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Ultrasonic Defects PDF
Ultrasonic Defects PDF
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I 970
SHIP STRUCTURE COMMITTEE
1970
Dear Sir:
,—-,
SSC-213
Final Report
on
Project SR-188,, ‘[Ultrasonic Test Guide”
to the
Ship Structure Committee
by
R. A. Youshaw
U.S. Naval Ordnance Laboratory
under
ii
SHIP STRUCTURE COMMITTEE
SCOPE. . . . . . . . . . . . . . . . . . . . . . . . .1
TEST METHOD . . . . . . . . . . . . . . . . . . . . . .1
PERSONNEL QUALIFICATION. . . . . . . . . . . . . . . .3
CALIBRATION STANDARDS. . . . . . . . . . . . . . . . .4
INSTRUMENT CALIBRATION . . . . . . . . . . . . . . . .4
WELD INSPECTION. . . . . . . . . . . . . . . . . . . .5
DISCONTINUITY LENGTH DETERMINATIONS. . . . . . . . . .5
DISCONTINUITY EVALUATION . . . . . . . . . . . . . . .8
RECORD OF INSPECTION . . . . . . . . . . . . . . . . .8
GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . 11
iv
—.
SCOPE
TEST METHOD
\,/’--
-.—
-2-
,200~r2 “..
r 15
–A–41 G ,/’400
509 60” L
I-35+ \
PLASTICDISC
NOTE: ALL DIMENSIONS IN MILLIMETERS
1 INCH=25.4MM
FIG. A-2. INTERNATIONAL INSTITUTE OF WELDING TEST BLOCK FOR ULTRASONIC CALIBRATION
-3-
\ LAMINATION //
x
\,
/’ ‘p ~
\
// \
\ /~ /
P’T-T \
/’
/
~
\>
,/ \
\
\
/ ACTLJAL
INFERRED
\
DEFFCT ILOCATION
DEtitCT LOCATION
CALIBRATION STFJJWW13S
SCANNING SURFACE
i
~
“~”D f --- ~
2-1/4”
-~
2-1/2”
‘~
2-3/4’”
~1,
2“
1-3/4”
I J
1-1/2”
J J I 1
4
SCANNING SURFACE
INSTRUMENT CAL1BRATIOM
ARL
J 40 DRL
?
.—— .- 30
4 .. . .— 20
... - 10
I I I I I <1 I I 0
1
ARL
I —. 70
—.— 60
50
I 40 DRL
.,— — 30
20
1 10
I I I I I I I
r 5
NOTE: CALIBRATION IS PERFORMED WITH THE REFLECTION OBTAINEEI FROM THE WALL OF A
1/16” DRILLED HOLE USING DISTANCE-AMPLITUDE CORRECTIONS.
-.
-7-
TRAN5DUCER SONIC
) I
(.)
NOTE: USE SIMILAR SCAN PATH ON OPPOSITE SIDE OF MELO 0!4
b)
FIG. A-8. TECHNIQUE FOR INSPECTING BUTT MELDS WITH SHEAR WAVES
DISCONTINUITY EVALUATION
RECORD OF ll?SPECTXCBEJ
1. Operator’s identity
2. Date
3. Instrument identity
4. Transducer type$ size, frequency and angle
5. Identification of test object
6. Location of the weld
7. Type of material
8. Thickness of base plate
9. me of joint and configuration
10. Condition of the weld bead
11. Couplant
12. Flaw data
13. Inspection coverage, including reference points.
-9-
n
INDICATIONS BELOW THE DRL
LEVEL ARE TO BE DISREGARDED
100
90
INDICATIONS EQUAL TO OR GREATER
ARL— so THAN THE DRL LEVEL BUT LESS THAN
70
THE ARL LEVEL REQUIREA DETERMl-
P .— 60
-,. NATION OF DEFECT LENGTH AND
50
“–DRL— 40
SEPARATION DISTANCE
. 30
■
20
1 “,. 10
kl 1 1 1 !
o
\ 1 1 1 I 1 I
I ,-, loo{
.- n 90
WELDS WHICH PRODUCE INDICATIONS
ARL— so
70
EQUAL TO OR GREATER THAN THE
,- 60 ARL LEVEL ARE REJECTABLE
h “ . 50
—
DRL— 40
., 30
.“. —.. “.. 20
1
10
1 1 1 1 1 w ! 1
1 0
-—.—
-1o-
WITH THE ULTRASONIC INSTRUMENT CALIBRATED IN ACCORDANCE WITH
THE PROCEDURES SET FORTH IN THIS GUIDE, WELD DEFECTS OF THE
TYPES LISTED WILL USUALLY PRODUCE SIGNAL AMPLITUDES IN RELATION
TO THE ARL AND DRL LEVELS AS SHOWN:
100
50
40- - DRL
MILD SCATTERED POROSITY
30
20
10
.— .
-11-
GLOSSARY OF TERMS
ACtiV@
ARL (zunplitude
Reiec t Level - The horizontal level on the cathode ray tube
establish by calibration. After calibration
the ARL is 80% full screen height or 6 dB above
the 40°~ line if a decibel attenuator is available.
Decibel
Attenuator - A gain control calibrated in decibels.
Delay
Controls - An electronic means of horizontally shifting the
pattern obtained on the cathode ray tube.
DRL (Disregard
Level) The horizontal level on the cathode ray tube
established by calibration. After calibration
the DRL is 40% of full screen height.
Longitudinal1
Waves A wave form in which the particle motion is
essentially in the same direction as the wave
propagation.
Megahertz
A million cycles per second.
Resulting
~nqle The angle formed between the ultrasonic beam
as it enters a medium of different characteris-
tics than the one from which it came and a line
drawn perpendicular to the interface between
the two media.
Scanning
Surface The surface of the base metal where the ultra-
sonic probe is manipulated.
Straight
J3eam An ultrasonic technique which does not involve
an angle. The wave form is longitudinal.
-. —. .—
<$]~]Frl
security Classification
~. REPORT TITLE
Final Re~ort--
5. AUTHOR(S) (Last name, first name, initial)
R. A. Youshaw
August, 1970 12 0
la, CONTRACT OR GRANT NO. 9fI, ORIGINATOR-S REPORT NUM@<R(S)
NOLTR 70-85
‘p RO’’cTM O-SF 35422306
TASK: 02022
c, 9b. OTHEW REPoRT NO(S) (Anyothernumbers ffiatfaay tieaseiEned
this report)
d SSC-213 “,——..
10. AVAILABILITY/LIMITATION NOTICES
,3. ABSTRACT
This document presents p~oc~dures and acceptance limits for contact
ultrasonic inspection of steel butt welds in the thickness range of 1/4 to
2 inches. The acceptance limits described in the following sectionsare
compatible with ‘choseset forth in SSC-177, “Guide for Interpretation of
Nondestructive Tests of Welds in Ship Hull Structures” for radiographic
inspection and should therefore result in satisfactory ship welds.
—- ... — — —
II
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Secuiitj Classification
—
SHIP RESEARCH COMMITTEE
Maritime Transportation Research Board
National Academy of Sciences-National Research Council
The Ship Research Committee has technical cognizance of the Ship Structure
Committee[s Research Program. This entails recommending research objectives, preparing
project prospectuses, evaluating proposals, providing liaison and technical guidance,
reviewing project reports, and stimulating productive avenues of research.
This project was coordinated under the guidance of the following Advisory
~ Group III, “Metallurgical Studies” membership:
#-
PROF. W. J. HALL, Chairman, P~ofe~sor of Civil Engineering, Un.iversi*y
of Illinois
DR. D. P. CLAUSING, Senio~ Scientist, U.S. Weel Corporation
DR. W. D. DOTY, senio~ Reseamh Consul-tank,U.S. Steel Corporation
MR. F. D. DUFFEY, We2ding Enginee~, Ingalk S7ziphui2ding
Co~poration
MR. G. E. KAMPSCHAEFER, JR., Manager, Application .Enginee~ing,
ARMCO Steel CorpoYatiofi
MR. W. N. OFFNER, Consulting EngineeF
PROF. A. W. PENSE, mofassor of Mekallwgy, Lehigh Univ-i*y
These documents are dist~ibuted by the CZear{nglzous~,Springfield,
Vu. 22151. These documents have been announced in the Clearing-
house journal U.S. Government Resea?eh & Development Reports
(USGRDR) under the indicated AD numbers.
.SSC-199, Study of the Factors Which.Affeet the Adequacy of High-Strength
Low-AZZoy Steel Weklments for Cargo Ship Hulls by A. L. Lowenberg.
E. B. Norris, A. G. Pickett and R. D. Wylie, August 1969.
AD 692262.
SSC-201, Midship Wave Bending Moment in a Model of the Cargo Ship “Wolverine
State” Running at Oblique Headings in ReguZa~ Waves by M. d.
Chiocco and E. Numata. September 1969. AD 695123.
SSC-210, Analysis of Slamming Data from the “S.S. Wolve?ine Stater’by J.W,
Wheaton, C. H. Kane, P. T. Diamant, F. C. Bailey, 1970.
SSC-211, Design & Installation of a Ship Response In.strumntation Sy.stQm
Aboard the Container Vessel S.S. Boston, by R. A, Fain, J. Q.
Cragin and B. H. Schofield. 1970.