC under-voltage function.

[Acceptance Criteria]
The management functions are performed by
the monitoring unit. It records system alarm
info for query and controls the battery charging
mode and charging current with protection.
[Check Methods]
Management function 1. History record: Imitate an alarm to check
whether the monitoring unit can record
this alarm.
2. Battery management: check whether the
monitoring unit can control the battery
charging mode and charging current
according to the parameters set by the
user, and whether it can execute various
protection measures.

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Chapter 6 Emergency Handling and Maintenance

Maintenance Item Description

[Acceptance Criteria]
The rated current of a DC air switch should
not be higher than two times of the maximum
load current. The rated current of various air
switches in the equipment room should not be
DC air switch higher than 1.5 times of the maximum load
configuration current.
[Check Methods]
According to the record of the maximum load
current, check whether the air switches comply
with the above criteria.

Clean the power supply system to keep it free


from dust and the other undesirable things.
[Acceptance Criteria]
The rectifier fan should get air smoothly
without obstacle and dust. The other parts of
the equipment should also be free from dust.
Cleanliness
[Check Tools]
Brush, duster cloth and special-purpose dust
collector etc.
[Check Methods]
Remove the air-duct baffle and the fan, clean
and dry them, and then reinstall them.

Installing and Uninstalling Monitoring


Unit with System Operating
Short Description The monitoring unit is hot-pluggable. During the system opera-
tion, the monitoring unit can be uninstalled and installed for main-
tenance or troubleshooting purpose.

Note:
� The system can work normally without the monitoring unit;
however, the system will have no communication function, and
the batteries will be in the floating charge mode.
� Before uninstalling the monitoring unit, turn off its power
switch.
� After installing the monitoring unit, turn on its power switch.

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Uninstalling the 1. Unscrew the captive bolt.


Monitoring Unit

2. Grasp the handle with one hand and hold the monitoring unit
with the other hand
3. Draw the monitoring unit out of the cabinet slowly.

Installing the 1. Grasp the handle with one hand.


Monitoring Unit 2. Hold the monitoring unit with another hand and push it slowly
into the monitoring unit slot of the cabinet with equal force.

3. Screw the fastening bolt to connect the monitoring unit firmly.

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Chapter 6 Emergency Handling and Maintenance

Installing and Uninstalling Rectifiers


with System Operating
Short Description The rectifier is hot-pluggable. During the system operation, to
expand capacity or replace a faulty rectifier, the rectifier module
can be uninstalled and installed with system operating.

Caution:
When installing or uninstalling the rectifier module with system
operating, operate slowly to avoid electric shock.

Installing a The installation method is shown in Figure 126.


Rectifier

FIGURE 126 RECTIFIER INSTALLATION

1. Turn off the corresponding air switch.

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2. Use one hand to grasp the handle and use the other hand to
hold the rectifier. Push the rectifier slowly into the slot with
even force until it is installed firmly.
3. Make sure the rectifier is pushed to the proper position ( the
stop pin is blocked).
Uninstalling a Figure 127 shows the uninstallation method.
Rectifier
1. Turn off the air switches of the rectifiers to be
uninstalled. The rectifiers air switches location is

below.
2. Grasp the handle on the front panel and lift the rectifier until
the stop pin is loosened.
3. Slowly draw the rectifier from the slot.

FIGURE 127 RECTIFIER UNINSTALLATION

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Chapter 6 Emergency Handling and Maintenance

Adding Load with System Operating


Prerequisites � The system is not yet running at full load, it can meet the power
requirement of the additional load.
� Some load branches with enough capacity, available in system
cabinet can be used to connect additional load.
Context Once the load starts to operate, it usually requires uninterrupted
power supply. Therefore, other loads should be added with power
on.

Danger:
Before any DC load is added, take insulation measures upon the
tools to be used; take precautionary measures, and prepare in
advance for any accident.

To add load with power on:


Steps 1. Make an engineering plan and prepare proper load fuse (or air
switch).
2. Unplug the fuse or turn off the air switch. Then prepare the
cables to connect the load and lay them. Mark the cables with
number and polarity.
3. Connect the following cables:
i. grounding wire.
ii. –48 V cable to the fuse (or air switch).
4. Make sure that the power switch of the load is off.
5. In the ZXDU68 T301 system, turn on the load fuse (or air
switch).
6. Make sure that the power voltage of the load is normal and the
polarity is correct.
7. Turn on the power switch of the load.
END OF STEPS

Uninstalling Top Cap


Context The top cap has the following characteristics:
� Weight: 9.5 kg
� External dimensions: 400 mm x 598 mm x 400 mm (H x W x
D).
� The structure is composed of two side plates, one front plate
and one rear plate, as shown in Figure 128.
� The installation sequence is the following: Side plates installa-
tion®Front and rear plates installation.

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FIGURE 128 TOP CAP STRUCTURE

Caution:
� The front plate has an edge on the right side.
� Prevent the top cap from falling during installation.
� Remove the two bolts on the lower and front parts before re-
moving the front/rear side of the top cap.
� Use an insulated cross screwdriver to fix the bolts.

Steps 1. Open the cabinet front door, remove the two bolts on the lower
part of the front plate, as shown below.

2. Close the front door, then remove the four flat head screw cov-
ers and the four bolts on the top cap front plate.

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3. Lift up the front plate as shown below.

4. Use the above procedure to remove the rear plate.

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5. Remove all the dust cap units on the cabinet top if installed.

6. Remove the bolts on the lower parts of each side plate before
removing them.

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Chapter 6 Emergency Handling and Maintenance

END OF STEPS

Storage Requirements
� Storage temperature: -40℃ ~+70℃
� Storage time: one year
� Keep the original package and place the equipment according
to the direction marked on the package.
� The equipment should be stored in a dry warehouse and kept
from being exposed to strong sunshine or rain.

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Chapter 7

Alarm Handling

Table of Contents
Overview of Alarm Handling .............................................. 149
Monitoring Unit Troubleshooting ........................................ 150

Overview of Alarm Handling


Alarm Description
Short Description For ZXDU68 T301 system, there are three alarm levels: major
alarm, minor alarm and alarm mask. Alarm levels can be set
through the background monitoring software.
� In case of any alarm, the red ALM indicator glows.
� In case of a major alarm, the buzzer rings; in case of a minor
alarm, the buzzer does not ring.
When the buzzer rings, press any key of the monitoring unit to
mute the alarm sound. If the fault persists in half an hour, the
buzzer will ring again.
� In case of any alarm, the monitoring unit will give related text
messages.
� If remote centralized monitoring is realized by MODEM mode,
the monitoring unit will report the alarm information to remote
monitoring center or inform maintenance personnel through
pre-set telephone number or BP number in case that any crit-
ical fault occurs.

Muting Alarm Buzzer


ZXDU68 T301 system is provided with three alarm levels: ma-
jor alarm, minor alarm and alarm mask. Alarm levels can be set
through the background monitoring software.
� In case of a major alarm, the buzzer rings; in case of a minor
alarm, the buzzer will not ring.

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When the buzzer rings, press any key on the front panel of
the monitoring unit to mute the alarm sound. And If the fault
persists for half an hour, the buzzer will ring again.
� If remote centralized monitoring is realized in MODEM mode,
the monitoring unit will report the alarm information to remote
monitoring center or inform maintenance personnel through
pre-set telephone number or BP number in case that any crit-
ical fault occurs.

Monitoring Unit
Troubleshooting
The table below shows the troubleshooting method for some com-
mon faults occurring in the monitoring unit.

TABLE 42 MONITORING UNIT TROUBLESHOOTING

Symptom Solution

The PWR Uninstall the monitoring unit and reinstall it.


indicator is
off

Disorder Reset the monitoring unit by pressing the RST key; if


of the LCD the fault persists, take out the monitoring unit and
display troubleshoot it.

Communi- Check if the communication cables used for background


cation inter- monitoring are reliably connected.
ruption be-
tween the
monitoring
unit and the
background
monitoring

The � Check the baud rate, check if the devices


monitoring configuration address is correct.
unit cannot � Check if the communication cables used for
detect the background monitoring are reliably connected.
status of
SMRs

The Check if the temperature sensor cable is reliably


monitoring connected to the SIB board
unit cannot
detect the
battery
temperature
normally

The Check if the cables between the relay input and the SIB
monitoring board are reliably connected
unit cannot
detect the

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Chapter 7 Alarm Handling

Symptom Solution
relay input
normally

The RUN Reset the monitoring unit by pressing the RST key; if
indicator is the fault persists, take out the monitoring unit and
off troubleshoot it.

Invalid Take out the monitoring unit and troubleshoot it.


keypad
operation

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Appendix A

Operating Principles and


Functions

Table of Contents
System Operating Principles.............................................. 153
Operating Principles of AC Distribution Unit ......................... 154
Operating Principles of DC Distribution Unit ......................... 154
Operating Principles of Rectifier ......................................... 155
Functions of the Monitoring Unit ........................................ 157

System Operating Principles


Figure 129 shows the block diagram of the ZXDU68 T301 system
operating principle.

FIGURE 129 OPERATING PRINCIPLES OF THE ZXDU68 T301

� The AC distribution unit inputs and distributes the AC power


supply and performs the related protection function.
� The rectifiers perform AC/DC conversion.
� The DC distribution unit outputs DC power, connects battery to
the system and performs load protection.
� The monitoring unit collects information, performs signal con-
version and alarm functions.

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Operating Principles of AC
Distribution Unit
The operating principles of the AC distribution unit are shown in
Figure 130.

FIGURE 130 OPERATING PRINCIPLES OF AC DISTRIBUTION UNIT

� The two AC input branches supply AC power to the rectifiers


through the switching unit (if there is only one AC input branch,
the switching unit is not needed).
� The AC transducer transmits the required AC input parameters
to the monitoring unit.
� The lightning protection (or AC input lightning protection) is a
lightning proof unit.
� Each AC input phase provides an appropriate AC auxiliary out-
put, to supply an auxiliary AC power to the loads.

Operating Principles of DC
Distribution Unit
Figure 131 shows the block diagram of DC power distribution unit.

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Appendix A Operating Principles and Functions

FIGURE 131 DC DISTRIBUTION UNIT OPERATING PRINCIPLES

� The rectifiers supply power in parallel to the DC distribution


unit through the copper busbar.
� Load and battery loop are configured with shunt; the shunts
serve to detect total load current and battery current. In addi-
tion, on each load branch and each battery branch, a fuse or air
switch is configured for over-current protection and short-cir-
cuit protection.
� The DC distribution unit has the LLVD function. If the battery
discharging time is excessively long and no emergency proce-
dures has been taken, the system will disconnect the less-im-
portant loads if the battery voltage falls to a limit; the system
will disconnect all the loads if the battery voltage falls to a lower
limit to prevent batteries from damage caused by over-dis-
charge.
� The DC lightning arrester provides DC lightning protection
function.

Operating Principles of
Rectifier
The operating principles of the ZXD2400 (V4.3) rectifier are shown
in Figure 132.

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FIGURE 132 RECTIFIER OPERATING PRINCIPLES

The principles are described as follows:


� The ZXD2400 (V4.3) rectifier operates from 110 V AC/120 V
AC/127 V AC or 220 V AC source.
� The input EMI, soft start, surge/lightning protection rectifi-
cation and input surge current limiting circuits feature small
startup surge current and good EMC. After the input AC is rec-
tified, it will directly enter the front PFC circuit.
� The main circuit of the front PFC is the BOOST circuit. The PFC
circuit uses the averaged current mode/peak current mode to
control the input power factor (the input power factor becomes
approximately equal to 1). The harmonic current is less than
5%. The PFC circuit also adjusts the input voltage to a stable
410 V DC voltage to be provided for the back DC-DC conversion
circuit.
� The back DC-DC conversion circuit adopts the phase-shift full-
bridge power inversion technology. The circuit converts 410 V
DC to 48 V DC.
� The PFC circuit and the DC-DC conversion circuit have reliable
control and protection function.
� The control interface transmits the working status and alarm
data of the rectifier to the monitoring system. The monitoring
system implements the three tele-functions through the con-
trol interface. For example, adjusting the output voltage of the
rectifier and turn it on/off through the control interface.
� Status display is composed of several indicators that indicate
the working status of the rectifier.
� The auxiliary power supply provides power for the internal con-
trol circuit and the fan of the rectifier.

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Appendix A Operating Principles and Functions

Functions of the Monitoring


Unit
Short Description The monitoring unit detects the operation status of system and
automatically controls the operation of the whole system. In
addition, it transmits the data to the remote monitor PC or remote
monitor center through the communication interface, realizing
unattended maintenance.
The functions of the monitoring unit are described as follows:
� Data collection and processing

Monitored Object Data Collection and Processing

AC voltage, AC current, AC input air switch


AC distribution unit
status and class C surge arrester status

DC output voltage, battery voltage, battery


current, total load current, status of load out-
DC distribution unit
put breaker, status of DC contactors and DC
arrester status

Power-on/off control of rectifier module, re-


Rectifier module charge status control and in-position and fault
detection

� Man-machine interactive interface


The LCD and keys enable the user to set the system running
parameters and query the related information.
� Communication
The monitoring unit provides multiple communication inter-
faces, such as RS232/RS485/modem. Centralized monitoring
can be implemented through modem or in other ways.
� Alarm reporting management and protection
The monitoring unit processes real-time data, as set by users.
If a serious fault occurs, the unit generates an alarm and re-
ports it to the background PC automatically; in addition, the
unit records and stores fault information. The user can also
have access to alarms through the monitoring unit directly.
The details are shown below:

Item Description

The user can set the upper and lower limits


Alarm setting of the system parameters accordingly.

Alarm management The system has reliable and real-time alarm


management function.

Alarm mode In case of any alarm, the monitoring unit gen-


erates audible and visual signal to inform the
maintenance personnel and reports the alarm
information to a background PC through its
communication interface.

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Item Description

Press any key to mute the alarm sound; then


the ALM indicator keeps glowing until the
fault is eliminated.

� Battery management function


� Battery charging management
The system has three battery charging modes:

S/N Description

The system periodically recharges the batteries accord-


1 ing to the period set by the user.

When the mains supply recovers after failure and the


battery discharges its capacity to a certain degree, which
can be set by the user, the system automatically re-
2 charges the batteries.

When the batteries are of full capacity, the system keeps


charging them; the system provides constant floating
charging voltage and low floating charge current to the
3 batteries.

� Battery protection function


When the mains supply is cut off, the battery supplies the
power. The corresponding alarm is generated when the
voltage of the battery falls to a certain degree (settable).
The system has LLVD function. When the battery voltage
falls to a limit, the system shuts down the less-important
loads; after that, when the battery voltage falls to a lower
limit, the system shuts down all the loads. LLVD function
is to ensure that important loads work longer and protect
batteries from over-discharge.
In addition, the maximum charging current can be set to
protect batteries. The maximum charging current is equal
to the limited battery current multiplied by the battery ca-
pacity. Therefore, to set limited battery current is to limit
maximum charging current.
� Control
The monitoring unit of the system and the monitoring software
on the background PC enable the user:
� To control the rectifier power-on, power-off, equalized
charging and float charging.
� To adjust the rectifier output voltage within the range from
-42 V to -58 V.

158 Confidential and Proprietary Information of ZTE CORPORATION


Appendix B

Monitor Networking
Mode

ZXDU68 T301 system supports multiple networking modes, with


the details mentioned below.
� Serial port mode:
The DC power system provides the RS 232/ RS 485 serial port.
In this mode, the DC power system is connected to a back-
ground PC through the serial port (see Figure 133). The back-
ground monitoring software installed in the PC is used to real-
ize the local centralized monitoring. The mode is the simplest,
but the distance between the system and the background PC
should be less than or equal to 15 m.

FIGURE 133 NETWORKING IN SERIAL PORT MODE

� MODEM mode and other modes:


ZXDU68 T301 system can be connected to a remote PC through
MODEM, telephone line, or transmission channel (like the auxil-
iary channel of microwave equipment and optical transmission
equipment) and auxiliary communication equipment. For de-
tails, refer to the ZTE Background Power Supply Monitor Soft-
ware (V3.x) User’s Manual.

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Appendix C

Parameter List

System Parameter
List

S/N Parameter Name Default Value Range


Value

1 Bat.1 Cap. (Ah) 300 0 ~ 9990

2 Bat.2 Cap. (Ah) 0 0 ~ 9990

3 Bat.3 Cap. (Ah) 0 0 ~ 9990

4 Bat.4 Cap. (Ah) 0 0 ~ 9990

5 COM1 Bauds (bps) 9600 1200/2400/4800/9600

6 COM2 Bauds (bps) 9600 1200/2400/4800/9600

7 COM3 Bauds (bps) 9600 1200/2400/4800/9600

8 Device No. 1 1 ~ 254

9 Password 0000 0000 ~ 9999

10 Language Chinese Chinese/English

11 Buzz Switch On On/Off

12 AuxSwitch Set No Yes/No

13 Auto Alarm Enable Enable/Disable

14 SMR Pulled Alm Enable Enable/Disable

15 Current Date - 1970-1-1 ~ 2099-12-31

16 Current Time - 00:00:00 ~ 23:59:59

17 *Fuse ValveVol. (V) 0.5 0.1 ~ 0.8

18 *Load1 Branches 7 7

19 *Load2 Branches 8 8

20 *Battery Shunt (A) 300 120/150/200/300/500/600/750

21 *Load Shunt (A) 300 120/150/200/300/500/600/750

– Remarks: The parameters marked with * are hidden


parameters.

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Battery Parameter
List
S/N Parameter Name Default Value Range
Value

1 Work Mode Safe Mode Safe Mode/Save


Mode/Free Mode

2 Float Vol. (V) 53.5 42 ~ 58

3 Equal Vol. (V) 56.4 42 ~ 58

4 Test Vol. (V) 46 42 ~ 50

5 Cur. Limited (C) 0.125 0.01 ~ 0.4

6 Equal Func. Enable Enable/Disable

7 Equal Period (Day) 90 15 ~ 365

8 BatVol Min. (V) 47 39 ~ 52

9 1-Shut Vol. (V) 45 38 ~ 49

10 2-Shut Vol. (V) 44 38 ~ 49

11 Auto Test Disable Enable/Disable

12 Test Period (Day) 30 15 ~ 365

13 Test StartTime 10:00 00:00 ~ 23:00

14 *Temp.Coeff. (mV) 3 0 ~ 8

15 *Equ.Max Hours (H) 10 0 ~ 48

16 *Equ.Min Hours (H) 3 0 ~ 48

17 *Equ.LastHours (H) 3 0 ~ 10

18 *Equal Cap.Min. (C) 0.85 0.5 ~ 1

19 *Equal Vol.Min. (V) 48 46 ~ 50

20 *Eq.EndCur.Coef. 0.015 0.001 ~ 0.05

21 *Cur.Temp.Co. 0 0 ~ 0.01

22 *Test Max.Hours (H) 8 0 ~ 24

23 *LLVD-1 Ctrl Enable Enable/Disable

24 *LLVD-2 Ctrl Enable Enable/Disable

25 *Bat.Temp.Max. (℃) 40 30 ~ 60

26 *Bat.Temp.Min. (℃) -5 -30 ~ +20

27 *Bat.Disch.Valve (A) -10 -50 ~ -4

28 *Volt.Dev. (V) -0.5 -2 ~ -0.5

29 *Rotate Period (Day) 7 5 ~ 30

162 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C Parameter List

S/N Parameter Name Default Value Range


Value

30 *Bat.Det.Time (M) 2 1 ~ 5

31 *Bat.Det.Period (Day) 30 20 ~ 90

32 *NonSave Delay (H) 24 0 ~ 99

33 *Smr Limit Num. 2 1 ~ 2

34 *Temp.Volt.Max. (V) 57.0 50.0 ~ 58.0

35 *Temp.Volt.Min. (V) 50.0 50.0 ~ 58.0

– Remarks: The parameters marked


with * are hidden parameters.

Alarm Parameter
List
S/N Parameter Name Default Value Range
Value

1 Set Alarm Attr. - -

2 *AC Vol.Max. (V) 286 240 ~ 300

3 *AC Vol.Min. (V) 154 80 ~ 200

4 *DC Vol.Max. (V) 58 53 ~ 59

5 *DC Vol.Min. (V) 48 44 ~ 55

6 *Env.Temp.Max. (℃) 45 30 ~ 60

7 *Env.Temp.Min. (℃) -5 -30 ~ +20

8 *Env.Hum.Max. (%) 90 70 ~ 100

9 *Env.Hum.Min. (%) 20 10 ~ 50

– Remarks: The parameters marked


with * are hidden parameters.

Adjustment
Parameter List
S/N Parameter Name Default Value Range
Value

1 *AC Cur.Slope 1 0.1 ~ 10

2 *DC Vol.Zero (V) 0 -1 ~ 1

3 *DC Cur.Zero (A) 0 -50 ~ 50

4 *DC Cur.Slope 1 0 ~ 10

5 *Bat.1 Vol.Zero (V) 0 -1 ~ 1

6 *Bat.2 Vol.Zero (V) 0 -1 ~ 1

7 *Bat.3 Vol.Zero (V) 0 -1 ~ 1

8 *Bat.4 Vol.Zero (V) 0 -1 ~ 1

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S/N Parameter Name Default Value Range


Value

9 *Bat.1 Cur.Zero (A) 0 -50 ~ 50

10 *Bat.2 Cur.Zero (A) 0 -50 ~ 50

11 *Bat.3 Cur.Zero (A) 0 -50 ~ 50

12 *Bat.4 Cur.Zero (A) 0 -50 ~ 50

13 *Bat.1 Cur.Slope 1 0 ~ 10

14 *Bat.2 Cur.Slope 1 0 ~ 10

15 *Bat.3 Cur.Slope 1 0 ~ 10

16 *Bat.4 Cur.Slope 1 0 ~ 10

17 *Bat.1 Temp.Zero (℃) 0 -10 ~ 10

18 *Bat.2 Temp.Zero (℃) 0 -10 ~ 10

19 *Bat.3 Temp.Zero (℃) 0 -10 ~ 10

20 *Bat.4 Temp.Zero (℃) 0 -10 ~ 10

– Remarks: The parameters marked


with * are hidden parameters.

164 Confidential and Proprietary Information of ZTE CORPORATION


Appendix D

Alarm List
TABLE 46 ALARM LIST

S/N Alarm Type Default Level Default Relay Description

1 Total Alarm Ignore A1 An alarm occurs.

2 AC Aux SW Off Minor alarm A2 The AC auxiliary switch is


OFF.

3 AC Main SW Off Major alarm A2 The AC input air switch is


OFF.

4 AC Power Off Major alarm A2 The mains supply is cut off


and there is no standby AC
input available.

5 ACArrester Brk. Minor alarm A2 The surge arrester is faulty.

6 AC Under-Vol Minor alarm A2 The AC input voltage is


lower than AC Vol.Min.

7 AC Over-Vol Minor alarm A2 The AC input voltage is


higher than AC Vol.Max.

8 AC Phase Lost Minor alarm A2 AC input phase lost.

9 AC Current Over Minor alarm A2 The AC input current is


higher than the pre-set
maximum AC current.

10 SMR Alarm Minor alarm A3 The rectifier n is faulty (n


ranges from 1 to 16). If
a rectifier is faulty, it is a
minor alarm; if two or over
two rectifiers are faulty at
the same time, it is a major
alarm.

11 SMR Abnormal Minor alarm A3 The rectifier is opened but


without output.

12 DC Under-Vol Minor alarm A4 The DC output voltage is


lower than DC Vol.Min.

13 DC Over-Vol Minor alarm A4 The DC output voltage is


higher than DC Vol.Max.

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S/N Alarm Type Default Level Default Relay Description

14 DC Loop Break Minor alarm A6 No. n DC output branch is


faulty.

15 Bat Loop Break Minor alarm A6 The loop (or air switch) of
battery n is faulty (n ranges
from 1 to 4)

16 Bat Under-Vol Major alarm A4 The battery voltage is lower


than Bat. Vol Min.

17 Bat Over-Temp Minor alarm A4 The temperature of battery


n is higher than Bat.
Temp.Max.

18 1st Shut-down Major alarm A5 When the battery voltage


is lower than 1-Shut Vol.,
the less-important loads are
shut down.

19 2nd Shut-down Major alarm A5 When the battery voltage is


lower than 2-Shut Vol., all
the loads are shut down.

20 DCArrester Brk. Minor alarm A2 The DC arrester is faulty.

21 DCBreaker Alarm Minor alarm 0 The DC contactor of the DC


loop n is faulty (n ranges
from 1 to 2)

22 Battery Fault Major alarm 0 The battery cannot supply


power online.

23 Bat Under-Temp Minor alarm 0 The temperature of group


N battery is less than Bat
Under-Temp.

24 Bat.Temp.Void Minor alarm 0 The system is configured


with batteries, but battery
temperature sensor is not
properly connected.

25 Bat.Discharge Minor alarm 0 Battery discharge


current is greater than
Bat.Discharge.

26 Env Under-Temp Minor alarm A7 Environment temperature


is lower than Env
Under-Temp.

27 Env Over-Temp Minor alarm A7 The environment


temperature is higher
than Env. Temp.Max.

28 Env Under-Hum Minor alarm A7 The environment humidity is


lower than Env. Hum.Min.

29 Env Over-Hum Minor alarm A7 The environment humidity


is higher than Env.
Hum.Max.

166 Confidential and Proprietary Information of ZTE CORPORATION


Appendix D Alarm List

S/N Alarm Type Default Level Default Relay Description

30 Smoke Alarm Minor alarm A7 The sensor detects the


smoke.

31 Flood Alarm Minor alarm A7 The sensor detects the


entrance of water.

32 Intrusion Alarm Minor alarm A7 The sensor detects the


intrusion of something.

33 Door Magnet Alm Minor alarm A7 The door with door magnet
switch is opened.

34 Glass Broken Minor alarm A7 The sensor detects broken


glasses.

35 Env.Temp.Void Ignore A7 No valid battery


temperature sensor is
configured.

36 Start GEN Ignore A8 The generator has been


started.

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Appendix E

Explanations of
Common Terms

Table of Contents
AC Distribution Part ......................................................... 169
DC Distribution Part ......................................................... 170
Rectifier Part................................................................... 170
Battery Part .................................................................... 171
Communication Part......................................................... 172

AC Distribution Part
The AC distribution part is described in Table 47.

TABLE 47 AC DISTRIBUTION PART

Term Description

Primary AC input source for the power supply


Mains
equipment.

Secondary AC input source for the power supply


Generator equipment. Diesel generator or gasoline gener-
ator are the most commonly used.

The connection mode of AC power supply, includ-


3-phase 5-wire
ing phase wires of 3 AC phases (U, V and W),
system
neutral wire (N) and ground wire (PE).

The connection mode of AC power supply when


Single-phase 3-wire the user has only signal phase AC power, includ-
system ing phase wire (live wire, L), neutral wire (N) and
ground wire (PE).

Also called automatic air switch or circuit breaker.


It is a kind of circuit protection facility, capa-
ble of automatic disconnection upon overload or
Air switch short-circuit. The air switches used in the com-
bined power system involve AC power input end,
lightning arrester air switch, AC standby output,
rectifier AC input and load output.

A kind of over/under-voltage protection device of


AC contactor
the AC circuit, used for the AC input power.

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Term Description

Used for detecting the AC input voltage and cur-


AC transducer
rent.

Generally used in AC level C lightning protec-


tion. Its purpose is to discharge the high cur-
rent caused by lightning or surge current input
by power supply network. The lightning arrest-
ers used in ZTE DC power system are of OBO and
PHOENIX brands. The OBO lightning arrester has
AC lightning
a small mechanical window, which is normally
arrester
green when the arrester is normal and turns red
if it is damaged. The window of the PHOENIX
lightning arrester has no color in normal case and
red in damaged case. It is required to regularly
check the lightning arrester and immediately re-
place it if its window turns red.

DC Distribution Part
The DC distribution part is described in Table 48.

TABLE 48 DC DISTRIBUTION PART

Term Description

Fuse protector. When over-load or short-circuit


Fuse occurs on the line, the fuse will break, and thus
disconnecting the circuit.

Used for under-voltage protection of the battery,


DC contactor emergency lighting control and load low voltage
disconnection function.

When the AC power input fails, the battery


powers the load. The discharging of the battery
leads to a gradual decrease of the output volt-
First Load Low
age. When the voltage falls to the threshold of
Voltage Disconnect
the LLVD1, the system will automatically shut
(LLVD1)
down less important load. Due to reduced load,
the battery can power the important load for a
longer time.

When the voltage falls to the threshold of the


LLVD2, the system will automatically cut off the
Second Load low
entire load. After all the load is cut off, the cease-
Voltge Disconnect
less discharging of the battery is terminated, and
(LLVD2)
thus preventing the battery from damage due to
excessive discharging.

Equipment powered by the combined power sup-


Load
ply.

Rectifier Part
The rectifier part is described in Table 49.

170 Confidential and Proprietary Information of ZTE CORPORATION


Appendix E Explanations of Common Terms

TABLE 49 RECTIFIER PART

A rectifier converts AC power into DC power. In


the DC power system, multiple rectifiers work in
Rectifier parallel connection mode, with the total output
capacity equal to the sum of the output current
of every rectifier.

An over-load protection function. When the rec-


tifier current exceeds the pre-set value, the out-
Current limiting put current will be limited. When input voltage of
the rectifier is too low, the current limiting pro-
tection will take effect as well.

Battery Part
The battery part is described in Table 50.

TABLE 50 BATTERY PART

Term Description

The battery used in the DC power supply system


is usually sealed lead-acid maintenance-free bat-
tery. This kind of battery is almost free of mois-
ture loss in the recharging/discharging, so water
supplement is unnecessary and erosive gas can
Battery
be avoided, and thus requiring no maintenance.
The standard battery voltage can be 2 V, 4 V, 6
V, or 12 V (mostly used in DC power system).
24 pieces of batteries are connected in series to
form a 48 V battery group.

Recharging mode of the battery. When the bat-


tery is full, the charger will not stop recharging,
instead, it still provides constant floating charge
voltage and small floating charge current for the
Floating charge battery. Once the charger stops recharging, the
battery will naturally discharge power. Thus, the
float charging mode is used to balance this natu-
ral discharging. Usually, the float charging volt-
age is 53.5 V.

Recharging the battery in the mode of specified


current and specified time, featuring a short re-
charging time. This recharging mode is often
Equalized charge used when the professional maintenance person-
nel maintain the battery, facilitating the activa-
tion of the chemical features of the battery. Usu-
ally, the equalized charge voltage is 56.4 V.

Usually represented with AH. It is an important


basis for recharging/discharging management of
Battery capacity the battery. Thus, it is required to properly set
the battery capacity of the system upon commis-
sioning.

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ZXDU68 T301 User Manual

Term Description

The leakage current of the battery is sensitive to


temperature. To suppress leakage current, tem-
perature compensation is applied to the battery
Battery temperature
voltage. Usually, the compensation level is 25°C.
compensation
When the battery temperature increases by 1°C,
coefficient
the voltage of each battery decreases by 3 mV;
when the battery temperature decreases by 1°C,
the voltage of each battery increases by 3 mV.

Battery temperature Used for detecting the battery group tempera-


sensor ture.

Process during which the battery supplies power


Discharge
to the load.

The case in which the battery voltage is equal to


Over discharge or even lower than the nominal lower limit. The
excessive discharging heavily harms the battery.

Communication Part
The communication part is described in Table 51.

TABLE 51 COMMUNICATION PART

Term Description

Passive contact, used for signal transfer and


Dry contact divided into normally-close contact and nor-
mally-open contact.

A kind of serial communication physical inter-


face standard, commonly used for short-distance
RS232 transmission. It supports 3-wire transmission.
Signals are divided into transmitting, receiving
and signal ground.

Differential mode serial asynchronous transmis-


sion data interface. It can implement multi-sta-
RS485 tion interconnection and remote transmission.
Usually, there are two data wires, supporting
over 1000-m transmission distance.

172 Confidential and Proprietary Information of ZTE CORPORATION


Appendix F

Term List
TABLE 52 LIST OF TERMS

Abbreviation Full Name

ALM Alarm

CL Current Limit

EMB Environment Monitor Board

EMC Electromagnetic Compatibility

LCD Liquid Crystal Display

LED Light Emitting Diode

LLVD Load Low Voltage Disconnect

MODEM MOdulator-DEModulator

MPB MODEM Power Board

NC Normally Closed

NO Normally Open

PE Protection Earth

PFC Power Factor Correction

PSU Power Supervision Unit

PWR Power

RLY Relay

RSB Rectifier Signal Board

SCB Signal Conversion Board

SDCB Shut Down Control Board

SMR Switching Mode Rectifier

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Appendix G

Electrical Connection
Diagram

Figure 134 shows the electrical connection of ZXDU68 T301 sys-


tem.

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FIGURE 134 ELECTRICAL CONNECTION DIAGRAM

176 Confidential and Proprietary Information of ZTE CORPORATION


Appendix G Electrical Connection Diagram

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Figures

Figure 1 ZXDU68 T301 SYSTEM APPEARANCE......................... 5


Figure 2 ZXDU68 T301 Cabinet Appearance ..........................16
Figure 3 Top Cap Appearance ..............................................17
Figure 4 Cabinet Structure ..................................................18
Figure 5 Installation Slots Configuration................................19
Figure 6 AC Distribution Unit Structure (Single Air Switch) ......20
Figure 7 AC Distribution Unit Structure (Double Air Switch) .....20
Figure 8 DC Distribution Unit Structure.................................22
Figure 9 DC Surge Arrester Location ....................................25
Figure 10 DC Surge Arrester Indicators ................................25
Figure 11 Rectifier Components ...........................................26
Figure 12 Rectifier Indicators ..............................................27
Figure 13 Input/Output Integrated Socket.............................28
Figure 14 Monitoring Unit Components .................................30
Figure 15 Monitoring Unit Indicators.....................................31
Figure 16 Boards Location ..................................................32
Figure 17 SIB Board...........................................................33
Figure 18 MPB Board..........................................................37
Figure 19 IP Board Interfaces..............................................38
Figure 20 Location of Fuses and Air Switches.........................41
Figure 21 LLVD Control Device ............................................43
Figure 22 Front Panel of the Monitoring Unit..........................46
Figure 23 Menu Hierarchy ...................................................47
Figure 24 Main Menu Interface ............................................48
Figure 25 Relationship Between Msg and Submenus ...............49
Figure 26 Flow of Querying Real-Time Information .................50
Figure 27 Real-Time Alarm Interface Description....................54
Figure 28 Querying History Alarm Records Flow .....................55
Figure 29 History Alarm Interface Description........................56
Figure 30 Operation Log Interface Description .......................57
Figure 31 Peak Records Interface Description ........................60
Figure 32 Flow of Querying Maintenance Records ...................61
Figure 33 Flow of Entering Ctrl ............................................62
Figure 34 Flow of Modifying Parameter Value.........................64

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Figure 35 Bat1 Cap(Ah) Interface ........................................66


Figure 36 COM1 Bauds Interface..........................................67
Figure 37 Device No. Interface ............................................67
Figure 38 Password Interface ..............................................68
Figure 39 Language Interface..............................................68
Figure 40 Buzz Switch Interface ..........................................69
Figure 41 Auto Alarm Interface............................................69
Figure 42 AuxSwitch Set Interface .......................................69
Figure 43 SMR Pulled Alm Interface .....................................70
Figure 44 Current Date Interface .........................................70
Figure 45 Current Time Interface .........................................71
Figure 46 Fuse ValveVol. Interface .......................................71
Figure 47 Load1 Branches Interface .....................................71
Figure 48 Battery Shunt Interface........................................72
Figure 49 Load Shunt Interface ...........................................72
Figure 50 Float Vol. Interface ..............................................73
Figure 51 Equal Vol. Interface .............................................73
Figure 52 Cur. Limited Interface ..........................................74
Figure 53 Equal Func. Interface...........................................74
Figure 54 Equal Period Interface ..........................................75
Figure 55 Equ.Min Hours Interface .......................................75
Figure 56 Equ.Max Hours Interface ......................................76
Figure 57 Equ.LastHours Interface .......................................76
Figure 58 Equal Cap.Min. Interface ......................................77
Figure 59 Equal Vol.Min. Interface .......................................77
Figure 60 Eq.EndCur.Coef. Interface.....................................78
Figure 61 BatVol Min. Interface ...........................................78
Figure 62 1-Shut Vol. Interface ...........................................79
Figure 63 2-Shut Vol. Interface ...........................................79
Figure 64 LLVD-1 Ctrl Interface ...........................................80
Figure 65 LLVD-2 Ctrl Interface ...........................................80
Figure 66 Auto Test Interface ..............................................81
Figure 67 Test Period Interface ............................................81
Figure 68 Test StartTime Interface .......................................82
Figure 69 Test Vol. Interface ...............................................82
Figure 70 Test Max.Hours Interface ......................................83
Figure 71 Bat.Det.Time Interface .........................................83
Figure 72 Bat.Det.Period Interface .......................................83
Figure 73 Temp.Coeff. Interface ..........................................84
Figure 74 Cur.Temp.Co. Interface ........................................85

180 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 75 Temp.Volt.Max. Interface .....................................86


Figure 76 Temp.Volt.Min. Interface ......................................86
Figure 77 Bat.Temp.Max. Interface ......................................86
Figure 78 Bat.Temp.Min. Interface .......................................87
Figure 79 Bat.Disch.Valve Interface......................................87
Figure 80 Volt.Dev. Interface ..............................................88
Figure 81 Selecting Work Mode Flow ....................................91
Figure 82 Smr Limit Num. Interface .....................................92
Figure 83 Rotate Period Interface.........................................93
Figure 84 NonSave Delay Interface ......................................93
Figure 85 Setting Auto Save Flow ........................................94
Figure 86 Setting Temp NonSave Mode Flow..........................96
Figure 87 Setting Perm NonSave Mode Flow ..........................97
Figure 88 Setting Manual Detect Flow...................................99
Figure 89 Flow of All Ctrl .................................................. 103
Figure 90 Single Ctrl Flow ................................................. 104
Figure 91 AC Cur.Slope Interface ....................................... 106
Figure 92 DC Vol.Zero Interface......................................... 106
Figure 93 DC Cur.Zero Interface ........................................ 106
Figure 94 DC Cur.Slope Interface ....................................... 107
Figure 95 Bat.1 Vol.Zero Interface ..................................... 107
Figure 96 Bat.1 Cur.Zero Interface ..................................... 108
Figure 97 Bat.1 Cur.Slope Interface.................................... 108
Figure 98 Bat.1 Temp.Zero Interface .................................. 109
Figure 99 Flow of Setting Alarm Attributes .......................... 110
Figure 100 AC Vol.Max. Interface ...................................... 112
Figure 101 AC Vol.Min. Interface ....................................... 112
Figure 102 DC Vol.Max. Interface ...................................... 113
Figure 103 DC Vol.Min. Interface ....................................... 113
Figure 104 Env.Temp.Max. Interface .................................. 114
Figure 105 Env.Temp.Min. Interface ................................... 114
Figure 106 Env.Hum.Max. Interface ................................... 115
Figure 107 Env.Hum.Min. Interface .................................... 115
Figure 108 Flow of Turning on SMR Through Software........... 116
Figure 109 Flow of Turning off SMR Through Software .......... 118
Figure 110 Setting Float FLow ........................................... 120
Figure 111 Setting Equalized Charge FLow .......................... 121
Figure 112 Setting Test FLow ............................................ 122
Figure 113 Delete Records Flow ......................................... 124
Figure 114 Flow of loading running parameters.................... 125

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Figure 115 Flow of loading all parameters ........................... 126


Figure 116 Download App Flow.......................................... 128
Figure 117 Download Font Flow ......................................... 129
Figure 118 Shortcut Menu Interface ................................... 130
Figure 119 “Float Vol.” Interface ........................................ 130
Figure 120 Help Message For “Float Vol.” ............................ 131
Figure 121 Shortcut Menu With “Debug Msg.” Selected ......... 131
Figure 122 “Debug Msg.” Interface..................................... 131
Figure 123 Shortcut Menu With “Screen Save” Selected ........ 132
Figure 124 System Information Interface............................ 132
Figure 125 Description of System Information Interface........ 132
Figure 126 Rectifier Installation ......................................... 141
Figure 127 Rectifier Uninstallation...................................... 142
Figure 128 Top Cap Structure ............................................ 144
Figure 129 Operating Principles of the ZXDU68 T301 ............ 153
Figure 130 Operating Principles of AC Distribution Unit ........ 154
Figure 131 DC Distribution Unit Operating Principles............. 155
Figure 132 Rectifier Operating Principles ............................. 156
Figure 133 Networking in serial port mode .......................... 159
Figure 134 Electrical Connection Diagram ........................... 176

182 Confidential and Proprietary Information of ZTE CORPORATION


Tables

Table 1 Safety Signs ........................................................... 1


Table 2 Safety Precautions ................................................... 2
Table 3 ZXDU68 T301 System Configuration........................... 6
Table 14 ZXDU68 T301 System Dimensions and Weight ..........17
Table 15 Front panel Indicators Description ...........................18
Table 16 AC Distribution Unit Components Description ............21
Table 17 DC Distribution Unit Components Description............24
Table 18 Components Description ........................................27
Table 19 Indicators Description............................................28
Table 20 Pins Description ....................................................28
Table 21 Monitoring Unit Components Description ..................30
Table 22 Monitoring Unit Indicators Description......................31
Table 23 SIB Board Interfaces Description.............................33
Table 24 MPB Board Interfaces Description............................37
Table 25 Interfaces Description............................................39
Table 26 IP Board-DIP Switches Description ..........................39
Table 27 IP Board-DIP Switch Baud Rate...............................40
Table 28 RS232 Port-DIP Switch Configuration.......................40
Table 29 Switches Functions................................................43
Table 30 Keys of the Monitoring Unit ....................................46
Table 31 Description of the Main Menu..................................48
Table 32 Description of Real-Time Information Interfaces ........51
Table 33 Description of Discharge Record Interface ................58
Table 34 Description of Peak Record Interfaces ......................60
Table 35 Description of SIB Board Output Signals Connector .. 101
Table 36 Emergency Handling of AC Distribution Unit............ 134
Table 37 Emergency Handling of DC Distribution Unit ........... 134
Table 38 Emergency Handling of Monitoring Unit.................. 135
Table 39 Emergency Handling of Rectifier............................ 135
Table 40 Routine Maintenance Items .................................. 136
Table 41 Monthly Maintenance Items.................................. 137
Table 42 Monitoring Unit Troubleshooting ............................ 150
Table 46 Alarm List .......................................................... 165
Table 47 AC Distribution Part............................................. 169

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ZXDU68 T301 User Manual

Table 48 DC Distribution Part ............................................ 170


Table 49 Rectifier Part ...................................................... 171
Table 50 Battery Part ....................................................... 171
Table 51 Communication Part ............................................ 172
Table 52 List of terms....................................................... 173

184 Confidential and Proprietary Information of ZTE CORPORATION

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