JOB SPECIFICATION No.

PIPING MATERIAL
A307-6-44-0005 Rev. C
SPECIFICATION
Page 808 of 881

Client : BPCL Dept./Sect. : 16/43

Project : IREP
Location : KOCHI, KERALA Pipe Class : E61A Sheet 1 of 5

PIPE CLASS : E61A

RATING : 900
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -29 38 93 149 204 230
PRESS 156.08 156.08 143.06 138.13 133.57 130.63

SERVICE
HYDROGEN BEARING HYDROCARBON WITH WET H2S AND AMINE

NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
283 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 150 DEG. C & 129 KG/ CM2 G]

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED

DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
TEMP.CONN 1.5" FLANGED. REFER STD 7-44-0353

PRESS.CONN 0.75" TEE/WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)

Package : IPMCS
Report No. : 50 E61A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. C
SPECIFICATION
Page 809 of 881

Client : BPCL Dept./Sect. : 16/43

Project : IREP
Location : KOCHI, KERALA Pipe Class : E61A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)

BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T T 18.
16. T T T 16.
14. T T T T 14.
12. T T T T T 12.
10. T T T T T T 10.
8.0 T T T T T W W 8.0
6.0 T W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 E61A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. C
SPECIFICATION
Page 810 of 881

Client : BPCL Dept./Sect. : 16/43

Project : IREP
Location : KOCHI, KERALA Pipe Class : E61A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE

PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE

PIP PIPE 4.00 8.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE

PIP PIPE 10.00 14.00 S100 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE 283

PIP PIPE 16.00 20.00 S100 B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE 283
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE

Flange Group
FLG FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189ZE

FLG FLNG.WN 3.00 20.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179ZE

FLB FLNG.BLIND 0.50 2.50 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189ZE

FLB FLNG.BLIND 3.00 20.00 B-16.5 ASTM A 105 900, RTJ/63AARH FBC0179ZE

FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 900, RTJ/63AARH FGK0179ZE
B16.48
FEF SPCR&BLND 6.00 20.00 ASME- ASTM A 105 900, RTJ/63AARH FCK0179ZE
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 20.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 20.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 20.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 20.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W

Package : IPMCS
Report No. : 50 E61A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. C
SPECIFICATION
Page 811 of 881

Client : BPCL Dept./Sect. : 16/43

Project : IREP
Location : KOCHI, KERALA Pipe Class : E61A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 0.50 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
CAP CAP 0.50 20.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
O'let Group
WLT WELDOLET 0.50 20.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZE

Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A BW, 1500, B-16.25, 511ABZZZE
15761 105,TRIM- SHT NO.- 511AB
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 ASME-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 51983ZZZE
16.34 / ASTM A 216 NO.- 51983
GR.WCB,TRIM-
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A BW, 1500, B-16.25, 521ABZZZE
15761 105,TRIM- SHT NO.- 521AB
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 8.00 ASME-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 52983ZZZE
16.34 /A NO.- 52983
216GR.WCB,TRIM-
STELLITED,STEM-
SS 316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A BW, 1500, B-16.25, 531ABZZZE
15761 105,TRIM- SHT NO.- 531AB
STELLITED
CHV VLV.CHECK 2.00 20.00 ASME-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 53983ZZZE
16.34 /A NO.- 53983
216GR.WCB,TRIM-
STELLITED
BLV/2 VLV.BALL 2.00 8.00 API-6D BODY-ASTM A 105 BW, 900, B-16.25, SHT 546EBZZZE 152
/A NO.- 546EB
216GR.WCB,TRIM-
STELLITED,STEM-
SS 316L
BLV/1 VLV.BALL 0.50 1.50 API-6D BODY-ASTM A BW, 1500, B-16.25, 541EBZZZE 152
105,TRIM- SHT NO.- 541EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 20.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM

Package : IPMCS
Report No. : 50 E61A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
 JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. C
SPECIFICATION
Page 812 of 881

Client : BPCL Dept./Sect. : 16/43

Project : IREP
Location : KOCHI, KERALA Pipe Class : E61A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note

Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238ZE
ASME B16.5
GAS GASKET 3.00 20.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237ZE
ASME B16.5

Package : IPMCS
Report No. : 50 E61A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved