Professional Documents
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Valve Selection
GP 03-12-01
Scope
[I] This Global Practice (GP) covers requirements for valve selection excluding control valves and
pressure relief valves. Design requirements for location, accessibility, and power operation of Emergency
Block Valves (EBVs) in isolation services are excluded from the scope of this GP.
Copyright Waiver
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GP 03-12-01 Valve Selection October 2010
Table of Contents
4. Materials............................................................................................................... 11
Table of Tables
Table 1: Trim Requirements for Carbon Steel and Low Alloy Gate Valves ........... 11
1. Required References
This Section lists the Practices, codes, standards, specifications, and publications that shall be used with
this document. Unless otherwise specified herein, use the latest edition.
2. Additional Requirements
[*] This Section lists the additional Practices, codes, standards, specifications, and publications that shall
be used with this document only where specified. Unless otherwise specified herein, use the latest
edition.
3. Definitions
Term [I] Description
Line Service Defines design pressure, design temperature, material, and corrosion
Classification allowance of a piping system.
Non-Dangerous As used in this GP, shall include all materials not listed as dangerous per
Materials the definition for dangerous materials in this Section.
Onstream Equipment As used in this GP, indicates the removal from service of equipment or a
Isolation unit for the purpose of repair, cleaning, or inspection while the
remainder of the plant continues in operation. Equipment includes but is
not limited to exchangers, pumps, compressors, steam turbines, dryers,
vessels, and fired heaters either provided with a spare or able to be
bypassed.
Onstream Isolation The cutting, drilling into, or unbolting of processing equipment, piping
with Safety and/or vessels that exposes the interior of the equipment to the
Implications atmosphere such that there is a possibility of a resulting spill or release
of hydrocarbons, chemical agents, hot pressurized or hazardous
materials, or the possibility of introducing air into the equipment
containing flammable or pyrophoric material.
Onstream isolation with safety implications criteria apply to pieces of
equipment for which the expected time to failure is less than two
turnaround cycles AND for which on-line maintenance can be
performed.
Product Segregation The prevention of fluid mixing which would result in unacceptable
to Prevent contamination of either fluid.
Contamination
Releasable Valve A valve is releasable if it can be isolated and removed from operation to
be repaired without adversely affecting the operation of the unit.
Segregation for Safety Segregation of fluids that could result in a reactive or explosive mixture
(i.e., at cyclic power-forming unit reactor and regeneration block
valves).
Severe Service As used in this GP, severe service includes process conditions that result
in cavitation, flashing, highly cyclic operations, erosive conditions,
and/or high differential pressure. This term is typically applicable to
valves.
Slurry Service Streams having a solids content greater than 0.1 lb/gal (11.98 kg/m3).
Soft Seals Defined as resilient nonmetallic sealing elements located in the body
seating and/or closure components.
Valve End Wafer or flangeless type: A flangeless valve body (exclusive of the
Connections valve bonnet area) that is centered within the pipe flange bolt circle,
leaving the bolts exposed to the atmosphere. The valve is held in
position only by the compressive forces from mating pipe flanges.
Lug type: A flangeless valve body that is equipped with lugs (either
through drilled or threaded) to allow for bolt-up and positioning between
pipe flanges.
Flanged type: A flanged valve intended for conventional bolt-up to
mating pipe flanges. Such valves can be either single flange type or
equipped with body end flanges.
Welding end (buttweld end) type: A valve body intended for installation
by full penetration welding.
Threaded and/or socket weld type: A valve body intended for
installation by threading or socket welding. Typically associated with
small diameter valves per API STD 602.
Wet H 2 S Defined as greater than 50 wppm of H 2 S in a water phase (determined
by using the total amount of sulfide in the water phase) or 0.05 psia
(0.34 kPa abs) H 2 S partial pressure in the gas phase with liquid water
present.
4. Materials
1) [*] [R] Unless otherwise specified by Owner, trim material selection for carbon steel or low alloy (up
to 9 percent chrome) gate valves shall be in accordance with Table 1.
Table 1: Trim Requirements for Carbon Steel and Low Alloy Gate Valves
2) [*] [R] Austenitic stainless steel (Types 304, 316, 321, and 347), Duplex, Monel, and nickel alloy
valves shall have trim, gland bolts and nuts, and yoke bolting of the same nominal chemistry as the
body. In services where Table 1 of this GP requires Trim #5, AWS A5.13/A5.13M E/R CoCr-A
hardfacing shall be provided for body and gate seats. Unless otherwise specified by the Owner, AWS
A5.13/A5.13M E/R CoCr-A hardfacing is an acceptable alternative for seating surfaces.
3) [R] Material for valve stem packing and seals shall comply with the following:
a) Materials shall be suitable for the fluid service and for the maximum and minimum fluid design
temperatures to which these components will be exposed. As a minimum, stem packing for
valves in hydrocarbon or steam service shall be suitable for 1000°F (538°C) process temperature.
b) [*] For all non-oxidizing environments and for oxidizing environments ≤ 1000°F (538°C) process
temperature, pure graphite (minimum 95 percent carbon content) packing and interlaced braided
graphite end retainer rings shall be used unless otherwise specified. Density of graphite
preformed rings shall be 70 to 90 lb/ft3 (1120 to 1440 kg/m3). All packing rings shall contain
corrosion inhibitor.
c) [*] Except for certain acid services and oxygen, fire-tested valve stem packing materials shall be
used in flammable, combustible, or dangerous material services.
4) [*] [R] Cast Monel valve material shall be specified per ASTM A 494/A 494M Grade M-35-1 or
Grade M-30C. Cast Monel valve materials for hydrofluoric acid service shall be Grade M-35-1 with
additional requirements as specified by the Owner.
5) [S] [*] Limitations on the use of copper, and copper-based alloys, shall be as given below for the
following services:
a) Ammonia: Alloys with a copper content greater than 50 percent shall not be used in ammonia
service or in aqueous solutions containing ammonia where the pH exceeds 8.5.
b) Caustic and alkaline: Alloys with a copper content less than 85 percent shall not be used.
c) Acetylene: Alloys with a copper content greater than 50 percent shall not be used in services
where acetylene in a wet environment is present.
6) [R] 17-4PH stainless steel valve stems, shafts, hinge pins, and their integral components shall not be
used for design temperatures greater than 750°F (400°C). 17-4PH stainless steel is an acceptable
substitute for 13 Cr when the material and heat treatment comply with ASTM A 564/A 564M, Type
630, condition H 1150M, double tempered.
7) [R] Monel shall not be used in any streams containing sulfur compounds above 400°F (204°C) or
Catacarb service.
8) [R] For butterfly valves for water service, valve materials shall be per AWWA C504 except as
modified in Table 2 of this GP.
b) The specified line corrosion allowance is 1/ 8 in. (3 mm) or less; or, if the specified valves have a
thickness in excess of the minimum API STD 602 specified thickness, the additional thickness
may be considered as additional corrosion allowance.
c) [*] Valves shall be bolted bonnet unless welded bonnet is specified. Bonnet welds shall be
maximum 225 Brinell hardness.
2) [A] [R] If API STD 602 flanged valves are used, the flanges shall be integrally forged, unless welded-
on flanges are approved by the Owner's Engineer.
Temperature Limit
Soft Seal Material
°F °C
BUNA N 250 120
EPDM 300 150
FEP 400 200
FKM [Viton (r)] 400 200
FFKM [Kalrez(r)] 400 200
NEOPRENE 200 90
PEEK 480 250
RFCH For Company Use Only Version 4.2.0
3) [S] [*] Non-fire-tested type ball, plug, or butterfly valves shall not be used in flammable material or
other dangerous material services regardless of operating temperature, except for certain acid services
as specified by the Owner's Engineer.
4) [S] Fire-tested type ball, plug, and butterfly valves greater than NPS 4 shall not be used as the first
block valve for the holdup of large volumes of dangerous liquid materials (> 10,000 gal [38,000 l]
liquid holdup).
5) [S] Fire-tested butterfly valves per API STD 609 Category B shall not be used in dangerous material
services, and other process and general services unless the design is bi-directional or meets the design
temperatures and pressures specified for both the preferred and non-preferred flow directions.
6) [S] Soft-seated ball, plug, and butterfly valves NPS 2 and larger shall not be used as block valves to
the atmosphere.
3) [S] Metal-seated ball valves, or metal-seated and fire-tested butterfly valves, shall have graphite
packing and graphite body gaskets (when used).
4) [S] [*] Fire-tested soft-seated ball, plug, or butterfly valves may be used as EBVs in hydrocarbon
service and in dangerous or flammable service, up to NPS 4.
5) [S] Chainwheel operation is not permitted.
b) [A] Use of buttweld ends for services other than steam for Class 600 and above shall require
Owner's Engineer approval.
3) [R] Surface finish on raised face flanges shall be 125 to 250 micro inches Ra.
4) [A] [R] Valves equipped with clamp type end connections shall have body face to face dimensions
per API SPEC 6D. The use of welded-on end connectors shall require Owner's Engineer's approval.
2) [O] A gear operator is required for quarter turn valves with a manufacturer's closing torque exceeding
80 ft-lbs (11 kg-m) and for all torque-seated (triple offset per API STD 609 Category B) butterfly
valves in all sizes.
3) [O] The rim pull for manual gear operators shall not exceed 80 lbs (36 kg).
4) [R] Use of valve chainwheels shall be minimized.
5) [S] Valve chainwheels shall be equipped with a suitable safety retaining device (such as a chain or
cable) to prevent a failed chainwheel assembly from falling off the valve and striking an operator
working directly beneath the valve.
2) [*] [A] [R] Use of other single or double block valve types as an alternative to the use of conventional
gate valves for onstream equipment isolation applications per Table 6 shall be approved by the
Owner. Single block valve alternatives may include special gate valves that are designed to exceed
API STD 600 or API STD 602 minimum requirements, or ball and plug valve designs that are
capable of providing double block and bleed isolation. These valves shall be closure tested for double
block and bleed per API STD 598 except that the Owner's Engineer shall specify the test pressure for
the double block and bleed test.
3) [*] [A] [R] Where a single valve is used for "Product Segregation to Prevent Contamination" per
Table 6, the valve shall be a special "double block and bleed" type gate, or alternatively, a soft-seated
plug or ball type. A closure test for double block and bleed per API STD 598 is required, with the
test pressure equal to the valve design pressure specified by the Owner. Subject to Owner's approval,
the use of a single resilient seated butterfly valve is permitted where zero leakage has been
demonstrated by past experience or special testing and where leak detection facilities are provided. In
this case a body bleed is not required.
4) [S] Requirements for valves used for "Segregation for Safety" or for "Onstream Isolation with Safety
Implications" shall be per Table 6 for gate valves and as follows:
a) All gate valve seat rings shall be seal-welded to the valve body.
b) Gate valve backseat bushing shall be hardfaced with CoCr-A. Additionally, wedge guides shall
be hardfaced with CoCr-A for valves cycling ten or more times per year.
c) Both wedge gate and seats shall be hardfaced with CoCr-A for non-13 Cr trim materials selected
in accordance with Table 1.
d) The use of a single "double block and bleed" gate valve alternative is not permitted for Table 6
"Segregation for Safety" applications.
e) [A] For services identified under "Segregation for Safety" in Table 6, double gate valves shall be
provided with body bleeds. Where valves other than gate valves are used, the valve(s) shall have
two independent seating surfaces and an intermediate pressurized buffer. The valve type and
buffer arrangement shall be approved by the Owner's Engineer.
5) [S] Double block valves shall be used when a single block valve may be rendered inoperable due to
autorefrigeration of a volatile liquid. The valves shall be separated by at least six inches of pipe. A
bleeder is not required in this case.
6) [S] When double valves are required by Table 6, two valves separated by a short spool piece fitted
with a bleeder shall be provided; alternatively, two valves bolted together with an intervening bleeder
installed (on either valve) in position C or D per ASME B16.34 is acceptable. No connection other
than the bleeder shall be made between the valves.
7) [*] [M] When specified by the Owner's Engineer, double block valves shall be provided to isolate
equipment that has a spare or may be bypassed temporarily if it is probable a single block valve will
become corroded, eroded, or fouled such that the installation of a blind would be difficult due to
excessive leakage.
7.4. Wedges
[R] Wedges for gate valves NPS 3 or larger shall be flexible type except solid wedges, split wedges, or
double disk gates may be used as follows:
1) Class 150, any size or
2) Single valves in double block and bleed applications with a specified design temperature ≤ 400°F
(204°C).
200°F 95°C
400°F 205°C
1000°F 538°C
Record of Change
Version 1.0.0 Date: 02/02
Location Action Description
Initial Publish.
7.1.1 Revised Revised for clarity. Added testing requirement for single gate valve
alternatives. Added "R" purpose code.
7.1.2 Revised Revised for clarity. Added clarification for "special" gate valves.
7.1.4 Revised Revised paragraph purpose code from "R" to "S." Added prohibition on
the use of a single 'double block and bleed' gate valve. Added rationale.
7.2.3 Revised Removed reference to positions H, I, J, and K per ASME B16.34 Figure
1. Revised NPS 3 to NPS 4 for feasibility.
7.2.4 (old) Deleted Requirement incorporated into revised 7.2.4 (previously 7.2.5).
7.2.4 Revised Combined previous 7.2.4 and 7.2.5 into new 7.2.4 by adding reference to
associated equipment.
Table 6 Revised Deleted Trim column.
For on stream equipment isolation, deleted reference to highly corrosive
materials ≤200°F. This reference was added to Table 1 as an additional
service category.
Added steam cracker transfer line decoking isolation valves example for
Isolation for Safety.
Deleted notes 2 and 4. Remaining notes re-numbered.
Revised re-numbered note 2 (previously note 3) to exclude plugged vents
and drains.
Endorsement by Chemical and DIOL.
All Global Modifications To standardize the format of the Global Practices and to meet other
Practices requirements, the following changes have been implemented:
"For ExxonMobil Use Only" has been replaced with "For Company Use
Only."
A copyright waiver has been added in the first page Footer.
The definition of asterisks in the Scope has been deleted. The asterisk is
now defined in the Purpose Code attachment and is used within brackets
as other Purpose Codes.
Multiple paragraphs within a Section have been numbered.
The standard text for Required References has been modified.
The standard text for Additional Requirements has been modified.
The [S] Purpose Code has been modified.
The following Purpose Codes have been added:
[*] for additional information or decision required of Owner's
Engineer.
[A] for approval requirements before beginning work or finalizing
design.