E Eng-Calculations

Junction between the small end of a cone and a

cylinder

≥e 2

≥e c
≥l1

on
α
≥e cyl

≥l 2
≥e1

Dc

Geometry of cone/cylinder intersection small end

Values for calculation

Material

plate and strip/EN 10028-7/X5CrNi18-10/1.4301/AT/8.1/≤ 75

Calculation temperature

T 20 °C

Test temperature

Ttest 20 °C

Calculation pressure

P 1 MPa

Test pressure

Ptest 1.5 MPa

Semi angle of cone at apex

α 60 °
Mean diameter of the cylinder at the junction with the cone

Dc 800 mm

Required thickness of cylinder at junction

e 1 12 mm

Required thickness of cone and knuckle at junction

e 2 12 mm

Required thickness of cylinder

ecyl 12 mm

Required thickness of cone

econ 12 mm

Testing group

Joint coefficient

z 0.7

0.2 % proof strength at temperature T

Rp 0.2/ T 210 MPa

0.2 % proof strength at temperature Ttest

Rp 0.2/ Ttest 210 MPa

1.0 % proof strength at temperature T

Rp 1.0/ T 250 MPa

1.0 % proof strength at temperature Ttest

Rp 1.0/ Ttest 250 MPa

Tensile strength

Rm /20 520 MPa

Tensile strength at temperature T

 Rm / T 520 MPa

Tensile strength at temperature Ttest

Rm / Ttest 520 MPa

Calculation
Maximum allowed value of the nominal design stress for
normal operating load cases
Rp 1.0/ T Rp 1.0/ T Rm / T 250 250 520
fd = max [ , min ( , )] = max [ , min ( , )] = 173.3MPa
1.5 1.2 3 1.5 1.2 3

Maximum allowed value of the nominal design stress for

testing load cases
Rp 1.0/ Ttest Rm / Ttest 250 520
ftest = max ( , ) = max ( , ) = 260MPa
1.05 2 1.05 2

Factor s
e 2 12
s= = = 1
e 1 12

Factor τ
  2


1 + s 2 

1 + 1
τ=1+ s⋅{ } = 1 + 1 ⋅ { } = 2.414
⎷ 2 ⋅ cos α ⎷ 2 ⋅ cos 60

Factor βH
Dc tan α 800 tan 60
βH = 0.4 ⋅ √ ⋅ + 0.5 = 0.4 ⋅ √ ⋅ + 0.5 = 2.843
e 1 τ 12 2.414

Required or analysis thickness at a junction at the small end of

a cone
P ⋅ Dc ⋅ βH Ptest ⋅ Dc ⋅ βH 1 ⋅ 800 ⋅ 2.843 1.5 ⋅ 800 ⋅ 2.843
ej = max ( , ) = max ( , ) = 9.37mm
2 ⋅ fd ⋅ z 2 ⋅ ftest 2 ⋅ 173.3 ⋅ 0.7 2 ⋅ 260

Length along cylinder

l 1 = √ Dc ⋅ e 1 = √800 ⋅ 12 = 98mm
Length along cone at large or small end
Dc ⋅ e 2 800 ⋅ 12
l 2 = √ = √ = 138.6mm
cos α cos 60

Requirements
e 1 ≥ max ( ecyl , ej ) → 12 ≥ 12

 Does suit.

e 2 ≥ max ( econ , ej ) → 12 ≥ 12

 Does suit.