BAB V

SPESIFIKASI PERALATAN

5.1 Furnace
Lebar : 16.382 mm
Kedalaman : 16.382 mm
Tinggi : 64,6 m
Heating surface : 4.559 m2
Volume : 16,158 m3

1. Furnace Bottom
Construction type : Membrane
Material : St 45.8/III
Tube OD : 63,5 mm
Tube wall thickness : 7,1 mm
2. Furnace Screen
Type : Membrane
Material : St 45.8/III
Tube OD : 63,5 mm
Tube wall thickness : 7,1 mm
3. Steam Drum
OD : 2400 mm
Panjang : 17700 mm
Material : Carbon atau alloy steel
4. Lower Furnace
Construction type : Membrane
Tube material : SS 2333 atau carbon steel
Tube OD : 63,5 mm
Tube wall thickness : 6,53 mm
5. Upper Furnace
Construction type : Membrane
Tube material : St 45,8/III

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Tube OD : 63,5 mm
Tube wall thickness : 7,1 mm
6. Superheater (Primary I)
Tube material : 15 Mo3
Tube OD : 57 mm
Tube wall thickness : 5.0 mm
Heat transfer surface : 2050 m2
7. Superheater (Primary II)
Tube material : 15 Mo3
Tube OD : 57 mm
Tube wall thickness : 5.0 mm
Heat transfer surface : 2474 m2
8. Superheater (Secondary)
Tube material : 13 CrMo44
Tube OD : : 57 mm
Tube wall thickness : 5.0 mm
Heat transfer surface : 4004 m2
9. Superheater (Tertiary)
Tube material : 10 CrMo910
Tube OD : 57 mm
Tube wall thickness : 7,1 mm
Heat transfer surface : 3985 m2
10. Sweetwater Condenser
Flow : 227,6 kg/s
Temperature, in : 237 oC
Temperature, out : 277 oC
11. Boiler Bank
Tube material : SA/A-210 Gr A1
Tube OD : 42,4 mm
Wall thickness : 4 mm
Heating surface : 15,700 m2
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12. Economizer I
Type : Long flow
Material : SA/A-210 Gr A1
Tube wall thickness : 4 mm
Heat transfer surface : 22.067 m2
13. Economizer II
Type : Long flow
Material : SA/A-210 Gr A1
Tube wall thickness : 4 mm
Heat transfer surface : 24.073 m2

5.2 Feedwater System

Feedwater flow : 227,6 kg/s
Temperature : 130 oC
Make-up water flow : 197,6 kg/s

1. Deaerator
Diameter : 4000 mm
Height : 2500 mm
Shell material : Carbon steel
Trays material : Stainless steel
2. Feedwater Storage Tank
Volume : 444 m3
Diameter : 5.000 mm
Length : 25.000 mm
Material : Carbon steel
3. Feedwater Pumps
Number :4
Capacity : 96 l/s
Suction pressure : 102.36 bar
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4. Chemical Closing Equipment

Number :3
Chemicals : Amine, phosphate, dan hydrazine
Volume : 800 l
Material : Austenitic Cr-Ni-Mo-steel
5. Chemical Metering Pumps
Number :6
Dosing range : 0 – 12 l/h
Material : Stainless steel

5.3 Combustion Air System

1. Primary Air Fan
Air flow : 70,9 m3N/s
Total pressure : 2900 Pa
Temperature : 30 oC
Material : Carbon steel
2. Secondary Air Fan
Air Flow : 94,7 m3N/s
Total pressure : 7300 Pa
Temperature : 30 oC
Material : Carbon steel
3. Tertiary Air Fan
Air Flow : 61,3 m3N/s
Total pressure : 8700 Pa
Temperature : 30 oC
Material : Carbon steel
4. Primary Steam Coil Air Heater
Temperature, in : 30 oC
Temperature, out : 150 oC
Pressure drop : 400 Pa
Steam pressure : 4,50 bar
Steam temperature : 160 oC
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5. Secondary Steam Coil Air Heater

Temperature, in : 30 oC
Temperature, out : 150 oC
Pressure drop : 400 Pa
Steam pressure : 4,50 bar
Steam temperature : 160 oC

5.4 Flue Gas System

1. Electrostatic Precipitator (ESP)
Number of chambers :3
Flue gas flow (wet) : 101,7 m3N/s
Flue gas flow (dry) : 77,3 m3N/s
Flue gas temperature : 180 oC
2. Inducer Draft Fans
Number :3
Flue gas flow / fan : 110 m3N/s
Total pressure : 5200 Pa

5.5 Black Liquor System

1. Salt Cake Mix Tank
Volume : 24 m2
Material : Austenitic Cr-Ni-steel
Wall thickness : 6 mm
Agitator : Top-mounted and floor quided (20 rpm)
2. Black Liquor Transfer Pump
Type : Centrifugal
Capacity : 52 l/s
Pressure : 6 bar
Dry solids content : 40 %
Material : Stainless steel
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3. Black Liquor Fuel Pump

Type : Centrifugal
Capacity : 72 l/s
Dry solids content : 72 %
Material : Stainless steel
4. Black Liquor Heaters
Black liquor flow : 58 l/s
Temperature, in : 110 oC
Temperature, out : 125 oC
Steam pressure : 6 bar
Material : Austenitic Cr-Ni-Steel
5. Black Liquor Firing Equipment
Type : Stationary, splash plate
Number : 16 pcs

5.6 Green Liquor System

1. Dissolving Tank
Volume : 700 m3
Diameter : 5380 mm
Height : 5600 mm
Materials : SS 2333
Thickness : 6 mm
Agitators : Side-mounted
2. Green Liquor Pumps
Type : Centrifugal
Capacity : 129 l/s
Head : 40 m
Materials : Stainless steel
3. Green Liquor Piping
Material : Austenitic Cr-Ni-steel
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4. Smelt Spouts
Number : 6 pcs
Material : Carbon steel

5.7 Vent Gas System

1. Vent Scrubber
Flow, in : 21,3 m3N/s
Flow, out : 13,3 m3N/s
Temperature, in : 90 oC
Temperature, out : approx. 50 oC
2. Vent Gas Fan
Gas flow : 21,80 m3N/s
Static pressure : 1554 Pa
3. Vent Gas Heater
Gas flow : 13,3 m3N/s
Temperature, in : 50 oC
Temperature, out : 100 oC
4. Vent Stack
Type : Austenitic Cr-Ni-steel
Number :1

5.8 Burner System

1. Start-up Burners
Number of burners : 11
Steam generation : 20 % MCR
Total heat input : 145,1 MW
Oil type : Diesel oil
Oil net hearting value : 42 MJ/kg
Combustion air source : Secondary air (150 oC)
2. Fuel Oil Day Tank
Volume : 50 m3
Materials : Carbon steel
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3. Fuel Oil Pumps

Numbers :2
Type : Screw
Capacity : 5 kg/s
Pressure difference : 25 bar(g)
4. Fuel Oil Fan
Air flow : 76,9 m3N/s
Temperature : 35 oC
Total pressure : 5040 Pa
Flow control type : inlet vane, with pneumatic actuator

5.9 Sootblowers System

1. Sootblowers
Total : 90 pcs
Type : Long retractable
Travel length : 8,3 m
Material : SA/A-106 gr a

5.10 Ash Handling System

1. Hopper Ash Conveying System
Number : 3 pcs
Type : Drag chain
Capacity : 33,2 m3/h
Width : 700 mm
Length : 18 m
2. Electrostatic Precipitator Ash Conveying System
a. Collecting conveyor
Number : 2 pcs
Type : Drag chain
Capacity : 34,5 m3/h
Width : 5850 mm
Length : 36,4 m
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b. Transfer conveyor
Number : 2 pcs
Type : Drag chain
Capacity : 95 m3/h
Width : 700 mm
Length :8m
c. Ash chutes (from transfer conveyor to mix tanks)
Number : 2 pcs
Material : Austenitic Cr-Ni-Steel