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This manual has been prepared to calculate the standard operation times needed to do individual servicing jobs.
Please make full use of this standard operation time when filling out the claim request forms.
1. Warranty Period
: The service jobs within warranty period are compensated by our company’s warranty agreement.
2) R&R includes disassembly of a single component or group of components from a removed assembly, washing of parts, replacement(s),
if any, reassembly and adjustment(s) and operation tests if necessary.
3) R&R includes substitution of one or more parts from the complete machine or from a removed group, drainage and refilling of various
fluids, if necessary.
4) Disassemble(s) from the removed group, washing, inspection and measurement of components, replacement(s) and reassembly of
damaged parts are excluded.
Due to our developing or improving the products, the information contained herein is subject to change without pre-notice.
TABLE OF CONTENTS
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TABLE OF CONTENTS
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TABLE OF CONTENTS
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TABLE OF CONTENTS
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TABLE OF CONTENTS
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E010 CYLINDER BLOCK GROUP
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TIME
JOB CODE DESCRIPTION REMARK
DK45S DK451 DK45Sc DK451C DK501 DK501C
E010001 ENGINE R & R 4.0 4.0 4.0 4.0 4.0 4.0
E010002 CYLINDER BLOCK ASS’Y R & R 12.0 12.0 12.0 12.0 12.0 12.0
E010003 OIL PUMP ASS’Y R & R 5.0 5.0 5.0 5.0 5.0 5.0
E010004 GASKET, OIL PUMP R & R 5.0 5.0 5.0 5.0 5.0 5.0
E010005 GEAR, OIL PUMP DRIVING R & R 4.5 4.5 4.5 4.5 4.5 4.5
E010006 SWITCH, OIL R & R 0.3 0.3 0.3 0.3 0.3 0.3
E010007 GUIDE, OIL GAUGE R & R 0.3 0.3 0.3 0.3 0.3 0.3
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E020 OIL PAN GROUP
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TIME
JOB CODE DESCRIPTION REMARK
DK45S DK451 DK45Sc DK451C DK501 DK501C
E020001 OIL PAN ASS’Y R & R 1.0 1.0 1.0 1.0 1.0 1.0
E020002 GASKET, OIL PAN R & R 1.0 1.0 1.0 1.0 1.0 1.0
E020003 FILTER 1, OIL R & R 1.2 1.2 1.2 1.2 1.2 1.2
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E030 CYLINDER HEAD GROUP
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TIME
JOB CODE DESCRIPTION REMARK
DK45S DK451 DK45Sc DK451C DK501 DK501C
E030001 CYLINDER HEAD ASS’Y R & R 3.0 3.0 3.0 3.0 3.0 3.0
E030002 GUIDE, INLET VALVE R & R 4.5 4.5 4.5 4.5 4.5 4.5
E030003 GUIDE, EXHAUST VALVE R & R 4.5 4.5 4.5 4.5 4.5 4.5
E030004 GASKET, HEAD R & R 3.0 3.0 3.0 3.0 3.0 3.0
E030005 TEMP SENSOR ASS’Y R & R 0.3 0.3 0.3 0.3 0.3 0.3
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E040 GEAR CASE GROUP
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TIME
JOB CODE DESCRIPTION REMARK
DK45S DK451 DK45Sc DK451C DK501 DK501C
E040001 GEAR CASE ASS’Y R & R 4.0 4.0 4.0 4.0 4.0 4.0
E040005 SUPPORT, OIL FILTER R & R 1.5 1.5 1.5 1.5 1.5 1.5
E040006 GASKET, OIL FILTER SUPPORT R & R 1.5 1.5 1.5 1.5 1.5 1.5
E040010 GASKET, GEAR CASE R & R 4.0 4.0 4.0 4.0 4.0 4.0
E040012 FILTER, ENGINE OIL R & R 0.5 0.5 0.5 0.5 0.5 0.5
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E050 MAIN BEARING CASE GROUP
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