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STANDARD FOR CERTIFICATION

No. 2.16

SPECIFICATION FOR REDUNDANCY IN POSITION


KEEPING ABILITY
JUNE 2003

DET NORSKE VERITAS


Veritasveien 1, N-1322 Høvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
FOREWORD
DET NORSKE VERITAS is an autonomous and independent Foundation with the objective of safeguarding life, property and
the environment at sea and ashore.

DET NORSKE VERITAS AS is a fully owned subsidiary Society of the Foundation. It undertakes classification and
certification of ships, mobile offshore units, fixed offshore structures, facilities and systems for shipping and other industries.
The Society also carries out research and development associated with these functions.

DET NORSKE VERITAS operates a worldwide network of survey stations and is authorised by more than 120 national
administrations to carry out surveys and, in most cases, issue certificates on their behalf.

Standards for Certification

Standards for Certification (previously Certification Notes) are publications that contain principles, acceptance criteria and
practical information related to the Society's consideration of objects, personnel, organisations, services and operations.
Standards for Certification also apply as the basis for the issue of certificates and/or declarations that may not necessarily be
related to classification.

A list of Standards for Certification is found in the latest edition of the Pt.0 of the ”Rules for Classification of Ships”, and the
”Rules for Classification of High Speed, Light Craft and Naval Surface Craft”.

The list of Standards for Certification is also included in the current “Classification Services – Publications” issued by the
Society, which is available on request. All publications may be ordered from the Society’s Web site http://exchange.dnv.com.
The list of publications is also available from this site.

© Det Norske Veritas 2003

If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas
shall pay compensation to such person for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the
fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million.

In this provision “Det Norske Veritas” shall mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and
any other acting on behalf of Det Norske Veritas.
CONTENTS
1. General Requirements.............................................4 3.2 System Arrangement................................................. 8
1.1 The Specification .......................................................4 3.3 Gyro Compass........................................................... 8
1.2 Definitions .................................................................4 3.4 Monitoring ................................................................ 8
1.3 Documentation...........................................................5 4. Thruster Systems..................................................... 8
1.4 Survey and Test upon Completion.............................5 4.1 General ...................................................................... 8
1.5 Alterations .................................................................5 5. Power Systems ......................................................... 9
2. General Arrangement..............................................5 5.1 General ...................................................................... 9
2.1 General.......................................................................5 5.2 Control System Power Supply .................................. 9
2.2 Redundancy and Failure Modes ................................6 6. Auxiliary systems .................................................. 10
2.3 System Arrangement .................................................6 6.1 General .................................................................... 10
2.4 Internal Communication ............................................7 6.2 Fuel oil .................................................................... 10
3. Position keeping system...........................................7 6.3 Cooling water.......................................................... 10
3.1 System Arrangement .................................................7

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1. General Requirements Note


Common operator controls for command inputs will be accepted
when utilising the redundancy mode. Particular attention should
1.1 The Specification be paid to the redundancy and independence of ventilation and
cooling facilities for equipment where temperature problems are
1.1.1 Intention anticipated. Such facilities will be considered with respect to the
intended area of operation.
Vessels built and tested in compliance with the requirements
in this specification shall not lose position keeping ability in Joystick: See DNV Rules for Ships Pt.6 Ch.7 Sec.1 B106.
the event of any defined single failure. This implies that after
any single failure the vessel is to be able to produce Position keeping: Maintaining a desired position within the
sufficient transverse thrust, longitudinal thrust and a yawing normal excursions of the system and the environmental
moment to keep its position and to safely terminate the conditions.
operation.
Note
Note Position is kept by an operator operating manual levers, a joystick
For single failure definition, see Sec.2 B201. system or a dynamic positioning control system, and watching
over the position of the vessel.
1.1.2 Application Position keeping system: The installation necessary for a
The requirements in this specification are additional to the vessel to keep position comprise of the following systems:
rules for main class.
− electric power system
This specification does not include requirements or − thrusters system
recommendations in regard to the vessels operation or other − dynamic position control system and/or joystick system
characteristics. and manual levers for each thruster.

1.1.3 Letter of compliance Power system: All components and systems necessary to
supply the position keeping system with power. The power
Vessels built and tested according to the requirements in this
system includes:
specification may be assigned a letter of compliance, which
states compliance with this specification. − prime movers with necessary auxiliary systems
including piping
Note − generators
Under special consideration a letter of compliance can be − switchboards
assigned to a vessel not complying with all requirements in this
specification. Divergence from the specification will be listed in − uninterruptible power supplies (UPS) and batteries
the letter of compliance. − distribution system including cabling and cable routing
− power management system
1.2 Definitions
Propulsion thruster: a thruster that is mainly assigned to
1.2.1 General
propulsion of the vessel. A propulsion thruster may also
Consequence analysis: An automatic monitoring function provide steering function.
that checks the ability of the vessel to maintain position
under prevailing weather conditions, in the event of a worse Redundancy: See DNV Rules for Ships Pt.6 Ch.7 Sec.1
case single failure. B111.

Failure: An occurrence in a component or system causing Reliability: See DNV Rules for Ships Pt.6 Ch.7 Sec.1 B112.
one or both of the following effects:
Thruster system: All components and systems necessary to
supply the position keeping system with thrust force and
− loss of component or system function.
direction. The thruster system includes:
− deterioration of functional capability to such an extent
that the safety of the vessel, personnel, or environment is − Thruster with drive units and necessary auxiliary
significantly reduced. systems including piping
Note − Thruster control
Certain exceptions will be allowed in the definition of single
failure. Flooding and fire are not to be considered beyond main − Associated cabling and cable routing
class requirements. Failure of non-moving components, e.g. − Main propellers and rudders if these are under the
pipes, manual valves, cables etc. may not need to be considered if control of the position keeping system
adequate reliability of a single component can be documented,
and the part is protected from mechanical damage.

Independence: Independence is to take into account all


technical functions. Use of shared components can be
accepted if the reliability is sufficiently high and/or the effect
of failure is sufficiently low.

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1.3 Documentation control-manual override of thruster control- emergency stop-


"ready" signals-failure in thruster command/feedback signals.
1.3.1 Instrumentation and automation
1.4.2 Measuring system
For general requirements for documentation of
instrumentation and automation, including computer based The gyro compass is to be tested as part of the complete
control and monitoring, see DNV Rules for Ships Pt.4 Ch.9 system.
Sec.1.
Failures of the gyro compass are to be simulated to verify
that alarm is initiated upon failure.
1.3.2 Thruster documentation and Electric power
system documentation
1.4.3 Thrusters
Documentation shall be submitted as required for main class.
Functional tests of control and alarm systems of each thruster
are to be carried out.
1.3.3 Failure mode and effect analysis (FMEA)
Documentation of the reliability of the position keeping All signals exchanged between each thruster and the position
system is required in the form of a failure mode and effect keeping system are to be checked.
analysis (FMEA).
The different modes of thruster control are to be tested.
The purpose of the FMEA is to give a description of the Proper operation of mode selection is to be verified.
different failure modes of the equipment when referred to its
functional task. Special attention shall be paid to the analysis 1.4.4 Electric power supply
of systems that may enter a number of failure modes and thus
The capacity of the UPS batteries is to be tested.
induce a number of different effects on the position keeping
system. The FMEA shall include the information specified in
303 to 305. 1.4.5 Joystick
All functions of the joystick are to be tested.
A breakdown of the position keeping system, into functional
blocks shall be made. The functions of each block shall be 1.4.6 Redundancy tests
described. The breakdown shall be performed to such a level
of detail that the functional interfaces between the functional A selection of tests within each system analysed in the
blocks are shown. FMEA is to be carried out. Specific conclusions of the
FMEA for the different systems are to be verified by tests
A description of each physically and functionally when redundancy or independence is required.
independent item and the associated failure modes with their
failure causes related to normal operational modes of the The test procedure for redundancy is to be based on the
item is to be furnished. simulation of failures and shall be performed under as
realistic conditions as practicable.
A description of the effects of each failure mode alone on
other items within the system and on the overall position 1.5 Alterations
keeping system is to be made.
1.5.1 Recommendation to owner
Note The owner is to advise the Society of major alterations to the
Description of FMEA systematic may be found in IEC position keeping system hardware or software. The Society
Publication 60812 and IMO HSC Code, Annex 4.
will consider the need for a re-survey or test.
1.3.4 Programme for tests and trials
Note
A programme for tests and trials including redundancy tests A major alteration might be:
are to be submitted for approval. The requirements for the
programme are described in D. − installation of new thrusters
− software changes
− structural changes
1.4 Survey and Test upon Completion − changes in electric power system
1.4.1 General
2. General Arrangement
Upon completion, the position keeping system is to be
subjected to final tests. The program is to contain test 2.1 General
procedures and acceptance criteria.
2.1.1 General
Note
The general requirements for position keeping system design
It is assumed that prior to the position keeping system test, all
systems and equipment included in the position keeping system are presented in Table C1.
have been tested according to main class. This should at least
include:- load test according to main class- transfer of thruster

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The design and level of redundancy employed in system − Any active component or system
arrangements is to the extent that the vessel maintains the − Static components which are not properly documented
ability to keep position after worst case failure(s). with respect to protection
− A single inadvertent act of operation. If such an act is
2.2 Redundancy and Failure Modes reasonably probable
− Systematic failures or faults that can be hidden until a
2.2.1 Redundancy new fault appears
Position keeping ability is to be maintained without
disruption upon any single failure. Full stop of all thrusters
and subsequent start-up of available thrusters, is not Note
considered as an acceptable disruption. In order to reduce the probability of inadvertent acts, the
following may be used:
Note − double action
Component and system redundancy, in technical design and − operation of two separate devices
physical arrangement, should in principle be immediately
available with the capacity required for the position keeping − using screen based question pop-ups
system to safely terminate the work in progress. The consequence Note
analysis required in Sec.3 E200 will give an indication whether For the purpose of this analysis, the following are also considered
the position and heading can be maintained after a single failure. as active:
The transfer to components or systems, designed and arranged to − coolers
provide redundancy, should be automatic and the operator
intervention should be kept to a minimum. − filters
− motorised valves
Automatic or manual interconnections arranged to improve − fuel oil tanks
the position keeping ability after a failure will be considered, − electrical and electronic equipment
but will be accepted as contributing to redundancy only if
their reliability and simplicity of operation is satisfactory. Based on the single failure definition in 201 worst case
failure are to be determined and used as the criterion for the
Note consequence analysis.
The starting of a generator after black-out is not accepted in this
context, whereas restart of a thruster will be accepted on the 2.3 System Arrangement
condition that start facilities are arranged in the position keeping
control centre. 2.3.1 General
2.2.2 Failure modes The requirements for system arrangement are summarised in
Table C1. Specific requirements for each subsystem are
Loss of position keeping ability is not to occur in the event of presented under the respective section headings.
a single failure in any active component or system as
specified. Normally static components will not be considered
to fail if adequate protection is provided. Single failure
criteria:
Table C1 System arrangement
Subsystem or component Minimum requirements
Generators and prime movers Redundancy in technical design
Main switchboard 1 with bus-tie
Electrical
power Bus-tie breaker 1
system
Distribution system Redundancy in technical design
Power management Yes
Generally Redundancy in accordance with single failure criteria
Auxiliary
system Fuel oil system Separation (*)
Fresh water cooling system Separation (*)
Arrangement of thrusters Redundancy in technical design
Thrusters Single levers for each thruster (**) Yes
at position keeping control centre
Control Manual control; joystick (***) Yes
system with auto heading
External Gyro compass 2
Sensor
UPS /Continuously charged battery 1

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( )
* Normally closed cross-over are accepted
(
**) The requirement for single levers for each thruster may be omitted if the vessel is equipped with two joystick control
(
***) systems with auto heading.
The requirement for a joystick control system may be omitted if the vessel is equipped with a dynamic position control
system
Note
For control transfer arrangements, see DNV Rules for Steel Ships
2.3.2 Position keeping control centre Pt.4 Ch.9 Sec.3.

The vessel is to have a position keeping control centre Precautions are to be taken to avoid inadvertent operation of
designated for position keeping control, where necessary controls if this may result in a critical situation. Such
information sources, such as indicators, displays, alarm precautions may be proper location of handles etc, recessed
panels, control panels and internal communication system or covered switches, or logical requirements for operations.
are installed.
Interlocks are to be arranged, if erroneous sequence of
The position keeping control centre is preferable to be operation may lead to a critical situation or damage of
located on the bridge. If the position keeping centre is not on equipment.
bridge the work environment in the control centre is to
satisfy the requirements in DNV Rules for steel ships Pt.4 Controls and indicators placed on the navigation bridge are
Ch.9 Sec.6 F. to be sufficiently illuminated to permit use at night without
difficulty. Lights for such purposes are to be provided with
Note dimming facilities.
National and international regulations on noise levels should be
observed. 2.3.5 Arrangement and layout of data communication
The location of the position control centre is to be chosen to links
suit the main activity of the vessel. When two or more thrusters systems and their manual
controls are using the same data communication link, this
The position control centre is normally to be arranged such link is to be arranged with redundancy in technical design.
that the position keeping operator has a good view of the
vessel’s exterior limits and surrounding area. When the joystick and/or a dynamic positioning control
system uses a data communication link, this link is to be
2.3.3 Arrangement of position keeping control system separate from the communication link(s) for manual control.
Position keeping system is to include:
2.4 Internal Communication
− independent joystick with heading control
2.4.1 Internal communication
− manual leavers for each thruster
A two-way voice communication facility is to be provided
2.3.4 Arrangement and layout of control panels
between the position keeping control centre and the
The information sources like displays, indicators, etc. are to navigation bridge, engine control room and relevant
provide information in a readily usable form. operation control centres.
The operator is to be provided with immediate information of The internal communication system is to operate
the effect of any actions. independently of the vessel's main power system.
Where applicable, feedback signals are to be displayed, not
only the initial command. 3. Position keeping system
Easy switch-over between operational modes is to be
3.1 System Arrangement
provided. Active mode is to be positively indicated.
3.1.1 Joystick thruster control
Positive indications of the operational status of the different
systems are to be given. The joystick controller is to include selectable automatic
heading control.
Indicators and controls are to be arranged in logical groups,
and are to be co-ordinated with the geometry of the vessel, Note
when this is relevant. The requirement for a joystick system may be omitted if the
vessel is equipped with a dynamic position control system.
If control of a sub-system can be carried out from alternate Any failure in the joystick control system is to set the thrust
control stations, positive indication of the station in charge is commands to zero and initiate an alarm.
to be provided. When responsibility is transferred from one
station to another, this is to be indicated. Loss of heading alarm is to be initiated when the actual
heading differs from the heading order.

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Note If the alarms in the position keeping control centre are slave
The alarm limit is to be set individually for each vessel, but it signals of other alarm systems, there is to be a local
should generally not exceed 5°C. acknowledgement and silencing device.

3.2 System Arrangement The silencing device in 102 shall not inhibit new alarms.
3.2.1 Thruster control mode selection The alarms to be presented in the position keeping centre are
The thruster control mode, i.e. manual and joystick, is to be normally to be limited to functions relevant to position
selectable by a simple device located in the position keeping keeping operation.
control centre. The control mode selector may consist of a
single selector switch, or individual selectors for each 3.4.2 Consequence analysis
thruster. The positioning keeping control systems are to perform an
analysis of the ability to maintain position after worst case
The control mode selector is to be arranged so that it is
failures. An alarm is to be initiated, with a maximum delay
always possible to select manual controls after any single
of 5 minutes, when a failure will cause loss of position
failure in the automatic/semi-automatic position keeping
keeping capability in the prevailing weather conditions.
control mode.
Note
Note
This analysis should verify that the thrusters remaining in
If the selector system is based on relays, manual control should operation after the worst case failure can generate the same
be accessible after power failure to the selector relays. resultant thruster force and moment as required before the failure.
The mode selector is not to violate redundancy requirements. The analysis is to consider the average power and thrust
consumption. Brief, dynamic effects should be removed by
Note filtering techniques.
A common switch will be accepted, but each system is to be
electrically independent.
4. Thruster Systems
3.3 Gyro Compass
4.1 General
3.3.1 General
4.1.1 Rule application
Monitoring of the gyro compass is to include alarms for
electrical and mechanical functions. Thrusters are to comply with main class requirements.

When failure of the gyro compass is detected, an alarm is to The thrusters are to be designed as "dynamic positioning
be initiated even if the gyro compass is in a stand-by or off- thrusters" or "propulsion thrusters". The thruster systems are
line use at the time of failure. to be designed for continuous operation.

Note Note
During position keeping operation, it is important that permanent Generally no restrictions should be put on the starting intervals of
failures of any gyro compass, whether it is being used or not at electrical machines. If required, the arrangement is subject to
the time, is brought to the attention of the operator. Temporary approval in each case.
trouble of an operational nature, e.g. disturbance of acoustic
systems, out of range warnings, in off-line or stand-by gyro 4.1.2 Thruster configuration
compass do not need to initiate an alarm.
In a thruster configuration, provided with redundancy in
Gyro compasses may be shared with other systems provided design and physical arrangement, there is to be transverse
failure in any of the other systems cannot spread to the and longitudinal thrust, and yawing moment after any single
position keeping system. failure.

Note Note
Gyro compasses that are separated electrically are regarded as Transverse thrust generated by the combined use of propellers
fulfilling the requirement in 104. and rudders may upon special consideration, be accepted as
equivalent to a side thruster for back-up purposes.
3.4 Monitoring
Note
3.4.1 Alarm system The rules do not specify the number or size of thrusters to make
up the configuration.
The position keeping control centre is to receive alarms and
warnings reflecting the status of the position keeping system. Thrusters are to be located with consideration of effects, which
will reduce their efficiency, e.g. thruster-hull, and thruster-
thruster interaction, and shallow-immersion effects.
Note
The alarms from power and thruster systems may be group
alarms for each prime mover, generator, or thruster, as generated
by the general alarm system of the vessel.

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4.1.3 Thruster control − if breaker control is provided, facilities for disconnection


It shall be possible to stop the thrusters individually from the of this function is to be arranged.
position keeping control station by means independent of the
positioning and thruster control systems. This emergency A failure in the power management system is not to cause
stop is to be arranged with separate cables for each thruster. alteration to the power generation, and is to initiate an alarm
in the position keeping control centre.
An alarm is to be initiated upon loop failure, i.e. broken
It is to be possible to operate the switchboards in manual as
connections or short-circuit, in the emergency stop system.
required by the main class, with the power management
A failure in the thruster control system is neither to cause system disconnected.
significant increase in thrust output nor make the thruster
Overload, caused by the stopping of one or more generators,
rotate.
shall not create a black-out.

4.1.4 Indication Note


Running and stop, pitch and r.p.m. and azimuth for each Reduction in thruster load, i.e. pitch or speed reductions, should
be introduced to prevent blackout and enable stand-by generators
thruster are to be displayed at the position keeping control to come on line. If this function is taken care of by the positioning
stand. control system, the effect is to be co-ordinated with the power
management system.
The displays of 401 are to be continuously available. At least
Load reductions should preferably be achieved through the
pitch and r.p.m. and azimuth displays are to be readable from tripping of unimportant consumers, and the requirement does not
the normal position of the operator. Slave panel meters are to exempt such means. But, it is common that the relative load
be installed if the displays are not readable from the normal proportions will require thruster load reduction, in order to
position of operator. effectively reduce overload situations.

The indication is to be independent of the thruster control 5.1.4 Main and distribution switchboards arrangement
system. The switchboard arrangement is to be such that no single
failure will give a total black-out, this means equipment
failures.
5. Power Systems
When considering single failures of switchboards, the
5.1 General possibility of short-circuit of the bus-bars has to be
considered.
5.1.1 General
The power systems are to comply with the relevant rules for A main bus-bar system consisting of at least two sections,
main class. with bus-tie or inter-connector breaker(s), are to be arranged.
This breaker is to be a circuit breaker capable of breaking the
5.1.2 Number and capacity of generators maximum short circuit current in the system, and which is
selective in relation to generator breakers to avoid total loss
Number of generators are to comply with the redundancy of main power (black-out).
requirements as defined in the single failure criteria in Sec.2.
Bus-bar control and protection systems are to be designed to
To prevent overloading the power plant, interlocks or thrust work with both open and closed bus-tie breakers.
limitations are to be arranged.
The on-line power reserve, i.e. the difference between on-
Note line generator capacity and generated power at any time, is to
This arrangement may be integral to part of the vessel's power be displayed in the position keeping control centre. The
management system.
indication is to be continuously available. For split-bus
power arrangements, indications are to be provided for
5.1.3 Power management
individual bus sections.
An automatic power management system is to be arranged,
operating with both open and closed bus-bar breakers. This 5.2 Control System Power Supply
system is to perform the following functions:
5.2.1 General
− load dependent starting of additional generators
The joystick system and the gyro compasses are to be
− block starting of large consumers when there is not
powered from continuously charged battery/UPS. The
adequate running generator capacity, and to start up
battery/UPS is to have alarm for charging failure.
generators as required, and hence to permit requested
consumer start to proceed The battery is to be able to provide maximum load output
− if load dependent stop of running generators is provided, power for 30 minutes after loss of charger input power.
facilities for disconnection of this function is to be
arranged

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6. Auxiliary systems There is to be at least one service tank serving each dedicated
system. Cross-over facilities may be arranged, but are to be
6.1 General kept closed in normal operation.

6.1.1 General If the fuel system requires heating, then the heating system is
to be designed with the appropriate level of redundancy.
The auxiliary systems are to be arranged so that any defined
single failure will not exceed the maximum failure.
6.3 Cooling water
Note
For single failure definition, see Sec.2 B201.
6.3.1 Cooling water
Fresh water cooling systems are to be arranged with full
Failure is to be considered for all active components as separation between systems designed with redundancy, in
specified in Sec.2 B. Unless otherwise specified in this view of the risk of severe loss of water or accumulation of
specification, fixed piping may be shared by components gas due to leakage. Cross-over facilities may be arranged, but
designed with redundancy. are to be kept closed in normal operation.

6.2 Fuel oil


6.2.1 Fuel oil
The fuel oil supply systems are to be arranged with full
separation between systems designed with redundancy.

DET NORSKE VERITAS

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