The document provides data on the mechanical properties, residual stresses test results, and microstructures of pure aluminum and dirty aluminum castings. Pure aluminum has a slightly higher tensile strength and elongation but lower density and porosity compared to dirty aluminum. Residual stress testing of aluminum cast at 850°C showed a small thermal strain of 1.49x10-3 and corresponding residual stress of 97.9 MPa. Figures 1 and 2 show the microstructures of pure and dirty aluminum castings before and after etching.
The document provides data on the mechanical properties, residual stresses test results, and microstructures of pure aluminum and dirty aluminum castings. Pure aluminum has a slightly higher tensile strength and elongation but lower density and porosity compared to dirty aluminum. Residual stress testing of aluminum cast at 850°C showed a small thermal strain of 1.49x10-3 and corresponding residual stress of 97.9 MPa. Figures 1 and 2 show the microstructures of pure and dirty aluminum castings before and after etching.
The document provides data on the mechanical properties, residual stresses test results, and microstructures of pure aluminum and dirty aluminum castings. Pure aluminum has a slightly higher tensile strength and elongation but lower density and porosity compared to dirty aluminum. Residual stress testing of aluminum cast at 850°C showed a small thermal strain of 1.49x10-3 and corresponding residual stress of 97.9 MPa. Figures 1 and 2 show the microstructures of pure and dirty aluminum castings before and after etching.
Alloy Tensile Elongation, % Density, g/cc Porosity, % Condition Strength, MPa Pure Al 80.76 7.23 2.5216 5.55 Dirty Al 79.76 5.59 2.625 12.5 Data Sheet for Residual Stresses Test: Pouring Strain, Residual Stress, L1, cm L2, cm Temperature, oC ε= (L2-L1)/L1= α∆T σ=εE, MPa -3 850 14.09 14.11 1.49*10 97.9 Here, α= coefficient of thermal expansion of the alloy, and ∆T is the temperature difference during casting (i.e., pouring temperature-room temperature).
Fig1: Microstructure of Pure Al and dirty Al casting before etching
Fig2: Microstructure of Pure Al and dirty Al casting after etching